Dried wheat conveying device and method based on flour processing
By designing a wool wheat conveying device for flour processing, using technical means such as vibration screening, churning and ash removal and vibration cleaning, the problem of large amounts of dust in the wool wheat conveying process in the prior art is solved, and an efficient conveying and clean working environment is achieved.
Patent Information
- Application Number
- CN202510352969.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing bucket elevators are prone to generate a lot of dust during the wool conveying process, resulting in lag and environmental pollution.
A wool conveying device based on flour processing is designed, including a feeding unit, a lifting unit and a conveying unit. The device removes dust in the wool wheat through technical means such as vibration screening, churning and dust removal, and avoids the generation of dust through a sealing mechanism.
Effectively remove dust from wool, improve transportation efficiency, reduce dust pollution, and ensure cleanliness of the working environment.
Smart Images

Figure CN119953906A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flour production, and in particular to a raw wheat conveying device and method for flour processing. Background Art
[0002] In the flour processing process, the transportation of raw wheat is a key link. Raw wheat needs to be transported from the storage bin or receiving device to the cleaning equipment or grinding equipment to complete the cleaning, grading and grinding processes. Traditional raw wheat conveying devices mainly include belt conveyors, bucket elevators and screw conveyors. For conveying with large height differences, bucket elevators are often used to transport raw wheat.
[0003] In the conveying process of the existing bucket elevator, when the bucket shovels the materials accumulated at the arc-shaped bottom of the tail bottom shell, it is difficult to control the amount of materials shoveled by the bucket each time and the amount of materials filled when passing through the feed port, which easily causes the material to be overloaded or underloaded. When the bucket is overloaded, the upward conveying will not only affect the conveying rate of the material, but may also cause the bucket to deform and fall off in severe cases. Therefore, the publication number CN117923068B discloses a bucket elevator, which includes a bucket assembly for lifting materials from the bottom to the top; a lifting chamber, in which a conveying cavity is opened for shielding when the bucket assembly conveys materials; a tail bottom shell, fixedly installed at the bottom of the lifting chamber, for storing a certain amount of materials; a tail feed port, fixedly installed on the side wall of the tail bottom shell, for inflow feeding; a feeding unit, arranged inside the tail bottom shell, when the bucket assembly conveys materials, limits the amount of materials entering the bucket assembly so that the materials entering the bucket assembly tend to be balanced.
[0004] The above-mentioned bucket elevator is provided with a feeding unit so that the pouring port of the feeding unit is deflected toward the opening of the hopper assembly, which is conducive to pouring the collected material into the interior of the hopper assembly. Through the setting of the pushing bucket, the pushing bucket pushes the material gathered inside the shielding silo into the interior of the hopper assembly, which is conducive to reducing the occurrence of material residue on the shielding silo, and by pushing the internal material of the shielding silo, the material is better collected in the interior of the hopper assembly.
[0005] However, when the above-mentioned bucket elevator and the existing bucket elevator are used, there will be a lot of dust after the raw wheat is harvested. After the raw wheat is poured into the upper hopper, the hopper will be filled with the raw wheat and transported upward. The dust in the raw wheat will spread in the bucket elevator and adhere to the inner wall of the bucket elevator, which will cause transportation jams and affect the transportation efficiency. At the same time, when unloading, the hopper will flip over and the raw wheat in the hopper will be discharged, which will bring up a lot of dust and pollute the working environment of the workshop.
[0006] Therefore, a novel raw wheat conveying device and method based on flour processing can be adopted to solve the shortcomings of the prior art. Summary of the invention
[0007] The purpose of the present invention is to solve the problem of a large amount of dust in the prior art, and to propose a raw wheat conveying device and method for flour processing.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions: A raw wheat conveying device for flour processing, comprising a feeding unit, a lifting unit and a conveying unit; The feeding unit includes a feeding hopper and a vibrating screen. The feeding hopper is used to transport the raw wheat to the lifting unit. The vibrating screen is used to vibrate and screen the raw wheat in the feeding hopper to remove stones from the raw wheat. The lifting unit is located at the upper part of the feeding unit, and the lifting unit includes a frame, on which two adjustment shafts are rotatably mounted, a lifting crawler is sleeved between the two adjustment shafts, and a plurality of material transport components are fixedly mounted on the lifting crawler, and the material transport component is composed of a material transport hopper, through which the raw wheat in the feeding hopper is transported to the top of the lifting unit; The conveyor unit is located on the upper part of the lifting unit, and the conveyor unit includes a driving motor fixedly installed on the frame, and the driving end of the driving motor is connected to the adjusting shaft located on the upper part through a reducer.
[0009] Preferably, a sieve plate is slidably installed inside the material transport hopper, a vibrating mechanism that cooperates with the sieve plate is installed on the material transport hopper and the frame, a sealing mechanism that cooperates with the material transport hopper is installed between the material transport hopper and the frame, the bottom of the material transport hopper is designed to be open, a sealing mechanism that cooperates with the material transport hopper is installed between the material transport hopper and the frame, and a scraping mechanism that cooperates with the sieve plate is installed between the material transport hopper and the frame.
