Leveling structure for inner wall of storage tank

By adopting a leveling structure of fence, fixation and traction components on the inner wall of the storage tank, the problems of construction complexity and long construction period caused by the depression of the inner peripheral wall of the concrete outer tank are solved, and a more efficient leveling process is achieved.

CN119956989AActive Publication Date: 2025-05-09SINOTECH ENERGY CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510452316.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-05-09
Estimated Expiration
2045-04-11

AI Technical Summary

Technical Problem

In the prior art, the inner peripheral wall of the concrete outer tank is partially sunken due to construction errors, and the leveling process is complicated, cumbersome and has a long construction period, making it difficult to improve efficiency.

Method used

A storage tank inner wall leveling structure is adopted, including a fence assembly, a fixing assembly and a traction assembly. The fence assembly is provided with a recessed area through the formwork cover, and the fixing assembly makes the formwork abut and fix the concrete outer tank by applying force. The pulling assembly moves the formwork to different positions and injects slurry to solidify it into a leveling piece.

Benefits of technology

The flatness of the inner peripheral wall of the concrete outer tank is improved, which is convenient for construction, shortens the construction period of leveling, and improves the leveling efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119956989A_ABST
    Figure CN119956989A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of liquefied gas storage, in particular to a storage tank inner wall leveling structure which comprises a fence assembly, a fixing assembly and a traction assembly. The fence assembly comprises a formwork, the formwork is used for covering the concave area in the concrete outer tank, a grouting hole allowing grout to be injected is formed in the formwork, a grout outlet allowing the grout to flow out is formed in the formwork, and the grout is solidified into a leveling piece in the concave area. The traction assembly carries the enclosure assembly to move on the concrete outer tank, so that the enclosure assembly covers a sunken area in the concrete outer tank; the fixing assembly is used for applying acting force towards the concrete outer tank to the formwork so as to force the fence assembly to abut against and be fixed to the concrete outer tank. In the application, the leveling structure is used for leveling the inner peripheral wall of the concrete outer tank, so that the flatness of the inner peripheral wall of the concrete outer tank is improved, the construction of workers is facilitated, the leveling efficiency of the concrete outer pipe tank is improved, and the construction period of leveling of the concrete outer tank is shortened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of liquefied gas storage, and in particular to a tank inner wall leveling structure. Background Art

[0002] Membrane storage tanks are used to store cryogenic liquefied gases, which are composed of a membrane insulation system and a prestressed concrete or steel outer tank. Cryogenic liquefied gases are gases that are liquid due to low temperatures, such as liquid nitrogen, liquefied natural gas (LNG), cryogenic liquefied hydrocarbons or mixtures, and other similar media.

[0003] LNG membrane storage tank is a tank structure for storing liquefied natural gas (LNG). With the increase in global natural gas consumption, LNG membrane storage tank, as a new type of storage tank technology, has broad application scenarios.

[0004] When the outer tank of the membrane storage tank is a concrete outer tank, due to construction errors and other reasons, there will be local concave concrete surface defects on the inner wall of the concrete outer tank; before installing the membrane insulation system, the inner wall of the concrete outer tank needs to be leveled to improve the flatness of the inner wall of the concrete outer tank and ensure the installation accuracy of the membrane insulation system.

[0005] In the prior art, a theoretical reference surface is established on the inner wall of the concrete outer tank, and then a wedge is used for installation and adjustment; that is, the inner wall of the concrete outer tank is leveled using a wedge so that the flatness of the concrete outer tank meets the design requirements.

[0006] However, the areas and shapes of the local grooves of the concrete outer tank are different, so the wedges required for different leveling areas are also different; the staff needs to customize the wedges for the leveling areas of the concrete outer tank, and the entire construction process is complicated, tedious and time-consuming. Summary of the invention

[0007] In order to facilitate the staff to level the storage tank and improve the leveling efficiency of the storage tank, the present application provides a storage tank inner wall leveling structure.

[0008] The present application provides a tank inner wall leveling structure, which adopts the following technical solution: A storage tank inner wall leveling structure, the storage tank comprises a concrete outer tank and a film insulation system, the film insulation system is laid on the inner circumferential wall of the concrete outer tank, and there is a recessed area on the inner circumferential wall of the concrete outer tank; it comprises an enclosure assembly, a fixing assembly and a traction assembly; the enclosure assembly comprises a template, the shape of the template is adapted to the shape of the concrete outer tank, the template is used to cover the recessed area on the concrete outer tank, the template and the concrete outer tank are surrounded by a receiving chamber, the template is provided with a grouting hole for slurry injection, the template is provided with a slurry outlet hole for slurry to flow out, the slurry solidifies into a leveling piece in the receiving chamber, the template comprises a stacked and fixed flexible layer and a rigid layer, the flexible layer is fixed in abutment with the concrete outer tank; the traction assembly carries the enclosure assembly to move on the concrete outer tank so that the enclosure assembly covers the recessed area on the concrete outer tank; the fixing assembly is used to apply a force toward the concrete outer tank to the template so as to force the enclosure assembly to be fixed in abutment with the concrete outer tank.

