Digital intelligent intelligent heat treatment equipment

By designing digital and intelligent heat treatment equipment in heat treatment equipment, and using circulation pump and air pump technology to form a stable temperature field and efficient steam capture, the thermal stress and tissue stress problems caused by excessive cooling intensity during quenching in the existing technology are solved, and the pass rate and service life of metal parts are significantly improved.

CN119956052APending Publication Date: 2025-05-09NANJING FENGDONG HEAT TREATMENT ENGINEERING CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510220517.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

During the quenching process of existing heat treatment equipment, due to the lack of temperature field dynamic adjustment ability of cooling water, the cooling intensity in the early stage of quenching is too high, forming a steep temperature gradient of more than 200℃/s, causing heat stress and tissue stress, resulting in deformation and cracks of metal parts, which seriously restricts its pass rate.

Method used

A digital intelligent heat treatment equipment is designed. By setting up a high-temperature water flow driven by a circulation pump in the quenching water tank, it absorbs heat waste heat, forms a stable temperature field, slows down the cooling rate, and achieves a steam trapping rate of more than 95% through the air flow driven by the air pump and multi-channel ventilation tank, reducing thermal stress and tissue stress.

Benefits of technology

It effectively reduces the thermal stress and structural stress during the quenching of metal parts, reduces the crack generation rate, significantly improves the pass rate of metal parts, and achieves energy saving and consumption reduction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119956052A_ABST
    Figure CN119956052A_ABST
Patent Text Reader

Abstract

The invention provides digital intelligent heat treatment equipment, and relates to the technical field of heat treatment, the digital intelligent heat treatment equipment comprises a quenching water tank, four vertical plates are mounted at the positions of included angles of the top edge of the quenching water tank, and driving cylinders are mounted on one side of the top of the quenching water tank and the side surfaces of the vertical plates; a refrigeration box is arranged at the bottom of the rear side of the quenching water tank; a circulating pump is mounted at one end of the refrigeration box, and a water inlet pipe is mounted at the input end of the circulating pump; an air pump is mounted at the top of the front side of the quenching water tank, an air outlet cover is mounted at the output end of the air pump, and a flow guide groove is formed in the top of the front side of the quenching water tank; the air outlet end of the air outlet cover is installed on the outer side of the flow guide groove. And a stable temperature field with high top and low bottom is formed in the quenching water tank, so that the cooling rate difference between the surface layer and the core part during quenching of the metal part is reduced, cracks are effectively inhibited, and the problems that the cooling intensity in the early stage of quenching is too high and the qualification rate of the metal part is seriously restricted due to lack of dynamic temperature field adjustment capability of cooling water are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of heat treatment technology, and in particular to a digital intelligent heat treatment equipment. Background Art

[0002] Heat treatment equipment is a device that changes the internal structure of materials through processes such as heating, insulation and cooling, thereby improving their physical, chemical and mechanical properties. By using heat treatment equipment to perform quenching heat treatment on metal parts such as automotive gears and robot joints, metal parts such as automotive gears and robot joints gain higher hardness and wear resistance.

[0003] In the prior art, when heat treating metal parts, the metal parts heated to the austenitizing temperature are immersed in water for quenching. Since the cooling water lacks the ability to dynamically adjust the temperature field, the initial temperature of the medium is usually low and relatively constant, resulting in excessive cooling intensity in the initial stage of quenching. This intense heat conduction process will form a steep temperature gradient of more than 200°C / s between the surface and the core of the workpiece, inducing thermal stress and structural stress. The composite stress peak of the two exceeds the dynamic yield strength of the material, which will trigger the release of elastic strain energy and cause partial metal deformation, resulting in transgranular cracks in the stress concentration area, which seriously restricts the qualified rate of metal parts. Summary of the invention

[0004] The disclosed embodiments relate to a digital intelligent heat treatment equipment to solve the problem that due to the lack of dynamic temperature field regulation capability of cooling water, the initial temperature of the medium is usually low and relatively constant, resulting in excessive cooling intensity in the initial stage of quenching. This violent heat conduction process will form a steep temperature gradient of more than 200°C / s between the surface and the core of the workpiece, inducing thermal stress and structural stress. The composite stress peak of the two exceeds the dynamic yield strength of the material, which will trigger the release of elastic strain energy and cause partial metal deformation, and generate transgranular cracks in the stress concentration area, seriously restricting the qualified rate of metal parts.