[0010] Preferably, the vibration mechanism includes a support frame fixedly mounted inside the material transport hopper, the sieve plate and the support frame are slidably connected, a plurality of springs are fixedly mounted between the sieve plate and the support frame, a camshaft that cooperates with the sieve plate is rotatably mounted on the material transport hopper, a gear cylinder is fixedly mounted on the camshaft, a plurality of gear plates that cooperate with the gear cylinder are fixedly mounted at equal intervals on the frame, and a tumbling structure that cooperates with the camshaft is installed inside the material transport hopper.
[0011] Preferably, the tumbling structure includes a rotating tube rotatably mounted inside the material transport hopper, the rotating tube is connected to the camshaft via a transmission belt, a plurality of vibrating rubber rings are fixedly mounted on the rotating tube, a tumbling rod is fixedly mounted on each of the vibrating rubber rings, each of the tumbling rods penetrates and extends into the interior of the rotating tube, a concave-convex shaft is fixedly mounted on the inner wall of the material transport hopper, and a pressure wheel matching the concave-convex shaft is rotatably mounted on one end of each of the tumbling rods located inside the rotating tube.
[0012] Preferably, the blocking mechanism includes a storage groove provided on the side wall of the material transport hopper, a retractable third corrugated plate being accommodated in the storage groove, one end of the third corrugated plate being fixedly connected to the bottom of the storage groove, and a sliding frame is fixedly installed on the end of the third corrugated plate away from the bottom of the storage groove, a limiting structure cooperating with the sliding frame is installed on the material transport hopper and the frame, a tension spring in a compressed state is fixedly installed on the sliding frame and the bottom of the storage groove, and a reset structure cooperating with the sliding frame is installed on the frame.
[0013] Preferably, the limiting structure includes an elastic telescopic rod fixedly mounted on the side wall of the material transport hopper, the elastic telescopic rod is hollow in design, a plug with a hemispherical end is fixedly mounted on the telescopic end of the elastic telescopic rod, a socket matching the plug is provided on the sliding frame, a pull rod is fixedly mounted on the plug, the pull rod passes through the elastic telescopic rod, a second magnetic block is fixedly mounted on the end of the pull rod away from the plug, and an iron plate matching the second magnetic block is fixedly mounted on the frame.
[0014] Preferably, the resetting structure comprises a first magnetic block fixedly mounted on the sliding frame, and an inclined magnetic plate matched with the first magnetic block is fixedly mounted on the frame.
[0015] Preferably, the sealing mechanism includes a sliding groove opened on the material transport hopper, a sliding rod is slidably installed in the sliding groove, a first corrugated plate matching with the bottom opening of the material transport hopper is fixedly installed between the sliding rod and the material transport hopper, an adjustable telescopic rod is fixedly installed on the sliding rod, a magnetic disk is rotatably installed on the adjustable telescopic rod, and a side V-shaped magnetic plate attracted to the magnetic disk is fixedly installed on the frame.
[0016] Preferably, the scraping mechanism includes two scrapers slidably mounted inside the material transport hopper, a sliding rod is fixedly mounted on each of the scrapers, two side V-shaped guide rails matching the corresponding sliding rods are fixedly mounted on the frame, a trough body for the two sliding rods to move is provided on the side of the material transport hopper, and a second corrugated plate matching the trough body is fixedly mounted between the two sliding rods.
[0017] The present invention also provides a method for conveying raw wheat for flour processing, comprising the raw wheat conveying device for flour processing, and further comprising the following steps: S1. First, the raw wheat is dried and poured into an upper hopper, and then the raw wheat in the upper hopper is vibrated and screened by a vibrating screen in the upper hopper to remove stones and other heavy particle impurities in the raw wheat; S5. After screening, the raw wheat will automatically enter the lifting unit, and then the conveying unit will be started. The conveying unit drives the adjustment shaft connected to it to rotate, which will drive the lifting crawler to rotate, thereby driving the material transport component on the lifting crawler to move, and the material transport hopper in the material transport component will transport the raw wheat at the bottom of the lifting unit upward; S3. During transportation, the material transport component will vibrate and clean the raw wheat in the material transport hopper, and collect dust during the vibration cleaning process to prevent dust from entering the frame of the lifting unit.
[0018] Compared with the prior art, the present invention has the following advantages: 1. When the raw wheat conveying device transports raw wheat from a low place to a high place, the tooth plate, the gear cylinder and the camshaft are arranged to drive the screen plate to vibrate, so as to shake off the dust in the raw wheat on the screen plate. The screen plate adopts a one-way hole design, so that the dust can be collected. At the same time, the third corrugated plate is used to seal the material hopper to avoid a large amount of dust during transportation and unloading, and reduce the probability of dust adhering to the inner wall of the frame, so as to improve the conveying efficiency.
