An aluminum profile frame interval optimization placement device and method

Abstract

This application relates to the technical field of curtain walls, and discloses a device and method for optimizing the placement of aluminum profile frames in intervals. The device includes a partition rod, an intelligent clamping assembly, which includes a quick clamp, a pressure sensing array, and a dynamic adjustment mechanism; the dynamic adjustment mechanism includes an intelligent foot cup and a control module. The intelligent foot cup is arranged on the top of the quick clamp, and the control module is integrated in the cavity of the partition rod. The control module is connected to the intelligent foot cup and the quick clamp; it is used to receive the real-time pressure distribution data of the pressure sensing array; generate pressure compensation information corresponding to the real-time pressure distribution data; adjust the intelligent foot cup according to the pressure compensation information to keep the clamping pressure corresponding to the quick clamp within a preset safe threshold range; A first preset number of devices for optimizing the placement of intervals along the cross beam form an expandable vertical partition array, and the difference between the first preset number and the second preset number is 1. Significantly improves the clamping stability, space utilization rate and operation standardization level.

Description

Technical Field

[0001] This application relates to the technical field of curtain walls, and particularly to an optimized placement device and method for partitioning intervals of an aluminum profile frame. Background Art

[0002] Conventional aluminum profile storage frames generally use wooden crossbeams for horizontal layering. The horizontal partitioning by wooden strips causes the need to frequently move the upper materials when taking materials from the lower layer, resulting in extremely low utilization rate of the vertical space of the frame. At the same time, the direct contact between the hard wooden strips and the aluminum profiles greatly increases the surface scratch rate of the profiles under the transportation vibration environment.

[0003] Although the existing adjustable partition racks use metal rods, their single-directional threaded adjustment mechanism results in a single partition adjustment taking as long as 3 - 5 minutes, and it is impossible to achieve coordinated pressure balance among multiple devices.

[0004] In recent years, improved technologies have tried to introduce a quick clamp structure. However, the mechanical clamping force depends on manual experience for adjustment, with a large pressure fluctuation range. At the same time, the cumulative error of manually calibrated partition spacing is relatively high, seriously affecting the standardized operation.

[0005] Therefore, there is an urgent need for an optimized placement device for partitioning intervals of an aluminum profile frame to solve at least one of the above problems. Summary of the Invention

[0006] This application provides an optimized placement device and method for partitioning intervals of an aluminum profile frame, aiming to solve the problems that improved technologies have tried to introduce a quick clamp structure, but the mechanical clamping force depends on manual experience for adjustment, with a large pressure fluctuation range, and at the same time, the cumulative error of manually calibrated partition spacing is relatively high, seriously affecting the standardized operation.

[0007] In a first aspect, this application provides an optimized placement device for partitioning intervals of an aluminum profile frame, including:

[0008] Partition rods arranged vertically, with industrial rubber buffer layers with transverse corrugated structures covering both side surfaces of the partition rods;

[0009] Intelligent clamping components, including quick clamps, pressure sensing arrays, and dynamic adjustment mechanisms; the quick clamps are vertically welded in the rod bodies of the partition rods, the pressure sensing arrays are embedded in the corresponding clamping contact surfaces of the quick clamps, and the dynamic adjustment mechanisms are linked with the quick clamps;

[0010] The dynamic adjustment mechanism includes intelligent foot cups and a control module. The intelligent foot cups are arranged on the tops of the quick clamps, the control module is integrated in the cavity of the partition rod, and the control module is connected to the intelligent foot cups and the quick clamps;

[0011] The control module is configured to receive real-time pressure distribution data from the pressure sensing array; generate pressure compensation information corresponding to the real-time pressure distribution data; and adjust the intelligent foot cup according to the pressure compensation information, so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range.

[0012] Among them, the interval-optimized placement device is detachably installed on the cross beam of a preset aluminum profile frame. The first preset number of interval-optimized placement devices form an expandable vertical separation array along the cross beam, and the vertical separation array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0013] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the cross beam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine abnormal regions in the three-dimensional mechanical model; the pressure gradient difference in the abnormal regions exceeds a preset threshold; calculating the axial compensation amount and the radial compensation angle of the intelligent foot cup according to the geometric center coordinates and the pressure gradient direction of the abnormal regions; and generating the pressure compensation information according to the axial compensation amount and the radial compensation angle.

[0014] Exemplarily, generating the pressure compensation information according to the axial compensation amount and the radial compensation angle includes: non-linearly superposing the axial compensation amount with a preset safe compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; and generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

[0015] Exemplarily, a piezoelectric ceramic micro displacement driver and a magnetorheological damper are integrated in the intelligent foot cup, and a universal ball hinge is arranged at the bottom of the intelligent foot cup; adjusting the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range includes: converting the pressure compensation information into a multi-stage stepped adjustment action according to the piezoelectric ceramic micro displacement driver; controlling the universal ball hinge to perform inclination compensation according to the compensation angle within each adjustment period corresponding to the multi-stage stepped adjustment action, and then dynamically absorbing the compensation overshoot amount corresponding to the inclination compensation according to the magnetorheological damper.

[0016] In some embodiments, the transverse corrugated structure of the industrial rubber buffer layer has a trapezoidal cross section, the corrugation pitch is 3-5 mm, the corrugation depth is 0.8-1.2 mm, and the corrugation direction is inclined at an angle of 30-45° with respect to the contact surface corresponding to the aluminum profile to be placed.

[0017] In some embodiments, the separator rod includes: a main rod and a secondary rod, the main rod and the secondary rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0018] Exemplarily, the main rod is in the shape of "丨", and the secondary rod is in the shape of "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon-manganese steel springs with a diameter gradient of 8 / or 6 / or 4mm, and the silicon-manganese steel springs are arranged in a triangular symmetrical manner; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5kg / m³.

[0019] In some embodiments, the smart foot cup includes a thread adjustment component and a pressure feedback circuit; the control module adjusts the thread adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safety threshold range.

[0020] In some embodiments, it also includes: a magnetic positioning base, and the partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base; the magnetic positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power is off.

[0021] In a second aspect, the present application provides a method for optimizing the placement of partitions and intervals of aluminum profile frames, which is applied to a control module of a device for optimizing the placement of partitions and intervals of aluminum profile frames provided in any embodiment of the present application; the method comprises:

[0022] Construct an electromagnetic feature extraction model to perform time-frequency domain joint analysis on digital coded signals and obtain real-time pressure distribution data of the magnetic environment receiving pressure sensor array;

[0023] generating pressure compensation information corresponding to the real-time pressure distribution data;

[0024] The smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; wherein, the partition interval optimization placement device is detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition interval optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

[0025] This application provides an optimized placement device and method for partitioning intervals of an aluminum profile frame, including a partition rod: vertically arranged, with industrial rubber buffer layers with transverse corrugated structures on both side surfaces, used to reduce vibration and noise and protect the surface of the aluminum profile.

[0026] An intelligent clamping assembly, including: Quick clamps: vertically welded in the rod body of the partition rod, used to clamp the aluminum profile. Pressure sensing array: embedded in the corresponding clamping contact surface of the quick clamp to monitor the clamping pressure in real time. Dynamic adjustment mechanism: linked with the quick clamp, including an intelligent foot cup and a control module. Dynamic adjustment mechanism: The intelligent foot cup is arranged on the top of the quick clamp, used to adjust the clamping pressure.