[0005] According to the first aspect of the present disclosure, a digital intelligent heat treatment equipment is provided, which specifically includes: a quenching water tank, which is a rectangular structure, a digital operation panel is installed on the front side of the quenching water tank, and four vertical plates are installed at the angles of the top edge of the quenching water tank, a driving cylinder is installed on one side of the top of the quenching water tank and the side of the vertical plate, and a filter residue baffle is installed on the inner bottom of the quenching water tank; a refrigeration box is installed at the bottom of the rear side of the quenching water tank; a circulating pump is installed at one end of the refrigeration box, and a water inlet pipe is installed on the input end of the circulating pump; a collecting water pipe is installed on the side end of the water inlet pipe; an air pump is installed on the front top of the quenching water tank, and an air outlet hood is installed on the output end of the air pump, and a guide groove is opened on the front top of the quenching water tank; the outlet end of the air outlet hood is installed on the outside of the guide groove.

[0006] Furthermore, a traction plate is installed on the output end of the driving cylinder on the side of the quenching water tank; a workpiece support plate is installed on the inner end of the traction plate; the workpiece support plate is slidably installed on the top of the quenching water tank; a positioning frame is installed on the top of the vertical plates at four places; a supporting top plate is installed at the edge position of the top of the positioning frame, and a positioning ring is installed on the inner side of the positioning frame.

[0007] Furthermore, a driving cylinder is installed in the middle position of the supporting top plate, and a connecting support plate is installed on the output end of the driving cylinder; a rotating plate is rotatably installed at the bottom of the connecting support plate, and a driving motor is installed on the inner top of the connecting support plate, and the output end of the driving motor passes through the bottom of the connecting support plate and is connected to the rotating plate; an electromagnetic adsorption plate is installed at the bottom of the rotating plate, wherein a temperature sensor is installed at the bottom of the electromagnetic adsorption plate.

[0008] Furthermore, a suction hood is installed at the side end of the collecting water pipe; the suction hood is embedded in the bottom of one side of the quenching water tank; and a water outlet pipe is installed at the other end of the refrigeration box.

[0009] Furthermore, a diversion water pipe is installed at the side end of the water outlet pipe; a guide cover is installed at the side end of the diversion water pipe; the guide cover is a conical structure, and the guide cover is installed on the top of the other side of the quenching water tank; a heating cover is installed at the bottom of the positioning ring.

[0010] Furthermore, the heating cover is a hollow annular structure, an induction coil is installed on the inner side of the heating cover, and a water inlet conduit is installed on the outer top of the heating cover; the side end of the water inlet conduit is connected to a water inlet vertical pipe.

[0011] Furthermore, circulating pumps are installed on the top of both sides of the quenching water tank, and one circulating pump is connected to the water inlet vertical pipe; the bottom of the water inlet vertical pipe is connected to the water inlet guide pipe; a water absorption hood is installed on the top of the other side of the quenching water tank; the water absorption hood is a conical structure, and the outer side of the water absorption hood is connected to the side end of the water inlet guide pipe; a water outlet conduit is installed on the outer bottom of the heating hood.

[0012] Furthermore, a water outlet riser is installed at the side end of the water outlet conduit; the water outlet riser is connected to the circulating pump on the other side of the top of the quenching water tank, and a water outlet guide pipe is installed at the bottom of the water outlet riser; a water spray hood is installed on the top of one side of the quenching water tank; the outer side of the water spray hood is connected to the side end of the water outlet guide pipe.

[0013] Furthermore, a ventilation groove is installed on the top of the rear side of the quenching water tank, and a collecting cover is installed on the rear side of the quenching water tank; the input end of the collecting cover is connected to the outer end of the ventilation groove.

