Device and method for optimizing placement of aluminum profile material frames in partitioned and spaced mode

Abstract

The invention relates to the technical field of curtain walls, and discloses a device and a method for optimizing and placing aluminum profile material frames in a partitioned and spaced mode. The device comprises a separation rod and an intelligent clamping assembly, and the intelligent clamping assembly comprises a quick clamp, a pressure sensing array and a dynamic adjusting mechanism. The dynamic adjusting mechanism comprises an intelligent foot cup and a control module, the intelligent foot cup is arranged at the top of the quick clamp, the control module is integrated in a cavity of the separation rod, and the control module is connected with the intelligent foot cup and the quick clamp; the data receiving module is used for receiving real-time pressure distribution data of the pressure sensing array; generating pressure compensation information corresponding to the real-time pressure distribution data; the intelligent foot cup is adjusted according to the pressure compensation information, so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; the first preset number of partition interval optimization placing devices form an extensible vertical partition array along the cross beam, and the difference value obtained by subtracting the second preset number from the first preset number is 1. And the clamping stability, the space utilization rate and the operation standardization level are remarkably improved.

Description

Technical Field

[0001] The present application relates to the field of curtain wall technology, and in particular to a device and method for optimizing the placement of partitions and intervals of aluminum profile frames. Background Art

[0002] Traditional aluminum profile storage frames generally use wooden beams for horizontal stratification. The horizontal separation of wooden strips requires frequent movement of materials from the upper layer to retrieve materials from the lower layer, and the vertical space utilization of the frame is extremely low. At the same time, the hard wooden strips are in direct contact with the aluminum profiles, and the scratch rate of the profile surface increases significantly under the vibration environment of transportation.

[0003] Although the existing adjustable partition racks use metal rods, their one-way threaded adjustment mechanism causes a single partition adjustment to take as long as 3-5 minutes, and it is impossible to achieve coordinated pressure balance of multiple devices.

[0004] In recent years, attempts have been made to improve technology by introducing quick clamp structures. However, the mechanical clamping force relies on manual experience to adjust, and the pressure fluctuation range is large. At the same time, the cumulative error of manually calibrated separation spacing is high, which seriously affects standardized operations.

[0005] Therefore, there is an urgent need for a device for optimizing the placement of partitions and intervals of aluminum material frames to solve at least one of the above problems. Summary of the invention

[0006] The present application provides a device and method for optimizing the placement of partition intervals of aluminum material frames, aiming to solve the problem that the improved technology attempts to introduce a quick clamp structure, but the mechanical clamping force relies on manual experience to adjust, the pressure fluctuation range is large, and at the same time the cumulative error of manually calibrated separation spacing is high, which seriously affects standardized operations.

[0007] In a first aspect, the present application provides a device for optimizing the placement of partitions and intervals of aluminum material frames, comprising:

[0008] A vertically arranged partition rod, the two side surfaces of which are covered with an industrial rubber buffer layer with a transverse corrugated structure;

[0009] An intelligent clamping assembly comprises a quick clamp, a pressure sensing array and a dynamic adjustment mechanism; the quick clamp is vertically welded in the rod body of the separation rod, the pressure sensing array is embedded in the clamping contact surface corresponding to the quick clamp, and the dynamic adjustment mechanism is linked with the quick clamp;

[0010] The dynamic adjustment mechanism includes a smart foot cup and a control module, wherein the smart foot cup is arranged on the top of the quick clamp, and the control module is integrated in the cavity of the partition rod, and the control module is connected to the smart foot cup and the quick clamp;

[0011] The control module is used to receive the real-time pressure distribution data of the pressure sensor array; generate pressure compensation information corresponding to the real-time pressure distribution data; and adjust the smart foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range;

[0012] Among them, the partition spacing optimization placement device can be detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition spacing optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0013] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensor array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0014] Exemplarily, generating the pressure compensation information based on the axial compensation amount and the radial compensation angle includes: nonlinearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information based on the pressure compensation vector and the compensation angle.

[0015] Exemplarily, the smart foot cup integrates a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is arranged at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: according to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-stage stepped adjustment action; in each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed according to the magnetorheological damper.

[0016] In some embodiments, the transverse corrugation structure of the industrial rubber buffer layer has a trapezoidal cross-section, a corrugation spacing of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and a corrugation direction with a contact surface corresponding to the aluminum profile to be placed at an inclination angle of 30-45°.

[0017] In some embodiments, the partition rod includes a main rod and a secondary rod. The main rod and the secondary rod form a pressure conduction cavity, and a shock-absorbing spring group is arranged in the pressure conduction cavity. The industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0018] Exemplarily, the shape of the main rod is "|" and the shape of the secondary rod is "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0019] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the range of the safety threshold.

[0020] In some embodiments, it further includes: a magnetic adsorption positioning base. The interval partition and optimized placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power-off.

[0021] In a second aspect, the present application provides a method for optimizing the interval partition and placement of aluminum profile frames, which is applied to the control module of the interval partition and optimized placement device for aluminum profile frames provided in any embodiment of the present application; the method includes:

[0022] Construct an electromagnetic feature extraction model for performing joint time-frequency domain analysis on digital coding signals to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensing array;

[0023] Generate pressure compensation information corresponding to the real-time pressure distribution data;

[0024] Adjust the intelligent foot cup according to the pressure compensation information to maintain the clamping pressure corresponding to the quick clamp within a preset safety threshold range; wherein, the interval partition and optimized placement device is detachably installed on the cross beam of a preset aluminum profile frame, and the first preset number of interval partition and optimized placement devices form an expandable vertical partition array along the cross beam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0025] The present application provides a device and method for optimizing the placement of partitions and intervals of aluminum profile frames, including a partition rod: vertically arranged, with both sides of the surface covered with an industrial rubber buffer layer with a transverse corrugated structure, which is used to reduce vibration and noise and protect the surface of the aluminum profile.

[0026] The intelligent clamping assembly includes: a quick clamp: vertically welded in the rod body of the partition rod, used to clamp the aluminum profile. A pressure sensor array: embedded in the clamping contact surface corresponding to the quick clamp, to monitor the clamping pressure in real time. A dynamic adjustment mechanism: linked with the quick clamp, including an intelligent foot cup and a control module. Dynamic adjustment mechanism: The intelligent foot cup is set on the top of the quick clamp to adjust the clamping pressure.