[0027] The control module is integrated in the cavity of the partition rod and is connected to the intelligent foot cup and the quick clamp. It is used to receive the real-time pressure distribution data of the pressure sensing array, generate pressure compensation information, and adjust the intelligent foot cup according to the compensation information to maintain the clamping pressure within a preset safe threshold range.

[0028] The device is detachably installed on the cross beam of a preset aluminum profile frame. The first preset number of devices form an expandable vertical partition array along the cross beam, creating the second preset number of aluminum profile storage spaces on the aluminum profile frame. The difference between the first preset number and the second preset number is 1, ensuring proper partitioning for each storage space.

[0029] Through the pressure sensing array and the dynamic adjustment mechanism, the clamping pressure is monitored and adjusted in real time, reducing pressure fluctuations, ensuring clamping stability, and preventing displacement or damage of the aluminum profile during storage. The automated pressure adjustment mechanism reduces the dependence on manual experience, reduces errors and inconsistencies in manual operations, and improves the standardization level of operations. The design of the expandable vertical partition array enables the flexible adjustment of the aluminum profile storage space according to actual needs, improving space utilization. The setting of the industrial rubber buffer layer reduces vibration and noise, while protecting the surface of the aluminum profile from scratches and abrasions. The device is detachably installed, facilitating installation and maintenance, improving the usability and service life of the equipment. The integrated design of the control module realizes the intelligent management of the clamping pressure, improving the overall operation efficiency and safety performance.

[0030] In summary, the optimized placement device for partitioning intervals of the aluminum profile frame effectively solves the problems of traditional mechanical clamping force relying on manual experience adjustment and high cumulative error of manual calibration of partition spacing by introducing an intelligent clamping assembly and a dynamic adjustment mechanism, significantly improving clamping stability, space utilization, and operation standardization level.

[0031] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit this application. Brief Description of the Drawings

[0032] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.

[0033] Figure 1 is a schematic diagram of the prior art;

[0034] Figure 2 is a schematic structural diagram of the first device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0035] Figure 3 is a schematic structural diagram of the second device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0036] Figure 4 is a schematic structural diagram of the third device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0037] Figure 5 is a clamping schematic diagram of the device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0038] Figure 6 is a usage schematic diagram of the first device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0039] Figure 7 is a usage schematic diagram of the second device for optimizing the interval placement of aluminum profile frames provided by an embodiment of the present application;

[0040] Figure 8 is a schematic block diagram of the structure of the control module provided by an embodiment of the present application.

[0041] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. Specific Embodiments

[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present application.

[0043] The flowcharts shown in the attached drawings are only illustrative examples. They do not necessarily include all content and operations / steps, nor do they have to be executed in the order described. For example, some operations / steps can be decomposed, combined, or partially merged. Therefore, the actual execution order may change according to the actual situation.

[0044] It should be understood that, for the convenience of clearly describing the technical solutions of the embodiments of the present invention, in the embodiments of the present invention, terms such as "first" and "second" are used to distinguish identical or similar items with basically the same functions and roles. Those skilled in the art can understand that the terms "first", "second", etc. do not limit the quantity and execution order, and the terms "first", "second", etc. do not necessarily mean different.

[0045] It should be understood that the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. As used in the specification of this application and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an", and "the" are intended to include the plural forms.

[0046] It should also be understood that the term "and / or" used in the specification of this application and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0047] The following will describe in detail some embodiments of this application with reference to the attached drawings. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0048] As Figure 1 shown, traditional aluminum profile storage frames generally use wooden crossbeams for horizontal layering. The horizontal separation by wooden strips causes the need to frequently move the upper materials when taking materials from the lower layer, and the space utilization rate in the vertical direction of the frame is extremely low. At the same time, the direct contact between the hard wooden strips and the aluminum profiles greatly increases the scratch rate of the profile surface under the transportation vibration environment.

[0049] Although the existing adjustable partition racks use metal rods, their single-direction screw adjustment mechanism results in a time-consuming single-zone adjustment of up to 3 - 5 minutes, and it is impossible to achieve coordinated pressure balance among multiple devices.

[0050] In recent years, attempts have been made to introduce a quick clamp structure in the improved technology. However, the mechanical clamping force depends on manual experience for adjustment, with a large pressure fluctuation range. At the same time, the cumulative error of manually calibrating the partition spacing is relatively high, seriously affecting the standardized operation.

[0051] Therefore, there is an urgent need for an optimized placement device for the interval between partitions of an aluminum profile frame to solve at least one of the above problems.

[0052] To solve the above problems, please refer toFigures 2 - 7 , this application provides a device for optimizing the placement of aluminum profile frames in intervals, including: a vertically arranged partition rod 1, and industrial rubber buffer layers 4 with transverse corrugated structures are covered on both side surfaces of the partition rod; it may also include, for example, square tube plugs 5, which are installed at the top of the device for optimizing the placement of aluminum profile frames in intervals and are used for blocking the square tube cross-section.

[0053] Intelligent clamping assembly, including a quick clamp 3, a pressure sensing array, and a dynamic adjustment mechanism; the quick clamp is vertically welded in the rod body of the partition rod, the pressure sensing array is embedded in the corresponding clamping contact surface of the quick clamp, and the dynamic adjustment mechanism is linked with the quick clamp;

[0054] The dynamic adjustment mechanism includes an intelligent foot cup 2 and a control module. The intelligent foot cup is arranged on the top of the quick clamp, the control module is integrated in the cavity of the partition rod, and the control module is connected to the intelligent foot cup and the quick clamp;

[0055] The control module is used to receive the real-time pressure distribution data of the pressure sensing array; generate pressure compensation information corresponding to the real-time pressure distribution data; adjust the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range;

[0056] Among them, the device for optimizing the placement of aluminum profile frames in intervals is detachably installed on the cross beam of a preset aluminum profile frame. A first preset number of devices for optimizing the placement of aluminum profile frames in intervals form an expandable vertical partition array along the cross beam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0057] Specifically, this application provides a device for optimizing the placement of aluminum profile frames in intervals, aiming to solve the problems in aspects such as space utilization rate, material protection, and operation efficiency of traditional aluminum profile storage frames. The device mainly includes:

[0058] Partition rod: Vertically arranged, with industrial rubber buffer layers with transverse corrugated structures covered on both side surfaces to reduce the risk of scratches when the aluminum profile directly contacts the partition rod.

[0059] Intelligent clamping assembly: including a quick clamp, a pressure sensing array, and a dynamic adjustment mechanism. The quick clamp is vertically welded in the rod body of the partition rod and is used to fix the aluminum profile. The pressure sensing array is embedded in the clamping contact surface of the quick clamp to monitor the clamping pressure in real time. The dynamic adjustment mechanism is linked with the quick clamp and is used to adjust the clamping force according to the pressure sensing data.

[0060] Dynamic adjustment mechanism: It includes an intelligent foot cup and a control module. The intelligent foot cup is provided at the top of the quick clamp for fine-tuning the clamping force. The control module is integrated in the cavity of the partition rod, receives data from the pressure sensing array, generates pressure compensation information, and adjusts the intelligent foot cup to ensure that the clamping pressure is maintained within the safe threshold range.

