Boiling device for brown sugar processing
By combining mechanical stirring and cold air flow in the boiling device for brown sugar processing, the problem of time-consuming and laborious foam removal during the boiling process of brown sugar syrup is solved, and the boiling efficiency and the quality of brown sugar are improved.
Patent Information
- Application Number
- CN202510391081.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The foam produced during the cooking process of brown sugar syrup needs to be removed manually, which is time-consuming and labor-intensive, affecting the cooking efficiency and quality.
A boiling device for brown sugar processing is designed, using a combination of mechanical stirring and cold air flow to break and disperse the foam by breaking the blade, and the spiral tube uses cold air to extinguish the foam.
Effectively remove foam during the boiling process, without manual operation, save manpower and time, improve boiling efficiency, make the brown sugar syrup more uniform and delicate, and improve the quality of brown sugar.
Smart Images

Figure CN119955988A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of brown sugar processing, and in particular relates to a boiling device for brown sugar processing. Background Art
[0002] Brown sugar syrup is a syrup made from extracts. It is a reddish-brown viscous liquid. It tastes sweet and astringent. It is mainly used to treat chronic bronchitis and has the effects of removing phlegm and relieving cough. During the cooking process, attention should be paid to factors such as heat source and firepower.
[0003] During the preparation of brown sugar syrup, foam will be produced. To ensure the quality of brown sugar, it is necessary to remove the foam manually. Under high temperature conditions, the operator may be easily scalded. Manual operation is time-consuming and labor-intensive, which affects the efficiency of preparing brown sugar syrup. Summary of the invention
[0004] The present invention provides a brown sugar boiling device, aiming to solve the problem in the above background technology that foam removal is time-consuming and labor-intensive, thus affecting the quality and efficiency of brown sugar syrup boiling.
[0005] To solve the above problems, the present invention is implemented as follows: a brown sugar processing boiling device comprises: a base and a shell installed on the base for boiling brown sugar; a stirring rod rotatably installed in the shell for stirring brown sugar; a motor fixedly installed at the bottom of the shell for driving the stirring rod to rotate, and the output shaft of the motor is fixedly connected to the stirring rod; a rectangular rod rotatably installed on the top of the inner wall of the shell, the bottom end of the rectangular rod is fixedly connected to the top end of the stirring rod, and a connecting tube is slidably sleeved on the rectangular rod; a breaking blade installed on the connecting tube for breaking foam and dispersing it into syrup; a spiral tube arranged above the connecting tube and extinguishing foam through a cold air flow; a cooling mechanism arranged on the base for providing cold air to the spiral tube.
[0006] Preferably, a bracket is rotatably mounted on the connecting tube, the bracket is fixedly connected to the spiral tube, and one side of the bracket is arranged in an inclined shape for scraping syrup off the inner wall of the shell.
[0007] Preferably, the cooling mechanism includes: a water tank fixedly mounted on the top of the base; refrigeration fins mounted on the water tank for cooling the water in the water tank; fins mounted on both sides of the refrigeration fins, and the fins located below the refrigeration fins extend into the water; a serpentine tube installed in the water tank for absorbing cold air, and the serpentine tube extends into the shell, a bellows is fixedly mounted on one end of the serpentine tube, and the bellows is fixedly connected to the spiral tube; a fan mounted on one side of the water tank for providing air to the serpentine tube, and the exhaust end of the fan is fixedly connected to the serpentine tube.
[0008] Preferably, a mesh box is installed on the top of the water tank, the mesh box cover is arranged on the fins, and a cooling fan for dissipating heat from the fins and refrigeration sheets is installed in the mesh box.
[0009] Preferably, a fan blade for water flow is rotatably installed in the water tank, a connecting box is installed on one side of the water tank, a rotating rod is rotatably installed on the connecting box, a first conical differential wheel is fixedly sleeved on the rotating shaft of the rotating rod and the fan blade, the two first conical differential wheels are meshed with each other, a first sprocket is fixedly sleeved on the top of the rotating rod and the stirring rod, and a first chain is sleeved on the two first sprockets.
