A large offshore photovoltaic module support float-over installation system and method

Through the large-scale offshore photovoltaic module bracket floating installation system, using a single barge, chassis trailer and hydraulic support device, the photovoltaic module bracket can be installed quickly, safely and at low cost, solving the problems of low construction efficiency and poor safety in the existing technology.

CN119953536BActive Publication Date: 2025-10-17WUHAN UNIV OF TECH
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Patent Information

Application Number
CN202510286605.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-10-17
Estimated Expiration
2045-03-12

AI Technical Summary

Technical Problem

Existing methods for transporting and installing photovoltaic module brackets at sea have problems such as high construction cost, low efficiency, and poor safety. In particular, large photovoltaic module brackets are difficult to transport and install on a single barge.

Method used

A large-scale offshore photovoltaic module support floating installation system is adopted, including a single barge, a chassis trailer device and a hydraulic support device. The dynamic positioning system and the hydraulic support device are used to achieve 5 degrees of freedom adjustment, and the chassis trailer device is combined to achieve rapid transportation and installation of the photovoltaic module support.

Benefits of technology

It simplifies the shipping and installation process of photovoltaic module supports, improves construction efficiency, reduces construction costs, enhances safety, and is suitable for photovoltaic module supports of various tilt angles and sizes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a large offshore photovoltaic module support floating installation system, which comprises a single barge, a chassis trailer device and a hydraulic support device; the single barge is provided with longitudinal sliding rails; the chassis trailer device comprises longitudinal beams distributed longitudinally, transverse stabilizing trusses fixed between the longitudinal beams, cross beams installed on the longitudinal beams and capable of moving along the longitudinal beams, and all-purpose load-bearing rollers installed below the longitudinal beams and capable of sliding along the longitudinal sliding rails; the hydraulic support device is installed on the cross beams and comprises main support hydraulic rods, auxiliary support hydraulic rods and hinged plates; the top of the main support hydraulic rods is provided with a plug for installing load-bearing beams of photovoltaic module supports; the top of the auxiliary support hydraulic rods is connected with the middle part of the main support hydraulic rods, and is used for adjusting the angle of the main support hydraulic rods. The application is suitable for photovoltaic module supports with various inclination angles and sizes, simplifies the loading and installation process of large photovoltaic module supports, solves the problem that single barges are difficult to transport large photovoltaic module supports, and improves construction efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transport installation equipment, in particular to a photovoltaic module support transport installation device. BACKGROUND

[0002] The photovoltaic panel is the core part of the solar power generation system, which needs to be transported to the installation position by the transport device and installed on the specified pipe pile. As a new green energy field, the offshore photovoltaic module support mostly refers to the land construction experience for the transport and installation method of the photovoltaic module support.

[0003] There are three main photovoltaic module support transport methods: one is to use a super-wide large transport ship for transportation, the photovoltaic module support has high stability, but the construction cost is high; two is to install a tooling suitable for the photovoltaic module support leg on the transport ship, but the photovoltaic module support needs to be accurately placed on the specified position of the tooling when hoisted on the ship, which leads to slow hoisting on the ship and low operation efficiency; three is to transport the photovoltaic module support leg and the upper steel structure of the photovoltaic module support separately, and then weld them into a complete photovoltaic module support on site, which transfers the photovoltaic module support assembly process from land to sea, increases the sea operation time, and also increases the operation risk. Therefore, a photovoltaic module support transport installation device with low construction cost, convenience, high safety is needed. SUMMARY

[0004] The main purpose of the present application is to provide a large offshore photovoltaic module support float installation system and method, which can be applied to the transport and single-ship float installation of large photovoltaic module supports, suitable for photovoltaic module supports of various inclination angles and sizes, simplifying the large photovoltaic module support loading and installation process, solving the problem of difficult transport of large photovoltaic module supports by single barge, and improving the construction efficiency.

