Quartz sand pickling wastewater rapid treatment device and treatment process thereof

By designing a rapid treatment device for pickling wastewater in quartz sand and using neutralization flocculation and adsorption treatment technology, the problem of difficulty in completely removing fluoride in the pickling wastewater in the existing technology is solved, and efficient treatment of pickling wastewater and water quality meets the standards.

CN119954347APending Publication Date: 2025-05-09SHANDONG DALAN ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Application Number
CN202510343710.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-22
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The prior art is difficult to effectively treat ultrapure quartz sand pickling wastewater, especially failure to completely remove fluoride in the pickling wastewater, resulting in environmental pollution and health hazards.

Method used

A rapid treatment device for quartz sand pickling wastewater was designed, using a neutralization flocculation mechanism and a dosing mechanism to add the neutralization agent and flocculation agent to the pickling wastewater, and harmful substances are precipitated through the stirring and flocculation process, and efficient treatment of wastewater is achieved through the inclined plate precipitation mechanism and adsorption treatment.

Benefits of technology

It has achieved efficient neutralization and flocculation of pickling wastewater, quickly removed harmful substances such as metal ions and fluoride ions, met the emission standards of water quality meeting standards, and effectively prevented environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a quartz sand pickling wastewater rapid treatment device and a treatment process thereof. The process comprises the following steps: 1) adding a neutralizing agent; 2) adding a flocculating agent; 3) stirring and flocculating; 4) separating and precipitating; 5) adding an adsorbent; (6) discharging supernate; the device comprises a treatment box, a neutralization and flocculation mechanism, a dosing mechanism, a mixing pipe and an inclined plate precipitation mechanism, through the dosing mechanism, the pickling wastewater and a neutralizing agent are preliminarily mixed; through the neutralization and flocculation mechanism, metal ions, fluorine ions and other harmful substances in the wastewater are rapidly flocculated into clusters and generate precipitates, and the pickling wastewater is rapidly separated from the precipitates; harmful substances in the pickling wastewater are further removed through a mixing pipe and an inclined plate precipitation mechanism, efficient treatment of the pickling wastewater is achieved, and finally the water quality of discharged supernate is detected, specifically, the suspended matter concentration is smaller than or equal to 10 mg / L, the fluorine ion concentration is smaller than or equal to 5 mg / L, and the heavy metal ion concentration is smaller than or equal to 0.1 mg / L; the heavy metal ion removal rate is not less than 99%, the fluorine ion removal rate is not less than 90%, and the suspended matter removal rate is not less than 98%.
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Description

Technical Field

[0001] The invention belongs to the technical field of industrial wastewater treatment, and particularly relates to a quartz sand pickling wastewater rapid treatment device and a treatment process thereof. Background Art

[0002] In the production of ultra-pure quartz sand, hydrofluoric acid (HF) pickling can effectively remove metal and mineral impurities, but it will produce pickling wastewater with complex components. The pickling wastewater mainly contains HF, medium metal ions, fluoride (F-), suspended matter and silicon compounds. Among them, fluoride (F-) is highly toxic, and direct discharge will seriously pollute the environment and endanger human health;

[0003] The discharge standard of ultrapure quartz sand pickling wastewater is mainly based on the "Comprehensive Wastewater Discharge Standard" (GB 8978-1996); "Inorganic Chemical Industry Pollutant Discharge Standard" (GB 31573-2015) and relevant local standards or industry standards. The following are some key control indicators and emission requirements: pH value 6-9, suspended solids ≤50mg / L, heavy metal ions ≤0.1mg / L, fluoride ≤10mg / L.

[0004] After searching, the prior art announcement number is: CN117326756A. A treatment process for high-purity quartz sand pickling wastewater includes the following steps: S1. The high-purity quartz sand pickling wastewater is discharged into a raw water pool and allowed to stand; S2. The wastewater is pumped to a neutralization pool, and lime water is added to adjust the pH of the wastewater in the pool to 6.0-7.0; S3. The neutralized wastewater is transported to a coagulation sedimentation pool, calcium chloride and PAC are added, coagulated and stirred, allowed to stand and precipitate, and the sludge is discharged to a sludge pool after precipitation; S4. The coagulation sedimentation supernatant is discharged to an ion adsorption pool, stirring is started, and adsorbent calcium aluminum hydrotalcite is added to the pool for adsorption, and the fluoride ion content is measured until the fluoride ion content is lower than 5 mg / L, stirring and adsorption are stopped, and the water quality meets the standard and is discharged to a discharge pool;

[0005] Further search, the prior art announcement number: CN117735693A A kind of ultra-pure quartz sand pickling wastewater treatment device and treatment method thereof, including a waste liquid collection component, a stirring component, a reagent adding component and a waste gas treatment component; the waste liquid collection component includes a collection tank, an inflow pipe and an air intake pipe; the stirring component includes a stirring motor, a stirring shaft, a bearing and a blade; the reagent adding component includes a reagent barrel, a meter and a reagent adding pipe; the waste gas treatment component includes a neutralization tank, a neutralization liquid, a waste gas discharge pipe and an exhalation pipe; although the prior art adds a sodium-containing reagent to make the harmful substance fluorosilicic acid in the pickling wastewater react with the sodium-containing reagent to form sodium fluorosilicate crystals, it does not treat other components of the ultra-pure quartz sand pickling wastewater, resulting in incomplete wastewater treatment, and unable to achieve comprehensive purification and resource utilization;

[0006] After another search, the prior art announcement number is: CN118811902A. A quartz sand purification wastewater secondary utilization treatment equipment is arranged on a quartz sand purification production line for supporting use. The quartz sand purification production line is composed of quartz sand ore subjected to ball milling, ore washing, magnetic separation, flotation, pickling and heat treatment processes, including a mud water settling tank, a recycling pipeline system, a magnetic separation mechanism and a pickling equipment, wherein the mud water settling tank is used to settling the ore washing wastewater after ore washing; although the prior art realizes the recycling and reuse of the purified waste products, it does not treat the fluoride (F-) in the quartz sand pickling wastewater, thereby causing serious pollution to the water body, soil and ecological environment, and even endangering human health. Summary of the invention

[0007] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a quartz sand pickling wastewater rapid treatment device and a treatment process thereof. The pickling wastewater and the neutralizing agent are stirred by a dosing mechanism to preliminarily mix the pickling wastewater and the neutralizing agent; the neutralization flocculation mechanism ensures that the pickling wastewater is neutralized while harmful substances such as metal ions and fluoride ions in the wastewater are rapidly flocculated into agglomerates and precipitates are generated, and the pickling wastewater and the precipitate are quickly separated; the mixing tube and inclined plate sedimentation mechanism are used to further remove harmful substances in the pickling wastewater, thereby realizing efficient treatment of the pickling wastewater.