[0014] Furthermore, a reflux component is installed at the bottom of the collecting hood; the bottom of the reflux component is connected to the rear side of the quenching water tank; refrigeration components are installed on both sides of the collecting hood, and a cooling net is installed on the inner side of the collecting hood, and both ends of the cooling net are connected to the refrigeration components.

[0015] The present invention provides a digital intelligent heat treatment equipment, which has the following beneficial effects: When the present invention is in use, a circulating pump on the top of the inner side of the quenching water tank drives water to flow in the heating cover, absorbs residual heat from heating, forms a high-temperature water flow of about 60°C-80°C, slows down the cooling rate in the initial stage of quenching, and the refrigeration box cools the water flow to 20°C-5°C, forming a stable temperature field with high top and low bottom inside the quenching water tank, so that the difference in cooling rate between the surface and the core of the metal parts during quenching is reduced, and the thermal stress is reduced by 40%-60%. Through the temperature gradient design, the tissue stress concentration in the martensitic phase transformation process is reduced, the expansion of microcracks is avoided, the generation of cracks is effectively inhibited, the quenching defect rate is significantly reduced, the service life of the metal parts is extended, and energy saving and consumption reduction are achieved.

[0016] In addition, by using an air pump to drive the air flow through the inclined guide groove to force the steam to the rear of the quenching water tank, combined with multi-channel ventilation grooves, a steam capture rate of more than 95% can be achieved, avoiding the risk of reduced visibility and equipment corrosion caused by steam diffusion, reducing the risk of scalding for operators and the probability of electrical components getting wet and failing. The refrigeration component drives the cooling network to condense the steam into liquid water, which then flows back to the quenching water tank through the reflux component, achieving a water recovery rate, reducing water volume fluctuations caused by evaporation, and ensuring the consistency of the quenching cooling rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0018] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0019] In the attached picture: Figure 1 A schematic diagram showing the overall structure of the present application; Figure 2 The cross-sectional structure diagram of the quenching water tank of the present application is shown; Figure 3 A schematic cross-sectional structure diagram of a positioning ring of the present application is shown; Figure 4 A schematic diagram of the three-dimensional structure of the heating cover of the present application is shown; Figure 5 A schematic diagram of the three-dimensional structure of the water outlet conduit of the present application is shown; Figure 6 A schematic cross-sectional view of the heating cover of the present application is shown; Figure 7 A schematic diagram of the three-dimensional structure of the suction hood of the present application is shown; Figure 8 A schematic diagram of the three-dimensional structure of the air outlet hood of the present application is shown; Fig. 9 A schematic diagram of the cross-sectional structure of the collection hood of the present application is shown; Reference numerals list 1. Quenching water tank; 101. Filter slag partition; 102. Pulling plate; 103. Workpiece support plate; 104. Vertical plate; 105. Positioning frame; 106. Support top plate; 107. Positioning ring; 108. Connecting support plate; 109. Rotating plate; 1010. Electromagnetic adsorption plate; 2. Refrigeration box; 201. Water inlet pipe; 202. Collecting water pipe; 203. Suction hood; 204. Water outlet pipe; 205. Diversion water pipe; 206. Diversion hood; 207. Heating hood; 208. Induction coil; 209. Water inlet conduit; 2010. Water inlet vertical pipe; 2011. Water inlet diversion pipe; 2012. Water absorption hood; 2013. Water outlet conduit; 2014. Water outlet vertical pipe; 2015. Water outlet diversion pipe; 2016. Water spray hood; 3. Guide groove; 301. Air outlet hood; 302. Ventilation groove; 303. Collecting hood; 304. Reflux component; 305. Cooling net. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Please refer to Figures 1 to 9 : Embodiment 1: The present invention proposes a digital intelligent heat treatment equipment, comprising: a quenching water tank 1, the quenching water tank 1 is a rectangular structure, a digital intelligent operation panel is installed on the front side of the quenching water tank 1, and four vertical plates 104 are installed at the angle of the top edge of the quenching water tank 1, a driving cylinder is installed on one side of the top of the quenching water tank 1 and the side of the vertical plate 104, and a filter residue partition 101 is installed on the bottom of the inner side of the quenching water tank 1; a traction plate 102 is installed on the output end of the driving cylinder on the side of the quenching water tank 1; a workpiece support plate 103 is installed on the inner end of the traction plate 102; the workpiece support plate 103 is slidably installed on the top of the quenching water tank 1; the top of the four vertical plates 104 is installed There is a positioning frame 105; a supporting top plate 106 is installed at the edge position of the top of the positioning frame 105, and a positioning ring 107 is installed on the inner side of the positioning frame 105; a driving cylinder is installed at the middle position of the supporting top plate 106, and a connecting support plate 108 is installed on the output end of the driving cylinder; a rotating plate 109 is rotatably installed at the bottom of the connecting support plate 108, and a driving motor is installed at the inner top of the connecting support plate 108, and the output end of the driving motor passes through the bottom of the connecting support plate 108 and is connected to the rotating plate 109; an electromagnetic adsorption plate 1010 is installed at the bottom of the rotating plate 109, wherein a temperature sensor is installed at the bottom of the electromagnetic adsorption plate 1010.