[0010] Preferably, an observation window for observing the liquid level of brown sugar syrup is installed on the shell, an electric telescopic rod and a guide wheel are installed on the top of the shell, a steel wire rope for adjusting the height of the bracket and the crushing blade is fixedly installed on one end of the electric telescopic rod, the steel wire rope passes around the guide wheel and extends into the shell, a counterweight ring is fixedly installed on the top of the bracket, the counterweight ring is fixedly connected to the steel wire rope, and a protection box for protecting the electric telescopic rod and the steel wire rope is installed on the top of the shell.
[0011] Preferably, scrapers are installed on the crushing blade and the stirring rod, and both of the scrapers are in contact with the inner wall of the shell. A slide groove is opened on one side of any scraper, a slide rod is fixedly installed in the slide groove, a slider is slidably installed on the slide rod, and one side of the slider is fixedly connected to the other scraper.
[0012] Preferably, a filtering mechanism for filtering impurities in the syrup is installed on the base, and the filtering mechanism includes: a filter box fixedly installed on the base; a limit plate fixedly installed in the filter box; a filter screen slidably installed on the limit plate for filtering impurities in the syrup, and the filter screen is arranged in an inverted V shape; a feed pump fixedly installed on the base for conveying syrup, and both ends of the feed pump are respectively connected to the shell and the filter box.
[0013] Preferably, a discharge port is provided on the filter screen, a connecting plate is fixedly installed on the bottom of the filter screen, a collecting box for collecting impurities is slidably installed on the connecting plate, and the collecting box is located below the discharge port.
[0014] Preferably, a cover plate is installed on one side of the filter screen, the cover plate is arranged on the operating port of the filter box, and the cover plate is in sliding contact with the collection box. A block for limiting the collection box is rotatably installed on one side of the cover plate, and a blocking piece of the block is in rotational contact with one side of the collection box.
[0015] Compared with the related art, the brown sugar processing boiling device provided by the present invention has the following beneficial effects: Compared with the prior art, the brown sugar processing boiling device provided in this solution effectively removes foam during the boiling process by combining mechanical stirring and cold air flow, eliminating the need for manual scooping, saving manpower and time, and improving boiling efficiency. By uniformly stirring and effectively removing foam, the brown sugar syrup is made more uniform and delicate, thereby improving the quality of the brown sugar.
[0016] In summary, the brown sugar processing boiling device of the present invention can quickly extinguish the foam generated during the boiling process, reduce the bubble content in the syrup, and improve the quality and taste of the syrup. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of a brown sugar boiling device provided by the present invention; Figure 2 It is a schematic diagram of the main cross-sectional structure of a brown sugar boiling device provided by the present invention; Figure 3 This is a schematic diagram of the top view of the bracket and spiral tube provided by the present invention. Figure 4 It is a schematic diagram of the top view of the electric telescopic rod and the steel wire rope provided by the present invention; Figure 5 It is a schematic diagram of the main cross-sectional structure of the filtering mechanism and the pressurizing mechanism provided by the present invention; Figure 6 It is a schematic diagram of the top view of the serpentine tube provided by the present invention; Figure 7 It is an assembly diagram of two scrapers, a slide groove, a slide bar and a slide block provided by the present invention; Figure 8 for Figure 2 An enlarged structural diagram of part A shown in FIG. Fig. 9 for Figure 5 An enlarged schematic diagram of the structure of part B shown in FIG. Fig.10 for Figure 2 Schematic diagram of the enlarged structure of part C shown in FIG.