[0019] 2. When the raw wheat conveying device transports raw wheat from a low place to a high place, a transmission belt is set to drive the rotating tube to rotate, and then the raw wheat in the hopper is turned over by the tumbling rod. At the same time, the pressure wheel and the concave-convex shaft are used to drive the tumbling rod to vibrate, thereby accelerating the separation of dust from the raw wheat, making the dust in the raw wheat cleaned more thoroughly, and further avoiding the occurrence of a large amount of dust.
[0020] 3. When the raw wheat conveying device transports raw wheat from a low place to a high place, by setting the side V-shaped guide rails and the sliding rods, the scraper can automatically drive the scraper to move back and forth on the screen plate when the transport hopper moves, which can not only clean the screen plate and reduce the probability of screen plate blockage, making the dust cleaning efficiency higher, but also can scrape off the raw wheat adhering to the screen plate when transporting wet raw wheat, making the transportation efficiency higher when transporting wet raw wheat.
[0021] In summary, the present invention adopts a closed material transport hopper for conveying raw wheat, and can automatically perform tumbling and deashing, vibration cleaning and dust collection during the conveying process, which can not only remove the ash from the raw wheat, but also effectively avoid dust during unloading, and has the advantages of improving conveying efficiency and reducing dust pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 This is a schematic structural diagram of a raw wheat conveying device for flour processing proposed by the present invention; Figure 2 for Figure 1 Detailed schematic diagram of the structure after being rotated to a certain angle; Figure 3 for Figure 1 Detailed schematic diagram of the internal structure of the lifting unit; Figure 4 for Figure 3 A detailed diagram of the enlarged structure of part A; Figure 5 for Figure 3 A schematic detailed diagram of the enlarged structure of part B; Figure 6 for Figure 5 A detailed diagram of the structure after removing the upper hopper and rotating it to a certain angle; Figure 7 for Figure 6 Detailed schematic diagram of the structure after being rotated to a certain angle; Figure 8 for Figure 7 A schematic detailed view of the plan structure along one of the angles; Fig. 9 for Figure 6 An enlarged schematic diagram of the structure of the middle material transport component; Fig.10 for Fig. 9 Detailed schematic diagram of the structure after being rotated to a certain angle; Fig.11 for Fig.10 A schematic detailed view of the plan structure along one of the angles; Fig.12 for Fig.11 Detailed schematic diagram of the three-dimensional structure along the CC section; Fig.13 for Fig.12 A schematic detailed view of the plan structure along one of the angles; Fig.14 for Fig.10 Middle limit structure and Fig.12 A schematic diagram of the enlarged structure of the third corrugated plate; Fig.15 for Fig.14 The enlarged structural schematic detail diagram of the D part; Fig.16 for Fig.12 An enlarged structural schematic detail diagram of the middle tumbling structure; Fig.17 for Fig.16 The enlarged structural schematic detail diagram of the middle E part; Fig.18 for Fig.12Middle scraper, sliding rod and Figure 7 An enlarged structural schematic detail diagram of the middle side V-shaped guide rail; Fig.19 for Figure 7 Detailed diagram of the structure of the middle material transport component and the side V-shaped magnetic plate after rotating to a certain angle.
[0023] In the figure: 1 a feeding unit, 2 a lifting unit, 3 a conveying unit, 4 a material transporting assembly, 5 a driving motor, 6 a speed reducer, 7 a lifting crawler, 8 a feeding hopper, 9 an adjusting shaft, 10 a frame, 11 a tooth plate, 12 a side V-shaped guide rail, 13 a side V-shaped magnetic plate, 14 an inclined magnetic plate, 15 a material transporting hopper, 16 a tumbling structure, 17 a screen plate, 18 a first corrugated plate, 19 a sliding rod, 20 a tooth cylinder, 21 a camshaft, 22 a driving belt, 23 a first magnetic block, 24 an adjusting telescopic rod, 25 a limiting structure, 26 a second corrugated plate, 27 a scraper, 28 a third corrugated plate, 29 a sliding frame, 30 an iron plate, 31 a plug, 32 an elastic telescopic rod, 33 a pull rod, 34 a second magnetic block, 35 a supporting frame, 36 a concave-convex shaft, 37 a rotating tube, 38 a tumbling rod, 39 a vibrating rubber ring, 40 a pressing wheel, and 41 a magnetic disk. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Example 1: Reference Figure 1-Figure 3 , Figure 5 , a raw wheat conveying device for flour processing, comprising a feeding unit 1, a lifting unit 2 and a conveying unit 3; The feeding unit 1 includes a feeding hopper 8 and a vibrating screen. The feeding hopper 8 is used to transport the raw wheat into the lifting unit 2. The vibrating screen is used to vibrate and screen the raw wheat in the feeding hopper 8 to remove stones in the raw wheat.
[0026] First, the raw wheat is dried and poured into the upper hopper 8, and then the raw wheat in the upper hopper 8 is vibrated and screened by a vibrating screen in the upper hopper 8 to remove stones and other heavy particle impurities in the raw wheat.
[0027] The vibrating screen generates periodic vibrations through a vibrating motor or exciter, causing the material on the screen surface to move relative to the material under the action of vibration, thereby achieving material screening, grading or impurity removal. It is an existing equipment and its specific operation will not be elaborated in detail here.