[0005] The technical solution adopted by the present application is:

[0006] A large offshore photovoltaic module support rack float installation system, comprising a single barge, a chassis trailer device and a hydraulic support device; the deck of the single barge is provided with longitudinal sliding rails which can be docked with the sliding rails on the wharf; the chassis trailer device comprises longitudinally distributed longitudinal beams, transverse stabilizing trusses fixed between the longitudinal beams, transverse beams mounted on the longitudinal beams and capable of moving along the longitudinal beams, and all-terrain load-bearing rollers mounted below the longitudinal beams, the longitudinal beams are arranged one-to-one with the longitudinal sliding rails, and the all-terrain load-bearing rollers slide along the longitudinal sliding rails; the hydraulic support device is mounted on the transverse beams of the chassis trailer device and is symmetrically distributed about the centerplane of the hull, each group of hydraulic support devices comprises a main support hydraulic rod and an auxiliary support hydraulic rod; the bottom of the main support hydraulic rod is mounted on the transverse beam through a hinged base, and the top is provided with a plug for mounting the load-bearing beam of the photovoltaic module support rack; the bottom of the auxiliary support hydraulic rod is mounted on the transverse beam through a hinged base, and the top is hinged to the middle part of the main support hydraulic rod, and the auxiliary support hydraulic rod is used for adjusting the angle of the main support hydraulic rod.

[0007] In the above scheme, the dynamic positioning system of the single barge comprises a bow propulsion device, a stern propulsion device, a stern side propulsion device and a centerplane side propulsion device, and the propulsion devices at each position are symmetrically arranged about the centerplane of the hull, and the propulsion devices at each position are independently controlled and can automatically adjust the position of the single barge.

[0008] In the above scheme, the main support hydraulic rod and the auxiliary support hydraulic rod of each group of hydraulic support devices are independently controlled.

[0009] In the above scheme, the length and strength of the main support hydraulic rod are greater than those of the auxiliary support hydraulic rod, respectively.

[0010] In the above scheme, a limiting stopper is mounted at the front end of the longitudinal sliding rail in the bow direction, and a buffer pad is mounted on the surface of the limiting stopper in contact with the longitudinal beam.

[0011] In the above scheme, the transverse beam is mounted on the longitudinal beam through a support rib plate, and a slot for the longitudinal beam to pass through is arranged on the support rib plate, and a first rolling bearing is mounted on the surface of the slot in contact with the longitudinal beam.

[0012] In the above scheme, the first rolling bearing is driven by a motor to realize the movement of the transverse beam along the longitudinal beam, and a brake device is mounted on the transverse beam to fix the position of the transverse beam.

[0013] In the above scheme, the plug is detachably mounted at the top end of the main support hydraulic rod, which is convenient to replace, and a second rolling bearing is mounted on the surface of the plug in contact with the load-bearing beam.

[0014] Correspondingly, the application also provides a floating installation method for large offshore photovoltaic module support, which adopts the floating installation system and comprises the following steps.

[0015] The monomer barge is driven into the dock, the longitudinal slide rails on the hull deck are aligned with the longitudinal slide rails of the wharf, the chassis trailer device is moved to a suitable position under the photovoltaic module support, the position of the cross beam is adjusted so that the plug at the top of the main support hydraulic rod on the cross beam is aligned with the load-bearing beam of the photovoltaic module support, the main support hydraulic rod and the auxiliary support hydraulic rod of the hydraulic support device are adjusted so that the plug forks the load-bearing beam, then the main support hydraulic rod and the auxiliary support hydraulic rod are controlled to lift the photovoltaic module support, the all-terrain load-bearing roller is driven to run, the chassis trailer device drives the photovoltaic module support to be transferred from the longitudinal slide rails of the wharf to the longitudinal slide rails of the monomer barge, and the longitudinal beam is bound and fixed after the front end of the longitudinal beam is in contact with the limiting block.

[0016] The monomer barge is driven to the designated installation position, the power positioning system is used to finely adjust the three degrees of freedom directions of the cross sway, the longitudinal sway and the bow swing, the hydraulic support device is used to finely adjust the three degrees of freedom directions of the cross sway, the heave and the roll, the load transfer is realized by adjusting the hydraulic support device after the plug is aligned with the pile leg, all the hydraulic rods are retracted, the monomer barge is retreated through the power positioning system, and the whole photovoltaic module support installation process is completed.

[0017] In the method, the photovoltaic module support is an inclined photovoltaic module support or a horizontal photovoltaic module support.

[0018] The application has the following beneficial effects:

[0019] 1. The application is suitable for the installation of various photovoltaic module supports and has high economic benefits.

[0020] In the application, the distance between the cross beams can be adjusted, the length and angle of each hydraulic rod of the hydraulic support device can be adjusted, and the plug can be replaced, so that the photovoltaic module support with different inclination angles and sizes can be carried and installed.