[0061] This device is detachably installed on the cross beam of the aluminum profile frame, and multiple devices form an expandable vertical partition array along the cross beam, thereby forming multiple aluminum profile storage spaces on the aluminum profile frame.

[0062] The partition rod can be installed on the cross beam of the aluminum profile frame at a preset spacing to ensure that each partition rod can firmly support the aluminum profile. The quick clamp is vertically welded in the rod body of the partition rod to ensure that the clamp can effectively fix the aluminum profile. At the same time, the pressure sensing array is embedded in the clamping contact surface of the clamp for real-time monitoring of the clamping pressure. The intelligent foot cup is installed at the top of the quick clamp, and the control module is integrated in the cavity of the partition rod. The control module should be able to receive data from the pressure sensing array and adjust the intelligent foot cup according to the data to maintain the clamping pressure within a safe range. As needed, install multiple partition interval optimization placement devices along the cross beam to form an expandable vertical partition array (refer to Figure 6 and Figure 7 ). An appropriate spacing should be maintained between each device to ensure that the aluminum profiles can be evenly separated and stored.

[0063] In actual operation, the operator only needs to place the aluminum profile between the partition rods, and the intelligent clamping component will automatically adjust the clamping force to ensure the stability and safety of the aluminum profile. Regularly check the working status of the pressure sensing array and the intelligent foot cup to ensure the long-term stable operation of the device.

[0064] Through the design of the vertical partition array, the vertical space of the aluminum profile frame is effectively utilized, the frequency of material handling is reduced, and the storage efficiency is improved. The design of the industrial rubber buffer layer and the intelligent clamping component reduces the risk of scratches on the aluminum profile during storage and transportation, protecting the surface of the material. The design of the dynamic adjustment mechanism and the quick clamp makes the partition adjustment faster and more accurate, reducing the time and error of manual operation and improving the operation efficiency. The linkage between the pressure sensing array and the intelligent foot cup ensures that the clamping pressure is always within the safe range, avoiding material damage or safety accidents caused by excessive or too little pressure. Through intelligent pressure adjustment and precise partition spacing, standardized operation of aluminum profile storage is achieved, reducing the impact of human factors on the operation quality.

[0065] In summary, the device for optimizing the placement of aluminum profile frames in intervals effectively solves the problems of traditional storage frames in terms of space utilization, material protection, and operation efficiency through innovative design and intelligent control, and has significant technical advantages and application value.

[0066] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the crossbeam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference in the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area; generating the pressure compensation information according to the axial compensation amount and radial compensation angle.

[0067] The core of the embodiment lies in establishing a three-dimensional mechanical model, analyzing the pressure distribution data, and generating accurate pressure compensation information to ensure the uniformity and safety of the clamping pressure.

[0068] By constructing a three-dimensional mechanical model of the crossbeam contact surface according to the topological distribution of the pressure sensing array. This model can reflect the pressure distribution in the clamping area and identify abnormal pressure areas. Perform multi-dimensional feature extraction on the real-time pressure distribution data, including pressure gradient, pressure distribution uniformity, etc., to determine the abnormal area in the three-dimensional mechanical model. The abnormal area is defined as the area where the pressure gradient difference exceeds a preset threshold. Calculate the axial compensation amount (i.e., the adjustment amount in the vertical direction) and radial compensation angle (i.e., the adjustment angle in the horizontal direction) of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area. Generate the pressure compensation information according to the axial compensation amount and radial compensation angle for guiding the adjustment of the intelligent foot cup.

[0069] Through the three-dimensional mechanical model and multi-dimensional feature extraction, it is possible to accurately identify abnormal pressure areas and generate targeted compensation information to ensure the uniformity of the clamping pressure. Dynamically adjust the intelligent foot cup according to the real-time pressure distribution data to avoid material damage or safety hazards caused by uneven pressure. Through the pressure compensation mechanism, reduce the pressure fluctuation during the clamping process and improve the stability and reliability of the entire system.

[0070] Exemplarily, generating the pressure compensation information according to the axial compensation amount and radial compensation angle includes: non-linearly superimposing the axial compensation amount with a preset safety compression margin to generate a pressure compensation vector containing a dynamic attenuation coefficient; generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

[0071] The example further refines the generation process of pressure compensation information, introducing the concepts of non-linear superposition and dynamic attenuation coefficient to improve the accuracy and adaptability of compensation.

[0072] By non-linearly superposing the axial compensation amount with a preset safety compression margin, a pressure compensation vector containing a dynamic attenuation coefficient is generated. Non-linear superposition takes into account the dynamic response characteristics of the system, avoiding overshoot or insufficiency during the compensation process. According to the pressure compensation vector and the compensation angle, the final pressure compensation information is generated. This information includes the adjustment amounts in the axial and radial directions, which are used to guide the precise adjustment of the intelligent foot cup.

[0073] Through non-linear superposition and dynamic attenuation coefficient, pressure compensation information can be generated more precisely to adapt to different clamping scenarios. The introduction of the dynamic attenuation coefficient enables the compensation mechanism to adapt to the dynamic changes of the system and reduces the fluctuations during the compensation process. Precise compensation information reduces the number of adjustments and time, improving the operation efficiency.

[0074] Exemplarily, a piezoelectric ceramic micro-displacement driver and a magneto-rheological damper are integrated in the intelligent foot cup, and a universal ball hinge is provided at the bottom of the intelligent foot cup; adjusting the intelligent foot cup according to the pressure compensation information to maintain the clamping pressure corresponding to the quick clamp within a preset safe threshold range includes: converting the pressure compensation information into a multi-level stepped adjustment action according to the piezoelectric ceramic micro-displacement driver; within each adjustment period corresponding to the multi-level stepped adjustment action, controlling the universal ball hinge to perform inclination compensation according to the compensation angle, and then dynamically absorbing the compensation overshoot amount corresponding to the inclination compensation according to the magneto-rheological damper.

[0075] The example details the adjustment process of the intelligent foot cup, realizing multi-level stepped adjustment by using a piezoelectric ceramic micro-displacement driver and a magneto-rheological damper, and performing inclination compensation through a universal ball hinge. The specific steps are as follows:

[0076] According to the piezoelectric ceramic micro-displacement driver, convert the pressure compensation information into a multi-level stepped adjustment action. Each adjustment action corresponds to a small displacement adjustment to ensure the smoothness and accuracy of the adjustment process. Within each adjustment period of the multi-level stepped adjustment action, control the universal ball hinge to perform inclination compensation according to the compensation angle to correct the deviation in the horizontal direction. Use the magneto-rheological damper to dynamically absorb the compensation overshoot amount generated during the inclination compensation process to avoid vibration or instability during the adjustment process.

[0077] Precise control of tiny displacements is achieved through a piezoelectric ceramic micro-displacement driver and multi-stage stepped adjustment, ensuring the uniformity of clamping pressure. The design of the magnetorheological damper and universal ball hinge can effectively absorb the overshoot during the adjustment process and improve the dynamic stability of the system. The multi-stage stepped adjustment and dynamic absorption mechanism reduce the wear of mechanical components and extend the service life of the device. Precise adjustment and dynamic absorption mechanism avoid material damage or safety accidents caused by improper adjustment and enhance the operation safety.