[0028] Embodiment 2: This embodiment is different from the embodiment 1 in that: Figure 1-Figure 3 , Figure 6-Figure 19 The lifting unit 2 is located at the upper part of the feeding unit 1, and the lifting unit 2 includes a frame 10, on which two adjustment shafts 9 are rotatably mounted; The adjusting shaft 9 is a rotating shaft whose position can be freely adjusted. It can be adjusted according to the tightness of the lifting track 7 to ensure that the lifting track 7 remains within a stable tension. Electric adjustment is adopted. A lifting track 7 tension sensor is installed on the frame 10. The tension sensor controls the position adjustment of the adjusting shaft 9.
[0029] A lifting crawler 7 is sleeved between the two adjusting shafts 9 , and a plurality of material transport components 4 are fixedly mounted on the lifting crawler 7 . The material transport component 4 is composed of a material transport hopper 15 , and the raw wheat in the upper hopper 8 is transported to the top of the lifting unit 2 through the material transport hopper 15 .
[0030] A sieve plate 17 is slidably installed inside the material transport hopper 15, and a vibration mechanism that cooperates with the sieve plate 17 is installed on the material transport hopper 15 and the frame 10; the sieve plate 17 adopts a one-way design, and the sieve holes opened on its upper part are of one-way design. Dust can only fall from the top of the sieve plate 17 to the bottom, but cannot fall in the opposite direction. This ensures that when the sieve plate 17 is rotated and flipped, the dust will not pass through the sieve plate 17 from the bottom of the material transport hopper 15 and fall into the frame 10. The dust will only remain on the sieve plate 17. Then a dust collection device is arranged inside the frame 10. When the material transport hopper 15 moves to the dust collection device, the dust collection device sucks out the dust on the sieve plate 17.
[0031] The vibration mechanism includes a support frame 35 fixedly installed inside the material transport hopper 15, the sieve plate 17 and the support frame 35 are slidably connected, a plurality of springs are fixedly installed between the sieve plate 17 and the support frame 35, a camshaft 21 matching the sieve plate 17 is rotatably installed on the material transport hopper 15, a gear cylinder 20 is fixedly installed on the camshaft 21, a plurality of tooth plates 11 matching the gear cylinder 20 are fixedly installed at equal intervals on the frame 10 (the tooth plates 11 are only arranged on the side where the material transport hopper 15 rises, and vibration is generated when the material transport hopper 15 rises, but no vibration is required when it falls), and a tumbling structure 16 matching the camshaft 21 is installed in the material transport hopper 15; The material transport hopper 15 moves upward along with the lifting crawler 7. During the process, the gear cylinder 20 will mesh with the gear plate 11. The gear plate 11 does not move, and the gear cylinder 20 moves upward, so the gear cylinder 20 will rotate under the action of the gear plate 11. The rotation of the gear cylinder 20 drives the camshaft 21 to rotate, thereby driving the screen plate 17 to vibrate up and down. The spring is in a pulled-up state, which is used to pull the screen plate 17 downward to reset; The tooth plates 11 are arranged intermittently with equal spacing, so that the vibration generated is intermittent vibration, which can redistribute the raw wheat on the screen plate 17 when the vibration stops, thereby preventing the raw wheat from piling up and clogging the screen plate 17; Intermittent vibration reduces the continuous mechanical stress on the equipment during operation and reduces fatigue damage to key components. At the same time, intermittent vibration makes the movement of the raw wheat on the screen plate 17 more uniform, reduces local wear of the screen plate 17, and extends the service life of the screen plate 17.
[0032] The tumbling structure 16 includes a rotating tube 37 rotatably mounted inside the material transport hopper 15, the rotating tube 37 is connected to the camshaft 21 via a transmission belt 22, a plurality of vibrating rubber rings 39 are fixedly mounted on the rotating tube 37, a tumbling rod 38 is fixedly mounted on each vibrating rubber ring 39, each tumbling rod 38 penetrates and extends into the interior of the rotating tube 37, a concave-convex shaft 36 is fixedly mounted on the inner wall of the material transport hopper 15, and a pressure wheel 40 matching the concave-convex shaft 36 is rotatably mounted on one end of each tumbling rod 38 located inside the rotating tube 37.
[0033] As the camshaft 21 rotates, the transmission belt 22 drives the rotating tube 37 to rotate, and the rotating tube 37 drives the tumbling rod 38 to make a circular motion around the central axis of the rotating tube 37, stirring the raw wheat in the hopper 15, and accelerating the separation of dust on the raw wheat from the raw wheat; At the same time, since the rotating tube 37 rotates and the concave-convex shaft 36 does not rotate, the pressure wheel 40 on the tumbling rod 38 will press against the concave-convex shaft 36. At this time, the vibrating rubber ring 39 not only seals the gap between the tumbling rod 38 and the rotating tube 37, but also provides a reset elastic force for the tumbling rod 38. The tumbling rod 38 will vibrate under the action of the concave-convex shaft 36 and the vibrating rubber ring 39, further accelerating the speed at which dust falls off the raw wheat and improving the cleaning efficiency.