[0027] The control module is integrated in the cavity of the separation rod and connected to the smart foot cup and the quick clamp. It is used to receive the real-time pressure distribution data of the pressure sensing array, generate pressure compensation information, and adjust the smart foot cup according to the compensation information to maintain the clamping pressure within the preset safety threshold range.

[0028] The device is detachably mounted on a beam of a preset aluminum profile frame. A first preset number of devices forms an expandable vertical partition array along the beam, forming a second preset number of aluminum profile storage spaces on the aluminum profile frame. The difference between the first preset number and the second preset number is 1, ensuring that each storage space has proper partitions.

[0029] Through the pressure sensing array and dynamic adjustment mechanism, the clamping pressure is monitored and adjusted in real time to reduce pressure fluctuations, ensure clamping stability, and avoid displacement or damage of aluminum profiles during storage. The automated pressure adjustment mechanism reduces the reliance on manual experience, reduces errors and inconsistencies in manual operations, and improves the standardization level of operations. The scalable vertical partition array design allows the aluminum profile storage space to be flexibly adjusted according to actual needs, improving space utilization. The setting of the industrial rubber buffer layer reduces vibration and noise, while protecting the surface of the aluminum profile from scratches and wear. The device adopts a detachable installation, which is easy to install and maintain, and improves the availability and service life of the equipment. The integrated design of the control module realizes the intelligent management of clamping pressure and improves the overall operation efficiency and safety performance.

[0030] In summary, the device for optimizing the placement of partition intervals of aluminum material frames effectively solves the problem of high cumulative error of traditional mechanical clamping force relying on manual experience adjustment and manual calibration of separation spacing by introducing intelligent clamping components and dynamic adjustment mechanisms, and significantly improves clamping stability, space utilization and operation standardization level.

[0031] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 It is a schematic diagram of the prior art;

[0034] Figure 2 This is a structural schematic diagram of a first device for optimizing the placement of partitions and intervals of aluminum profile frames provided in an embodiment of the present application;

[0035] Figure 3 This is a structural schematic diagram of a second device for optimizing the placement of aluminum material frame partitions and intervals provided in an embodiment of the present application;

[0036] Figure 4 This is a structural schematic diagram of a third device for optimizing the placement of aluminum material frame partitions and intervals provided in an embodiment of the present application;

[0037] Figure 5 This is a schematic diagram of a clamping device for optimizing the placement of partitions and intervals of an aluminum material frame provided in one embodiment of the present application;

[0038] Figure 6 This is a schematic diagram of the use of a first device for optimizing the placement of partitions and intervals of aluminum material frames provided in one embodiment of the present application;

[0039] Figure 7 This is a schematic diagram of the use of a second device for optimizing the placement of partitions and intervals of aluminum material frames provided in one embodiment of the present application;

[0040] Figure 8 It is a schematic block diagram of the structure of a control module provided in one embodiment of the present application.

[0041] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0043] The flowcharts shown in the accompanying drawings are only examples and do not necessarily include all the contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may also be decomposed, combined or partially merged, so the actual execution order may change according to actual conditions.

[0044] It should be understood that, in order to facilitate the clear description of the technical solutions of the embodiments of the present invention, in the embodiments of the present invention, the words "first", "second", etc. are used to distinguish the same items or similar items with substantially the same functions and effects. Those skilled in the art can understand that the words "first", "second", etc. do not limit the quantity and execution order, and the words "first", "second", etc. do not necessarily limit the difference.

[0045] It should be understood that the terms used in this application specification are only for the purpose of describing specific embodiments and are not intended to limit the application. As used in this application specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0046] It should also be understood that the term “and / or” used in the specification and appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0047] In conjunction with the accompanying drawings, some embodiments of the present application are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0048] like Figure 1 As shown in the figure, traditional aluminum profile storage frames generally use wooden beams for horizontal stratification. The horizontal separation of wooden strips requires frequent movement of upper-layer materials to retrieve materials from the lower layer, and the vertical space utilization of the frame is extremely low. At the same time, the hard wooden strips are in direct contact with the aluminum profiles, and the scratch rate of the profile surface increases significantly under the vibration environment of transportation.

[0049] Although the existing adjustable partition racks use metal rods, their one-way threaded adjustment mechanism causes a single partition adjustment to take as long as 3-5 minutes, and it is impossible to achieve coordinated pressure balance of multiple devices.

[0050] In recent years, attempts have been made to improve technology by introducing quick clamp structures. However, the mechanical clamping force relies on manual experience to adjust, and the pressure fluctuation range is large. At the same time, the cumulative error of manually calibrated separation spacing is high, which seriously affects standardized operations.

[0051] Therefore, there is an urgent need for a device for optimizing the placement of partitions and intervals of aluminum material frames to solve at least one of the above problems.

[0052] To solve the above problems, please refer to Figure 2-Figure 7 The present application provides a device for optimizing the placement of partitions and intervals of aluminum material frames, comprising: a vertically arranged partition rod 1, the two side surfaces of which are covered with an industrial rubber buffer layer 4 with a transverse corrugated structure; it may also include a square plug 5, which is installed at the top of the device for optimizing the placement of partitions and intervals of aluminum material frames and is used for sealing the square cross-section.

[0053] The intelligent clamping assembly comprises a quick clamp 3, a pressure sensing array and a dynamic adjustment mechanism; the quick clamp is vertically welded in the rod body of the separation rod, the pressure sensing array is embedded in the clamping contact surface corresponding to the quick clamp, and the dynamic adjustment mechanism is linked with the quick clamp;

[0054] The dynamic adjustment mechanism includes a smart foot cup 2 and a control module, wherein the smart foot cup is arranged on the top of the quick clamp, and the control module is integrated in the cavity of the partition rod, and the control module is connected to the smart foot cup and the quick clamp;

[0055] The control module is used to receive the real-time pressure distribution data of the pressure sensor array; generate pressure compensation information corresponding to the real-time pressure distribution data; and adjust the smart foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range;

[0056] Among them, the partition spacing optimization placement device can be detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition spacing optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0057] Specifically, the present application provides a device for optimizing the placement of aluminum profile frame partitions and intervals, aiming to solve the problems of traditional aluminum profile storage frames in terms of space utilization, material protection and operating efficiency. The device mainly includes:

[0058] Partition rod: vertically arranged, with both sides covered with an industrial rubber buffer layer with a transverse corrugated structure to reduce the risk of scratches when the aluminum profile is in direct contact with the partition rod.