[0021] 2. The application can bear greater environmental load and increase the construction window period.

[0022] The application can realize the adjustment of five degrees of freedom (including heave, cross sway, longitudinal sway, roll and bow swing) through the power positioning system, the hydraulic support device and the chassis trailer device, and there are multiple contact points between the hydraulic rods and the load-bearing beams of the photovoltaic module support, so that the response load distribution of the photovoltaic module support is more uniform, the stress concentration and the deformation amount are less in a more severe environment.

[0023] 3. The application simplifies the installation process and improves the installation efficiency.

[0024] The power positioning system can quickly adjust the position of the barge to move to the installation station, the chassis trailer device and the hydraulic support device can quickly adjust the installation position of the photovoltaic module support, load transfer is realized, the hydraulic support device is retracted after the load is completely transferred, and the barge is retreated through the power positioning system, compared with the traditional installation process, the whole installation process of the application is very simple, and the construction time is greatly reduced.

[0025] 4. Multi-system mutual coupling, more intelligent, efficient and accurate.

[0026] The hydraulic rod in the hydraulic support device and the cross beam and the universal load-bearing roller in the chassis trailer device are controlled by a computer and can be remotely controlled, the systems are mutually coupled and influence each other, and the response amplitude of the system is always maintained within a safe value range during installation according to a software algorithm. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0028] Figure 1 is the overall schematic view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0029] Figure 2 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0030] Figure 3 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0031] Figure 4 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0032] Figure 5 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0033] Figure 6 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0034] Figure 7 is the front view of the inclined photovoltaic module support loading ship provided by the first embodiment of the present application;

[0035] Figure 8 is a U-shaped plug structure schematic diagram of the inclined photovoltaic module support floating installation provided by the first embodiment of the present application;

[0036] Figure 9 is a front view of the horizontal photovoltaic module support floating installation provided by the second embodiment of the present application;

[0037] Figure 10 is a side view of the horizontal photovoltaic module support floating installation provided by the second embodiment of the present application.

[0038] In the figure: 10, single barge; 11, longitudinal slide rail; 12, limit stop; 13, transverse fender; 14, power positioning system;

[0039] 20, chassis trailer device; 21, longitudinal beam; 22, transverse stabilizing truss; 23, cross beam; 24, support rib plate; 241, first rolling bearing; 25, all-terrain load-bearing roller;

[0040] 30, hydraulic support device; 31, main support hydraulic rod; 32, auxiliary support hydraulic rod; 33, plug; 331, second rolling bearing; 34, hinged base; 35, hinged plate;

[0041] 200, photovoltaic module support; 201, photovoltaic panel; 202, steel truss structure; 203, load-bearing beam; 204, pointed plug;

[0042] 300, pile leg;

[0043] 400, wharf; 401, mooring bitt; 402, cable; 403, wharf fender. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.

[0045] It should be noted that the diagrams provided in the embodiments of the present application only schematically illustrate the basic concept of the present application, and therefore only the components related to the present application are shown in the diagrams, not the number, shape and size of the components when actually implemented. The shape, number and proportion of each component when actually implemented can be arbitrarily changed, and the layout pattern of the components can also be more complex.

[0046] In the present application, it also needs to be explained that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like appear, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, as the terms "first", "second" appear, they are only for description and differentiation purposes, and cannot be understood as indicating or implying relative importance.

[0047] The present application proposes a large offshore photovoltaic module support float-over installation system for transferring and installing photovoltaic module supports 200, the photovoltaic module supports 200 comprising photovoltaic panels 201, steel truss structures 202, load-bearing beams 203 and spurs 204, wherein the steel truss structures 202 have the photovoltaic panels 201 installed at the upper ends and are connected to the load-bearing beams 203 at the lower ends, the steel truss structures 202 serve as main support frames, the load-bearing beams 203 have greater span and higher strength for interfacing with the float-over installation system, and the spurs 204 are installed below the load-bearing beams 203 for interfacing with pile legs 300.