[0018] Figure numerals: 1, base; 2, housing; 3, stirring rod; 4, motor; 5, rectangular rod; 6, connecting tube; 7, crushing blade; 8, bracket; 9, spiral tube; 10, water tank; 11, cooling plate; 12, fin; 13, fan; 14, serpentine tube; 15, bellows; 16, mesh box; 17, cooling fan; 18, fan blade; 19, connecting box; 20, rotating rod; 21, first conical differential wheel; 22, first sprocket; 23, first chain; 24, observation window; 25, electric telescopic rod; 2 6. Guide wheel; 27. Steel wire rope; 28. Scraper; 29. Slide; 30. Slide rod; 31. Sliding block; 32. Filter box; 33. Limit plate; 34. Filter screen; 35. Feed pump; 36. Connecting plate; 37. Collecting box; 38. Block; 39. Mounting box; 40. Guide frame; 41. Push plate; 42. Disc; 43. Eccentric seat; 44. Connecting frame; 45. Protective cover; 46. Second conical differential wheel; 47. Second sprocket; 48. Second chain; 49. Protective box; 50. Counterweight ring. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The embodiment of the present invention provides a brown sugar processing boiling device, such as Figure 1-10As shown, the brown sugar processing boiling device comprises: a base 1 and a shell 2 installed on the base 1 for boiling brown sugar; a stirring rod 3 rotatably installed in the shell 2 for stirring brown sugar; a motor 4 fixedly installed at the bottom of the shell 2 for driving the stirring rod 3 to rotate, and the output shaft of the motor 4 is fixedly connected to the stirring rod 3; a rectangular rod 5 rotatably installed on the top of the inner wall of the shell 2, the bottom end of the rectangular rod 5 is fixedly connected to the top end of the stirring rod 3, and a connecting tube 6 is slidably sleeved on the rectangular rod 5; a breaking blade 7 installed on the connecting tube 6 for breaking foam and dispersing it into syrup; a spiral tube 9 arranged above the connecting tube 6 and extinguishing foam through a cold air flow; a cooling mechanism arranged on the base 1 for providing cold air to the spiral tube 9.
[0022] In this embodiment, the shell of the shell 2 is composed of an insulating layer, a heating layer and an inner layer. The shell 2 boils the brown sugar syrup by electric heating. During the boiling process, the motor 4 drives the stirring rod 3 to rotate so that the syrup is evenly heated. The stirring rod 3 simultaneously drives the rectangular rod 5 and the connecting tube 6 (and the crushing blade 7 thereon) to rotate synchronously. The crushing blade 7 breaks the foam generated during the boiling process and disperses it into the syrup by mechanical stirring. The cooling mechanism provides cold air to the spiral tube 9. The cold air flow passes through the spiral tube 9 to extinguish the foam, so that the steam in the bubble condenses quickly, reduces the pressure in the bubble film, and makes the bubble The foam becomes unstable and easy to eliminate. Mechanical stirring is combined with cold air flow to effectively remove the foam in the boiling process. In addition, the breaking blade 7 breaks the large foam into small foam, increases the contact area between the cold air and the foam, and improves the foam extinguishing efficiency. While the cold air flow extinguishes the foam, it can also reduce the syrup temperature to prevent the syrup from overheating. The foam in the boiling process is effectively removed by combining mechanical stirring and cold air flow. There is no need for manual scooping, which saves manpower and time and improves the boiling efficiency. The brown sugar syrup is made more uniform and delicate by uniform stirring and effective removal of foam, thereby improving the quality of the brown sugar.
[0023] In a further preferred embodiment of the present invention, a bracket 8 is rotatably mounted on the connecting tube 6 , the bracket 8 is fixedly connected to the spiral tube 9 , and one side of the bracket 8 is inclined to scrape syrup off the inner wall of the shell 2 .
[0024] In this embodiment, the inclined design of the bracket 8 enables it to effectively scrape off the syrup on the inner wall of the shell 2, reducing the adhesion and burning of the syrup, improving the cleanliness and service life of the brewing device, and helping to maintain the purity of the syrup by cleaning the inner wall of the shell 2, avoiding the influence of impurities and burnt materials on the quality of the syrup.