[0008] In order to achieve the above object, the technical solution adopted by the present invention is:

[0009] 1) Neutralization treatment: When the pickling wastewater enters the neutralization flocculation mechanism, the dosing mechanism adds the neutralizing agent into the pickling wastewater, and the motor IV in the dosing mechanism drives the telescopic medicine tube to rotate, so that the telescopic medicine tube rotates, and the stirring blades at the telescopic end of the telescopic medicine tube rotate; the electric push rod pushes the telescopic end of the telescopic medicine tube to move up and down, and the stirring plates hinged on both sides of the telescopic end of the telescopic medicine tube swing flexibly under the action of the tension spring, and rotate synchronously with the telescopic medicine tube, so that the pickling wastewater and the neutralizing agent are preliminarily mixed, and the pH of the neutralized pickling wastewater is adjusted to 6.0-7.5;

[0010] 2) Flocculation treatment: After the pickling wastewater and the neutralizing agent are preliminarily mixed in the neutralizing flocculation mechanism, the flocculant is added to the pickling wastewater in the neutralizing flocculation mechanism;

[0011] 3) Mixing treatment: After neutralizing agent and flocculant are added to the pickling wastewater, the motor I in the neutralizing and flocculating mechanism drives the rotating tube to rotate, and the gear ring I on the rotating tube cooperates with the internal teeth on the inner wall of the stirring barrel to drive the two sets of gears II to rotate, thereby driving the stirring frame to rotate stably in the sliding groove at the bottom of the stirring barrel at a stirring rate of 600r / min, and strongly stirring the pickling wastewater for 15-20min to accelerate the reaction speed of the pickling wastewater with the neutralizing agent and flocculant; the operation of motor II drives the reciprocating screw I to rotate, driving the sliding frame to slide back and forth along the sliding rod I, and the spoiler frame moves up and down driven by the sliding frame while continuously rotating under the cooperation of the rack and gear III, further disrupting the water flow, so that the pickling wastewater, the neutralizing agent and the flocculant are fully mixed and reacted to generate a large amount of precipitation;

[0012] 4) Separation and precipitation: After the stirring is completed, the generated precipitation enters the filter barrel together with the pickling wastewater. The precipitation is separated from the pickling wastewater under the action of the annular inclined plate with an inclination angle of 60° and its own gravity. The filter plate with a pore size of 50μm further filters the pickling wastewater to prevent the precipitation that is not separated from the pickling wastewater from entering the mixing tube;

[0013] 5) Adsorption treatment: inject the adsorbent into the mixing tube and fully mix it with the pickling wastewater entering the mixing tube for 20-25 minutes;

[0014] 6) Discharge up to standard: After the pickling wastewater is fully mixed with the adsorbent, it flows in the inclined plate. The sediment in the pickling wastewater is separated from the pickling wastewater under the action of gravity. The supernatant flows out through the overflow port at the top of the inclined plate and is discharged from the drain port;

[0015] A device for rapidly treating quartz sand pickling wastewater comprises a treatment box, a partition I, a partition II, a neutralization and flocculation mechanism, a dosing mechanism, a mixing tube, and an inclined plate sedimentation mechanism; the partition I in the middle of the treatment box divides the treatment box into a neutralization and flocculation zone and an inclined plate sedimentation zone, a partition III is arranged inside the neutralization and flocculation zone, the neutralization and flocculation mechanism is located in the neutralization and flocculation zone and installed on the top of the partition III, and the dosing mechanism is installed on the top of the neutralization and flocculation zone through the partition II; a partition IV is arranged in the inclined plate sedimentation zone, the mixing tube is located at the bottom of the partition IV in the inclined plate sedimentation zone, the inclined plate sedimentation mechanism is installed on the top of the partition IV in the inclined plate sedimentation zone, one end of the mixing tube is connected to the neutralization and flocculation mechanism, and the other end of the mixing tube is connected to the top of the partition IV in the inclined plate sedimentation zone.

[0016] The dosing mechanism comprises a dosing tube I, a motor IV, an electric push rod, a telescopic tube, a stirring plate, a tension spring, a connecting plate II, and a stirring blade; the dosing tube I is installed at the top of the neutralization and flocculation zone through a partition II, a drug inlet II is provided at the top of the dosing tube I, a sleeve is provided at the bottom of the dosing tube I, the top of the telescopic tube passes through the partition II and is rotatably connected to the sleeve at the bottom of the dosing tube I, a gear III is provided on the telescopic tube, the motor IV is installed on one side of the dosing tube I, the output end of the motor IV passes through the partition II and is provided with a gear IV, and the gear III is meshed with the gear IV; the telescopic tube is provided with a There is a connecting plate I, electric push rods are installed at both ends of the connecting plate I, a waterproof shell is provided on the outside of the electric push rod, a connecting plate II is installed at the telescopic end of the telescopic medicine tube, the telescopic end of the connecting plate II is fixedly connected to the connecting plate II, a plurality of groups of stirring plates are hinged on both sides of the telescopic end of the telescopic medicine tube, the stirring plates are located at the bottom of the connecting plate II and inside the rotating tube, the two ends of the stirring plates are connected to the telescopic end of the telescopic medicine tube through tension springs, a plurality of groups of nozzles II are provided at the bottom of the telescopic end of the telescopic medicine tube, the nozzles II are located at the bottom of the stirring plate, and the stirring blades are installed at the bottom of the telescopic end of the telescopic medicine tube.

[0017] The neutralization and flocculation mechanism comprises a sedimentation barrel, a filter barrel, a filter plate, a stirring barrel, a slide rail, a gear ring I, a gear II, a stirring frame, a motor II, a reciprocating screw I, a sliding rod I, a sliding frame, a spoiler frame, a rotating pipe, a fixed pipe, a motor I, an annular sewage pumping pipe, a sewage pump, an annular medicine pipe, a medicine inlet pipe, a nozzle I, a scraper, a motor III, a gear ring II, and a gear I; the fixed pipe is fixedly installed at the bottom of the partition III in the treatment box and the flocculation area, one end of the fixed pipe is a water inlet, and the other end of the fixed pipe is provided with a sleeve, the rotating pipe is rotatably connected to the sleeve at one end of the fixed pipe, and the rotating pipe passes through the partition III and is rotatably installed at the stirring top of the partition III in the treatment box and the flocculation area. The mixing barrel is welded with a filter barrel on the outside, the top of the filter barrel is a closed design, and the top of the filter barrel is provided with an inclination angle for diverting the pickling wastewater, the bottom of the filter barrel is an open design, and the side wall of the mixing barrel is provided with a plurality of water outlets, and the water outlets are located at the top of the filter barrel; the sedimentation barrel is installed in the treatment box and on the top of the partition III in the flocculation area, the sedimentation barrel is sleeved on the outside of the filter barrel, and the bottom of the sedimentation barrel is fixedly connected to the outer wall of the mixing barrel; the annular sewage suction pipe is installed at the bottom of the sedimentation barrel, the sewage suction port at the top of the annular sewage suction pipe passes through the bottom of the sedimentation barrel and is located in the sedimentation barrel, one side of the annular sewage suction pipe is connected to the sewage pump, and the sewage discharge end of the sewage pump is set as the sewage discharge port I;