[0022] In the embodiment of the present disclosure, when the metal parts are heat treated, the driving cylinders at the top of one side of the quenching water tank 1 and the side of a vertical plate 104 drive the traction plate 102 to move, and the traction plate 102 drives the workpiece support plate 103 to move to the top of the quenching water tank 1, and the metal parts to be heat treated are placed on the top of the workpiece support plate 103. Then, the top of the quenching water tank 1 supports the positioning frame 105 through the vertical plate 104, and the driving cylinder at the middle position of the supporting top plate 106 drives the connecting support plate 108 to move downward, and the bottom of the connecting support plate 108 drives the electromagnetic adsorption plate 1010 at the bottom of the rotating plate 109 to move downward, so that the electromagnetic adsorption plate 1010 is 10 pairs of metal parts on the workpiece support plate 103 are adsorbed and fixed, and the rotating plate 109 and the electromagnetic adsorption plate 1010 move upward to move the metal parts to the inner side of the positioning ring 107 and the heating cover 207, which is convenient for fixing and disassembling the metal parts. The electromagnetic adsorption plate 1010 is an electromagnetic force, and the magnetic force is controlled by electricity. The metal parts after quenching and heat treatment without magnetic force on the electromagnetic adsorption plate 1010 fall on the filter residue partition 101 at the bottom of the inner side of the quenching water tank 1, so that the debris generated on the metal parts falls below, and the electromagnetic adsorption plate 1010 moves downward to immerse the metal parts of the adsorber in water, which is convenient for taking out the heat-treated metal parts.