[0078] In some embodiments, the transverse corrugated structure of the industrial rubber buffer layer has a trapezoidal cross-section, the corrugation pitch is 3 - 5 mm, the corrugation depth is 0.8 - 1.2 mm, and the corrugation direction is inclined at an angle of 30 - 45° with respect to the contact surface corresponding to the aluminum profile to be placed.

[0079] The embodiments have designed the transverse corrugated structure of the industrial rubber buffer layer in detail to optimize its buffering performance and the contact effect with the aluminum profile.

[0080] The transverse corrugated structure has a trapezoidal cross-section, and this shape can effectively disperse the pressure and reduce local stress concentration. The corrugation pitch is 3 - 5 mm, and such a moderate pitch can ensure the buffering effect and prevent the increase of material rigidity due to too small a pitch. The corrugation depth is 0.8 - 1.2 mm, and the moderate depth can provide sufficient buffering space and avoid material deformation due to too large a depth. The corrugation direction is inclined at an angle of 30 - 45° with respect to the contact surface corresponding to the aluminum profile to be placed, and this design can reduce the direct friction between the aluminum profile and the buffer layer and lower the risk of scratching.

[0081] The trapezoidal cross-section and moderate corrugation pitch and depth can effectively disperse and absorb the pressure, reduce the vibration and impact of the aluminum profile during storage and transportation. The design of the corrugation inclination angle reduces the direct contact area between the aluminum profile and the buffer layer and lowers the possibility of scratching. The reasonable corrugated structure design reduces the fatigue and wear of the material, extends the service life of the buffer layer. The optimized buffering performance reduces the risk of material damage, lowers the maintenance and replacement frequency, and improves the operation efficiency.

[0082] In some embodiments, the partition rod includes: a main rod and a sub-rod, the main rod and the sub-rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0083] The embodiments have optimized the structure of the partition rod, designed the pressure conduction cavity formed by the main rod and the sub-rod, and introduced a three-stage buffer device to further enhance the buffering effect.

[0084] The main rod and the auxiliary rod are combined to form a pressure conduction cavity. This structural design can effectively conduct and disperse pressure. A shock-absorbing spring group is arranged in the pressure conduction cavity to absorb and buffer external impacts.

[0085] First-stage buffering: The industrial rubber buffer layer is in direct contact with the aluminum profile to provide preliminary buffering.

[0086] Second-stage buffering: The shock-absorbing spring group absorbs and disperses the pressure from the industrial rubber buffer layer.

[0087] Third-stage buffering: The polyurethane foam material filled in the pressure conduction cavity further absorbs and buffers the remaining pressure.

[0088] The design of the three-stage buffer device can absorb and disperse pressure step by step, provide comprehensive buffer protection, reduce the vibration and impact of the aluminum profile. The combined design of the main rod and the auxiliary rod enhances the structural stability of the partition rod and can withstand greater pressure and impact. The three-stage buffer device reduces the fatigue and wear of materials and extends the service life of the partition rod and the buffer device. Optimize the operating environment: Multiple buffer protections reduce the risk of material damage, reduce noise and vibration, and optimize the operating environment.

[0089] Exemplarily, the shape of the main rod is "|" and the shape of the auxiliary rod is "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0090] The main rod is in the shape of "|", and the auxiliary rod is in the shape of "C". The two are combined to form a pressure conduction cavity. This structural design can effectively conduct and disperse pressure.

[0091] Through the shock-absorbing spring group: including 3 groups of silicon manganese steel springs with a diameter gradient of 8mm, 6mm, and 4mm, the silicon manganese steel springs have high elasticity and fatigue resistance. The springs are arranged in a triangular symmetry to ensure uniform distribution and absorption of pressure.

[0092] The Shore hardness of the industrial rubber buffer layer is 50HA to 70HA. The moderate hardness can provide sufficient buffering without increasing the material rigidity due to excessive hardness.

[0093] The pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³. The polyurethane foam material has good energy absorption performance and stability.

[0094] The high elasticity and fatigue resistance of the silicomanganese steel spring can effectively absorb and disperse pressure, providing a stable buffering effect. The spring design with triangular symmetric arrangement ensures uniform pressure distribution and avoids local stress concentration. The moderate hardness of the industrial rubber buffer layer and the energy absorption performance of the polyurethane foam material further enhance the buffering effect and the service life of the material. The refined design of the three-stage buffer device enhances the reliability and stability of the entire system and reduces the maintenance and replacement frequency.

[0095] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the range of the safety threshold.

[0096] The embodiments optimize the structure of the intelligent foot cup by introducing a threaded adjustment component and a pressure feedback circuit to achieve precise adjustment and feedback of the clamping pressure.

[0097] The threaded adjustment component is integrated inside the intelligent foot cup, and the height of the foot cup is finely adjusted by rotating the thread, thereby adjusting the clamping pressure of the quick clamp. The threaded adjustment component adopts a precision thread design to ensure the accuracy and stability of the adjustment. The pressure feedback circuit is embedded in the intelligent foot cup to monitor the clamping pressure in real time and feed the data back to the control module. The pressure feedback circuit uses a high-precision sensor that can accurately capture pressure changes. The control module calculates the required adjustment amount based on the real-time data of the pressure feedback circuit and drives the threaded adjustment component to make fine adjustments to maintain the clamping pressure within the preset safety threshold range.

[0098] The combination of the threaded adjustment component and the pressure feedback circuit can achieve precise adjustment of the clamping pressure to ensure that the pressure is always within the safe range. The pressure feedback circuit monitors the clamping pressure in real time, and the control module dynamically adjusts the threaded adjustment component according to the feedback data, improving the response speed and stability of the system. The automated pressure adjustment mechanism reduces the need for manual intervention and improves the operation efficiency. Through precise pressure control and real-time feedback, material damage or safety accidents caused by excessive or too little pressure are avoided, enhancing the safety of the system.

[0099] In some embodiments, it further includes: a magnetic adsorption positioning base, and the sub-region interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power-off.

[0100] The embodiment introduces a magnetic positioning base for realizing the detachable installation of the partition spacing optimization placement device. The magnetic positioning base has a built-in NdFeB permanent magnet array with a magnetic flux density greater than or equal to 1.2T, which provides a strong magnetic attraction to ensure that the device is firmly installed on the beam. NdFeB permanent magnets have high magnetism and stability and can maintain stable magnetic attraction in various environments. The magnetic positioning base also includes an electromagnetic degaussing coil for eliminating magnetic attraction when the device needs to be disassembled. The residual magnetism of the electromagnetic degaussing coil is less than 5mT after power is cut off, ensuring that the device can be easily disassembled without causing damage to the beam. The partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base. The installation and disassembly process is simple and quick, and no tools are required.

[0101] The design of the magnetic positioning base makes the installation and removal process of the device simple and quick, and improves the convenience of operation. The NdFeB permanent magnet array provides a strong magnetic attraction to ensure that the device is firmly installed on the beam during storage and transportation to avoid loosening or falling off. The design of the electromagnetic degaussing coil ensures that the device will not cause damage to the beam after disassembly, extending the service life of the beam. The high magnetism and stability of the NdFeB permanent magnet enable the device to maintain a stable installation effect in various environments and has strong adaptability.