[0025] In a further preferred embodiment of the present invention, the cooling mechanism includes: a water tank 10 fixedly mounted on the top of the base 1; a refrigeration fin 11 mounted on the water tank 10 for cooling the water in the water tank 10; fins 12 mounted on both sides of the refrigeration fin 11, and the fins 12 located below the refrigeration fin 11 extend into the water; a serpentine tube 14 installed in the water tank 10 for absorbing cold air, and the serpentine tube 14 extends into the shell 2, a bellows 15 is fixedly mounted on one end of the serpentine tube 14, and the bellows 15 is fixedly connected to the spiral tube 9; a fan 13 installed on one side of the water tank 10 for providing air to the serpentine tube 14, and the exhaust end of the fan 13 is fixedly connected to the serpentine tube 14.
[0026] In this embodiment, the air inlet end of the fan 13 is connected to the air purification device. When supplying air to the spiral tube 9, the air is first purified to ensure that the air does not contain impurities and avoid syrup contamination. Then the refrigeration sheet 11 cools the water through the fins 12 to reduce the temperature of the water in the water tank 10. When the temperature drops to a certain temperature, the fan 13 is started to inhale the air and purify it through the air purification device to ensure that the air does not contain impurities. The purified air enters the serpentine tube 14, absorbs the cold air from the water in the water tank 10, and quickly cools the air. The cooled air is transported to the spiral tube 9 through the bellows 15, and the bubbles generated during the syrup boiling process are purified by the spiral tube 9. The foam is extinguished, and the discharged gas is discharged through the exhaust pipe on the shell 2. The coordinated use of the refrigeration sheet 11 and the fin 12 can quickly reduce the temperature of the water in the water tank 10, and provide sufficient cold air for the serpentine tube 14. The air inlet end of the fan 13 is connected to the air purification device to ensure that the air provided to the serpentine tube 14 does not contain impurities to avoid syrup contamination. The design of the serpentine tube 14 and the bellows 15 allows the cold air to be smoothly and efficiently transported to the spiral tube 9 to extinguish the foam. Through the effective cooling mechanism, the foam generated during the boiling process can be quickly extinguished, the bubble content in the syrup can be reduced, and the quality and taste of the syrup can be improved.
[0027] In a further preferred embodiment of the present invention, a mesh box 16 is installed on the top of the water tank 10 , the mesh box 16 covers the fins 12 , and a cooling fan 17 for dissipating heat from the fins 12 and the refrigeration sheet 11 is installed in the mesh box 16 .
[0028] In this embodiment, when the cooling sheet 11 and the fin 12 are working, a certain amount of heat will be generated. In order to maintain their normal working temperature, the cooling fan 17 is started. The airflow generated by the cooling fan 17 passes through the mesh box 16 and blows directly to the fin 12 and the cooling sheet 11 to take away the heat generated by them. After the heat is taken away, the fin 12 and the cooling sheet 11 can maintain a low working temperature, thereby continuously and efficiently cooling. The cooling fan 17 dissipates the heat of the fin 12 and the cooling sheet 11, thereby improving the heat dissipation efficiency and ensuring that the fin 12 and the cooling sheet 11 can continue to work efficiently. Through effective heat dissipation, the working temperature of the fin 12 and the cooling sheet 11 is reduced, thereby reducing equipment failures and damages caused by overheating and extending the life of the equipment.
[0029] In a further preferred embodiment of the present invention, a fan blade 18 for water flow is rotatably installed in the water tank 10, a connecting box 19 is installed on one side of the water tank 10, a rotating rod 20 is rotatably installed on the connecting box 19, and a first conical differential wheel 21 is fixedly sleeved on the rotating shaft of the rotating rod 20 and the fan blade 18, and the two first conical differential wheels 21 are meshed with each other, and a first sprocket 22 is fixedly sleeved on the top of the rotating rod 20 and the stirring rod 3, and a first chain 23 is sleeved on the two first sprocket wheels 22.