[0034] A blocking mechanism matching the material transport hopper 15 is installed between the material transport hopper 15 and the frame 10, a tension spring in a compressed state is fixedly installed between the sliding frame 29 and the bottom of the storage slot, and a reset structure matching the sliding frame 29 is installed on the frame 10; The blocking mechanism includes a receiving groove provided on the side wall of the material transport hopper 15, in which a retractable third corrugated plate 28 is received, one end of the third corrugated plate 28 is fixedly connected to the bottom of the receiving groove, and a sliding frame 29 is fixedly installed on the end of the third corrugated plate 28 away from the bottom of the receiving groove, and a limiting structure 25 matched with the sliding frame 29 is installed on the material transport hopper 15 and the frame 10; refer to Figure 6When the material transport hopper 15 rotates to the bottom of the lifting track 7, the material transport hopper 15 is horizontal at this time, and the raw wheat at the bottom of the frame 10 is loaded into the material transport hopper 15. As the lifting track 7 rotates, the material transport hopper 15 changes from horizontal to vertical. At this time, the material transport hopper 15 is filled with raw wheat. When the material transport hopper 15 enters the rising stage, the limiting structure 25 will be triggered to operate at the first time, so that the sliding frame 29 loses the limit of the limiting structure 25. At this time, under the action of the tension spring, the third corrugated plate 28 will pop out from the storage groove, so that the third corrugated plate 28 will block the material transport hopper 15, which can not only prevent the raw wheat from falling from the material transport hopper 15 due to the vibration generated by the mechanical operation, but also effectively prevent dust from flying.
[0035] The limiting structure 25 includes an elastic telescopic rod 32 fixedly mounted on the side wall of the material transport hopper 15. The elastic telescopic rod 32 is hollow in design. A plug 31 with a hemispherical end is fixedly mounted on the telescopic end of the elastic telescopic rod 32. A plug hole matching the plug 31 is provided on the sliding frame 29. A pull rod 33 is fixedly mounted on the plug 31. The pull rod 33 passes through the elastic telescopic rod 32. A second magnetic block 34 is fixedly mounted on the end of the pull rod 33 away from the plug 31. An iron plate 30 matching the second magnetic block 34 is fixedly mounted on the frame 10.
[0036] When the material transport hopper 15 just enters the vertical ascent stage, the gear cylinder 20 is not engaged with the gear plate 11. At this time, the second magnetic block 34 will approach the iron plate 30, and the second magnetic block 34 will absorb the iron plate 30, while the iron plate 30 does not move. Therefore, the second magnetic block 34 will move to the side close to the iron plate 30. The movement of the second magnetic block 34 drives the pull rod 33 to move, thereby driving the bolt 31 to move, so that the bolt 31 is separated from the slot. At this time, the sliding frame 29 loses the limit of the bolt 31, and will automatically pop out of the storage slot under the action of the tension spring.
[0037] As the hopper 15 continues to rise, the distance between the second magnetic block 34 and the iron plate 30 becomes larger and larger, and the plug 31 is reset under the action of the elastic telescopic rod 32. The end of the plug 31 is designed to be hemispherical, so that it is easy to be inserted into the slot. Only one iron plate 30 is provided; The elastic force of the elastic telescopic rod 32 is greater than the elastic force of the tension spring.
[0038] The reset structure includes a first magnetic block 23 fixedly mounted on a sliding frame 29, and a tilted magnetic plate 14 matched with the first magnetic block 23 is fixedly mounted on the frame 10. The upper part of the lifting unit 2 is a discharge port. After the hopper 15 is flipped, the raw wheat in the hopper 15 will be poured into the discharge port. The tilted magnetic plate 14 is located at the upper part of the discharge port. As the hopper 15 moves (at this time the hopper 15 is flipped over with the bottom facing up), the first magnetic block 23 will attract the tilted magnetic plate 14, and the tilted magnetic plate 14 will drive the first magnetic block 23 to move, thereby driving the sliding frame 29 to reset, so that the third corrugated plate 28 is retracted into the receiving groove.
[0039] The bottom of the material transport hopper 15 is designed to be open, and a sealing mechanism that cooperates with the material transport hopper 15 is installed between the material transport hopper 15 and the frame 10; The sealing mechanism includes a sliding groove opened on the material transport hopper 15, a sliding rod is slidably installed in the sliding groove, a first corrugated plate 18 matching the bottom opening of the material transport hopper 15 is fixedly installed between the sliding rod and the material transport hopper 15, an adjustable telescopic rod 24 is fixedly installed on the sliding rod, a magnetic disk 41 is rotatably installed on the adjustable telescopic rod 24, and a side V-shaped magnetic plate 13 that attracts the magnetic disk 41 is fixedly installed on the frame 10.