[0018] The rotating tube is rotatably connected with the sleeve at one end of the fixed tube, and the rotating tube passes through the partition III and is rotatably installed in the mixing barrel; a pulley is provided at the bottom of the rotating tube, and the pulley is located at the top of the sleeve. The motor I is installed on one side of the fixed tube, and the pulley at the output end of the motor I is connected to the pulley at the bottom of the rotating tube through a belt. A support ring I is provided at the top of the rotating tube, and the gear ring I is installed on the outer wall of the rotating tube and is located at the top of the support ring I; a support ring II is provided on the inner wall of the top of the mixing barrel, and the tops of the support ring II and the support ring I are at the same height, and the top of the support ring II is provided with internal teeth, and the gear II is provided with two groups and is located at the tops of the support ring II and the support ring I, and the gear II is meshed with the internal teeth and the gear ring I. The stirring frame is located at the bottom of gear II and is fixedly connected to gear II. A sliding groove is provided at the bottom of the stirring barrel, and the bottom end of the stirring frame is slidably installed in the sliding groove; the sliding rod I is fixedly installed in the stirring frame, the reciprocating screw I is rotatably installed in the stirring frame, the motor II is installed at one end of the reciprocating screw I, the output end of the motor II is fixedly connected to the reciprocating screw I, a waterproof shell is provided on the outside of the motor II, the sliding frame is located in the stirring frame and is threadedly connected to the reciprocating screw I, and the sliding frame is slidably connected to the sliding rod I; the spoiler frame is rotatably installed on the sliding frame, a gear III is provided on one side of the spoiler frame, a rack is provided on one side of the gear III, the gear III is meshed with the rack, and the rack is fixedly connected to the stirring frame;

[0019] The mixing barrel is provided with a mounting groove inside, the annular medicine tube is installed in the mounting groove, the top nozzle I of the annular medicine tube passes through the bottom of the mixing barrel and is located in the mixing barrel, the bottom end of the annular medicine tube is provided with a medicine inlet pipe, the medicine inlet pipe is located on the top of the fixed pipe, and one end of the medicine inlet pipe is provided with a medicine inlet port I;

[0020] The outer wall of the mixing barrel and the inner wall of the filtering barrel are both provided with annular inclined plates, which are staggeredly distributed with the annular inclined plates on the outer wall of the mixing barrel and the annular inclined plates on the inner wall of the filtering barrel. The slide rail is installed on the top of the annular inclined plates on the outer wall of the mixing barrel, and the filter plate is installed between the outer wall of the mixing barrel and the inner wall of the filtering barrel, and the filter plate is located at the top of the slide rail.

[0021] The scraper is located between the outer wall of the mixing barrel and the inner wall of the filter barrel. The scraper is slidably connected to the annular inclined plate on the outer wall of the mixing barrel and the annular inclined plate on the inner wall of the filter barrel. The top of the scraper fits with the bottom of the filter plate. A gear ring II is installed on one side of the scraper. The motor III is installed on the outer wall of the filter barrel. A waterproof shell is provided on the outside of the motor III. A gear I is provided at the output end of the motor III. The gear I is meshed with the gear ring II through the meshing groove on the outer wall of the filter barrel. A driven wheel is rotatably installed on the other end of the scraper, and the driven wheel is slidably installed in the slide rail.

[0022] The mixing tube is installed at the bottom of the partition IV in the inclined plate sedimentation area, one end of the mixing tube is connected to the filter barrel through an output pipe, the output pipe connected to the filter barrel end is located at the top of the filter plate, the water pump II is installed on the output pipe and is located at the bottom of the partition IV in the inclined plate sedimentation area, and the other end of the mixing tube is connected to the top of the partition IV in the inclined plate sedimentation area through an input pipe; a dosing tube II is provided on one side of the mixing tube, and the suction end of the dosing tube II is set as a drug inlet III.

[0023] The inclined plate sedimentation mechanism includes an inclined plate, a guide plate, a guide seat, a motor V, and a spiral blade; the inclined plate is installed on the top of the inclined plate sedimentation area partition IV, the inclined plate is provided with several groups and is tightly connected to each other, the inclined plate is provided with several groups of overflow ports, and a guide plate is installed at one end of the inclined plate; the guide seat is provided with two groups and is mirror-mounted on the inclined plate sedimentation area partition IV, the guide seat is located at the bottom of the inclined plate, the spiral blade is installed between the two groups of guide seats, a motor V is installed at one end of the spiral blade, the output end of the motor V is fixedly connected to the spiral blade, and a sewage outlet II is provided at the other end of the spiral blade, and a valve is provided on the sewage outlet II.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1) Gear IV at the output end of motor IV drives gear III on the telescopic medicine tube to rotate, so that the telescopic medicine tube rotates, and the stirring blade at the telescopic end of the telescopic medicine tube rotates, stirring the pickling wastewater and the neutralizing agent, so that the pickling wastewater and the neutralizing agent are preliminarily mixed; the electric push rod pushes the telescopic end of the telescopic medicine tube to move up and down in the rotating tube, and the stirring plates hinged on both sides of the telescopic end of the telescopic medicine tube swing flexibly under the action of the tension spring and rotate synchronously with the telescopic medicine tube; the stirring blades and the telescopic medicine tube move up and down while rotating to disturb the surrounding water flow, so that the neutralizing agent can be quickly and fully mixed with the pickling wastewater after being evenly sprayed from the nozzle II, ensuring the dosing effect and laying a good foundation for the subsequent pickling wastewater treatment process;

[0026] 2) Motor I starts, driving the rotating tube to rotate, and the gear ring I on the rotating tube cooperates with the internal teeth on the inner wall of the stirring barrel to drive the two sets of gears II to rotate, thereby driving the stirring frame to rotate in the sliding groove at the bottom of the stirring barrel to strongly stir the pickling wastewater; Motor II operates, driving the sliding frame to slide back and forth along the sliding rod I, and the spoiler frame moves up and down driven by the sliding frame while continuously rotating under the cooperation of the rack and gear III; the generated precipitate and the pickling wastewater flow out through the water outlet at the top of the stirring barrel together and flow into the bottom of the sedimentation barrel along the outer wall of the filter barrel, and then enter the filter barrel from the bottom of the sedimentation barrel, and the precipitate in the pickling wastewater is separated from the pickling wastewater under the action of the annular inclined plate and its own gravity; while significantly accelerating the reaction speed of the pickling wastewater with the neutralizing agent and flocculant, it ensures that the metal ions, fluoride ions, suspended matter and silicon compounds in the wastewater are quickly flocculated into agglomerates and precipitates are generated, and the pickling wastewater and the precipitate are quickly separated, thereby realizing efficient treatment of the pickling wastewater. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Attached Figure 1 It is a structural schematic diagram of a quartz sand pickling wastewater rapid treatment device of the present invention;

[0028] Attached Figure 2 Yes Figure 1 Schematic diagram of the structure of the neutralization and flocculation mechanism Figure 1 ;

[0029] Attached Figure 3 Yes Figure 1 Schematic diagram of the structure of the neutralization and flocculation mechanism Figure 2 ;

[0030] Attached Figure 4 Yes Figure 2 Schematic diagram of the structure of the middle mixing barrel;

[0031] Attached Figure 5 Yes Figure 4 Schematic diagram of the connection method of motor Ⅰ;

[0032] Attached Figure 6 Yes Figure 5 Schematic diagram of the structure of the middle stirring frame;

[0033] Attached Figure 7 Yes Figure 1 Schematic diagram of the structure of the Chinese medicine-adding organization;

[0034] Attached Figure 8 Yes Figure 1 Schematic diagram of the mixing tube structure;

[0035] Attached Fig. 9 Yes Figure 1 Schematic diagram of the structure of the middle inclined plate sedimentation mechanism Figure 1 ;

[0036] Attached Fig.10 Yes Figure 1 Schematic diagram of the structure of the middle inclined plate sedimentation mechanism Figure 2 ;

[0037] Attached Fig.11 It is a schematic diagram of the appearance of a quartz sand pickling wastewater rapid treatment device of the present invention;