[0023] Embodiment 2, on the basis of embodiment 1, the bottom of the rear side of the quenching water tank 1 is a refrigeration box 2; a circulating pump is installed at one end of the refrigeration box 2, and an inlet pipe 201 is installed on the input end of the circulating pump; a collecting water pipe 202 is installed at the side end of the water inlet pipe 201; a suction cover 203 is installed at the side end of the collecting water pipe 202; the suction cover 203 is embedded in the bottom of one side of the quenching water tank 1; an outlet pipe 204 is installed at the other end of the refrigeration box 2; a diversion water pipe 205 is installed at the side end of the outlet pipe 204; a guide cover 206 is installed at the side end of the diversion water pipe 205; the guide cover 206 is a conical structure, and the guide cover 206 is installed on the top of the other side of the quenching water tank 1; a heating cover 207 is installed at the bottom of the positioning ring 107; the heating cover 207 is a hollow annular structure, and an induction coil 208 is installed on the inner side of the heating cover 207, and the heating cover 207 A water inlet conduit 209 is installed on the top of the outer side of the quenching water tank 1; a water inlet vertical pipe 2010 is connected to the side end of the water inlet conduit 209; circulating pumps are installed on the top of both sides of the quenching water tank 1, and one circulating pump is connected to the water inlet vertical pipe 2010; the bottom of the water inlet vertical pipe 2010 is connected to the water inlet guide pipe 2011; a water absorption cover 2012 is installed on the top of the other side of the quenching water tank 1; the water absorption cover 2012 is a conical structure, and the outer side of the water absorption cover 2012 is connected to the side end of the water inlet guide pipe 2011; a water outlet conduit 2013 is installed on the bottom of the outer side of the heating cover 207; a water outlet vertical pipe 2014 is installed on the side end of the water outlet conduit 2013; the water outlet vertical pipe 2014 is connected to the circulating pump on the other side of the top of the quenching water tank 1, and a water outlet guide pipe 2015 is installed at the bottom of the water outlet vertical pipe 2014; a water spray cover 2016 is installed on the top of one side of the quenching water tank 1;The outer side of the water spray cover 2016 is connected to the side end of the water outlet guide pipe 215. When the metal parts are heat treated, the metal parts fixed by the electromagnetic adsorption plate 1010 are on the inner side of the heating cover 207, and the driving motor connected to the inner top of the support plate 108 drives the rotating plate 109 to rotate, and the electromagnetic adsorption plate 1010 drives the metal parts to rotate on the inner side of the heating cover 207. The induction coil 208 in the heating cover 207 performs induction heating on the metal parts, and the metal parts rotate to heat, thereby improving the uniformity of heating. At the same time, the circulating pump on the other side of the top of the quenching water tank 1 is The water flow inside the quenching water tank 1 is absorbed by the water absorption cover 2012, and the water flow is collected into the water inlet vertical pipe 2010 through the water inlet guide pipe 2011. The water flow then enters the water inlet conduit 209 and enters the heating cover 207 for heating. The water flow flows inside the heating cover 207, and the circulation pump on the top of one side of the quenching water tank 1 works, and absorbs the water flow in the heating cover 207 through the water outlet conduit 2013. The water flow is collected into the water outlet vertical pipe 214 through the water outlet conduit 213, and the water flow is diverted to the inside of the water spray cover 2016 through the water outlet guide pipe 2015. The cooling water at the top of the inner side of the quenching water tank 1 flows out through the water spray hood 2016, and the two circulating pumps work, so that the water temperature of the cooling water at the top of the inner side of the quenching water tank 1 is higher. The cooling water at the top of the inner side of the quenching water tank 1 circulates and has a higher temperature. At the same time, the circulating pump at one end of the refrigeration box 2 at the rear side of the quenching water tank 1 works, and the suction hood 203 extracts the water flow at the bottom of the inner side of the quenching water tank 1. The water flows through the suction hood 203 and the collection of the collection pipe 202 to the inside of the water inlet pipe 201. The water temperature is lower after the water flow is cooled in the refrigeration box 2, so that the water flows through the outlet pipe 204 and the diversion pipe 205 to the guide cover 206 The internal temperature of the quenching water tank 1 is high at the top and low at the bottom after the water flow at the middle position of the inner side of the quenching water tank 1 exchanges heat with the hotter water flow and the colder water flow respectively. Therefore, when the metal parts with higher temperature fall into the quenching water tank 1 for quenching, the heat conduction of quenching will not react too obviously, the temperature gradient between the surface and the core of the workpiece is small, the induced thermal stress and tissue stress are weak, the problem of cracking of metal parts is reduced, and the quality of quenching of metal parts is improved. ;

[0024] Embodiment 3, on the basis of embodiment 1, an air pump is installed on the front top of the quenching water tank 1, an air outlet hood 301 is installed on the output end of the air pump, and a guide groove 3 is opened on the front top of the quenching water tank 1; the air outlet end of the air outlet hood 301 is installed on the outside of the guide groove 3; a ventilation groove 302 is installed on the rear top of the quenching water tank 1, and a collecting hood 303 is installed on the rear side of the quenching water tank 1; the input end of the collecting hood 303 is connected with the outer end of the ventilation groove 302; a reflux piece 304 is installed at the bottom of the collecting hood 303; the bottom of the reflux piece 304 is connected to the rear side of the quenching water tank 1; refrigeration components are installed on both sides of the collecting hood 303, and a cooling net 305 is installed on the inner side of the collecting hood 303, and both ends of the cooling net 305 are connected to the refrigeration components Next, when the metal parts are heat treated, a large amount of steam will be generated when the metal parts with higher temperature fall into the water inside the quenching water tank 1. The air pump on the front side of the quenching water tank 1 works, and the airflow generated by the air pump flows into the inside of the quenching water tank 1 through the air outlet hood 301 and the guide groove 3. The inner side of the guide groove 3 is tilted downward, and the steam generated by the airflow flows to the rear of the quenching water tank 1 through multiple ventilation grooves 302 and enters the inside of the collecting hood 303. The cooling net 305, driven by the refrigeration component, condenses the steam into water droplets and flows into the inside of the quenching water tank 1 again through the reflux piece 304, so that the working environment of the metal parts will not be affected by the steam during the quenching heat treatment, and the problem of large amount of water loss caused by the evaporation of steam is reduced.