[0030] In this embodiment, when the stirring rod 3 rotates under the drive of the motor 4, the rotating rod 20 rotates synchronously through the transmission of the first sprocket 22 and the first chain 23. When the rotating rod 20 rotates, the rotating shaft of the fan blade 18 rotates synchronously through the transmission of the first conical differential wheel 21, thereby driving the fan blade 18 to rotate. When the fan blade 18 rotates, a water flow is generated, causing the water in the water tank 10 to flow, ensuring that the water can be evenly cooled. The rotation of the fan blade 18 promotes the flow of water, so that the water in the water tank 10 can be evenly cooled, thereby improving the refrigeration efficiency. Through the transmission of the first conical differential wheel 21, the first sprocket 22 and the first chain 23, the synchronous rotation of the stirring rod 3 and the fan blade 18 is achieved, thereby enhancing the stability and reliability of the equipment.
[0031] In a further preferred embodiment of the present invention, an observation window 24 for observing the liquid level of brown sugar syrup is installed on the shell 2, an electric telescopic rod 25 and a guide wheel 26 are installed on the top of the shell 2, and a steel wire rope 27 for adjusting the height of the bracket 8 and the crushing blade 7 is fixedly installed on one end of the electric telescopic rod 25, and the steel wire rope 27 passes around the guide wheel 26 and extends into the shell 2, a counterweight ring 50 is fixedly installed on the top of the bracket 8, and the counterweight ring 50 is fixedly connected to the steel wire rope 27, and a protective box 49 for protecting the electric telescopic rod 25 and the steel wire rope 27 is installed on the top of the shell 2.
[0032] In this embodiment, when the monitoring mechanism observes through the observation window 24 or the naked eye that the syrup liquid level drops during the boiling process, it is necessary to adjust the height of the bracket 8 and the crushing blade 7 to adapt to the change of the liquid level. When adjusting, the electric telescopic rod 25 is first started to release the wire rope 27. Since the counterweight ring 50 is fixedly connected to the wire rope 27, the wire rope 27 will hang down the bracket 8, so that the bracket 8 and the crushing blade 7 drop together. When the bracket 8 drops, it will drive the connecting tube 6 to slide on the rectangular rod 5, thereby adjusting the distance between the crushing blade 7 and the syrup liquid level, so that it can remove foam more effectively. When it is necessary to lift the bracket 8 and the crushing blade 7, it is only necessary to operate the electric telescopic rod 25 in the reverse direction to shrink it and tighten the wire rope 27. By adjusting the height of the bracket 8 and the crushing blade 7, they are always kept near the syrup liquid level, so that the foam generated during the boiling process can be removed more effectively. By using the electric telescopic rod 25 and the steel wire rope 27 in combination, the height of the bracket 8 and the crushing blade 7 can be easily adjusted, thereby enhancing the flexibility and adaptability of the equipment. By adding the protective box 49, the electric telescopic rod 25 and the steel wire rope 27 are effectively protected from external interference or damage, thereby improving the safety of the equipment. By setting the observation window 24, the operator can intuitively observe the liquid level of the syrup, thereby more accurately judging when the height of the bracket 8 and the crushing blade 7 needs to be adjusted, thereby optimizing the operating experience.
[0033] In a further preferred embodiment of the present invention, scrapers 28 are installed on the crushing blade 7 and the stirring rod 3, and the two scrapers 28 are in contact with the inner wall of the shell 2. A slide groove 29 is opened on one side of any scraper 28, and a slide rod 30 is fixedly installed in the slide groove 29. A slider 31 is slidably installed on the slide rod 30, and one side of the slider 31 is fixedly connected to the other scraper 28.
[0034] In this embodiment, when the height of the crushing blade 7 changes, the scraper 28 connected thereto will drive the slider 31 to slide along the slide rod 30, thereby causing it to move on the other scraper 28, keeping the two scrapers 28 always in contact with the inner wall of the shell 2. The design of the scraper 28 allows the syrup attached to the inner wall of the shell 2 to be continuously cleaned during the stirring and crushing process to prevent the syrup from accumulating and burning, thereby enhancing the cleaning effect. The cooperation of the slide groove 29, the slide rod 30 and the slider 31 allows the two scrapers 28 to adapt to the changes in the height of the crushing blade 7 during adjustment, and always maintain contact with the inner wall of the shell 2, thereby ensuring the continuity and effectiveness of the cleaning.