[0038] In the figure: 1, treatment box; 101, partition I; 102, partition II; 103, partition III; 104, partition IV; 105, water inlet; 106, drain outlet; 107, neutralization and flocculation area; 108, inclined plate sedimentation area;

[0039] 2. Neutralization and flocculation mechanism; 21. Sedimentation barrel; 22. Filter barrel; 2201. Annular inclined plate; 2202. Filter plate; 23. Stirring barrel; 2301. Water outlet; 2302. Slide rail; 2303. Support ring I; 2304. Internal teeth; 2305. Gear ring I; 2306. Support ring II; 2307. Gear II; 2308. Stirring frame; 2309. Motor II; 2310. Reciprocating screw I; 2311. Sliding rod I; 2312. Sliding frame; 2313, rack; 2314, gear III; 2315, spoiler frame; 2316, sliding groove; 24, rotating pipe; 25, fixed pipe; 26, motor I; 27, annular sewage pipe; 2701, sewage outlet I; 2702, sewage pump; 28, annular medicine pipe; 2801, medicine inlet pipe; 2802, nozzle I; 2803, medicine inlet I; 29, scraper; 2901, motor III; 2902, gear ring II; 2903, gear I;

[0040] 3. Dosing mechanism; 31. Dosing tube I; 32. Motor IV; 33. Electric push rod; 34. Telescopic tube; 35. Sprinkler II; 36. Stirring plate; 37. Tension spring; 38. Drug inlet II; 39. Connecting plate I; 310. Connecting plate II; 311. Gear III; 312. Gear IV; 313. Stirring blade;

[0041] 4. Mixing tube; 41. Output tube; 42. Input tube; 44. Dosing tube Ⅱ; 45. Water pump Ⅱ; 46. Drug inlet Ⅲ;

[0042] 5. Inclined plate sedimentation mechanism; 51. Inclined plate; 52. Guide plate; 53. Guide seat; 54. Motor V; 55. Spiral blade; 56. Sewage outlet II. DETAILED DESCRIPTION

[0043] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. To facilitate the understanding of those in this technical field, the following is combined with the attached Figure 1-11 , the technical solution of the present invention is further specifically described.

[0044] Example 1

[0045] The treatment process steps of a quartz sand pickling wastewater rapid treatment device are as follows:

[0046] 1) Neutralization treatment: When the pickling wastewater enters the neutralization flocculation mechanism, the dosing mechanism adds the neutralizing agent into the pickling wastewater. The main component of the neutralizing agent is sodium hydroxide, and the dosage is 300 mg / L. The motor IV in the dosing mechanism drives the telescopic medicine tube to rotate, so that the telescopic medicine tube rotates, and the stirring blades at the telescopic end of the telescopic medicine tube rotate; the electric push rod pushes the telescopic end of the telescopic medicine tube to move up and down, and the stirring plates hinged on both sides of the telescopic end of the telescopic medicine tube swing flexibly under the action of the tension spring, and rotate synchronously with the telescopic medicine tube to preliminarily mix the pickling wastewater with the neutralizing agent;

[0047] 2) Flocculation treatment: After the pickling wastewater and the neutralizing agent are preliminarily mixed in the neutralizing flocculation mechanism, the flocculant is added to the pickling wastewater in the neutralizing flocculation mechanism. The flocculants are mainly calcium chloride and PAC. The dosages of calcium chloride and PAC are 150 mg / L and 50 mg / L respectively.

[0048] 3) Mixing treatment: After the neutralizing agent and flocculant are added to the pickling wastewater, the motor I in the neutralizing and flocculating mechanism drives the rotating tube to rotate, and the gear ring I on the rotating tube cooperates with the internal teeth on the inner wall of the stirring barrel to drive the two sets of gears II to rotate, thereby driving the stirring frame to rotate stably in the sliding groove at the bottom of the stirring barrel at a stirring rate of 600r / min, and strongly stirring the pickling wastewater for 25 minutes to accelerate the reaction speed of the pickling wastewater with the neutralizing agent and flocculant; the operation of motor II drives the reciprocating screw I to rotate, driving the sliding frame to slide back and forth along the sliding rod I, and the spoiler frame moves up and down under the drive of the sliding frame while continuously rotating under the cooperation of the rack and gear III, further disrupting the water flow, so that the pickling wastewater, the neutralizing agent and the flocculant are fully mixed and reacted to generate a large amount of precipitation;

[0049] 4) Separation and precipitation: After the stirring is completed, the generated precipitation enters the filter barrel together with the pickling wastewater. The precipitation is separated from the pickling wastewater under the action of the annular inclined plate with an inclination angle of 60° and its own gravity. The filter plate with a pore size of 50μm further filters the pickling wastewater to prevent the precipitation that is not separated from the pickling wastewater from entering the mixing tube;

[0050] 5) Adsorption treatment: inject the adsorbent into the mixing tube and fully mix it with the pickling wastewater entering the mixing tube for 20 minutes;

[0051] 6) Discharge in compliance with standards: The pickling wastewater is fully mixed with the adsorbent and flows in the inclined plate. The sediment in the pickling wastewater is separated from the pickling wastewater under the action of gravity, and the supernatant flows out through the overflow port at the top of the inclined plate and is discharged from the drain port. The water quality of the discharged supernatant is finally tested: the suspended matter concentration is 9.5 mg / L, the fluoride ion concentration is 4.8 mg / L, and the heavy metal ion concentration is 0.1 mg / L.

[0052] Furthermore, the chemical production pickling wastewater rapid treatment device comprises a treatment box 1, a partition I 101, a partition II 102, a neutralization flocculation mechanism 2, a dosing mechanism 3, a mixing tube 4, and an inclined plate sedimentation mechanism 5; the partition I 101 in the middle of the treatment box 1 divides the treatment box 1 into a neutralization flocculation zone 107 and an inclined plate sedimentation zone 108, a partition III 103 is provided inside the neutralization flocculation zone 107, and the neutralization flocculation mechanism 2 is located in the neutralization flocculation zone 107 and is installed At the top of the partition III 103, the dosing mechanism 3 is installed on the top of the neutralization and flocculation zone 107 through the partition II 102; the inclined plate sedimentation zone 108 is provided with a partition IV 104, the mixing tube 4 is located at the bottom of the partition IV 104 in the inclined plate sedimentation zone 108, and the inclined plate sedimentation mechanism 5 is installed on the top of the partition IV 104 in the inclined plate sedimentation zone 108, one end of the mixing tube 4 is connected to the neutralization and flocculation mechanism 2, and the other end of the mixing tube 4 is connected to the top of the partition IV 104 in the inclined plate sedimentation zone 108;

[0053] The dosing mechanism 3 includes a dosing tube I31, a motor IV32, an electric push rod 33, a telescopic medicine tube 34, a stirring plate 36, a tension spring 37, a connecting plate II310, and a stirring blade 313; the dosing tube I31 is installed on the top of the neutralization and flocculation zone 107 through a partition II102, a drug inlet II38 is provided at the top of the dosing tube I31, a sleeve is provided at the bottom of the dosing tube I31, the top of the telescopic medicine tube 34 passes through the partition II102 and is rotatably connected to the sleeve at the bottom of the dosing tube I31, a gear III311 is provided on the telescopic medicine tube 34, the motor IV32 is installed on one side of the dosing tube I31, the output end of the motor IV32 passes through the partition II102 and is provided with a gear IV312, and the gear III311 is meshed with the gear IV312; The telescopic medicine tube 34 is provided with a connecting plate Ⅰ39, and electric push rods 33 are installed at both ends of the connecting plate Ⅰ39. A waterproof shell is provided on the outer side of the electric push rod 33. A connecting plate Ⅱ310 is installed at the telescopic end of the telescopic medicine tube 34, and the telescopic end of the connecting plate Ⅱ310 is fixedly connected to the connecting plate Ⅱ310. A plurality of groups of stirring plates 36 are hinged on both sides of the telescopic end of the telescopic medicine tube 34. The stirring plates 36 are located at the bottom of the connecting plate Ⅱ310 and inside the rotating tube 24. The two ends of the stirring plates 36 are connected to the telescopic end of the telescopic medicine tube 34 through tension springs 37. A plurality of groups of nozzles Ⅱ35 are provided at the bottom of the telescopic end of the telescopic medicine tube 34. The nozzles Ⅱ35 are located at the bottom of the stirring plates 36. The stirring blades are installed at the bottom of the telescopic end of the telescopic medicine tube 34.