[0048] The float-over installation system comprises a single barge 10, a chassis trailer device 20 and a hydraulic support device 30. The deck of the single barge 10 is provided with longitudinal sliding rails 11 which can interface with the sliding rails on the wharf. The chassis trailer device 20 is used to quickly and conveniently transfer the photovoltaic module supports 200 to the predetermined position, as shown in Figure 6 The chassis trailer device 20 comprises longitudinally distributed longitudinal beams 21, transverse stabilizing trusses 22 fixed between the longitudinal beams 21, cross beams 23 installed on the longitudinal beams 21 and movable along the longitudinal beams 21, and all-terrain load-bearing rollers 25 installed below the longitudinal beams 21, the longitudinal beams 21 are arranged one-to-one with the longitudinal sliding rails 11, the all-terrain load-bearing rollers 25 can slide along the longitudinal sliding rails 11, and the cross beams 23 can move longitudinally respectively to adjust the spacing to adapt to different photovoltaic panels 201. As Figures 4-5As shown, the hydraulic support device 30 is installed on the cross beam 23, and is symmetrically distributed about the ship's centerplane, each group of hydraulic support device 30 includes a main support hydraulic rod 31, an auxiliary support hydraulic rod 32 and a hinged plate 35; the bottom of the main support hydraulic rod 31 is installed on the cross beam 23 through the hinged base 34, and the top is provided with a plug 33 for installing the load-bearing beam 203 of the photovoltaic module support 200; the bottom of the auxiliary support hydraulic rod 32 is installed on the cross beam 23 through the hinged base 34, and the top is connected to the middle part of the main support hydraulic rod 31 through the hinged plate 35, and the auxiliary support hydraulic rod 32 is used to adjust the angle of the main support hydraulic rod 31. The length and strength of the main support hydraulic rod 31 are greater than those of the auxiliary support hydraulic rod 32. The main support hydraulic rod 31 in the middle of the barge mainly plays a load-bearing role, as its inclination angle is close to the vertical plane and the elongation is small, so the bending moment it bears is small, and the pressure it can bear is larger; the main support hydraulic rod 31 on both sides of the barge has a large elongation of the hydraulic rod and a large inclination angle, so the limit value of the bending moment it bears is small, and at the same time, due to the large inclination angle, it plays a role in limiting the movement of the photovoltaic module support 200. The auxiliary support hydraulic rod 32 only bears axial pressure, and its main role is to adjust the inclination angle of the main support hydraulic rod 31, so the length is set to increase the range of the active angle of the main support hydraulic rod 31 as much as possible under the premise of meeting the structural load, and at the same time, during loading and unloading, it and the main support hydraulic rod 31 can be adjusted to the appropriate position to make the barge smoothly unload.

[0049] In this embodiment, the chassis trailer device 20 includes three longitudinal beams 21 distributed at equal intervals in the longitudinal direction, and the longitudinal beams 21 are connected as a whole through two transverse stabilizing trusses 22 distributed at equal intervals in the transverse direction; correspondingly, the longitudinal slide rail 11 includes three longitudinal slide rails 11 arranged at equal intervals on the middle deck of the ship and symmetrically about the ship's centerplane. The load-bearing roller 25 is installed at the bottom of the longitudinal beam 21 and can rotate 360 degrees, and the power and control equipment is installed on the longitudinal beam 21 and the transverse stabilizing truss 22 and does not affect the movement of the cross beam 23, and can be remotely controlled.

[0050] As shown in Figure 7 The cross beam 23 is installed on the longitudinal beam 21 through the support rib plate 24, the support rib plate 24 is provided with a slot for the longitudinal beam 21 to pass through, and the surface of the slot in contact with the longitudinal beam 21 is provided with an elongated rod type first rolling bearing 241. The first rolling bearing 241 is driven by a motor to realize the movement of the cross beam 23 along the longitudinal beam 21, and the cross beam 23 is provided with a brake device to fix the position of the cross beam 23.

[0051] Further optimization, the longitudinal slide rail 11 is provided with a limiting block 12 at the front end of the bow direction, so as to avoid the chassis trailer device 20 from moving out of the longitudinal slide rail 11, and the limiting block 12 is provided with a rubber buffer pad on the surface in contact with the longitudinal beam 21, so as to play a buffering role.

[0052] Further optimization, the main support hydraulic rod 31 and the auxiliary support hydraulic rod 32 in the hydraulic support device 30 are independently controlled, so as to adapt to the support of photovoltaic module racks 200 of different structural types (such as inclined type or horizontal type).