[0035] In a further preferred embodiment of the present invention, a filtering mechanism for filtering impurities in the syrup is installed on the base 1, and the filtering mechanism includes: a filter box 32 fixedly installed on the base 1; a limit plate 33 fixedly installed in the filter box 32; a filter screen 34 slidably installed on the limit plate 33 for filtering impurities in the syrup, and the filter screen 34 is arranged in an inverted V shape; a feed pump 35 fixedly installed on the base 1 for conveying syrup, and both ends of the feed pump 35 are respectively connected to the shell 2 and the filter box 32.
[0036] In this embodiment, after the syrup is boiled, the syrup is pumped out of the shell 2 by the feed pump 35 and conveyed to the filter box 32. The syrup flows through the filter screen 34 arranged in an inverted V shape in the filter box 32. The filter screen 34 filters out the particulate impurities in the syrup. The filtered syrup continues to be conveyed through the conveying pipeline on the filter box 32 for subsequent processing or storage. The filtering effect of the filter screen 34 can effectively remove the particulate impurities in the syrup, thereby improving the purity and quality of the syrup. The addition of the filtering mechanism enables the boiling device to not only have the function of boiling syrup, but also have the function of filtering impurities in the syrup, thereby enhancing the practicality and versatility of the equipment. The filter screen 34 is slidably installed on the limit plate 33, which is convenient for the operator to replace and clean the filter screen, thereby ensuring the continuous and effective operation of the filtering mechanism.
[0037] In a further preferred embodiment of the present invention, a discharge port is provided on the filter screen 34, a connecting plate 36 is fixedly installed at the bottom of the filter screen 34, a collection box 37 for collecting impurities is slidably installed on the connecting plate 36, and the collection box 37 is located below the discharge port.
[0038] In this embodiment, during the syrup filtering process, the filter screen 34 filters out the particulate impurities in the syrup. The filtered particulate impurities slide along the surface of the filter screen 34 under the flushing action of the syrup, and finally fall into the collecting box 37 through the discharge port. The collecting box 37 collects the impurities for subsequent centralized cleaning. The design of the discharge port and the collecting box 37 allows the filtered particulate impurities to be conveniently collected in the collecting box 37, thereby avoiding the problem of impurities being scattered and difficult to clean. The sliding installation design of the collecting box 37 allows the operator to easily slide it off the connecting plate 36 to clean the impurities and the collecting box, thereby improving the cleaning efficiency.
[0039] In a further preferred embodiment of the present invention, a cover plate is installed on one side of the filter screen 34, the cover plate is arranged on the operating port of the filter box 32, and the cover plate is in sliding contact with the collection box 37, and a block 38 for limiting the collection box 37 is rotatably installed on one side of the cover plate, and the blocking piece of the block 38 is in rotational contact with one side of the collection box 37.
[0040] In this embodiment, when it is necessary to clean the impurities in the collection box 37, the operator can first rotate the block 37 to rotate the baffle away from the collection box 37, and then the operator can slide the collection box 37 along the connecting plate 36 to slide it out of the filter mechanism. In the process of sliding the collection box 37, the cover plate maintains sliding contact with the collection box 37 to ensure that the collection box 37 is not obstructed during the sliding out process. When the collection box 37 slides out of the filter box 32, the particulate impurities inside it are cleaned. After cleaning the impurities, the collection box 37 is slid back into the filter mechanism and the block 38 is engaged.
[0041] In order to further improve the use effect of the device, in addition to the above scheme, this scheme also has the following embodiments: In another embodiment of the present invention, a boosting mechanism for improving the syrup filtering efficiency is fixedly installed on the top of the filter box 32, and the boosting mechanism includes: a mounting box 39 fixedly installed on the top of the filter box 32; a guide frame 40 fixedly installed in the mounting box 39; a push plate 41 slidably arranged on the guide frame 40 for applying pressure to the filter box 32; a disc 42 rotatably installed on one side of the inner wall of the mounting box 39, and an eccentric seat 43 is installed on the disc 42; a connecting frame 44 fixedly installed on the support rod of the push plate 41, and the connecting frame 44 is slidably connected to the eccentric seat 43; and a linkage mechanism arranged on the disc 42 and the stirring rod 3 for synchronously driving the stirring rod 3 and the disc 42 to rotate.