[0059] Intelligent clamping assembly: including quick clamp, pressure sensor array and dynamic adjustment mechanism. The quick clamp is vertically welded in the rod body of the partition rod to fix the aluminum profile. The pressure sensor array is embedded in the clamping contact surface of the quick clamp to monitor the clamping pressure in real time. The dynamic adjustment mechanism is linked with the quick clamp to adjust the clamping force according to the pressure sensor data.

[0060] Dynamic adjustment mechanism: includes smart foot cup and control module. The smart foot cup is located on the top of the quick clamp and is used to fine-tune the clamping force. The control module is integrated in the cavity of the separator rod, receives data from the pressure sensor array, generates pressure compensation information, and adjusts the smart foot cup to ensure that the clamping pressure is maintained within the safe threshold range.

[0061] The device is detachably mounted on a crossbeam of an aluminum profile frame, and a plurality of devices form an expandable vertical partition array along the crossbeam, thereby forming a plurality of aluminum profile storage spaces on the aluminum profile frame.

[0062] The divider bars can be installed on the crossbeam of the aluminum material frame at a preset spacing to ensure that each divider bar can firmly support the aluminum profile. The quick clamp is vertically welded to the rod body of the divider bar to ensure that the clamp can effectively fix the aluminum profile. At the same time, the pressure sensor array is embedded in the clamping contact surface of the clamp to monitor the clamping pressure in real time. The smart foot cup is installed on the top of the quick clamp, and the control module is integrated into the cavity of the divider bar. The control module should be able to receive data from the pressure sensor array and adjust the smart foot cup based on the data to maintain the clamping pressure within a safe range. As needed, multiple partition spacing optimization placement devices are installed along the crossbeam to form an expandable vertical partition array (refer to Figure 6 and Figure 7 ). Appropriate spacing should be maintained between each unit to ensure that the aluminum profiles can be evenly divided and stored.

[0063] In actual operation, the operator only needs to place the aluminum profile between the partition bars, and the intelligent clamping component will automatically adjust the clamping force to ensure the stability and safety of the aluminum profile. Regularly check the working status of the pressure sensor array and the intelligent foot cup to ensure the long-term stable operation of the device.

[0064] Through the design of the vertical partition array, the vertical space of the aluminum material frame is effectively utilized, the material movement frequency is reduced, and the storage efficiency is improved. The design of the industrial rubber buffer layer and the intelligent clamping component reduces the risk of scratches on the aluminum profile during storage and transportation, and protects the surface of the material. The design of the dynamic adjustment mechanism and the quick clamp makes the partition adjustment faster and more accurate, reduces the time and error of manual operation, and improves the operation efficiency. The linkage of the pressure sensor array and the intelligent foot cup ensures that the clamping pressure is always within the safe range, avoiding material damage or safety accidents caused by excessive or insufficient pressure. Through intelligent pressure adjustment and precise separation spacing, standardized operation of aluminum profile storage is achieved, reducing the impact of human factors on operation quality.

[0065] In summary, the device for optimizing the placement of partitions and intervals of aluminum material frames effectively solves the problems of traditional storage frames in terms of space utilization, material protection, and operational efficiency through innovative design and intelligent control, and has significant technical advantages and application value.

[0066] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensor array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0067] The core of the embodiment is to establish a three-dimensional mechanical model, analyze pressure distribution data, and generate accurate pressure compensation information to ensure the uniformity and safety of the clamping pressure.

[0068] A three-dimensional mechanical model of the crossbeam contact surface is constructed based on the topological distribution of the pressure sensing array. The model can reflect the pressure distribution in the clamping area and identify the abnormal pressure area. Multi-dimensional feature extraction is performed on the real-time pressure distribution data, including pressure gradient, pressure distribution uniformity, etc., to determine the abnormal area in the three-dimensional mechanical model. The abnormal area is defined as the area where the pressure gradient difference exceeds the preset threshold. According to the geometric center coordinates of the abnormal area and the direction of the pressure gradient, the axial compensation amount (i.e., the adjustment amount in the vertical direction) and the radial compensation angle (i.e., the adjustment angle in the horizontal direction) of the smart foot cup are calculated. According to the axial compensation amount and the radial compensation angle, pressure compensation information is generated to guide the adjustment of the smart foot cup.

[0069] Through the three-dimensional mechanical model and multi-dimensional feature extraction, it is possible to accurately identify abnormal pressure areas and generate targeted compensation information to ensure uniform clamping pressure. The smart foot cup is dynamically adjusted according to real-time pressure distribution data to avoid material damage or safety hazards caused by uneven pressure. Through the pressure compensation mechanism, the pressure fluctuation during the clamping process is reduced, improving the stability and reliability of the entire system.

[0070] Exemplarily, generating the pressure compensation information based on the axial compensation amount and the radial compensation angle includes: nonlinearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information based on the pressure compensation vector and the compensation angle.

[0071] The example further refines the generation process of pressure compensation information and introduces the concepts of nonlinear superposition and dynamic attenuation coefficient to improve the accuracy and adaptability of compensation.

[0072] The pressure compensation vector containing the dynamic attenuation coefficient is generated by nonlinearly superimposing the axial compensation amount with the preset safety compression margin. The nonlinear superposition takes into account the dynamic response characteristics of the system to avoid overshoot or undershoot during the compensation process. The final pressure compensation information is generated based on the pressure compensation vector and the compensation angle. This information includes axial and radial adjustment amounts, which are used to guide the precise adjustment of the smart foot cup.

[0073] Through nonlinear superposition and dynamic attenuation coefficient, pressure compensation information can be generated more accurately to adapt to different clamping scenarios. The introduction of dynamic attenuation coefficient enables the compensation mechanism to adapt to the dynamic changes of the system and reduce fluctuations during the compensation process. Accurate compensation information reduces the number and time of adjustments and improves operating efficiency.

[0074] Exemplarily, the smart foot cup integrates a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is arranged at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: according to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-stage stepped adjustment action; in each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed according to the magnetorheological damper.