[0102] In some embodiments, by embedding an adaptive pressure sensor in the clamping contact surface of the quick clamp, the clamping pressure can be monitored in real time, and the clamping force can be automatically adjusted according to the pressure change. The adaptive pressure sensor adopts piezoresistive sensing technology, which has high sensitivity and fast response capability. The control module integrates an intelligent control algorithm, and dynamically adjusts the threaded adjustment component of the smart foot cup according to the real-time data of the adaptive pressure sensor to maintain the clamping pressure within the preset safety threshold range. The intelligent control algorithm adopts fuzzy control technology, which can handle nonlinear pressure changes and improve adjustment accuracy. A multi-stage pressure compensation mechanism is set inside the smart foot cup, including a hydraulic buffer and a gas pressure regulator, which can perform multi-stage compensation according to pressure changes to ensure the uniformity and stability of the clamping pressure.

[0103] The combination of adaptive pressure sensor and intelligent control algorithm can achieve high-precision control of clamping pressure, ensuring that the pressure is always within a safe range. The rapid response capability of adaptive pressure sensor and the dynamic adjustment mechanism of intelligent control algorithm improve the response speed and stability of the system. The design of the level pressure compensation mechanism further enhances the buffering and compensation capabilities of the system, reduces pressure fluctuations and improves operational safety. The automated pressure adjustment mechanism reduces the need for manual intervention and improves operational efficiency.

[0104] In some embodiments, an intelligent magnetic attraction module is integrated into the magnetic attraction positioning base, which can automatically adjust the magnetic attraction force according to the position and weight of the device, ensuring that the device is firmly installed on the crossbeam. The intelligent magnetic attraction module uses a Hall sensor and an electromagnetic coil, which can monitor the magnetic attraction force in real time and make dynamic adjustments. A position recognition system is embedded in the magnetic attraction positioning base, which can identify the specific position of the device on the crossbeam and adjust the magnetic attraction force according to the position information to ensure the stability and uniformity of the installation. The position recognition system uses RFID technology and an infrared sensor, with high precision and fast recognition capabilities. An automatic demagnetization mechanism is set in the magnetic attraction positioning base, which can automatically demagnetize when the device needs to be disassembled, ensuring that the device can be easily disassembled without damaging the crossbeam. The automatic demagnetization mechanism uses an electromagnetic demagnetization coil and an intelligent control module, which can automatically execute the demagnetization operation according to the disassembly instruction.

[0105] The combination of the intelligent magnetic attraction module and the position recognition system can automatically adjust the magnetic attraction force according to the position and weight of the device, ensuring that the device is firmly installed on the crossbeam. The high precision and fast recognition capabilities of the position recognition system improve the response speed and installation efficiency of the system. The design of the automatic demagnetization mechanism ensures that the crossbeam will not be damaged after the device is disassembled, extending the service life of the crossbeam. The automated design of the intelligent magnetic attraction positioning system reduces the need for manual intervention and improves the convenience and efficiency of operation.

[0106] In some embodiments, an intelligent buffer module is integrated into the partition rod, which can automatically adjust the buffer force according to the weight and pressure changes of the aluminum profile, ensuring the safety of the aluminum profile during storage and transportation. The intelligent buffer module uses a piezoelectric sensor and an intelligent control algorithm, which can monitor the pressure changes in real time and make dynamic adjustments. A multi-stage buffer mechanism is set in the partition rod, including a hydraulic buffer, a pneumatic regulator, and a shock absorber spring group, which can perform multi-stage buffering according to the pressure changes to ensure the stability and safety of the aluminum profile. The multi-stage buffer mechanism uses an intelligent control module, which can automatically adjust the buffer force according to the pressure changes. An intelligent feedback system is embedded in the partition rod, which can monitor the buffer effect in real time and feed the data back to the control module to ensure the precise control of the buffer force. The intelligent feedback system uses high-precision sensors and an intelligent control algorithm, with high sensitivity and fast response capabilities.

[0107] The combination of the intelligent buffer module and the intelligent feedback system can achieve high-precision control of the buffer force, ensuring the safety of the aluminum profile during storage and transportation. The design of the multi-stage buffer mechanism further enhances the buffering and compensation capabilities of the system, reduces pressure fluctuations, and improves operation safety. The fast response capabilities of the intelligent feedback system and the dynamic adjustment mechanism of the intelligent control algorithm improve the response speed and stability of the system. The automated buffer adjustment mechanism reduces the need for manual intervention and improves operation efficiency.

[0108] An embodiment of the present application provides a method for optimizing the layout of intervals in an aluminum profile frame. The execution device of the method is the control module of the device for optimizing the layout of intervals in an aluminum profile frame provided in any embodiment of the present application.

[0109] The provided method includes steps S101 to S103. Among them, the control module can be a handheld terminal, a laptop computer, a wearable device, or a robot, etc., and is used to implement steps S101 to S103 and their corresponding embodiments.

[0110] Step S101. Construct an electromagnetic feature extraction model for performing joint time-frequency domain analysis on digital coding signals to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensing array.

[0111] Specifically, the core of step S101 is to construct an electromagnetic feature extraction model for performing joint time-frequency domain analysis on digital coding signals to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensing array. Through the analysis of electromagnetic signals, this model can accurately capture the real-time data of the pressure sensing array, providing a basis for subsequent pressure compensation.

[0112] Collect real-time pressure distribution data on the aluminum profile frame using a pressure sensing array and convert it into a digital coding signal. The pressure sensing array uses high-precision sensors to ensure the accuracy and real-time nature of the data. Construct an electromagnetic feature extraction model to perform joint time-frequency domain analysis on the digital coding signal. Time-frequency domain analysis can simultaneously capture the time-domain and frequency-domain characteristics of the signal, improving the comprehensiveness and accuracy of the analysis. Adopt technologies such as wavelet transform or short-time Fourier transform (STFT) to decompose the signal in the time-frequency domain and extract key features. Through the electromagnetic feature extraction model, extract the key features in the digital coding signal and convert them into real-time pressure distribution data. The feature extraction process includes noise filtering, signal enhancement, and feature selection to ensure the accuracy and reliability of the data.

[0113] Through the electromagnetic feature extraction model and joint time-frequency domain analysis, the real-time pressure distribution data of the pressure sensing array can be accurately obtained, providing a reliable basis for subsequent pressure compensation. Joint time-frequency domain analysis can simultaneously capture the time-domain and frequency-domain characteristics of the signal, improving the comprehensiveness and accuracy of the analysis. The high-precision sensors of the pressure sensing array and the fast processing ability of the electromagnetic feature extraction model ensure the real-time nature and response speed of the data. Accurate pressure distribution data can improve the stability and reliability of the system and reduce adjustment errors caused by data errors.

[0114] Step S102. Generate pressure compensation information corresponding to the real-time pressure distribution data;

[0115] Specifically, the core of step S102 is to generate corresponding pressure compensation information based on real-time pressure distribution data. By analyzing the pressure distribution data, abnormal regions are identified, and the axial compensation amount and radial compensation angle of the intelligent foot cup are calculated to generate accurate pressure compensation information.