[0009] By adopting the above technical solution, the traction component moves the enclosure component and the traction component to the recessed area to be leveled, and the fixing component applies a force toward the concrete outer tank to the template, so that the template fits the concrete outer tank and forms a containing chamber with the concrete outer tank; slurry is injected into the containing chamber so that the slurry fills the containing chamber, and the slurry solidifies and hardens into a leveling piece, and the leveling piece fills the recessed area of ​​the concrete outer tank.

[0010] That is, the inner wall of the concrete outer tank is leveled by using the leveling structure, which improves the flatness of the inner wall of the concrete outer tank, facilitates the construction of the workers, improves the leveling efficiency of the concrete outer tube tank, and shortens the construction period of the concrete outer tank leveling.

[0011] Optionally, the fixing assembly includes a first fixing assembly and a second fixing assembly, the first fixing assembly includes a first positioning wheel, a second positioning wheel, a fixing rope and a fixing traction member, and along the vertical upward direction, the first positioning wheel and the second positioning wheel are arranged on both sides of the recessed area, and the first positioning wheel and the second positioning wheel are fixedly connected to the concrete outer tank; the fixing rope is sequentially wound around the first positioning wheel and the second positioning wheel, and the fixing traction member pulls the fixing rope to be taut; the second fixing assembly is fixedly arranged on the side of the template away from the concrete outer tank, the fixing rope is passed through the second fixing assembly, and the fixing rope is taut so that the second fixing assembly applies a force toward the concrete outer tank.

[0012] By adopting the above technical solution, when the traction assembly moves the enclosure assembly to the recessed area of ​​the concrete outer tank, the fixing rope is pulled by the fixed driving member in the first fixing assembly, and the fixing rope applies a force toward the concrete outer tank to the template through the second fixing assembly, so that the template is temporarily fixed on the concrete outer tank, thereby facilitating the staff to install the leveling structure and improving the leveling efficiency of the concrete outer tank.

[0013] Optionally, the second fixing assembly includes a supporting sleeve and a supporting leg, wherein a plurality of supporting legs are provided, and the plurality of supporting legs are arranged around the supporting sleeve, wherein one end of the supporting leg is fixedly connected to the supporting sleeve, and the other end of the supporting leg is fixedly connected to the template.

[0014] By adopting the above technical solution, when the first fixing assembly applies a force to the template, a plurality of supporting legs disperse the force to a plurality of positions of the template to improve the sealing performance of the abutment between the template and the concrete outer tank.

[0015] Optionally, the second fixing assembly also includes a plug-in rod, a spring member and a third positioning wheel; the plug-in rod is plugged into the support sleeve, and a first limiting ring and a second limiting ring are provided on the outer periphery of the support sleeve along the direction close to the template, the first limiting ring and the second limiting ring are arranged on both sides of the support sleeve, the spring member is arranged between the support sleeve and the first limiting ring, and the third positioning wheel is fixed to the side of the support sleeve away from the template; the fixing rope is wound around the third positioning wheel, and when the fixing rope applies a force to the third positioning wheel, the plug-in rod moves toward the template, and the plug-in rod applies a force to the support sleeve through the spring member.

[0016] By adopting the above technical solution, when the first fixing component applies a force to the second fixing component, the force received by the second fixing component decreases due to the presence of the spring component, that is, the force applied by the second fixing component to the template also gradually increases. Therefore, when the staff controls the fixed driving component to pull the fixed rope to apply a force to the second fixing component, the second fixing component has a larger winding space, which is convenient for the staff to operate; at the same time, the second fixing component slowly applies a force to the template, which is convenient for the connection between the template and the concrete outer tank.

[0017] When it comes to the demolding stage, the fixed driving part unwinds, the second fixed component loses the external force, and the spring part forces the plug-in rod to move away from the template, so that the plug-in rod is separated from the anchor sleeve, which is convenient for the staff to subsequently demold and improve construction efficiency.