[0053] Further optimization, the plug 33 is detachably installed at the top end of the main support hydraulic rod 31, so as to be convenient for replacement to adapt to the load-bearing beams 203 of different shapes and sizes. Figure 8 As shown in the figure, the plug 33 is U-shaped in the embodiment, the depth of the slot is greater than the diameter of the load-bearing beam 203, the surface of the plug 33 in contact with the load-bearing beam 203 is provided with an elongated rod type second rolling bearing 331, so as to reduce the friction force when the U-shaped plug 33 and the load-bearing beam 203 relatively rotate. The load-bearing beam 203 of the photovoltaic module rack 200 has greater strength and toughness compared with the beam unit of the steel truss structure 202, is subjected to strengthening treatment at the position in contact with the U-shaped plug 33, and is subjected to polishing and lubricating treatment to reduce the friction between the U-shaped plug 33 and the load-bearing beam 203.

[0054] Further optimization, the power positioning system 14 of the single barge 10 includes a bow propulsion device, a stern propulsion device, a stern side propulsion device and a middle side propulsion device, the propulsion devices at different positions are symmetrically arranged about the longitudinal section of the ship body, and the propulsion devices at different positions are independently controlled, so as to realize automatic adjustment of the position of the single barge 10.

[0055] Further optimization, the transverse fender 13 is installed on the left and right sides of the single barge 10, and the position of the transverse fender 13 is higher than the power positioning system 14 and can prevent the pile leg from colliding with the power positioning system 14.

[0056] Correspondingly, the application further provides a large-scale offshore photovoltaic module rack floating installation method, which adopts the floating installation system and includes the following steps:

[0057] The monomer barge 10 is driven into the dock, the longitudinal slide rails 11 on the hull deck are aligned with the longitudinal slide rails 11 of the dock, the chassis trailer device 20 is moved to a suitable position under the photovoltaic module support, the position of the cross beam 23 is adjusted so that the U-shaped plug at the top of the main support hydraulic rod on the cross beam 23 is aligned with the load-bearing beam 203 of the photovoltaic module support, then the main support hydraulic rod and the auxiliary support hydraulic rod 31 are adjusted to make the plug 33 fork the load-bearing beam 203, then the main support hydraulic rod and the auxiliary support hydraulic rod 31 are operated to lift the photovoltaic module support, the omnibearing load-bearing roller 25 is driven to move, the chassis trailer device 20 drives the photovoltaic module support 200 to be transferred from the longitudinal slide rails 11 of the dock to the longitudinal slide rails 11 of the monomer barge 10, and when the front end of the longitudinal beam 21 is in contact with the limiting block 12, the photovoltaic module support is fixed by binding.

[0058] The monomer barge 10 is driven to the designated installation position, the three degrees of freedom directions of fine bowing, yawing and pitching are adjusted through the power positioning system 14, the three degrees of freedom directions of fine yawing, heaving and rolling are adjusted through the hydraulic support device 30, when the plug 204 is aligned with the pile leg 300, the hydraulic support device 30 is adjusted to realize load transfer, all the hydraulic rods are retracted, the monomer barge 10 is retreated through the power positioning system 14, and the whole photovoltaic module support 200 installation process is completed.

[0059] The float-over installation system can be used for the transfer and installation of the inclined photovoltaic module support 200, and can also be used for the transfer and installation of the horizontal photovoltaic module support 200.

[0060] Figures 1-2is the process of loading the inclined photovoltaic module support 200 shown in the first embodiment of the present application. The single barge 10 is moored to the bitt 401 on the wharf 400 by the cable 402, then the longitudinal slide rail 11 on the deck is docked with the longitudinal slide rail 11 on the wharf 400, the chassis trailer device 20 is transferred to the predetermined position below the photovoltaic module support 200, the hydraulic support device 30 is adjusted to dock the U-shaped plug 33 with the load-bearing beam 203. If there is a positional error between the slot of the U-shaped plug 33 and the load-bearing beam 203 during the docking process, the U-shaped plug 33 can be adjusted in position by the universal load-bearing roller 25 and the hydraulic support device 30 to dock. At the same time, each group of main support hydraulic rods 31 and auxiliary support hydraulic rods 32 is independently controlled, and the real-time monitoring and adjustment of the hydraulic rods are realized according to the feedback of the pressure sensing device on the hydraulic rod to the control program, so as to realize the reasonable distribution of the load of the photovoltaic module support 200 on the hydraulic support device 30. Then the photovoltaic module support 200 is lifted, the cross beam 23 is fixed, the chassis trailer device 20 is transferred to the deck of the single barge 10 until the longitudinal beam 21 and the limiting block 12 are in contact, and the chassis trailer device 20 is bound and fixed to complete the loading. In this case, the insertion tip 204 of the photovoltaic module support 200 is in the vertical direction, and the hydraulic support device 30 only needs to adjust the hydraulic rod to realize the vertical and horizontal movement of the photovoltaic module support 200 to complete the loading, transportation and installation. In another case, the insertion tip 204 of the photovoltaic module support 200 is in the inclined direction, and the hydraulic support device 30 needs to additionally adjust the roll angle of the photovoltaic module support 200 until the insertion tip 204 is in the vertical direction, and then load, transport and install. The height of the photovoltaic module support 200 in all cases can ensure that the chassis trailer device 20 and the hydraulic support device 30 smoothly enter the predetermined position below the photovoltaic module support 200. The side wall of the wharf 400 is provided with a wharf fender 403.