[0116] By establishing a three-dimensional mechanical model of the crossbeam contact surface according to the topological distribution of the pressure sensing array. This model can reflect the pressure distribution in the clamping area and identify pressure abnormal regions. Multi-dimensional feature extraction is performed on the real-time pressure distribution data, including pressure gradient, pressure distribution uniformity, etc., to determine the abnormal regions in the three-dimensional mechanical model. The abnormal region is defined as the region where the pressure gradient difference exceeds a preset threshold. According to the geometric center coordinates and pressure gradient direction of the abnormal region, the axial compensation amount (i.e., the adjustment amount in the vertical direction) and radial compensation angle (i.e., the adjustment angle in the horizontal direction) of the intelligent foot cup are calculated. According to the axial compensation amount and radial compensation angle, pressure compensation information is generated to guide the adjustment of the intelligent foot cup.

[0117] Through the three-dimensional mechanical model and multi-dimensional feature extraction, the pressure abnormal regions can be accurately identified, and targeted compensation information can be generated to ensure the uniformity of the clamping pressure. The intelligent foot cup is dynamically adjusted according to the real-time pressure distribution data to avoid material damage or safety hazards caused by uneven pressure. Through the pressure compensation mechanism, the pressure fluctuation during the clamping process is reduced, and the stability and reliability of the entire system are improved. The accurate compensation information reduces the number of adjustments and time, and improves the operation efficiency.

[0118] In some embodiments, the pressure compensation information includes the axial compensation amount (ΔZ) and radial compensation angle (θ) of the intelligent foot cup, and the expressions include:

[0119] ;

[0120] ;

[0121] ΔZ is the axial compensation amount, with the unit of millimeter (mm), representing the adjustment amount of the intelligent foot cup in the vertical direction. According to the actual pressure distribution and adjustment requirements, it is usually 0.1 mm to 5 mm.

[0122] is the axial compensation coefficient, used to adjust the sensitivity of the compensation amount. According to the system design requirements, it is usually 0.5 to 2.0.

[0123] The real-time pressure value of the i-th pressure sensor, with the unit of Newton (N). It is collected in real time by the pressure sensing array, and the range is from 0 to the preset maximum pressure value (such as 1000 N).

[0124] is the average value of the pressure distribution, in Newtons (N). It is calculated in real time by the pressure sensing array, and the formula is . is the distance from the i-th pressure sensor to the geometric center, in millimeters (mm). It is calculated according to the topological distribution of the pressure sensing array, and the range is from 0 to a preset maximum distance (such as 200 mm).

[0125] n is the total number of pressure sensors. According to the actual device design, it is usually 4 to 16.

[0126] is the radial compensation coefficient, used to adjust the sensitivity of the compensation angle. According to the system design requirements, it is usually 0.5 to 2.0. is the coordinate of the i-th pressure sensor in the horizontal direction (X-axis), in millimeters (mm). It is determined according to the topological distribution of the pressure sensing array, and the range is from -preset maximum coordinate value to preset maximum coordinate value (such as -100 mm to 100 mm).

[0127] is the coordinate of the i-th pressure sensor in the vertical direction (Y-axis), in millimeters (mm). It is determined according to the topological distribution of the pressure sensing array, and the range is from -preset maximum coordinate value to preset maximum coordinate value (such as -100 mm to 100 mm).

[0128] Step S103. Adjust the intelligent foot cup according to the pressure compensation information, so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range; wherein, the interval-optimized placement device is detachably installed on the cross beam of the preset aluminum profile frame, and the first preset number of interval-optimized placement devices form an expandable vertical separation array along the cross beam, and the vertical separation array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0129] Specifically, the core of step S103 is to adjust the intelligent foot cup according to the pressure compensation information, so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range. By adjusting the height and angle of the intelligent foot cup, the uniformity and safety of the clamping pressure are ensured.

[0130] By controlling the threaded adjustment component for fine adjustment according to the pressure compensation information, the height of the intelligent foot cup is changed to adjust the clamping pressure. The threaded adjustment component adopts a precision thread design to ensure the accuracy and stability of the adjustment. According to the radial compensation angle in the pressure compensation information, the universal ball hinge of the intelligent foot cup is controlled for inclination compensation to correct the deviation in the horizontal direction. The design of the universal ball hinge can achieve multi-angle inclination compensation to ensure the uniformity of the clamping pressure. During the adjustment process, the magnetorheological damper is used to dynamically absorb the compensation overshoot generated during the inclination compensation process to avoid vibration or instability during the adjustment process.

[0131] Through the threaded adjustment component and inclination compensation, precise adjustment of the clamping pressure can be achieved to ensure that the pressure is always within the safe range. The design of dynamically absorbing the overshoot reduces vibration and instability during the adjustment process and improves the stability of the system. The precise pressure adjustment mechanism avoids material damage or safety accidents caused by excessive or too small pressure, enhancing the safety of the system. The automated adjustment mechanism reduces the need for manual intervention and improves the operation efficiency.

[0132] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the crossbeam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area; generating the pressure compensation information according to the axial compensation amount and radial compensation angle.

[0133] Exemplarily, generating the pressure compensation information according to the axial compensation amount and radial compensation angle includes: non-linearly superposing the axial compensation amount with a preset safe compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

[0134] Exemplarily, a piezoelectric ceramic micro-displacement driver and a magnetorheological damper are integrated in the intelligent foot cup, and a universal ball hinge is arranged at the bottom of the intelligent foot cup; adjusting the intelligent foot cup according to the pressure compensation information to keep the clamping pressure corresponding to the quick clamp within a preset safe threshold range includes: converting the pressure compensation information into a multi-stage stepped adjustment action according to the piezoelectric ceramic micro-displacement driver; within each adjustment cycle corresponding to the multi-stage stepped adjustment action, controlling the universal ball hinge to perform inclination compensation according to the compensation angle, and then dynamically absorbing the compensation overshoot corresponding to the inclination compensation according to the magnetorheological damper.

[0135] In some embodiments, the transverse corrugation structure of the industrial rubber buffer layer has a trapezoidal cross-section, a corrugation spacing of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and a corrugation direction with a contact surface corresponding to the aluminum profile to be placed at an inclination angle of 30-45°.

[0136] In some embodiments, the separator rod includes: a main rod and a secondary rod, the main rod and the secondary rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0137] Exemplarily, the main rod is in the shape of "丨", and the secondary rod is in the shape of "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon-manganese steel springs with a diameter gradient of 8 / or 6 / or 4mm, and the silicon-manganese steel springs are arranged in a triangular symmetrical manner; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5kg / m³.

[0138] In some embodiments, the smart foot cup includes a thread adjustment component and a pressure feedback circuit; the control module adjusts the thread adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safety threshold range.

[0139] In some embodiments, it also includes: a magnetic positioning base, and the partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base; the magnetic positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power is off.

[0140] It should be noted that technical personnel in the relevant field can clearly understand that, for the convenience and simplicity of description, the above-described method for optimizing the placement of aluminum material frame partitions and spacing and the specific working process of each step can refer to the corresponding process in an embodiment of a device for optimizing the placement of aluminum material frame partitions and spacing described in the above-mentioned embodiments, and will not be repeated here.

[0141] The embodiment of the present application also provides a module for optimizing the placement of partitions and intervals of aluminum material frames. The module for optimizing the placement of partitions and intervals of aluminum material frames is used to execute the steps of a method for optimizing the placement of partitions and intervals of aluminum material frames shown in the above embodiments. The module for optimizing the placement of partitions and intervals of aluminum material frames can be a single server or a server cluster, or the module for optimizing the placement of partitions and intervals of aluminum material frames can be a terminal, which can be a handheld terminal, a laptop computer, a wearable device or a robot, etc.