[0040] When the material transport hopper 15 is flipped over, as the lifting track 7 moves downward, when it moves close to the lower part (at this time the material transport hopper 15 is still in a vertical state, not in a horizontal or inclined state), the magnetic disk 41 on the material transport hopper 15 will be close to the side V-shaped magnetic plate 13, and the magnetic disk 41 will be attracted to the side V-shaped magnetic plate 13. The magnetic disk 41 will be adsorbed on the side V-shaped magnetic plate 13. As the material transport hopper 15 moves downward, the magnetic disk 41 will move along the side V-shaped magnetic plate 13, thereby driving the first corrugated plate 18 to move, thereby opening the lower end opening of the material transport hopper 15, and at this time the dust collection equipment will suck out the dust in the material transport hopper 15.
[0041] A scraping mechanism matched with the sieve plate 17 is installed between the material transport hopper 15 and the frame 10 .
[0042] The scraping mechanism includes two scrapers 27 slidably mounted inside the material transport hopper 15, each of which is fixedly mounted with a sliding rod 19, and two side V-shaped guide rails 12 matching the corresponding sliding rods 19 are fixedly mounted on the frame 10. A trough body for the two sliding rods 19 to move is provided on the side of the material transport hopper 15, and a second corrugated plate 26 matching the trough body is fixedly mounted between the two sliding rods 19 (the side V-shaped guide rails 12 are arranged in two places, one is in the vertical unloading section after the material transport hopper 15 is turned over, which is used for unloading to prevent raw wheat from sticking to the screen plate 17, and the other is located at the vertical bottom end of the flipped material transport hopper 15, which drives the scraper 27 to operate in order to further scrape the dust from the screen plate 17 and reduce the probability of blockage of the screen plate 17).
[0043] When the material transport hopper 15 is at the uppermost part (at this time, the material transport hopper 15 is turned over with the bottom facing upward, and the material transport hopper 15 is in a vertical state and is in the unloading section), when the material transport hopper 15 moves downward, it will drive the sliding rod 19 to move downward, and the sliding rod 19 will enter the side V-shaped guide rail 12. The sliding rod 19 will move along the side V-shaped guide rail 12, thereby driving the scraper 27 to move horizontally back and forth once, so as to scrape off the raw wheat adhering to the screen plate 17.
[0044] Embodiment 3: This embodiment is different from the technical solution of Embodiment 2 in that: Figure 1-Figure 4The conveying unit 3 is located on the upper part of the lifting unit 2. The conveying unit 3 includes a driving motor 5 fixedly mounted on a frame 10. The driving end of the driving motor 5 is connected to the adjusting shaft 9 located on the upper part through a reducer 6.
[0045] After screening, the raw wheat will automatically enter the lifting unit 2, and then the conveying unit 3 is started. The conveying unit 3 drives the adjusting shaft 9 connected to it to rotate, which will drive the lifting crawler 7 to rotate, thereby driving the material transport component 4 on the lifting crawler 7 to move, and the material transport hopper 15 in the material transport component 4 will transport the raw wheat at the bottom of the lifting unit 2 upward.
[0046] The function of the speed reducer 6 is to reduce the operating speed of the lifting unit 2 and reduce vibration.
[0047] The specific operation steps of this device are as follows: First, the raw wheat is dried and poured into the upper hopper 8, and then the raw wheat in the upper hopper 8 is vibrated and screened by the vibrating screen in the upper hopper 8 to remove stones and other heavy particle impurities in the raw wheat; After the screening, the raw wheat will automatically enter the lifting unit 2, and then the conveying unit 3 will be started. The conveying unit 3 drives the adjusting shaft 9 connected to it to rotate, which will drive the lifting crawler 7 to rotate, thereby driving the material transport component 4 on the lifting crawler 7 to move; When the material transport hopper 15 rotates to the bottom of the lifting crawler 7, the material transport hopper 15 is horizontal at this time, and the raw wheat at the bottom of the frame 10 is loaded into the material transport hopper 15. As the lifting crawler 7 rotates, the material transport hopper 15 will change from horizontal to vertical. At this time, the material transport hopper 15 is filled with raw wheat. When the material transport hopper 15 enters the rising stage; When the material transport hopper 15 just enters the vertical ascending stage, the gear cylinder 20 is not meshed with the gear plate 11. At this time, the second magnetic block 34 will approach the iron plate 30, and the second magnetic block 34 will attract the iron plate 30, while the iron plate 30 does not move. Therefore, the second magnetic block 34 will move to the side close to the iron plate 30. The movement of the second magnetic block 34 drives the pull rod 33 to move, thereby driving the plug 31 to move, so that the plug 31 is separated from the slot. At this time, the sliding frame 29 loses the limit of the plug 31, and automatically pops out of the storage slot under the action of the tension spring, and the third corrugated plate 28 pops out from the storage slot, so that the third corrugated plate 28 blocks the material transport hopper 15. As the material transport hopper 15 moves upward along