[0075] The example describes in detail the adjustment process of the smart foot cup, using piezoelectric ceramic micro-displacement actuators and magnetorheological dampers to achieve multi-level step-by-step adjustment, and using universal ball joints to compensate for the inclination. The specific steps are as follows:

[0076] According to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-level step-type adjustment action. Each level of adjustment action corresponds to a tiny displacement adjustment, ensuring the stability and accuracy of the adjustment process. In each adjustment cycle of the multi-level step-type adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle to correct the deviation in the horizontal direction. The magnetorheological damper is used to dynamically absorb the compensation overshoot generated during the inclination compensation process to avoid vibration or instability during the adjustment process.

[0077] Through the piezoelectric ceramic micro-displacement driver and multi-level step-by-step adjustment, precise control of micro-displacement is achieved to ensure uniform clamping pressure. The design of magnetorheological damper and universal ball joint can effectively absorb the overshoot during the adjustment process and improve the dynamic stability of the system. Multi-level step-by-step adjustment and dynamic absorption mechanism reduce the wear of mechanical parts and extend the service life of the device. Precise adjustment and dynamic absorption mechanism avoid material damage or safety accidents caused by improper adjustment, and improve operational safety.

[0078] In some embodiments, the transverse corrugation structure of the industrial rubber buffer layer has a trapezoidal cross-section, a corrugation spacing of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and a corrugation direction with a contact surface corresponding to the aluminum profile to be placed at an inclination angle of 30-45°.

[0079] Embodiment The transverse corrugated structure of the industrial rubber buffer layer is designed in detail to optimize its buffering performance and the contact effect with the aluminum profile.

[0080] The transverse corrugated structure has a trapezoidal cross-section, which can effectively disperse pressure and reduce local stress concentration. The corrugation spacing is 3-5mm. The moderate spacing can ensure the buffering effect without increasing the rigidity of the material due to too small spacing. The corrugation depth is 0.8-1.2mm, which is moderate and can provide sufficient buffering space while avoiding deformation of the material due to excessive depth. The corrugation direction and the contact surface corresponding to the aluminum profile to be placed are inclined at an angle of 30-45°. This design can reduce the direct friction between the aluminum profile and the buffer layer and reduce the risk of scratches.

[0081] The trapezoidal cross-section and moderate corrugation spacing and depth can effectively disperse and absorb pressure, reducing the vibration and impact of aluminum profiles during storage and transportation. The design of the corrugation inclination angle reduces the direct contact area between the aluminum profile and the buffer layer, reducing the possibility of scratches. The reasonable corrugation structure design reduces material fatigue and wear and extends the service life of the buffer layer. The optimized buffer performance reduces the risk of material damage, reduces the frequency of maintenance and replacement, and improves operating efficiency.

[0082] In some embodiments, the separator rod includes: a main rod and a secondary rod, the main rod and the secondary rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0083] The embodiment optimizes the structure of the partition rod, designs the pressure conduction cavity formed by the main rod and the auxiliary rod, and introduces a three-level buffer device to further enhance the buffer effect.

[0084] The main rod and the auxiliary rod are combined to form a pressure conduction cavity. This structural design can effectively conduct and disperse pressure. A shock-absorbing spring group is arranged in the pressure conduction cavity to absorb and buffer external impacts.

[0085] First-stage buffering: The industrial rubber buffer layer is in direct contact with the aluminum profile to provide preliminary buffering.

[0086] Second-stage buffering: The shock-absorbing spring group absorbs and disperses the pressure from the industrial rubber buffer layer.

[0087] Third-stage buffering: The polyurethane foam material filled in the pressure conduction cavity further absorbs and buffers the remaining pressure.

[0088] The design of the three-stage buffering device can absorb and disperse pressure step by step, provide comprehensive buffering protection, reduce the vibration and impact of the aluminum profile. The combined design of the main rod and the auxiliary rod enhances the structural stability of the partition rod and can withstand greater pressure and impact. The three-stage buffering device reduces the fatigue and wear of materials and extends the service life of the partition rod and the buffering device. Optimize the operating environment: Multiple buffering protections reduce the risk of material damage, reduce noise and vibration, and optimize the operating environment.

[0089] Exemplarily, the shape of the main rod is "丨", and the shape of the auxiliary rod is "C"; and / or, the three-stage buffering device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5kg / m³.

[0090] The main rod is in the shape of "丨" and the auxiliary rod is in the shape of "C". The two are combined to form a pressure conduction cavity. This structural design can effectively conduct and disperse pressure.

[0091] Through the shock-absorbing spring group: including 3 groups of silicon manganese steel springs with a diameter gradient of 8mm, 6mm, and 4mm, the silicon manganese steel springs have high elasticity and fatigue resistance. The springs are arranged in a triangular symmetry to ensure uniform pressure distribution and absorption.

[0092] The Shore hardness of the industrial rubber buffer layer is 50HA to 70HA. The moderate hardness can provide sufficient buffering without increasing the material rigidity due to excessive hardness.

[0093] The pressure conduction cavity is filled with polyurethane foam material with a density of 45±5kg / m³. The polyurethane foam material has good energy absorption performance and stability.

[0094] The high elasticity and fatigue resistance of silicon-manganese steel springs can effectively absorb and disperse pressure, providing a stable buffering effect. The triangular symmetrical arrangement of the spring design ensures uniform pressure distribution and avoids local stress concentration. The moderate hardness of the industrial rubber buffer layer and the energy absorption performance of the polyurethane foam material further enhance the buffering effect and the service life of the material. The refined design of the three-level buffer device enhances the reliability and stability of the entire system and reduces the frequency of maintenance and replacement.

[0095] In some embodiments, the smart foot cup includes a thread adjustment component and a pressure feedback circuit; the control module adjusts the thread adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safety threshold range.

[0096] The embodiment optimizes the structure of the smart foot cup and introduces a thread adjustment component and a pressure feedback circuit to achieve precise adjustment and feedback of the clamping pressure.

[0097] The threaded adjustment component is integrated inside the smart foot cup, and the height of the foot cup can be fine-tuned by rotating the thread, thereby adjusting the clamping pressure of the quick clamp. The threaded adjustment component adopts a precision thread design to ensure the accuracy and stability of the adjustment. The pressure feedback circuit is embedded in the smart foot cup, monitors the clamping pressure in real time, and feeds the data back to the control module. The pressure feedback circuit uses a high-precision sensor that can accurately capture pressure changes. The control module calculates the required adjustment amount based on the real-time data of the pressure feedback circuit, and drives the threaded adjustment component to make fine adjustments to keep the clamping pressure within the preset safety threshold range.