[0025] The working principle of this embodiment is as follows: when in use, the driving cylinder drives the traction plate 102 to drive the workpiece support plate 103 to move to the top of the quenching water tank 1, and the metal parts are placed on the workpiece support plate 103. The driving cylinder in the middle position of the supporting top plate 106 drives the electromagnetic adsorption plate 1010 at the bottom of the rotating plate 109 connected to the bottom of the support plate 108 to move downward to adsorb the metal parts. The metal parts move to the inner side of the positioning ring 107 and the heating cover 207, and the induction coil 208 in the heating cover 207 senses the metal parts. The circulating pump on the top of the other side of the quenching water tank 1 works, and the water flow in the upper part of the inner side of the quenching water tank 1 is collected into the water inlet vertical pipe 2010 through the water absorption cover 2012 and the water inlet guide pipe 2011, and the water flow enters the interior of the water inlet conduit 209 and enters the heating cover 207 for heating. The circulating pump on the top of one side of the quenching water tank 1 works, and the water outlet conduit 2013 absorbs the water flow in the heating cover 207, and the water flow is collected into the water outlet vertical pipe 2014 through the water outlet conduit 2013, and the water flow enters the heating cover 207. The water is diverted to the water spray hood 2016 through the outlet water guide pipe 2015 and flows into the quenching water tank 1, so that the water temperature of the cooling water at the top position of the inner side of the quenching water tank 1 is higher. At the same time, the circulating pump at one end of the refrigeration box 2 works, and the suction hood 203 extracts the water flow at the bottom of the inner side of the quenching water tank 1, passes through the suction hood 203, passes through the collecting water pipe 202 and the water inlet pipe 201 to bring the refrigeration box 2 to cool inside, and the water flows through the outlet pipe 204, passes through the diverting water pipe 205, and flows back to the inner side of the quenching water tank 1 inside the guide hood 206. At the bottom, the water flow at the bottom of the inner side of the quenching water tank 1 is at a lower temperature after circulation. The internal temperature of the quenching water tank 1 is high at the top and low at the bottom. The metal parts with higher temperature fall into the water for quenching, reducing the problem of cracking of the metal parts. The airflow generated by the air pump flows into the quenching water tank 1 through the air outlet hood 301 and the guide groove 3, blowing the steam through multiple ventilation grooves 302 into the collecting hood 303. The cooling net 305 condenses the steam into water droplets and flows into the quenching water tank 1 again through the reflux piece 304.

[0026] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0027] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0028] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A digital intelligent heat treatment equipment, comprising: A quenching water tank (1), wherein a digital operation panel is installed on the front side of the quenching water tank (1), and four vertical plates (104) are installed at the angle of the top edge of the quenching water tank (1), a driving cylinder is installed on one side of the top of the quenching water tank (1) and the side of the vertical plate (104), and a filter residue partition (101) is installed on the inner bottom of the quenching water tank (1); the rear bottom of the quenching water tank (1) is connected to a refrigeration box (2); a circulating pump is installed at one end of the refrigeration box (2), and a water inlet pipe (201) is installed on the input end of the circulating pump; a collecting water pipe (202) is installed on the side end of the water inlet pipe (201); an air pump is installed on the front top of the quenching water tank (1), and an air outlet hood (301) is installed on the output end of the air pump; a guide groove (3) is opened on the front top of the quenching water tank (1); the air outlet end of the air outlet hood (301) is installed on the outside of the guide groove (3).