with the lifting crawler 7, during the process, the gear cylinder 20 will mesh with the tooth plate 11, the tooth plate 11 does not move, and the gear cylinder 20 moves upward, so the gear cylinder 20 will rotate under the action of the tooth plate 11, and the rotation of the gear cylinder 20 drives the camshaft 21 to rotate, thereby driving the screen plate 17 to vibrate up and down; as the camshaft 21 rotates, it will drive the rotating tube 37 to rotate through the transmission belt 22, and the rotation of the rotating tube 37 will drive the tumbling rod 38 to make a circular motion around the central axis of the rotating tube 37, so as to vibrate the hair inside the material transport hopper 15 The wheat is stirred to accelerate the separation of dust on the wheat; at the same time, since the rotating tube 37 rotates and the concave-convex shaft 36 does not rotate, the pressing wheel 40 on the tumbling rod 38 will press against the concave-convex shaft 36. At this time, the vibrating rubber ring 39 not only seals the gap between the tumbling rod 38 and the rotating tube 37, but also provides a restoring elastic force for the tumbling rod 38. The tumbling rod 38 will vibrate under the action of the concave-convex shaft 36 and the vibrating rubber ring 39, further accelerating the speed at which dust on the wheat falls off; When the transport hopper 15 is at the uppermost part (at this time, the transport hopper 15 is turned over, the bottom is facing upward, and the transport hopper 15 is in a vertical state and is in the unloading section), the transport hopper 15 will pour the raw wheat in the transport hopper 15 into the unloading port after turning over, and the inclined magnetic plate 14 is located at the upper part of the unloading port. As the transport hopper 15 moves (at this time, the transport hopper 15 is turned over, the bottom is facing upward), the first magnetic block 23 will be attracted to the inclined magnetic plate 14, and the inclined magnetic plate 14 will drive the first magnetic block 2 3 moves, thereby driving the sliding frame 29 to reset, so that the third corrugated plate 28 is retracted into the receiving groove, and the raw wheat in the hopper 15 will fall from the hopper 15 to the discharge port. At this time, when the hopper 15 moves downward, it will drive the sliding rod 19 to move downward, and the sliding rod 19 will enter the side V-shaped guide rail 12. The sliding rod 19 will move along the side V-shaped guide rail 12, thereby driving the scraper 27 to move horizontally back and forth once, which is used to scrape off the raw wheat adhering to the screen plate 17; When the material transport hopper 15 is flipped over, as the lifting track 7 moves downward, when it moves close to the lower part (at this time the material transport hopper 15 is still in a vertical state, not in a horizontal or inclined state), the magnetic disk 41 on the material transport hopper 15 will be close to the side V-shaped magnetic plate 13, and the magnetic disk 41 will be attracted to the side V-shaped magnetic plate 13. The magnetic disk 41 will be adsorbed on the side V-shaped magnetic plate 13. As the material transport hopper 15 moves downward, the magnetic disk 41 will move along the side V-shaped magnetic plate 13, thereby driving the first corrugated plate 18 to move, thereby opening the lower end opening of the material transport hopper 15, and at this time the dust collection equipment will suck out the dust in the material transport hopper 15.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A raw wheat conveying device for flour processing, comprising a feeding unit (1), characterized in that: It also includes a lifting unit (2) and a conveying unit (3); The feeding unit (1) comprises a feeding hopper (8) and a vibrating screen, wherein the feeding hopper (8) is used to convey raw wheat to the lifting unit (2), and the vibrating screen is used to vibrate and screen the raw wheat in the feeding hopper (8) to remove stones in the raw wheat; The lifting unit (2) is located at the upper part of the feeding unit (1), and the lifting unit (2) comprises a frame (10), on which two adjustment shafts (9) are rotatably mounted, and a lifting crawler (7) is sleeved between the two adjustment shafts (9), and a plurality of material transport components (4) are fixedly mounted on the lifting crawler (7), and the material transport components (4) are composed of a material transport hopper (15), and the raw wheat in the feeding hopper (8) is transported to the top of the lifting unit (2) through the material transport hopper (15); The conveyor unit (3) is located on the upper part of the lifting unit (2), and the conveyor unit (3) includes a drive motor (5) fixedly mounted on a frame (10), and a drive end of the drive motor (5) is connected to an adjustment shaft (9) located on the upper part via a reducer (6).
2. The raw wheat conveying device for flour processing according to claim 1, characterized in that: A sieve plate (17) is slidably mounted inside the material transport hopper (15); a vibration mechanism that cooperates with the sieve plate (17) is mounted on the material transport hopper (15) and the frame (10); a blocking mechanism that cooperates with the material transport hopper (15) is mounted between the material transport hopper (15) and the frame (10); the bottom of the material transport hopper (15) is designed to be open; a sealing mechanism that cooperates with the material transport hopper (15) is mounted between the material transport hopper (15) and the frame (10); and a scraping mechanism that cooperates with the sieve plate (17) is mounted between the material transport hopper (15) and the frame (10).