[0098] The combination of the thread adjustment component and the pressure feedback circuit can achieve precise adjustment of the clamping pressure to ensure that the pressure is always within a safe range. The pressure feedback circuit monitors the clamping pressure in real time, and the control module dynamically adjusts the thread adjustment component according to the feedback data to improve the response speed and stability of the system. The automated pressure adjustment mechanism reduces the need for manual intervention and improves operational efficiency. Through precise pressure control and real-time feedback, material damage or safety accidents caused by excessive or insufficient pressure are avoided, enhancing the safety of the system.

[0099] In some embodiments, it also includes: a magnetic positioning base, and the partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base; the magnetic positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power is off.

[0100] The embodiment introduces a magnetic positioning base for realizing the detachable installation of the partition spacing optimization placement device. The magnetic positioning base has a built-in NdFeB permanent magnet array with a magnetic flux density greater than or equal to 1.2T, which provides a strong magnetic attraction to ensure that the device is firmly installed on the beam. NdFeB permanent magnets have high magnetism and stability and can maintain stable magnetic attraction in various environments. The magnetic positioning base also includes an electromagnetic degaussing coil for eliminating magnetic attraction when the device needs to be disassembled. The residual magnetism of the electromagnetic degaussing coil is less than 5mT after power is cut off, ensuring that the device can be easily disassembled without causing damage to the beam. The partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base. The installation and disassembly process is simple and quick, and no tools are required.

[0101] The design of the magnetic positioning base makes the installation and removal process of the device simple and quick, and improves the convenience of operation. The NdFeB permanent magnet array provides a strong magnetic attraction to ensure that the device is firmly installed on the beam during storage and transportation to avoid loosening or falling off. The design of the electromagnetic degaussing coil ensures that the device will not cause damage to the beam after disassembly, extending the service life of the beam. The high magnetism and stability of the NdFeB permanent magnet enable the device to maintain a stable installation effect in various environments and has strong adaptability.

[0102] In some embodiments, by embedding an adaptive pressure sensor in the clamping contact surface of the quick clamp, the clamping pressure can be monitored in real time, and the clamping force can be automatically adjusted according to the pressure change. The adaptive pressure sensor adopts piezoresistive sensing technology, which has high sensitivity and fast response capability. The control module integrates an intelligent control algorithm, and dynamically adjusts the threaded adjustment component of the smart foot cup according to the real-time data of the adaptive pressure sensor to maintain the clamping pressure within the preset safety threshold range. The intelligent control algorithm adopts fuzzy control technology, which can handle nonlinear pressure changes and improve adjustment accuracy. A multi-stage pressure compensation mechanism is set inside the smart foot cup, including a hydraulic buffer and a gas pressure regulator, which can perform multi-stage compensation according to pressure changes to ensure the uniformity and stability of the clamping pressure.

[0103] The combination of adaptive pressure sensor and intelligent control algorithm can achieve high-precision control of clamping pressure, ensuring that the pressure is always within a safe range. The rapid response capability of adaptive pressure sensor and the dynamic adjustment mechanism of intelligent control algorithm improve the response speed and stability of the system. The design of the level pressure compensation mechanism further enhances the buffering and compensation capabilities of the system, reduces pressure fluctuations and improves operational safety. The automated pressure adjustment mechanism reduces the need for manual intervention and improves operational efficiency.

[0104] In some embodiments, an intelligent magnetic module is integrated into the magnetic positioning base, which can automatically adjust the magnetic force according to the position and weight of the device to ensure that the device is firmly installed on the beam. The intelligent magnetic module uses Hall sensors and electromagnetic coils, which can monitor the magnetic force in real time and adjust it dynamically. A position identification system is embedded in the magnetic positioning base, which can identify the specific position of the device on the beam and adjust the magnetic force according to the position information to ensure the stability and uniformity of the installation. The position identification system uses RFID technology and infrared sensors, with high precision and fast identification capabilities. An automatic demagnetization mechanism is set in the magnetic positioning base, which can automatically demagnetize when the device needs to be disassembled, ensuring that the device can be easily disassembled without causing damage to the beam. The automatic demagnetization mechanism uses an electromagnetic demagnetization coil and an intelligent control module, which can automatically perform demagnetization operations according to disassembly instructions.

[0105] The combination of the intelligent magnetic module and the position recognition system can automatically adjust the magnetic force according to the position and weight of the device, ensuring that the device is firmly installed on the beam. The high precision and rapid recognition capability of the position recognition system improves the system's response speed and installation efficiency. The design of the automatic demagnetization mechanism ensures that the device will not damage the beam after removal, extending the service life of the beam. The automated design of the intelligent magnetic positioning system reduces the need for manual intervention and improves the convenience and efficiency of operation.

[0106] In some embodiments, an intelligent buffer module is integrated in the partition rod, which can automatically adjust the buffer strength according to the weight and pressure changes of the aluminum profile to ensure the safety of the aluminum profile during storage and transportation. The intelligent buffer module adopts piezoelectric sensors and intelligent control algorithms, which can monitor pressure changes in real time and make dynamic adjustments. A multi-level buffer mechanism is set in the partition rod, including a hydraulic buffer, an air pressure regulator and a shock-absorbing spring group, which can perform multi-level buffering according to pressure changes to ensure the stability and safety of the aluminum profile. The multi-level buffer mechanism adopts an intelligent control module, which can automatically adjust the buffer strength according to pressure changes. An intelligent feedback system is embedded in the partition rod, which can monitor the buffering effect in real time and feed back data to the control module to ensure precise control of the buffer strength. The intelligent feedback system adopts high-precision sensors and intelligent control algorithms, with high sensitivity and rapid response capabilities.

[0107] The combination of intelligent buffer module and intelligent feedback system can achieve high-precision control of buffer force and ensure the safety of aluminum profiles during storage and transportation. The design of multi-level buffer mechanism further enhances the buffering and compensation capabilities of the system, reduces pressure fluctuations and improves operational safety. The rapid response capability of the intelligent feedback system and the dynamic adjustment mechanism of the intelligent control algorithm improve the response speed and stability of the system. The automated buffer adjustment mechanism reduces the need for manual intervention and improves operational efficiency.

[0108] An embodiment of the present application provides a method for optimizing the placement of partitions and intervals of aluminum profile frames. The execution device of the method is a control module of the device for optimizing the placement of partitions and intervals of aluminum profile frames provided in any embodiment of the present application.