[0042] In this embodiment, when the stirring rod 3 starts to rotate, the rotation of the disc 42 is synchronously driven by the linkage mechanism. During the rotation of the disc 42, the eccentric seat 43 thereon is driven to rotate synchronously. During the rotation of the eccentric seat 43, due to its eccentric design, it will slide left and right along the connecting frame 44. The connecting frame 44 is fixedly connected to the support rod of the push plate 41, so the left and right sliding of the eccentric seat 43 will be converted into the up and down sliding of the push plate 41. When the push plate 41 slides down, it applies pressure to the filter screen 34 in the filter box 32, thereby increasing the syrup passing through the filter screen. 34, improves the filtering efficiency, applies pressure to the filter screen 34 in the filter box 32 through the push plate 41, increases the driving force for the syrup to pass through the filter screen 34, and effectively improves the filtering efficiency of the syrup, and through the addition of the boosting mechanism, the boiling device not only has the function of boiling and filtering the syrup, but also has the function of improving the filtering efficiency by boosting, thereby enhancing the practicability and versatility of the equipment, and realizes the synchronous rotation of the stirring rod 3 and the disc 42 through the linkage mechanism, and the boosting function can be realized without additional operation, thereby improving the automation degree of the equipment.
[0043] In another embodiment of the present invention, the linkage mechanism includes: a protective cover 45 fixedly mounted on one side of the housing 2 and connected to the mounting box 39; a second conical differential wheel 46 respectively arranged in the protective cover 45 and on the rotating shaft of the disc 42, the two second conical differential wheels 46 are meshed with each other, and are respectively mounted on the rotating shaft of the second conical differential wheel 46 located on the protective cover 45 and a second sprocket 47 on the stirring rod 3, and the two second sprocket wheels 47 are sleeved with a second chain 48.
[0044] In this embodiment, when the motor 4 is started and drives the stirring rod 3 to rotate, the second sprocket 47 on the stirring rod 3 also rotates accordingly. Through the transmission of the second chain 48, the second sprocket 47 located on the protective cover 45 also starts to rotate. The rotating second sprocket 47 drives the second conical differential wheel 46 on its rotating shaft to rotate. Since the two second conical differential wheels 46 are meshed, the rotation of one second conical differential wheel 46 will drive the other second conical differential wheel 46 to rotate, and the rotation of the other second conical differential wheel 46 will drive the rotating shaft of the disc 42 to rotate, thereby The disc 42 starts to rotate, and the rotation of the disc 42 is driven by the eccentric seat 43 and the connecting frame 44, and finally the push plate 41 slides up and down on the guide frame 40, thereby achieving pressurized filtration of the syrup in the filter box 32. Through the design of the second conical differential wheel 46, the second sprocket 47, and the second chain 48, the synchronous rotation of the stirring rod 3 and the disc 42 is achieved, without the need for an additional power source, thereby reducing energy consumption. The rotation of the stirring rod 3 is not only used to stir the syrup, but also drives the disc 42 to rotate through the linkage mechanism, thereby achieving pressurized filtration and improving the filtration efficiency of the syrup.
[0045] In summary, compared with the relevant technology, the device can quickly extinguish the foam generated during the boiling process, reduce the bubble content in the syrup, and improve the quality and taste of the syrup.
[0046] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A brown sugar boiling device, characterized in that: include: A base and a shell mounted on the base for boiling brown sugar; Rotating a stirring rod installed in the housing for stirring brown sugar; A motor fixedly mounted on the bottom of the housing for driving the stirring rod to rotate, wherein the output shaft of the motor is fixedly connected to the stirring rod; A rectangular rod is rotatably mounted on the top of the inner wall of the housing, the bottom end of the rectangular rod is fixedly connected to the top end of the stirring rod, and a connecting tube is slidably sleeved on the rectangular rod; A breaking blade installed on the connecting cylinder for breaking the foam and dispersing it into the syrup; A spiral tube disposed above the connecting tube and extinguishing the foam through a cold air flow; A cooling mechanism is arranged on the base and is used to provide cold air to the spiral tube.