3. The raw wheat conveying device for flour processing according to claim 2, characterized in that: The vibration mechanism comprises a support frame (35) fixedly mounted inside the material transport hopper (15); the sieve plate (17) and the support frame (35) are slidably connected; a plurality of springs are fixedly mounted between the sieve plate (17) and the support frame (35); a camshaft (21) matching the sieve plate (17) is rotatably mounted on the material transport hopper (15); a gear cylinder (20) is fixedly mounted on the camshaft (21); a plurality of gear plates (11) matching the gear cylinder (20) are fixedly mounted at equal intervals on the frame (10); and a tumbling structure (16) matching the camshaft (21) is installed inside the material transport hopper (15).
4. The raw wheat conveying device for flour processing according to claim 3, characterized in that: The tumbling structure (16) comprises a rotating tube (37) rotatably mounted inside the material transport hopper (15); the rotating tube (37) is connected to the camshaft (21) via a transmission belt (22); a plurality of vibrating rubber rings (39) are fixedly mounted on the rotating tube (37); a tumbling rod (38) is fixedly mounted on each of the vibrating rubber rings (39); each of the tumbling rods (38) penetrates and extends into the interior of the rotating tube (37); a concave-convex shaft (36) is fixedly mounted on the inner wall of the material transport hopper (15); and a pressing wheel (40) matching the concave-convex shaft (36) is rotatably mounted on one end of each of the tumbling rods (38) located inside the rotating tube (37).
5. The raw wheat conveying device for flour processing according to claim 2, characterized in that: The blocking mechanism comprises a receiving groove formed on a side wall of the material transport hopper (15), wherein a retractable third corrugated plate (28) is received in the receiving groove, one end of the third corrugated plate (28) is fixedly connected to the bottom of the receiving groove, and a sliding frame (29) is fixedly mounted on the end of the third corrugated plate (28) away from the bottom of the receiving groove, a limiting structure (25) matched with the sliding frame (29) is mounted on the material transport hopper (15) and the frame (10), a tension spring in a compressed state is fixedly mounted on the sliding frame (29) and the bottom of the receiving groove, and a reset structure matched with the sliding frame (29) is mounted on the frame (10).
6. The raw wheat conveying device for flour processing according to claim 5, characterized in that: The limiting structure (25) comprises an elastic telescopic rod (32) fixedly mounted on the side wall of the material transport hopper (15), the elastic telescopic rod (32) being hollow in design, a plug (31) having a hemispherical end being fixedly mounted on the telescopic end of the elastic telescopic rod (32), a plug hole matching the plug (31) being provided on the sliding frame (29), a pull rod (33) being fixedly mounted on the plug (31), the pull rod (33) passing through the elastic telescopic rod (32), a second magnetic block (34) being fixedly mounted on one end of the pull rod (33) away from the plug (31), and an iron plate (30) matching the second magnetic block (34) being fixedly mounted on the frame (10).
7. The raw wheat conveying device for flour processing according to claim 5, characterized in that: The reset structure comprises a first magnetic block (23) fixedly mounted on a sliding frame (29), and an inclined magnetic plate (14) matching the first magnetic block (23) is fixedly mounted on the frame (10).
8. The raw wheat conveying device for flour processing according to claim 2, characterized in that: The sealing mechanism comprises a sliding groove provided on the material transport hopper (15), a sliding rod being slidably mounted in the sliding groove, a first corrugated plate (18) cooperating with the bottom opening of the material transport hopper (15) being fixedly mounted between the sliding rod and the material transport hopper (15), an adjustable telescopic rod (24) being fixedly mounted on the sliding rod, a magnetic disk (41) being rotatably mounted on the adjustable telescopic rod (24), and a side V-shaped magnetic plate (13) being attracted to the magnetic disk (41) being fixedly mounted on the frame (10).
9. The raw wheat conveying device for flour processing according to claim 2, characterized in that: The scraping mechanism comprises two scrapers (27) slidably mounted inside the material transport hopper (15), each of the two scrapers (27) being fixedly mounted with a sliding rod (19), the frame (10) being fixedly mounted with two side V-shaped guide rails (12) matching the corresponding sliding rods (19), a groove body for the two sliding rods (19) to move is provided on the side of the material transport hopper (15), and a second corrugated plate (26) matching the groove body is fixedly mounted between the two sliding rods (19).
10. A method for conveying raw wheat for flour processing, used for the raw wheat conveying device for flour processing according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, first drying the raw wheat and pouring it into the upper hopper (8), then vibrating and screening the raw wheat in the upper hopper (8) through a vibrating screen in the upper hopper (8) to remove stones and other heavy particle impurities in the raw wheat; S5, after the screening is completed, the raw wheat automatically enters the lifting unit (2), and then the conveying unit (3) is started. The conveying unit (3) drives the adjustment shaft (9) connected to it to rotate, which drives the lifting crawler (7) to rotate, thereby driving the material transport component (4) on the lifting crawler (7) to move, and the material transport hopper (15) in the material transport component (4) will transport the raw wheat at the bottom of the lifting unit (2) upward; S3. During the transportation process, the material transport component (4) will vibrate and clean the raw wheat in the material transport hopper (15), and collect dust during the vibration and cleaning process to prevent the dust from entering the frame (10) in the lifting unit (2).
Citation Information
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