[0142] The module for optimizing the interval placement of aluminum profile frames includes:

[0143] A model extraction unit for constructing an electromagnetic feature extraction model to perform joint time-frequency domain analysis on digital coding signals and obtain real-time pressure distribution data of the magnetic environment receiving pressure sensing array;

[0144] A compensation generation unit for generating pressure compensation information corresponding to the real-time pressure distribution data;

[0145] A foot cup adjustment unit for adjusting the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range; wherein, the interval optimization placement device is detachably installed on the cross beam of a preset aluminum profile frame, and the first preset number of interval optimization placement devices form an expandable vertical separation array along the cross beam, and the vertical separation array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0146] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the cross beam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference in the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area; generating the pressure compensation information according to the axial compensation amount and radial compensation angle.

[0147] Exemplarily, generating the pressure compensation information according to the axial compensation amount and radial compensation angle includes: non-linearly superimposing the axial compensation amount with a preset safe compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

[0148] Exemplarily, a piezoelectric ceramic micro displacement driver and a magnetorheological damper are integrated in the intelligent foot cup, and a universal ball hinge is arranged at the bottom of the intelligent foot cup; adjusting the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range includes: converting the pressure compensation information into a multi-level stepped adjustment action according to the piezoelectric ceramic micro displacement driver; within each adjustment period corresponding to the multi-level stepped adjustment action, controlling the universal ball hinge to perform inclination compensation according to the compensation angle, and then dynamically absorbing the compensation overshoot amount corresponding to the inclination compensation according to the magnetorheological damper.

[0149] In some embodiments, the transverse corrugation structure of the industrial rubber buffer layer has a trapezoidal cross-section, a corrugation spacing of 3-5 mm, a corrugation depth of 0.8-1.2 mm, and a corrugation direction with a contact surface corresponding to the aluminum profile to be placed at an inclination angle of 30-45°.

[0150] In some embodiments, the separator rod includes: a main rod and a secondary rod, the main rod and the secondary rod form a pressure conduction cavity, a shock-absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock-absorbing spring group constitute a three-stage buffer device.

[0151] Exemplarily, the main rod is in the shape of "丨", and the secondary rod is in the shape of "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon-manganese steel springs with a diameter gradient of 8 / or 6 / or 4mm, and the silicon-manganese steel springs are arranged in a triangular symmetrical manner; the Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5kg / m³.

[0152] In some embodiments, the smart foot cup includes a thread adjustment component and a pressure feedback circuit; the control module adjusts the thread adjustment component to maintain the clamping pressure corresponding to the quick clamp within the safety threshold range.

[0153] In some embodiments, it also includes: a magnetic positioning base, and the partition spacing optimization placement device can be detachably installed on the beam through the magnetic positioning base; the magnetic positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power is off.

[0154] It should be noted that technical personnel in the relevant field can clearly understand that, for the convenience and simplicity of description, the specific working process of the module and each unit for optimizing the placement of partition intervals of aluminum material frames described above can refer to the corresponding process in an embodiment of a method for optimizing the placement of partition intervals of aluminum material frames described in the above-mentioned embodiments, and will not be repeated here.

[0155] The above-mentioned method for optimizing the placement of partitions and intervals of aluminum material frames is implemented in the form of a computer program, which can be run on the above-mentioned module.

[0156] See also Figure 8 , Figure 8 : is a schematic block diagram of the structure of a control module provided in an embodiment of the present application. The control module includes a processor, a memory and a network interface connected via a device bus, wherein the memory may include a storage medium and an internal memory.

[0157] The storage medium can store an operating device and a computer program. The computer program includes program instructions which, when executed, can cause the processor to execute any embodiment of the method for optimizing the layout of intervals in an aluminum profile frame.

[0158] The processor is used to provide computing and control capabilities to support the operation of the entire control module.

[0159] The internal memory provides an environment for the operation of the computer program in the non-volatile storage medium. When the computer program is executed by the processor, it can cause the processor to execute any method for optimizing the layout of intervals in an aluminum profile frame.

[0160] The network interface is used for network communication, such as sending assigned tasks, etc. Those skilled in the art can understand that Figure 8 the structure shown in is only a block diagram of some structures related to the solution of this application, and does not constitute a limitation on the terminal to which the solution of this application is applied. The specific control module may include more or fewer components than those shown in the figure, or combine some components, or have a different component layout.

[0161] It should be understood that the processor may be a central processing unit (CPU), and the processor may also be other general-purpose processors, digital signal processors (DSPs), application specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. Among them, the general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.

[0162] Among them, in one embodiment, the processor is used to run the computer program stored in the memory to implement the following steps:

[0163] Construct an electromagnetic feature extraction model for joint time-frequency domain analysis of digital coding signals to obtain real-time pressure distribution data of the magnetic environment receiving pressure sensing array;

[0164] Generate pressure compensation information corresponding to the real-time pressure distribution data;

[0165] Adjust the intelligent foot cup according to the pressure compensation information, so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range; wherein, the interval optimization placement device is detachably installed on the cross beam of the preset aluminum profile frame, and the first preset number of interval optimization placement devices form an expandable vertical partition array along the cross beam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1.

[0166] In some embodiments, generating the pressure compensation information corresponding to the real-time pressure distribution data includes: establishing a three-dimensional mechanical model of the cross beam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference corresponding to the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area; generating the pressure compensation information according to the axial compensation amount and radial compensation angle.

[0167] Exemplarily, generating the pressure compensation information according to the axial compensation amount and radial compensation angle includes: non-linearly superimposing the axial compensation amount with a preset safe compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

[0168] Exemplarily, a piezoelectric ceramic micro displacement driver and a magnetorheological damper are integrated in the intelligent foot cup, and a universal ball hinge is arranged at the bottom of the intelligent foot cup; adjusting the intelligent foot cup according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safe threshold range includes: converting the pressure compensation information into a multi-level stepped adjustment action according to the piezoelectric ceramic micro displacement driver; within each adjustment period corresponding to the multi-level stepped adjustment action, controlling the universal ball hinge to perform inclination compensation according to the compensation angle, and then dynamically absorbing the compensation overshoot amount corresponding to the inclination compensation according to the magnetorheological damper.

[0169] In some embodiments, the transverse corrugated structure of the industrial rubber buffer layer has a trapezoidal cross section, the corrugation pitch is 3-5 mm, the corrugation depth is 0.8-1.2 mm, and the corrugation direction is inclined at an angle of 30-45° with the contact surface corresponding to the aluminum profile to be placed.

[0170] In some embodiments, the partition rod includes: a main rod and a sub-rod, the main rod and the sub-rod form a pressure conduction cavity, a shock absorption spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock absorption spring group constitute a three-stage buffer device.

[0171] Exemplarily, the shape of the main rod is "|" and the shape of the auxiliary rod is "C"; and / or, the three-stage buffer device includes: the shock-absorbing spring group includes 3 groups of silicon manganese steel springs with a diameter gradient of 8 / or 6 / or 4 mm, and the silicon manganese steel springs are arranged in a triangular symmetry; the shore hardness of the industrial rubber buffer layer is 50HA to 70HA; the pressure conduction cavity is filled with polyurethane foam material with a density of 45±5 kg / m³.