[0061] Figure 3 is the state diagram of the insertion tip 204 and the pile leg 300 docking after the inclined photovoltaic module support 200 shown in the first embodiment of the present application is loaded to the installation position. At this time, the brake device of the universal load-bearing roller 25 and the cross beam 23 is in the locked state, the longitudinal slide rail 11 on the deck is used to limit the yawing and rolling movement of the universal load-bearing roller 25, the limiting block 12 at the bow direction of the longitudinal slide rail 11 is in close contact with the longitudinal beam 21 to limit the longitudinal movement of the chassis trailer device 20, and the chassis trailer device 20 is bound to ensure its stability during installation. The cross beam 23 and the support rib plate 24 are an integral whole, the cross beam 23 can slide on the longitudinal beam 21 through the first rolling bearing 241, the first rolling bearing 241 on both sides of the longitudinal beam 21 is a driving bearing, and the driving bearing and the brake device of the cross beam 23 are controlled by the power and remote control device located on the cross beam 23, and at the same time the cross beam 23 can be installed and detached. Figure 3The case shown is that the inclined photovoltaic module support 200 is connected to different height pile legs 300, at this time the plurality of insertion tips 204 fixed on the photovoltaic module support 200 are short in length, another installation case of the inclined photovoltaic module support 200 is that the pile legs 300 are of the same height, at this time the plurality of insertion tips 204 fixed on the photovoltaic module support 200 are long in length, and the installation process and Figure 3 are the same as shown.

[0062] Figure 9 and Figure 10 is a state diagram of the horizontal photovoltaic module support 200 of the second embodiment of the present application after reaching the installation position, the single barge 10 reaches the predetermined installation position between the pile legs 300 through the power positioning system 14, the horizontal photovoltaic module support 200 is slowly lowered through the system regulation of the hydraulic support device 30, if the insertion tips 204 and the pile legs 300 are not aligned during the connection process, the adjustment in the three degrees of freedom directions of the yaw, pitch and roll can be realized through the hydraulic support device 30, the adjustment in the three degrees of freedom directions of the yaw, pitch and roll can be realized through the power positioning system 14 (at this time the crossbeam 23 is bound and fixed and cannot slide). After the load transfer of the horizontal photovoltaic module support 200 is completed, the hydraulic support device 30 is retracted, the positions of the main support hydraulic rod 31 and the auxiliary support hydraulic rod 32 are adjusted, and the barge is withdrawn.

[0063] It should be noted that according to the needs of implementation, each step / component described in the present application can be split into more steps / components, or two or more steps / components or part of the operation of the steps / components can be combined into a new step / component, so as to realize the purpose of the present application.

[0064] The size of the serial number of each step in the above embodiment does not mean the order of execution, the execution order of each process should be determined according to its function and inherent logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.

[0065] It should be understood that for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes shall fall within the protection scope of the appended claims of the present application.