2. The digital intelligent heat treatment equipment according to claim 1 is characterized in that: A traction plate (102) is installed on the output end of the driving cylinder on the side of the quenching water tank (1); a workpiece support plate (103) is installed on the inner end of the traction plate (102); the workpiece support plate (103) is slidably installed on the top of the quenching water tank (1); positioning frames (105) are installed on the top of the vertical plates (104) at four locations; a supporting top plate (106) is installed at the edge position of the top of the positioning frame (105), and a positioning ring (107) is installed on the inner side of the positioning frame (105).

3. The digital intelligent heat treatment equipment according to claim 2 is characterized in that: A driving cylinder is installed in the middle of the supporting top plate (106), and a connecting support plate (108) is installed on the output end of the driving cylinder; a rotating plate (109) is rotatably installed at the bottom of the connecting support plate (108), a driving motor is installed at the inner top of the connecting support plate (108), and the output end of the driving motor passes through the bottom of the connecting support plate (108) and is connected to the rotating plate (109); an electromagnetic adsorption plate (1010) is installed at the bottom of the rotating plate (109), wherein a temperature sensor is installed at the bottom of the electromagnetic adsorption plate (1010).

4. The digital intelligent heat treatment equipment according to claim 3 is characterized in that: A suction hood (203) is installed at the side end of the collecting water pipe (202); the suction hood (203) is embedded in the bottom of one side of the quenching water tank (1); and a water outlet pipe (204) is installed at the other end of the refrigeration box (2).

5. The digital intelligent heat treatment equipment according to claim 4 is characterized in that: A diversion water pipe (205) is installed at the side end of the water outlet pipe (204); a flow guide cover (206) is installed at the side end of the diversion water pipe (205); the flow guide cover (206) is installed on the top of the other side of the quenching water tank (1); and a heating cover (207) is installed at the bottom of the positioning ring (107).

6. The digital intelligent heat treatment equipment according to claim 5 is characterized in that: The heating cover (207) is a hollow annular structure, an induction coil (208) is installed on the inner side of the heating cover (207), and a water inlet conduit (209) is installed on the outer top of the heating cover (207); the side end of the water inlet conduit (209) is connected to a water inlet vertical pipe (2010).

7. The digital intelligent heat treatment equipment according to claim 6 is characterized in that: Circulation pumps are installed on the tops of both sides of the quenching water tank (1), and one circulation pump is connected to a water inlet vertical pipe (2010); the bottom of the water inlet vertical pipe (2010) is connected to a water inlet guide pipe (211); a water absorption hood (212) is installed on the top of the other side of the quenching water tank (1); the outer side of the water absorption hood (2012) is connected to the side end of the water inlet guide pipe (2011); and a water outlet conduit (2013) is installed on the outer bottom of the heating hood (207).

8. The digital intelligent heat treatment equipment according to claim 7 is characterized in that: A water outlet vertical pipe (2014) is installed at the side end of the water outlet conduit (2013); the water outlet vertical pipe (2014) is connected to the circulation pump on the other side of the top of the quenching water tank (1); a water outlet guide pipe (2015) is installed at the bottom of the water outlet vertical pipe (2014); a water spray hood (2016) is installed at the top of one side of the quenching water tank (1); the outer side of the water spray hood (2016) is connected to the side end of the water outlet guide pipe (2015).

9. The digital intelligent heat treatment equipment according to claim 8, characterized in that: A ventilation groove (302) is installed on the top of the rear side of the quenching water tank (1), and a collecting cover (303) is installed on the rear side of the quenching water tank (1); the input end of the collecting cover (303) is connected to the outer end of the ventilation groove (302).

10. The digital intelligent heat treatment equipment according to claim 9, characterized in that: A reflux member (304) is installed at the bottom of the collecting hood (303); the bottom of the reflux member (304) is connected to the rear side of the quenching water tank (1); refrigeration components are installed on both sides of the collecting hood (303), a cooling net (305) is installed on the inner side of the collecting hood (303), and both ends of the cooling net (305) are connected to the refrigeration components.

Citation Information

Cited By

  • Quenching furnace with flow uniformizing function

    CN122326880A