[0054] The neutralization and flocculation mechanism 2 includes a sedimentation barrel 21, a filter barrel 22, a filter plate 2202, a stirring barrel 23, a slide rail 2302, a gear ring I 2305, a gear II 2307, a stirring frame 2308, a motor II 2309, a reciprocating screw I 2310, a sliding rod I 2311, a sliding frame 2312, a spoiler frame 2315, a rotating pipe 24, a fixed pipe 25, a motor I 26, an annular sewage pump 27, a sewage pump 2702, an annular medicine pipe 28, a medicine feed pipe 2801, a nozzle I 2802, a scraper 29, a motor III 2901, a gear ring II 2902, and a gear I 2903;

[0055] The fixed pipe 25 is fixedly installed at the bottom of the partition III 103 in the treatment box 1 and the flocculation zone 107, one end of the fixed pipe 25 is the water inlet 105, and the other end of the fixed pipe 25 is provided with a sleeve, the rotating pipe 24 is rotatably connected with the sleeve at one end of the fixed pipe 25, and the rotating pipe 24 passes through the partition III 103 and is rotatably installed in the stirring barrel 23 at the top of the partition III 103 in the treatment box 1 and the flocculation zone 107; a filter barrel 22 is welded on the outside of the stirring barrel 23, the top of the filter barrel 22 is a closed design, and the top of the filter barrel 22 is provided with an inclined angle for diverting the pickling wastewater, and the bottom of the filter barrel 22 is an open design. The side wall of the mixing barrel 23 is provided with a plurality of water outlets 2301, and the water outlets 2301 are located at the top of the filter barrel 22; the sedimentation barrel 21 is installed in the treatment box 1 and on the top of the partition III 103 in the flocculation area 107, the sedimentation barrel 21 is sleeved on the outside of the filter barrel 22, and the bottom of the sedimentation barrel 21 is fixedly connected to the outer wall of the mixing barrel 23; the annular sewage pumping pipe 27 is installed at the bottom of the sedimentation barrel 21, and the sewage suction port at the top of the annular sewage pumping pipe 27 passes through the bottom of the sedimentation barrel 21 and is located in the sedimentation barrel 21, and one side of the annular sewage pumping pipe 27 is connected to the sewage pump 2702, and the sewage discharge end of the sewage pump 2702 is set as the sewage discharge port I 2701;

[0056] The rotating tube 24 is rotatably connected with the sleeve at one end of the fixed tube 25, and the rotating tube 24 passes through the partition III 103 and is rotatably installed in the mixing barrel 23; a pulley is provided at the bottom of the rotating tube 24, and the pulley is located at the top of the sleeve. The motor I 26 is installed on one side of the fixed tube 25, and the pulley at the output end of the motor I 26 is connected to the pulley at the bottom of the rotating tube through a belt. A support ring I 2303 is provided at the top of the rotating tube 24, and a gear ring I 2305 is installed on the outer wall of the rotating tube 24 and is located at the top of the support ring I 2303; a support ring II 2306 is provided on the inner wall of the top of the mixing barrel 23, and the tops of the support ring II 2306 and the support ring I 2303 are at the same height, and the top of the support ring II 2306 is provided with an inner tooth 2304, and the gear II 2307 is provided with two groups and is located at the tops of the support ring II 2306 and the support ring I 2303, and the gear II 2307 is meshed with the inner tooth 2304 and the gear ring I 2305, and the stirring frame 2308 is located at the bottom of the gear II 2307 and is meshed with the gear ring I 2305. The wheel II 2307 is fixedly connected, the bottom of the mixing barrel 23 is provided with a sliding groove 2316, and the bottom end of the mixing frame 2308 is slidably installed in the sliding groove 2316; the sliding rod I 2311 is fixedly installed in the mixing frame 2308, the reciprocating screw I 2310 is rotatably installed in the mixing frame 2308, the motor II 2309 is installed at one end of the reciprocating screw I 2310, the output end of the motor II 2309 is fixedly connected to the reciprocating screw I 2310, and the outer side of the motor II 2309 A waterproof housing is provided, a sliding frame 2312 is located in the stirring frame 2308 and is threadedly connected to the reciprocating screw I 2310, and the sliding frame 2312 is slidably connected to the sliding rod I 2311; the spoiler frame 2315 is rotatably mounted on the sliding frame 2312, a gear III 2314 is provided on one side of the spoiler frame 2315, a rack 2313 is provided on one side of the gear III 2314, the gear III 2314 is meshed with the rack 2313, and the rack 2313 is fixedly connected to the stirring frame 2308;

[0057] The mixing barrel 23 is provided with a mounting groove inside, and the annular medicine tube 28 is installed in the mounting groove. The top nozzle I2802 of the annular medicine tube 28 passes through the bottom of the mixing barrel 23 and is located in the mixing barrel 23. The bottom end of the annular medicine tube 28 is provided with a medicine inlet pipe 2801, and the medicine inlet pipe 2801 is located at the top of the fixed pipe. One end of the medicine inlet pipe 2801 is provided with a medicine inlet port I2803;

[0058] The outer wall of the mixing barrel 23 and the inner wall of the filtering barrel 22 are both provided with an annular inclined plate 2201, and the annular inclined plate 2201 on the outer wall of the mixing barrel 23 and the annular inclined plate 2201 on the inner wall of the filtering barrel 22 are staggered, and the slide rail 2302 is installed on the top of the annular inclined plate 2201 on the outer wall of the mixing barrel 23, and the filter plate 2202 is installed between the outer wall of the mixing barrel 23 and the inner wall of the filtering barrel 22, and the filter plate 2202 is located at the top of the slide rail 2302;

[0059] The scraper 29 is located between the outer wall of the mixing barrel 23 and the inner wall of the filter barrel 22. The scraper 29 is slidably connected with the annular inclined plate 2201 on the outer wall of the mixing barrel 23 and the annular inclined plate 2201 on the inner wall of the filter barrel 22. The top of the scraper 29 is fitted with the bottom of the filter plate 2202. A gear ring II 2902 is installed on one side of the scraper 29. The motor III 2901 is installed on the outer wall of the filter barrel 22. A waterproof shell is provided on the outer side of the motor III 2901. A gear I 2903 is provided at the output end of the motor III 2901. The gear I 2903 is meshed with the gear ring II 2902 through the meshing groove on the outer wall of the filter barrel 22. A driven wheel is rotatably installed at the other end of the scraper 29, and the driven wheel is slidably installed in the slide rail 2302.