[0109] The provided method includes steps S101 to S103, wherein the control module may be a handheld terminal, a notebook computer, a wearable device or a robot, etc. for implementing steps S101 to S103 and their corresponding embodiments.

[0110] Step S101. Construct an electromagnetic feature extraction model for performing a joint analysis of the digital coding signal in the time and frequency domains to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensor array.

[0111] Specifically, the core of step S101 is to construct an electromagnetic feature extraction model for performing a joint analysis of the digital coded signal in the time and frequency domains to obtain the real-time pressure distribution data of the magnetic environment receiving pressure sensor array. The model can accurately capture the real-time data of the pressure sensor array by analyzing the electromagnetic signal, providing a basis for subsequent pressure compensation.

[0112] The real-time pressure distribution data on the aluminum profile frame is collected by using a pressure sensing array and converted into a digitally coded signal. The pressure sensing array uses high-precision sensors to ensure the accuracy and real-time nature of the data. An electromagnetic feature extraction model is constructed to perform a joint time-frequency domain analysis on the digitally coded signal. Time-frequency domain analysis can simultaneously capture the time and frequency domain characteristics of the signal, improving the comprehensiveness and accuracy of the analysis. Using techniques such as wavelet transform or short-time Fourier transform (STFT), the signal is decomposed in the time-frequency domain to extract key features. Through the electromagnetic feature extraction model, the key features in the digitally coded signal are extracted and converted into real-time pressure distribution data. The feature extraction process includes noise filtering, signal enhancement, and feature selection to ensure the accuracy and reliability of the data.

[0113] Through the electromagnetic feature extraction model and time-frequency domain joint analysis, the real-time pressure distribution data of the pressure sensor array can be accurately obtained, providing a reliable basis for subsequent pressure compensation. The time-frequency domain joint analysis can simultaneously capture the time domain and frequency domain characteristics of the signal, improving the comprehensiveness and accuracy of the analysis. The high-precision sensors of the pressure sensor array and the fast processing capabilities of the electromagnetic feature extraction model ensure the real-time and response speed of the data. Accurate pressure distribution data can improve the stability and reliability of the system and reduce adjustment errors caused by data errors.

[0114] Step S102. Generate pressure compensation information corresponding to the real-time pressure distribution data;

[0115] Specifically, the core of step S102 is to generate corresponding pressure compensation information according to the real-time pressure distribution data. By analyzing the pressure distribution data, identifying the abnormal area, and calculating the axial compensation amount and radial compensation angle of the smart foot cup, accurate pressure compensation information is generated.

[0116] A three-dimensional mechanical model of the crossbeam contact surface is established based on the topological distribution of the pressure sensing array. The model can reflect the pressure distribution in the clamping area and identify the abnormal pressure area. Multi-dimensional feature extraction is performed on the real-time pressure distribution data, including pressure gradient, pressure distribution uniformity, etc., to determine the abnormal area in the three-dimensional mechanical model. The abnormal area is defined as the area where the pressure gradient difference exceeds the preset threshold. According to the geometric center coordinates of the abnormal area and the direction of the pressure gradient, the axial compensation amount (i.e., the adjustment amount in the vertical direction) and the radial compensation angle (i.e., the adjustment angle in the horizontal direction) of the smart foot cup are calculated. According to the axial compensation amount and the radial compensation angle, pressure compensation information is generated to guide the adjustment of the smart foot cup.

[0117] Through the three-dimensional mechanical model and multi-dimensional feature extraction, it is possible to accurately identify abnormal pressure areas and generate targeted compensation information to ensure uniform clamping pressure. The smart foot cup is dynamically adjusted according to real-time pressure distribution data to avoid material damage or safety hazards caused by uneven pressure. Through the pressure compensation mechanism, the pressure fluctuation during the clamping process is reduced, and the stability and reliability of the entire system are improved. Accurate compensation information reduces the number and time of adjustments and improves operational efficiency.

[0118] In some embodiments, the pressure compensation information includes the axial compensation amount (ΔZ) and radial compensation angle (θ) of the smart foot cup, and the expressions include:

[0119] ;

[0120] ;

[0121] ΔZ is the axial compensation amount, in millimeters (mm), which indicates the vertical adjustment of the smart foot cup. It is usually 0.1mm to 5mm, depending on the actual pressure distribution and adjustment requirements.

[0122] It is the axial compensation coefficient, which is used to adjust the sensitivity of the compensation amount. It is usually 0.5 to 2.0 according to the system design requirements.

[0123] The real-time pressure value of the i-th pressure sensor, in Newton (N). It is collected in real time by the pressure sensing array, ranging from 0 to the preset maximum pressure value (such as 1000N).

[0124] is the average value of the pressure distribution in Newton (N). It is calculated in real time by the pressure sensor array and the formula is . is the distance from the ith pressure sensor to the geometric center in millimeters (mm). It is calculated based on the topological distribution of the pressure sensing array and ranges from 0 to a preset maximum distance (e.g., 200 mm).

[0125] n is the total number of pressure sensors, typically 4 to 16, depending on the actual device design.

[0126] is the radial compensation coefficient, which is used to adjust the sensitivity of the compensation angle. It is usually 0.5 to 2.0 according to the system design requirements. is the coordinate of the i-th pressure sensor in the horizontal direction (X axis), in millimeters (mm). It is determined according to the topological distribution of the pressure sensing array, and the range is -preset maximum coordinate value to preset maximum coordinate value (such as -100mm to 100mm).

[0127] is the coordinate of the ith pressure sensor in the vertical direction (Y axis), in millimeters (mm). It is determined according to the topological distribution of the pressure sensing array, and the range is -preset maximum coordinate value to preset maximum coordinate value (e.g. -100mm to 100mm).

[0128] Step S103. Adjust the smart foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; wherein, the partition spacing optimization placement device is detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition spacing optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0129] Specifically, the core of step S103 is to adjust the smart foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range. By adjusting the height and angle of the smart foot cup, the uniformity and safety of the clamping pressure are ensured.