[0018] Optionally, it also includes an anchoring assembly and a connecting assembly, the anchoring assembly including an anchoring bolt, an anchoring sleeve and an elastic gasket, the anchoring bolt is arranged in a recessed area of ​​the concrete outer tank, and the anchoring bolt is fixedly connected to the concrete outer tank, the anchoring sleeve is threadedly connected to the anchoring bolt, the elastic gasket is fixed to one end of the anchoring sleeve away from the anchoring bolt, and the elastic gasket abuts against the formwork; the anchoring sleeve is detachably connected to the formwork via the connecting assembly.

[0019] By adopting the above technical solution, through the connection between the anchoring assembly and the connecting assembly, the concrete outer tank has a fixing effect on the formwork, so as to improve the stability of the connection between the concrete outer tank and the formwork, facilitate the pouring of slurry into the recessed area, and improve the quality of the leveling parts.

[0020] Optionally, the template is provided with a mounting hole for installing a connecting component, and the connecting component is fixedly connected to the template; the connecting component includes a connecting sleeve, an elastic rod and a spike portion, the connecting sleeve is fixed in the mounting hole, the first end of the elastic rod is fixedly connected to the connecting sleeve, the second end of the elastic rod is inserted into the anchoring sleeve, the distance from the second end of the elastic rod to the central axis of the connecting sleeve is smaller than the inner diameter of the connecting sleeve, and the spike portion is fixed on the outer periphery of the elastic rod; when the fixing rope applies a force to the plug-in rod, the plug-in rod passes through the connecting sleeve, the plug-in rod forces the elastic rod to expand outward, and the spike portion is engaged and fixed with the anchoring sleeve under the action of the plug-in rod.

[0021] By adopting the above technical solution, when the first fixing component applies a force to the second fixing component, the second fixing component forces the formwork to be tightly abutted against the outer tank of concrete; at the same time, the plug-in rod is inserted into the anchor sleeve, and the plug-in rod forces the elastic rod to expand outward, so that the spike portion on the elastic rod is engaged and fixed with the anchor sleeve; so as to improve the connection strength and connection stability between the anchor assembly and the formwork.

[0022] Optionally, the anchoring sleeve includes a metal sleeve and an abutment sleeve, and the abutment sleeve is fixed in the metal sleeve; one end of the metal sleeve is threadedly connected to the anchoring bolt, and the other end of the metal sleeve is provided with a limiting convex ring, and the limiting convex ring is arranged on the inner wall of the metal sleeve; the abutment sleeve abuts against the limiting convex ring, the stiffness of the abutment sleeve is smaller than the stiffness of the spike portion, and the spike portion is used to be inserted into the abutment sleeve.

[0023] By adopting the above technical solution, by setting the anchor sleeve as a metal sleeve and an abutment sleeve, the metal sleeve and the anchor bolt have a higher connection strength; and the stiffness of the abutment sleeve is smaller than the stiffness of the spike portion, so that the spike portion can be inserted into the abutment sleeve, which is convenient for construction workers and improves the connection strength and stability of the anchor assembly and the template.

[0024] Optionally, a plurality of elastic rods are provided, and the plurality of elastic rods are arranged around the connecting sleeve; the connecting assembly also includes an elastic membrane, which is arranged at one end of the elastic rod away from the connecting sleeve, and the elastic membrane is fixedly connected to the elastic rod, and the elastic membrane is used to force the elastic rods to approach each other.

[0025] By adopting the above technical solution, when the plug-in rod forces the elastic rod to expand outward, the elastic rod pulls the elastic mold to expand and deform outward; and when the plug-in rod is separated from the anchor sleeve, the elastic mold forces the elastic rods to approach each other, so that the spike portion is separated from the abutment sleeve, so as to facilitate the separation of the mold and the concrete outer tank, facilitate the operation of the staff, and improve the leveling efficiency of the concrete outer tank.

[0026] Optionally, the traction assembly includes a traction guide wheel, a traction rope and a traction drive member; the traction guide wheel is fixed to the concrete outer tank, and the elevation of the traction guide wheel is greater than the elevation of the recessed area, one end of the traction rope is connected to the traction drive member, and the other end of the traction rope is wrapped around the traction guide wheel and fixedly connected to the template; at least two groups of traction assemblies are arranged, and along the circumferential direction of the concrete outer tank, at least two groups of traction assemblies are arranged on both sides of the recessed area.