[0060] It can be seen from the above description that: the pickling wastewater enters the rotating tube 24 through the water inlet 105 at one end of the fixed tube 25, and flows into the stirring barrel 23 from the top of the rotating tube 24. When the pickling wastewater is in the rotating tube 24, the dosing mechanism 3 adds a neutralizing agent to the pickling wastewater, and preliminarily blends the pickling wastewater and the neutralizing agent; while the pickling wastewater flows into the stirring barrel 23, the flocculant is added to the stirring barrel 23 through the nozzle Ⅰ2802 at the top of the annular medicine tube 28; at the same time, the motor Ⅰ26 is started to drive the rotating tube 24 to rotate, and the gear ring Ⅰ2305 on the rotating tube 24 cooperates with the internal teeth 2304 on the inner wall of the stirring barrel 23 to drive the two sets of gears Ⅱ2307 to rotate, thereby driving the stirring frame 2308 to stably rotate in the sliding groove 2316 at the bottom of the stirring barrel 23, and strongly stirs the pickling wastewater to accelerate the reaction speed of the pickling wastewater with the neutralizing agent and the flocculant;

[0061] The motor II 2309 operates to drive the reciprocating screw I 2310 to rotate, driving the sliding frame 2312 to slide back and forth along the sliding rod I 2311. The spoiler frame 2315 moves up and down driven by the sliding frame 2312 and rotates continuously under the cooperation of the rack 2313 and the gear III 2314, further disrupting the water flow, prompting the pickling wastewater to fully mix and react with the neutralizing agent and flocculant. In this process, the pickling wastewater is fully neutralized, and the metal ions, fluoride ions, suspended matter and silicon compounds in the wastewater are The flocculation of the pickling wastewater produces a large amount of precipitation; the produced precipitation flows out through the water outlet 2301 at the top of the stirring barrel 23 together with the pickling wastewater and flows into the bottom of the sedimentation barrel 21 along the outer wall of the filter barrel 22, and then enters the filter barrel 22 from the bottom of the sedimentation barrel 21. The precipitation in the pickling wastewater is separated from the pickling wastewater under the action of the annular inclined plate 2201 and its own gravity, and settles to the bottom of the sedimentation barrel 21. The filter plate 2202 further filters the pickling wastewater to prevent the precipitation that is not separated from the pickling wastewater from entering the mixing tube 4;

[0062] When the neutralization and flocculation mechanism 2 is cleaned regularly, the motor III 2901 drives the gear I 2903 to rotate and drives the gear ring II 2902 to rotate, the scraper 29 slides on the annular inclined plate 2201, and the sediment attached to the annular inclined plate 2201 and the filter plate 2202 is scraped to the bottom of the sedimentation barrel 21, the sewage pump 2702 is started, and the sediment enters the annular sewage pipe 27 through the sewage outlet at the top of the annular sewage pipe 27 and is discharged through the sewage outlet I 2701.

[0063] The mixing tube 4 is installed at the bottom of the partition IV104 in the inclined plate sedimentation area 108, one end of the mixing tube 4 is connected to the filter barrel 22 through the output pipe 41, the end of the output pipe 41 connected to the filter barrel 22 is located at the top of the filter plate 2202, the water pump II45 is installed on the output pipe 41 and is located at the bottom of the partition IV104 in the inclined plate sedimentation area 108, and the other end of the mixing tube 4 is connected to the top of the partition IV104 in the inclined plate sedimentation area 108 through the input pipe 42; a dosing tube II44 is provided on one side of the mixing tube 4, and the suction end of the dosing tube II44 is set as a drug inlet III46;

[0064] The inclined plate sedimentation mechanism 5 includes an inclined plate 51, a guide plate 52, a guide seat 53, a motor V54, and a spiral blade 55; the inclined plate 51 is installed on the top of the partition IV104 in the inclined plate sedimentation area 108, and the inclined plate 51 is provided with several groups and closely connected to each other, and the inclined plate 51 is provided with several groups of overflow ports, and the guide plate 52 is installed at one end of the inclined plate 51; the guide seat 53 is provided with two groups and is mirror-mounted on the partition IV104 in the inclined plate sedimentation area 108, and the guide seat 53 is located at the bottom of the inclined plate 51, and the spiral blade 55 is installed between the two groups of guide seats 53, and the motor V54 is installed at one end of the spiral blade 55, and the output end of the motor V54 is fixedly connected to the spiral blade 55, and the other end of the spiral blade 55 is provided with a sewage outlet II56, and a valve is provided on the sewage outlet II56;

[0065] From the above description, it can be seen that: the filtered pickling wastewater flows into the mixing tube 4 from the top of the filter plate 2202 of the filter barrel 22 through the output pipe 41 under the action of the water pump II 45; at the same time, the adsorbent is injected from the drug inlet III 46 and injected into the mixing tube 4 through the drug adding pipe II 44. In the mixing tube 4, the adsorbent and the pickling wastewater are fully mixed and reacted to adsorb the residual metal ions and fluoride ions in the pickling wastewater and generate precipitation;

[0066] The wastewater after the reaction enters the top of the partition IV104 in the inclined plate sedimentation area 108 through the input pipe 42. The pickling wastewater flows in the inclined plate 51. The precipitate in the pickling wastewater is separated from the pickling wastewater under the action of gravity. The supernatant flows out through the overflow port at the top of the inclined plate 51 and is discharged from the drain port 106. The precipitate slides between the two groups of guide seats 53 at the bottom of the inclined plate 51. The motor V54 drives the spiral blade 55 to rotate, pushing the precipitate to the sewage outlet II56. The precipitate can be discharged by opening the valve.

[0067] Example 2

[0068] A quartz sand pickling wastewater rapid treatment device and a treatment process thereof, wherein the other steps are the same as those of Example 1, and the difference from Example 1 is that: in step (1), the dosage of the neutralizing agent is 400 mg / L; in step (2), the dosages of calcium chloride and PAC are 175 mg / L and 75 mg / L, respectively; in step (5), the dosage of the adsorbent is 2 g / L; and the water quality of the supernatant discharged after final detection is as follows: the suspended matter concentration is 8 mg / L, the fluoride ion concentration is 4 mg / L, and the metal ion concentration is 0.08 mg / L.

[0069] Example 3

[0070] A quartz sand pickling wastewater rapid treatment device and a treatment process thereof, wherein the other steps are the same as those of Example 1, and the difference from Example 1 is that: in step (1), the dosage of the neutralizing agent is 500 mg / L; in step (2), the dosages of calcium chloride and PAC are 200 mg / L and 100 mg / L, respectively; in step (5), the dosage of the adsorbent is 2.5 g / L; and the water quality of the supernatant discharged after testing is as follows: the suspended matter concentration is 6 mg / L, the fluoride ion concentration is 2 mg / L, and the metal ion concentration is 0.05 mg / L.

[0071] Comparative Example 1

[0072] A quartz sand pickling wastewater rapid treatment device and a treatment process thereof, wherein the other steps are the same as those of Example 1, and the difference from Example 1 is that: in step (1), the dosage of the neutralizing agent is 200 mg / L; in step (2), the dosages of calcium chloride and PAC are 100 mg / L and 30 mg / L, respectively; in step (5), the dosage of the adsorbent is 1 g / L; and the water quality of the supernatant discharged after testing is as follows: the suspended matter concentration is 13 mg / L, the fluoride ion concentration is 8 mg / L, and the metal ion concentration is 0.6 mg / L.