Claims

1. A large-scale offshore photovoltaic module support floating installation system, characterized in that: It includes a monohull barge, chassis trailer unit and hydraulic support unit; A longitudinal slide rail is installed on the deck of the monohull barge, and the longitudinal slide rail can be docked with the slide rail on the dock; The chassis trailer device includes longitudinally distributed longitudinal beams, transverse stabilizing trusses fixed between the longitudinal beams, cross beams mounted on the longitudinal beams and movable along the longitudinal beams, and Vientiane load-bearing rollers mounted below the longitudinal beams. The longitudinal beams are arranged in a one-to-one correspondence with the longitudinal slide rails, and the Vientiane load-bearing rollers slide along the longitudinal slide rails. The hydraulic support device is installed on the crossbeam of the chassis trailer device, and multiple groups are symmetrically distributed about the longitudinal section of the hull, and each group of hydraulic support devices includes a main support hydraulic rod and an auxiliary support hydraulic rod; the bottom of the main support hydraulic rod is installed on the crossbeam through a hinged base, and a plug is installed on the top, and the plug is used to install the load-bearing beam of the photovoltaic component bracket; the bottom of the auxiliary support hydraulic rod is installed on the crossbeam through a hinged base, and the top is hinged to the middle part of the main support hydraulic rod, and the auxiliary support hydraulic rod is used to adjust the angle of the main support hydraulic rod.

2. The large-scale offshore photovoltaic module support floating installation system according to claim 1 is characterized in that: The dynamic positioning system of the monohull barge includes a bow propulsion device, a stern propulsion device, a stern side propulsion device, and a midship side propulsion device, and the propulsion devices at each position are arranged symmetrically with respect to the longitudinal section of the hull. The propulsion devices at each position are independently controlled, and can realize automatic adjustment of the position of the monohull barge.

3. The large-scale offshore photovoltaic module support floating installation system according to claim 1, characterized in that: The main support hydraulic rods and auxiliary support hydraulic rods of each group of hydraulic support devices are independently controlled.

4. The large-scale offshore photovoltaic module support floating installation system according to claim 1, characterized in that: The length and strength of the main supporting hydraulic rod are respectively greater than those of the auxiliary supporting hydraulic rod.

5. The large-scale offshore photovoltaic module support floating installation system according to claim 1, characterized in that: A limit stopper is installed at the front end of the longitudinal slide rail in the bow direction, and a buffer pad is installed on the surface of the limit stopper in contact with the longitudinal beam.

6. The large-scale offshore photovoltaic module support floating installation system according to claim 1, characterized in that: The cross beam is mounted on the longitudinal beam via a supporting rib. The supporting rib is provided with a slot for the longitudinal beam to pass through. A first rolling bearing is mounted on the surface of the slot that contacts the longitudinal beam.

7. The large-scale offshore photovoltaic module support floating installation system according to claim 6, characterized in that: The first rolling bearing is driven by a motor to enable the crossbeam to move along the longitudinal beam direction. At the same time, a braking device is installed on the crossbeam to fix the position of the crossbeam.

8. The large-scale offshore photovoltaic module support floating installation system according to claim 1, characterized in that: The plug is detachably mounted on the top end of the main support hydraulic rod for easy replacement, and a second rolling bearing is mounted on the surface of the plug that contacts the load-bearing beam.

9. A floating installation method for a large-scale offshore photovoltaic module support, characterized in that: The floating installation system according to any one of claims 1 to 8 comprises the following steps: Drive the monohull barge into the dock, and align the longitudinal slide rails on the hull deck with the longitudinal slide rails of the dock, move the chassis trailer device to the appropriate position under the photovoltaic module bracket, adjust the position of the crossbeam so that the plug on the top of the main support hydraulic rod on the crossbeam is aligned with the load-bearing beam of the photovoltaic module bracket and then fix it, adjust the main support hydraulic rod and auxiliary support hydraulic rod of the hydraulic support device so that the plug forks the load-bearing beam, and then operate the main support hydraulic rod and auxiliary support hydraulic rod to lift the photovoltaic module bracket, drive the Vientiane load-bearing roller to move, so that the chassis trailer device drives the photovoltaic module bracket from the longitudinal slide rail of the dock to the longitudinal slide rail of the monohull barge, and tie it down after the front end of the longitudinal beam contacts the limit block; Drive the monohull barge to the designated installation location, and make subtle adjustments in the three degrees of freedom of sway, pitch and pitch through the dynamic positioning system. Make subtle adjustments in the three degrees of freedom of sway, heave and pitch through the hydraulic support device. After the plug tip is aligned with the pile leg, adjust the hydraulic support device for docking to achieve load transfer, retract all hydraulic rods, and withdraw the ship through the dynamic positioning system. The entire photovoltaic panel bracket installation process is completed.

10. The floating installation method for a large-scale offshore photovoltaic module support according to claim 9, characterized in that: The photovoltaic module support is an inclined photovoltaic module support or a horizontal photovoltaic module support.

Citation Information

Patent Citations

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