[0130] By controlling the threaded adjustment component to make fine adjustments based on the pressure compensation information, the height of the smart foot cup is changed to adjust the clamping pressure. The threaded adjustment component adopts a precision thread design to ensure the accuracy and stability of the adjustment. According to the radial compensation angle in the pressure compensation information, the universal ball joint of the smart foot cup is controlled to perform inclination compensation to correct the horizontal deviation. The design of the universal ball joint can achieve multi-angle inclination compensation to ensure the uniformity of the clamping pressure. During the adjustment process, the magnetorheological damper is used to dynamically absorb the compensation overshoot generated during the inclination compensation process to avoid vibration or instability during the adjustment process.

[0131] The threaded adjustment assembly and inclination compensation can achieve precise adjustment of the clamping pressure to ensure that the pressure is always within the safe range. The design of dynamic absorption of overshoot reduces vibration and instability during the adjustment process and improves the stability of the system. The precise pressure adjustment mechanism avoids material damage or safety accidents caused by excessive or insufficient pressure, and enhances the safety of the system. The automated adjustment mechanism reduces the need for manual intervention and improves operating efficiency.

[0132] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensor array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0133] Exemplarily, generating the pressure compensation information based on the axial compensation amount and the radial compensation angle includes: nonlinearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information based on the pressure compensation vector and the compensation angle.

[0134] Exemplarily, the smart foot cup integrates a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is arranged at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: according to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-stage stepped adjustment action; in each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed according to the magnetorheological damper.

[0135] In some embodiments, the lateral corrugated structure of the industrial rubber buffer layer has a trapezoidal cross-section, the corrugation pitch is 3-5 mm, the corrugation depth is 0.8-1.2 mm, and the corrugation direction is inclined at an angle of 30-45° with respect to the contact surface corresponding to the aluminum profile to be placed.

[0136] In some embodiments, the partition rod includes a main rod and a secondary rod. The main rod and the secondary rod form a pressure conduction cavity, and a shock-absorbing spring group is arranged in the pressure conduction cavity. The industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0137] Exemplarily, the shape of the main rod is "丨", and the shape of the secondary rod is "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0138] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the range of the safety threshold.

[0139] In some embodiments, it further includes: a magnetic adsorption positioning base. The partition interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil after power-off is less than 5mT.

[0140] It should be noted that those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working processes of the above-described method for optimizing the partition interval placement of aluminum profile frames and each step can refer to the corresponding processes in the embodiments of a device for optimizing the partition interval placement of aluminum profile frames described in the above embodiments, and will not be elaborated here.

[0141] The embodiments of the present application also provide a module for optimizing the partition interval placement of aluminum profile frames. This module for optimizing the partition interval placement of aluminum profile frames is used to execute the steps of a method for optimizing the partition interval placement of aluminum profile frames shown in the above embodiments. This module for optimizing the partition interval placement of aluminum profile frames can be a single server or a server cluster, or this module for optimizing the partition interval placement of aluminum profile frames can be a terminal, and this terminal can be a handheld terminal, a laptop computer, a wearable device, or a robot, etc.

[0142] Modules for optimizing the placement of aluminum material frame partitions include:

[0143] A model extraction unit is used to construct an electromagnetic feature extraction model for performing a time-frequency domain joint analysis on the digital coding signal to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensor array;

[0144] A compensation generating unit, used to generate pressure compensation information corresponding to the real-time pressure distribution data;

[0145] A foot cup adjustment unit is used to adjust the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; wherein the partition interval optimization placement device is detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition interval optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0146] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensor array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0147] Exemplarily, generating the pressure compensation information based on the axial compensation amount and the radial compensation angle includes: nonlinearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information based on the pressure compensation vector and the compensation angle.

[0148] Exemplarily, the smart foot cup integrates a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is arranged at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: according to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-stage stepped adjustment action; in each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed according to the magnetorheological damper.

[0149] In some embodiments, the lateral corrugated structure of the industrial rubber buffer layer has a trapezoidal cross-section, with a corrugation pitch of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and the corrugation direction is inclined at an angle of 30-45° with respect to the contact surface corresponding to the aluminum profile to be placed.

[0150] In some embodiments, the partition rod includes a main rod and a secondary rod. The main rod and the secondary rod form a pressure conduction cavity, and a shock-absorbing spring group is arranged in the pressure conduction cavity. The industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0151] Exemplarily, the main rod is in the shape of "丨", and the secondary rod is in the shape of "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0152] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safety threshold range.

[0153] In some embodiments, it further includes a magnetic adsorption positioning base. The interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes a neodymium iron boron permanent magnet array with a magnetic flux density greater than or equal to 1.2T; an electromagnetic demagnetization coil with a residual magnetism less than 5mT after power-off.

[0154] It should be noted that those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the above-described module for optimizing the interval placement of aluminum profile frames and each unit can refer to the corresponding processes in the embodiments of the method for optimizing the interval placement of aluminum profile frames described in the above embodiments, and will not be elaborated here.

[0155] The above method for optimizing the interval placement of aluminum profile frames is implemented in the form of a computer program, and this computer program can run on the above module.

[0156] Please refer to Figure 8 , Figure 8 is a schematic block diagram of the structure of the control module provided by the embodiment of the present application. The control module includes a processor, a memory, and a network interface connected through a device bus. Among them, the memory can include a storage medium and an internal memory.

[0157] The storage medium can store operating devices and computer programs. The computer program includes program instructions, and when the program instructions are executed, the processor can execute any embodiment of the method for optimizing the placement of partition intervals of aluminum profile frame.

[0158] The processor is used to provide computing and control capabilities and support the operation of the entire control module.

[0159] The internal memory provides an environment for the operation of the computer program in the non-volatile storage medium. When the computer program is executed by the processor, the processor can execute any one of the basic methods for optimizing the placement of partition intervals of aluminum material frames.

[0160] The network interface is used for network communication, such as sending assigned tasks, etc. Those skilled in the art will understand that Figure 8 The structure shown in the figure is only a block diagram of a partial structure related to the scheme of the present application, and does not constitute a limitation on the terminal to which the scheme of the present application is applied. The specific control module may include more or fewer components than those shown in the figure, or combine certain components, or have a different component arrangement.

[0161] It should be understood that the processor may be a central processing unit (CPU), and the processor may also be other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. Among them, the general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.