[0073] Comparative Example 2

[0074] A quartz sand pickling wastewater rapid treatment device and a treatment process thereof, wherein the other steps are the same as those of Example 1, and the difference from Example 1 is that: in step (1), the dosage of the neutralizing agent is 600 mg / L; in step (2), the dosages of calcium chloride and PAC are 300 mg / L and 150 mg / L, respectively; in step (5), the dosage of the adsorbent is 3.5 g / L; and the water quality of the supernatant discharged after finally being tested is: the water quality of the supernatant discharged after finally being tested is: the suspended matter concentration is 6 mg / L, the fluoride ion concentration is 2 mg / L, and the heavy metal ion concentration is 0.05 mg / L.

[0075] Table 1 Comparison of dosage of pickling wastewater treatment agents and treatment effects

[0076]

[0077] in conclusion:

[0078] 1. Example 1-3: With the increase in the dosage of neutralizing agent, flocculant and adsorbent, the removal effect of suspended solids, fluoride ions and heavy metal ions is significantly improved, and the water quality is gradually optimized.

[0079] 2. Comparative Example 1: Due to insufficient dosage of neutralizing agent, flocculant and adsorbent, the removal effect of suspended solids, fluoride ions and heavy metal ions was poor and the water quality did not meet the standards.

[0080] 3. Comparative Example 2: Although the dosage of the neutralizing agent, flocculant and adsorbent is relatively high, the treatment effect is similar to that of Example 3, the agent consumption is relatively large, and the economy is relatively poor.

[0081] It can be seen from Table 1 that after treatment, the pollutants in the pickling wastewater in Examples 1-3 meet the requirements of the "Comprehensive Sewage Discharge Standard" (GB 8978-1996); "Inorganic Chemical Industry Pollutant Discharge Standard" (GB 31573-2015) and relevant local standards or industry standards.

[0082] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0083] In summary, electronic or electrical components including but not limited to motors, electric push rods, sewage pumps, water pumps, etc. are components in the prior art, obtained through private customization or purchase, and the electrical connections between the components are conventional circuit connections or electrical connections in the prior art and are not within the scope of protection of the present invention.

[0084] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims

1. A quartz sand pickling wastewater rapid treatment device and its treatment process, characterized in that The process steps are as follows: 1) Neutralization treatment: When the pickling wastewater enters the neutralization flocculation mechanism, the dosing mechanism adds the neutralizing agent into the pickling wastewater, and the motor IV in the dosing mechanism drives the telescopic medicine tube to rotate, so that the telescopic medicine tube rotates, and the stirring blades at the telescopic end of the telescopic medicine tube rotate; the electric push rod pushes the telescopic end of the telescopic medicine tube to move up and down, and the stirring plates hinged on both sides of the telescopic end of the telescopic medicine tube swing flexibly under the action of the tension spring, and rotate synchronously with the telescopic medicine tube, so as to preliminarily mix the pickling wastewater with the neutralizing agent, and adjust the pH of the neutralized pickling wastewater to 6.0-7.5; 2) Flocculation treatment: After the pickling wastewater and the neutralizing agent are preliminarily mixed in the neutralizing flocculation mechanism, the flocculant is added to the pickling wastewater in the neutralizing flocculation mechanism; 3) Mixing treatment: After neutralizing agent and flocculant are added to the pickling wastewater, the motor I in the neutralizing and flocculating mechanism drives the rotating tube to rotate, and the gear ring I on the rotating tube cooperates with the internal teeth on the inner wall of the stirring barrel to drive the two sets of gears II to rotate, thereby driving the stirring frame to rotate stably in the sliding groove at the bottom of the stirring barrel at a stirring rate of 600r / min, and strongly stirring the pickling wastewater for 15-20min to accelerate the reaction speed of the pickling wastewater with the neutralizing agent and flocculant; the operation of motor II drives the reciprocating screw I to rotate, driving the sliding frame to slide back and forth along the sliding rod I, and the spoiler frame moves up and down under the drive of the sliding frame while continuously rotating under the cooperation of the rack and gear III, further disrupting the water flow, so that the pickling wastewater, neutralizing agent and flocculant are fully mixed and reacted to generate a large amount of precipitation; 4) Separation and precipitation: After the stirring is completed, the generated precipitation enters the filter barrel together with the pickling wastewater. The precipitation is separated from the pickling wastewater under the action of the annular inclined plate with an inclination angle of 60° and its own gravity. The filter plate with a pore size of 50μm further filters the pickling wastewater to prevent the precipitation that has not been separated from the pickling wastewater from entering the mixing tube; 5) Adsorption treatment: inject the adsorbent into the mixing tube and fully mix it with the pickling wastewater entering the mixing tube for 20-25 minutes; 6) Discharge in compliance with standards: The pickling wastewater is fully mixed with the adsorbent and flows in the inclined plate. The sediment in the pickling wastewater is separated from the pickling wastewater under the action of gravity, and the supernatant flows out through the overflow port at the top of the inclined plate and is discharged from the drain port. The water quality of the discharged supernatant is finally tested: the suspended solid concentration is ≤10 mg / L, the fluoride ion concentration is ≤5 mg / L, and the heavy metal ion concentration is ≤0.1 mg / L; the heavy metal ion removal rate is ≥99%, the fluoride ion removal rate is ≥90%, and the suspended solid removal rate is ≥98%.

2. A quartz sand pickling wastewater rapid treatment device and a treatment process thereof according to claim 1, characterized in that The neutralizing agent is sodium hydroxide, and the dosage is 300-500 mg / L; the flocculants are calcium chloride and PAC, and the dosages of calcium chloride and PAC are 150-200 mg / L and 50-100 mg / L respectively; the adsorbent is calcium aluminum hydrotalcite, and the dosage is 1.5-2.5 g / L.