[0172] In some embodiments, the intelligent foot cup includes a threaded adjustment component and a pressure feedback circuit; the control module adjusts the threaded adjustment component to maintain the clamping pressure corresponding to the quick clamp within the range of the safety threshold.

[0173] In some embodiments, it further includes: a magnetic adsorption positioning base, and the partition interval optimization placement device is detachably installed on the cross beam through the magnetic adsorption positioning base; the magnetic adsorption positioning base includes: a neodymium iron boron permanent magnet array, and the magnetic flux density of the neodymium iron boron permanent magnet array is greater than or equal to 1.2T; an electromagnetic demagnetization coil, and the residual magnetism of the electromagnetic demagnetization coil is less than 5mT after power-off.

[0174] It should be noted that those skilled in the art can clearly understand that for the convenience and conciseness of description, the specific working process of the above-described processor can refer to the corresponding process in the method embodiments described in the above-mentioned various embodiments, and will not be repeated here.

[0175] An embodiment of the present application further provides a computer-readable storage medium, and the computer-readable storage medium stores a computer program, and the computer program includes program instructions, and the processor executes the program instructions to implement the steps of a method for optimizing the partition interval placement of aluminum profile frames provided in the above-mentioned various embodiments of the present application.

[0176] Among them, the computer-readable storage medium may be an internal storage unit of the control module described in the foregoing embodiments, such as the hard disk or memory of the control module. The computer-readable storage medium may also be an external storage device of the control module, such as a plug-in hard disk equipped on the control module, a smart media card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), etc.

[0177] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of various equivalent modifications or substitutions within the technical scope disclosed by the present application, and these modifications or substitutions should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An aluminum profile frame partition interval optimization placement device, characterized in that Including: A vertically arranged partition rod, with industrial rubber buffer layers having a transverse corrugated structure on both side surfaces of the partition rod; An intelligent clamping assembly, including a quick clamp, a pressure sensing array, and a dynamic adjustment mechanism; the quick clamp is vertically welded in the rod body of the partition rod, the pressure sensing array is embedded in the corresponding clamping contact surface of the quick clamp, and the dynamic adjustment mechanism is linked with the quick clamp; The dynamic adjustment mechanism includes an intelligent foot cup and a control module. The intelligent foot cup is arranged on the top of the quick clamp, and the control module is integrated in the cavity of the partition rod. The control module is connected to the intelligent foot cup and the quick clamp; The control module is used to receive the real-time pressure distribution data of the pressure sensing array; Generate pressure compensation information corresponding to the real-time pressure distribution data, including: establishing a three-dimensional mechanical model of the crossbeam contact surface according to the topological distribution corresponding to the pressure sensing array; performing multi-dimensional feature extraction on the real-time pressure distribution data to determine the abnormal area in the three-dimensional mechanical model; the pressure gradient difference in the abnormal area exceeds a preset threshold; calculating the axial compensation amount and radial compensation angle of the intelligent foot cup according to the geometric center coordinates and pressure gradient direction of the abnormal area; generating pressure compensation information according to the axial compensation amount and radial compensation angle; adjusting the intelligent foot cup according to the pressure compensation information to keep the clamping pressure corresponding to the quick clamp within a preset safe threshold range; Among them, the interval partition optimization placement device is detachably installed on the crossbeam of a preset aluminum profile frame. The first preset number of interval partition optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum profile frame; the difference between the first preset number and the second preset number is 1; the intelligent foot cup integrates a piezoelectric ceramic micro displacement driver and a magnetorheological damper, and a universal ball hinge is arranged at the bottom of the intelligent foot cup. Adjusting the intelligent foot cup according to the pressure compensation information to keep the clamping pressure corresponding to the quick clamp within a preset safe threshold range includes: converting the pressure compensation information into a multi-level stepped adjustment action according to the piezoelectric ceramic micro displacement driver; within each adjustment cycle corresponding to the multi-level stepped adjustment action, controlling the universal ball hinge to perform inclination compensation according to the compensation angle, and then dynamically absorbing the compensation overshoot amount corresponding to the inclination compensation according to the magnetorheological damper.

2. The device according to claim 1, characterized in that, The generating the pressure compensation information according to the axial compensation amount and radial compensation angle includes: Non-linearly superposing the axial compensation amount with a preset safe compression margin to generate a pressure compensation vector including a dynamic attenuation coefficient; Generating the pressure compensation information according to the pressure compensation vector and the compensation angle.

3. The device according to claim 1, characterized in that, The transverse corrugated structure of the industrial rubber buffer layer has a trapezoidal cross-section, the corrugation pitch is 3 - 5 mm, the corrugation depth is 0.8 - 1.2 mm, and the corrugation direction is inclined at an angle of 30 - 45° with the contact surface corresponding to the aluminum profile to be placed.

4. The device according to claim 1, characterized in that, The partition rod includes: A main rod and a secondary rod, wherein the main rod and the secondary rod form a pressure conduction cavity, a shock absorbing spring group is arranged in the pressure conduction cavity, and the industrial rubber buffer layer and the shock absorbing spring group constitute a three-level buffer device.

5. The device according to claim 4, characterized in that The main rod is in the shape of "丨", and the auxiliary rod is in the shape of "C"; and / or, The three-stage buffer device comprises: The shock-absorbing spring group comprises three groups of silicon-manganese steel springs with a diameter gradient of 8 / 6 / 4 mm, and the silicon-manganese steel springs are arranged in a triangular symmetric manner; The Shore hardness of the industrial rubber buffer layer is 50HA to 70HA; The pressure transmission cavity is filled with polyurethane foam material with a density of 45±5kg / m³.

6. The device according to claim 1, characterized in that, The smart foot cup includes a thread adjustment component and a pressure feedback circuit; the control module adjusts the thread adjustment component so that the clamping pressure corresponding to the quick clamp is maintained within the safety threshold range.

7. The device according to claim 1, characterized in that, Also includes: A magnetic positioning base, through which the partition interval optimization placement device can be detachably mounted on the crossbeam; The magnetic attraction positioning base comprises: a NdFeB permanent magnet array, wherein the magnetic flux density of the NdFeB permanent magnet array is greater than or equal to 1.2T; The electromagnetic degaussing coil has a residual magnetism of less than 5mT after power is cut off.

8. A method for optimizing the placement of aluminum profile frames in intervals, characterized in that, The control module for the device for optimizing the placement of partition intervals of aluminum profile frames as described in any one of claims 1 to 7 comprises: receiving real-time pressure distribution data from a pressure sensing array; generating pressure compensation information corresponding to the real-time pressure distribution data; The smart foot cup is adjusted according to the pressure compensation information so that the clamping pressure corresponding to the quick clamp is maintained within a preset safety threshold range; wherein, the partition interval optimization placement device is detachably installed on the crossbeam of a preset aluminum material frame, and a first preset number of partition interval optimization placement devices form an expandable vertical partition array along the crossbeam, and the vertical partition array forms a second preset number of aluminum profile storage spaces on the aluminum material frame; the difference between the first preset number and the second preset number is 1.

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