2. The brown sugar processing boiling device according to claim 1, characterized in that: A bracket is rotatably mounted on the connecting cylinder, the bracket is fixedly connected to the spiral tube, and one side of the bracket is arranged in an inclined shape for scraping syrup off the inner wall of the shell.
3. The brown sugar processing boiling device according to claim 1, characterized in that: The cooling mechanism comprises: A water tank fixedly mounted on the top of the base; A cooling sheet installed on the water tank for cooling the water in the water tank; The fins are installed on both sides of the cooling fins, and the fins located below the cooling fins extend into the water; A serpentine tube installed in the water tank for absorbing cold air, and the serpentine tube extends into the shell, and a bellows is fixedly installed at one end of the serpentine tube, and the bellows is fixedly connected to the spiral tube; A fan is installed on one side of the water tank to provide air to the serpentine pipe, and an exhaust end of the fan is fixedly connected to the serpentine pipe.
4. The brown sugar processing boiling device according to claim 3, characterized in that: A net box is installed on the top of the water tank, the net box cover is arranged on the fins, and a cooling fan for cooling the fins and refrigeration sheets is installed in the net box.
5. The brown sugar processing boiling device according to claim 3, characterized in that: A fan blade for water flow is rotatably installed in the water tank, a connecting box is installed on one side of the water tank, a rotating rod is rotatably installed on the connecting box, a first conical differential wheel is fixedly sleeved on the rotating shaft of the rotating rod and the fan blade, the two first conical differential wheels are meshed with each other, a first sprocket is fixedly sleeved on the top of the rotating rod and the stirring rod, and a first chain is sleeved on the two first sprockets.
6. The brown sugar processing boiling device according to claim 2, characterized in that: An observation window for observing the liquid level of brown sugar syrup is installed on the shell, an electric telescopic rod and a guide wheel are installed on the top of the shell, a steel wire rope for adjusting the height of the bracket and the crushing blade is fixedly installed on one end of the electric telescopic rod, the steel wire rope passes over the guide wheel and extends into the shell, a counterweight ring is fixedly installed on the top of the bracket, the counterweight ring is fixedly connected to the steel wire rope, and a protection box for protecting the electric telescopic rod and the steel wire rope is installed on the top of the shell.
7. The brown sugar processing boiling device according to claim 1, characterized in that: Scrapers are installed on the crushing blade and the stirring rod, and both of the scrapers are in contact with the inner wall of the shell. A slide groove is opened on one side of any scraper, and a slide rod is fixedly installed in the slide groove. A slider is slidably installed on the slide rod, and one side of the slider is fixedly connected to the other scraper.
8. The brown sugar processing boiling device according to claim 1, characterized in that: A filtering mechanism for filtering impurities in the syrup is installed on the base, and the filtering mechanism includes: A filter box fixedly mounted on the base; A limit plate fixedly installed in the filter box; A filter screen slidably mounted on the limiting plate for filtering impurities in the syrup, wherein the filter screen is arranged in an inverted V shape; A feed pump is fixedly mounted on the base and is used for conveying syrup, and two ends of the feed pump are respectively connected to the housing and the filter box.
9. The brown sugar processing boiling device according to claim 8, characterized in that: The filter screen is provided with a discharge port, a connection plate is fixedly mounted on the bottom of the filter screen, a collection box for collecting impurities is slidably mounted on the connection plate, and the collection box is located below the discharge port.
10. The brown sugar processing boiling device according to claim 9, characterized in that: A cover plate is installed on one side of the filter screen, and the cover plate is arranged on the operating port of the filter box, and the cover plate is in sliding contact with the collection box. A block for limiting the collection box is rotatably installed on one side of the cover plate, and a blocking piece of the block is in rotational contact with one side of the collection box.