[0162] In one embodiment, the processor is used to run a computer program stored in the memory to implement the following steps:

[0163] Construct an electromagnetic feature extraction model to perform time-frequency domain joint analysis on digital coded signals and obtain real-time pressure distribution data of the magnetic environment receiving pressure sensor array;

[0164] generating pressure compensation information corresponding to the real-time pressure distribution data;

[0165] The smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; wherein, the partition interval optimization placement device is detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition interval optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0166] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensor array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0167] Exemplarily, generating the pressure compensation information based on the axial compensation amount and the radial compensation angle includes: nonlinearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information based on the pressure compensation vector and the compensation angle.

[0168] Exemplarily, the smart foot cup integrates a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is arranged at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: according to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-stage stepped adjustment action; in each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed according to the magnetorheological damper.

[0169] In some embodiments, the transverse corrugation structure of the industrial rubber buffer layer has a trapezoidal cross-section, a corrugation spacing of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and a corrugation direction with a contact surface corresponding to the aluminum profile to be placed at an inclination angle of 30-45°.

[0170] In some embodiments, the separator rod includes: a main rod and a secondary rod, the main rod and the secondary rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0171] Exemplarily, the shape of the main rod is "|" and the shape of the auxiliary rod is "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0172] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the range of the safety threshold.

[0173] In some embodiments, it further includes: a magnetic adsorption positioning base, and the partition interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power-off.

[0174] It should be noted that those skilled in the art can clearly understand that for the convenience and brevity of description, the specific working process of the above-described processor can refer to the corresponding process in the method embodiments described in the above various embodiments, and will not be repeated here.

[0175] An embodiment of the present application also provides a computer-readable storage medium, and the computer-readable storage medium stores a computer program, and the computer program includes program instructions, and the processor executes the program instructions to implement the steps of a method for optimizing the partition interval placement of aluminum profile frames provided in the above various embodiments of the present application.

[0176] Among them, the computer-readable storage medium may be an internal storage unit of the control module described in the foregoing embodiments, such as the hard disk or memory of the control module. The computer-readable storage medium may also be an external storage device of the control module, such as a plug-in hard disk equipped on the control module, a smart media card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc.

[0177] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of various equivalent modifications or substitutions within the technical scope disclosed by the present application, and these modifications or substitutions should all be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A device for optimizing the placement of partitions and intervals of aluminum material frames, characterized in that: include: A vertically arranged partition rod, the two side surfaces of which are covered with an industrial rubber buffer layer with a transverse corrugated structure; An intelligent clamping assembly comprises a quick clamp, a pressure sensing array and a dynamic adjustment mechanism; the quick clamp is vertically welded in the rod body of the separation rod, the pressure sensing array is embedded in the clamping contact surface corresponding to the quick clamp, and the dynamic adjustment mechanism is linked with the quick clamp; The dynamic adjustment mechanism includes a smart foot cup and a control module, wherein the smart foot cup is arranged on the top of the quick clamp, and the control module is integrated in the cavity of the partition rod, and the control module is connected to the smart foot cup and the quick clamp; The control module is used to receive the real-time pressure distribution data of the pressure sensor array; generate pressure compensation information corresponding to the real-time pressure distribution data; and adjust the smart foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; Among them, the partition spacing optimization placement device can be detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition spacing optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

2. The device according to claim 1, characterized in that The generating of pressure compensation information corresponding to the real-time pressure distribution data includes: Establishing a three-dimensional mechanical model of the beam contact surface according to the topological distribution corresponding to the pressure sensing array; Performing multi-dimensional feature extraction on the real-time pressure distribution data to determine an abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; Calculating the axial compensation amount and radial compensation angle of the smart foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal area; The pressure compensation information is generated according to the axial compensation amount and the radial compensation angle.

3. The device according to claim 2, characterized in that The generating the pressure compensation information according to the axial compensation amount and the radial compensation angle comprises: The axial compensation amount is nonlinearly superimposed with a preset safety compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; The pressure compensation information is generated according to the pressure compensation vector and the compensation angle.

4. The device according to claim 2, characterized in that The smart foot cup is integrated with a piezoelectric ceramic micro-displacement driver and a magnetorheological damper, and a universal ball joint is provided at the bottom of the smart foot cup; the smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range, including: According to the piezoelectric ceramic micro-displacement driver, the pressure compensation information is converted into a multi-level stepped adjustment action; In each adjustment cycle corresponding to the multi-stage stepped adjustment action, the universal ball joint is controlled to perform inclination compensation according to the compensation angle, and then the compensation overshoot corresponding to the inclination compensation is dynamically absorbed by the magnetorheological damper.

5. The device according to claim 1, characterized in that The lateral corrugated structure of the industrial rubber buffer layer has a trapezoidal cross-section, with a corrugation spacing of 3 - 5 mm, a corrugation depth of 0.8 - 1.2 mm, and the corrugation direction is inclined at an angle of 30 - 45° with respect to the contact surface corresponding to the aluminum profile to be placed.

6. The device according to claim 1, characterized in that The partition rod includes: A main rod and a sub-rod. The main rod and the sub-rod form a pressure conduction cavity, and a shock-absorbing spring group is arranged in the pressure conduction cavity. The industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

7. The device according to claim 6, characterized in that The shape of the main rod is "丨", and the shape of the sub-rod is "C"; and / or, The three-stage buffer device includes: The shock-absorbing spring group contains 3 groups of silicomanganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicomanganese steel springs are arranged in a triangular symmetry. The Shore hardness of the industrial rubber buffer layer is 50HA to 70HA. The pressure conduction cavity is filled with polyurethane foam material with a density of 45 ± 5 kg / m³.

8. The device according to claim 1, characterized in that The intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safe threshold range.

9. The device according to claim 1, characterized in that It further includes: A magnetic adsorption positioning base, and the partition interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; The magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; An electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil after power-off is less than 5mT.

10. A method for optimizing the placement of partitions and intervals of aluminum material frames, characterized in that: Applied to the control module of the partition interval optimization placement device for aluminum profile frames according to any one of claims 1 - 9, the method includes: Receiving the real-time pressure distribution data of the pressure sensing array; Generating pressure compensation information corresponding to the real-time pressure distribution data; Adjusting the intelligent foot cup according to the pressure compensation information to maintain the clamping pressure corresponding to the quick clamp within the preset safe threshold range; wherein, the partition interval optimization placement device is detachably installed on the cross beam of the preset aluminum profile frame, and the first preset number of partition interval optimization placement devices form an expandable vertical partition array along the cross beam, and the vertical partition array forms the second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

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