3. A rapid treatment device for quartz sand pickling wastewater according to claim 1, comprising a treatment box, a partition I, a partition II, a neutralization flocculation mechanism, a dosing mechanism, a mixing tube, and an inclined plate sedimentation mechanism; the partition I in the middle of the treatment box divides the treatment box into a neutralization flocculation zone and an inclined plate sedimentation zone, a partition III is provided inside the neutralization flocculation zone, the neutralization flocculation mechanism is located in the neutralization flocculation zone and installed on the top of the partition III, and the dosing mechanism is installed on the top of the neutralization flocculation zone through the partition II; a partition IV is provided in the inclined plate sedimentation zone, the mixing tube is located at the bottom of the partition IV in the inclined plate sedimentation zone, the inclined plate sedimentation mechanism is installed on the top of the partition IV in the inclined plate sedimentation zone, one end of the mixing tube is connected to the neutralization flocculation mechanism, and the other end of the mixing tube is connected to the top of the partition IV in the inclined plate sedimentation zone; The neutralization and flocculation mechanism comprises a sedimentation barrel, a filter barrel, a filter plate, a stirring barrel, a slide rail, a gear ring I, a gear II, a stirring frame, a motor II, a reciprocating screw I, a sliding rod I, a sliding frame, a spoiler frame, a rotating tube, a fixed tube, and a motor I; the fixed tube is fixedly installed at the bottom of the partition III in the treatment box and the flocculation area, one end of the fixed tube is a water inlet, and the other end of the fixed tube is provided with a sleeve, the rotating tube is rotatably connected to the sleeve at one end of the fixed tube, and the rotating tube passes through the partition III and is rotatably installed in the stirring barrel at the top of the partition III in the treatment box and the flocculation area; the outer side of the stirring barrel is welded A filter barrel is connected, the top of the filter barrel is a closed design, and the top of the filter barrel is provided with an inclined angle, and the bottom of the filter barrel is an open design, and a plurality of water outlets are provided on the side wall of the stirring barrel, and the water outlets are located at the top of the filter barrel; the sedimentation barrel is installed in the treatment box and on the top of the partition III in the flocculation area, the sedimentation barrel is sleeved on the outside of the filter barrel, and the bottom of the sedimentation barrel is fixedly connected to the outer wall of the stirring barrel; the rotating tube is rotatably connected with the sleeve at one end of the fixed tube, and the rotating tube passes through the partition III and is rotatably installed in the stirring barrel; a pulley is provided at the bottom of the rotating tube, and the pulley is located at the top of the sleeve, and the motor I is installed Installed on one side of the fixed tube, the pulley at the output end of the motor I is connected to the pulley at the bottom of the rotating tube through a belt, the top of the rotating tube is provided with a support ring I, and the gear ring I is installed on the outer wall of the rotating tube and is located on the top of the support ring I; the inner wall of the top of the mixing barrel is provided with a support ring II, the tops of the support ring II and the support ring I are at the same height, the top of the support ring II is provided with internal teeth, the gear II is provided with two groups and is located at the top of the support ring II and the support ring I, the gear II is meshed with the internal teeth and the gear ring I, the stirring frame is located at the bottom of the gear II and is fixedly connected to the gear II, and the bottom of the mixing barrel is provided with a sliding The bottom end of the stirring frame is slidably installed in the sliding groove; the sliding rod I is fixedly installed in the stirring frame, the reciprocating screw I is rotatably installed in the stirring frame, the motor II is installed at one end of the reciprocating screw I, the output end of the motor II is fixedly connected to the reciprocating screw I, a waterproof shell is provided on the outside of the motor II, the sliding frame is located in the stirring frame and is threadedly connected with the reciprocating screw I, and the sliding frame is slidably connected with the sliding rod I; the spoiler frame is rotatably installed on the sliding frame, a gear III is provided on one side of the spoiler frame, a rack is provided on one side of the gear III, the gear III is meshed with the rack, and the rack is fixedly connected to the stirring frame.

4. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The annular sewage pumping pipe is installed at the bottom of the sedimentation barrel, the sewage suction port at the top of the annular sewage pumping pipe passes through the bottom of the sedimentation barrel and is located inside the sedimentation barrel, one side of the annular sewage pumping pipe is connected to the sewage pump, and the sewage discharge end of the sewage pump is set as sewage discharge port I.

5. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that A mounting groove is provided inside the mixing barrel, and the annular medicine tube is installed in the mounting groove. The top nozzle I of the annular medicine tube passes through the bottom of the mixing barrel and is located in the mixing barrel. A medicine inlet pipe is provided at the bottom of the annular medicine tube, and the medicine inlet pipe is located at the top of the fixed pipe. A medicine inlet port I is provided at one end of the medicine inlet pipe.

6. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The outer wall of the mixing barrel and the inner wall of the filter barrel are both provided with annular inclined plates, and the annular inclined plates on the outer wall of the mixing barrel and the annular inclined plates on the inner wall of the filter barrel are staggered. The slide rail is installed on the top of the annular inclined plates on the outer wall of the mixing barrel, and the filter plate is installed between the outer wall of the mixing barrel and the inner wall of the filter barrel, and the filter plate is located at the top of the slide rail.

7. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The scraper is located between the outer wall of the mixing barrel and the inner wall of the filter barrel. The scraper is slidably connected to the annular inclined plate on the outer wall of the mixing barrel and the annular inclined plate on the inner wall of the filter barrel. The top of the scraper fits with the bottom of the filter plate. A gear ring II is installed on one side of the scraper. The motor III is installed on the outer wall of the filter barrel. A waterproof shell is provided on the outside of the motor III. A gear I is provided at the output end of the motor III. The gear I is meshed with the gear ring II through the meshing groove on the outer wall of the filter barrel. A driven wheel is rotatably installed at the other end of the scraper, and the driven wheel is slidably installed in the slide rail.

8. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The dosing mechanism comprises a dosing tube I, a motor IV, an electric push rod, a telescopic tube, a stirring plate, a tension spring, a connecting plate II, and a stirring blade; the dosing tube I is installed at the top of the neutralization and flocculation zone through a partition II, a drug inlet II is provided at the top of the dosing tube I, a sleeve is provided at the bottom of the dosing tube I, the top of the telescopic tube passes through the partition II and is rotatably connected to the sleeve at the bottom of the dosing tube I, a gear III is provided on the telescopic tube, the motor IV is installed on one side of the dosing tube I, the output end of the motor IV passes through the partition II and is provided with a gear IV, and the gear III is meshed with the gear IV; the telescopic tube is provided with a There is a connecting plate I, electric push rods are installed at both ends of the connecting plate I, a waterproof shell is provided on the outside of the electric push rod, a connecting plate II is installed at the telescopic end of the telescopic medicine tube, the telescopic end of the connecting plate II is fixedly connected to the connecting plate II, a plurality of groups of stirring plates are hinged on both sides of the telescopic end of the telescopic medicine tube, the stirring plates are located at the bottom of the connecting plate II and inside the rotating tube, the two ends of the stirring plates are connected to the telescopic end of the telescopic medicine tube through tension springs, a plurality of groups of nozzles II are provided at the bottom of the telescopic end of the telescopic medicine tube, the nozzles II are located at the bottom of the stirring plate, and the stirring blades are installed at the bottom of the telescopic end of the telescopic medicine tube.

9. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The mixing tube is installed at the bottom of the partition IV in the inclined plate sedimentation area, one end of the mixing tube is connected to the filter barrel through an output pipe, the output pipe connected to the filter barrel end is located at the top of the filter plate, the water pump II is installed on the output pipe and is located at the bottom of the partition IV in the inclined plate sedimentation area, and the other end of the mixing tube is connected to the top of the partition IV in the inclined plate sedimentation area through an input pipe; a dosing tube II is provided on one side of the mixing tube, and the suction end of the dosing tube II is set as a drug inlet III.

10. A quartz sand pickling wastewater rapid treatment device according to claim 1, characterized in that The inclined plate sedimentation mechanism includes an inclined plate, a guide plate, a guide seat, a motor V, and a spiral blade; the inclined plate is installed on the top of the inclined plate sedimentation area partition IV, the inclined plate is provided with several groups and is tightly connected to each other, the inclined plate is provided with several groups of overflow ports, and a guide plate is installed at one end of the inclined plate; the guide seat is provided with two groups and is mirror-mounted on the inclined plate sedimentation area partition IV, the guide seat is located at the bottom of the inclined plate, the spiral blade is installed between the two groups of guide seats, a motor V is installed at one end of the spiral blade, the output end of the motor V is fixedly connected to the spiral blade, and a sewage outlet II is provided at the other end of the spiral blade, and a valve is provided on the sewage outlet II.

Citation Information

Patent Citations

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    CN117326756A

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