[0027] By adopting the above technical solution, when a plurality of adjacent recessed areas are provided on the concrete outer tank, two sets of traction components are provided on the concrete ring direction, so that the staff can adjust the working conditions of the two sets of traction components and move the formwork to different recessed areas, thereby simplifying the leveling construction steps of the staff and improving the leveling efficiency of the concrete outer tank.

[0028] Optionally, at least two groups of the first fixing components are provided, and the number of the third positioning wheels is consistent with the number of the first fixing components; along the circumferential direction of the concrete outer tank, at least two groups of the second fixing components are provided on both sides of the recessed area.

[0029] By adopting the above technical solution, second fixing components are arranged on both sides of the recessed area along the direction of the concrete outer tank; therefore, when the recessed area is not on the connecting line between the first positioning wheel and the second positioning wheel, the horizontal forces exerted by the multiple groups of first fixing components on the second fixing components can offset each other, so that the multiple groups of first fixing components jointly exert an action on the second fixing component toward the concrete outer tank.

[0030] That is, by setting a plurality of groups of first fixing components, the first fixing components have a fixing effect on templates at different positions; thereby, the use range of the first fixing components is increased, the leveling steps are simplified, and the leveling efficiency of the concrete outer tank is improved.

[0031] In summary, the present application includes at least one of the following beneficial technical effects: The inner wall of the concrete outer tank is leveled by the leveling structure, which improves the flatness of the inner wall of the concrete outer tank, facilitates the construction of the workers, improves the leveling efficiency of the concrete outer tank, and shortens the construction period of the concrete outer tank leveling; When the first fixing component applies force to the second fixing component, the force applied to the second fixing component decreases due to the presence of the spring component, that is, the force applied to the template by the second fixing component also gradually increases. Therefore, when the staff controls the fixed driving component to pull the fixed rope to apply force to the second fixing component, the second fixing component has a larger winding space, which is convenient for the staff to operate; at the same time, the second fixing component slowly applies force to the template, which is convenient for the connection between the template and the concrete outer tank; When the first fixing component applies force to the second fixing component, the second fixing component forces the formwork to be in close contact with the concrete outer tank; at the same time, the plug-in rod is inserted into the anchor sleeve, and the plug-in rod forces the elastic rod to expand outward, so that the spike portion on the elastic rod is engaged and fixed with the anchor sleeve; so as to improve the connection strength and connection stability between the anchor assembly and the formwork. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the structure of the membrane storage tank in Example 1.

[0033] Figure 2 It is a structural schematic diagram of the concrete outer tank in Example 1.

[0034] Figure 3 It is a schematic diagram of the leveling structure in Example 1.

[0035] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0036] Figure 5 yes Figure 4 Enlarged view of point B in the middle.

[0037] Figure 6 It is a schematic diagram of the leveling structure in Example 2.

[0038] Figure 7 yes Figure 6 Enlarged view of point C in the middle.

[0039] Figure 8 yes Figure 7 Enlarged view of point D in the middle.

[0040] Fig. 9 It is a schematic diagram of the leveling structure in Example 3.

[0041] Description of reference numerals: 1. Concrete outer tank; 11. Depressed area; 2. Film insulation system; 21. Primary shielding membrane; 22. Secondary shielding membrane; 23. Primary insulation module; 24. Secondary insulation module; 3. Traction assembly; 31. Traction guide wheel; 32. Traction rope; 33. Traction drive member; 4. Enclosure assembly; 41. Formwork; 411. Grouting hole; 412. Grouting hole; 413. Flexible layer; 414. Rigid layer; 415. Mounting hole; 416. Ring groove; 42. Sealing ring; 5. Fixing assembly; 51. First fixing assembly; 511. First positioning wheel; 512. Second positioning wheel; 51 3. Fixing rope; 514. Fixing traction member; 52. Second fixing assembly; 521. Support sleeve; 522. Support leg; 523. Connecting rod; 5231. First limiting ring; 5232. Second limiting ring; 524. Spring member; 525. Third positioning wheel; 6. Anchoring assembly; 61. Anchoring bolt; 62. Anchoring sleeve; 621. Metal sleeve; 6211. Limiting convex ring; 622. Abutting sleeve; 63. Elastic gasket; 7. Connecting assembly; 71. Connecting sleeve; 72. Elastic rod; 73. Spike; 74. Elastic membrane; 8. Foundation; 9. Fixing ring; 10. Leveling member. DETAILED DESCRIPTION

[0042] The following is combined with Figure 1 -9 Provide further details on this application.

[0043] Embodiment 1:

[0044] The present application embodiment discloses a tank inner wall leveling structure. Figure 1 The storage tank is a membrane storage tank, and the storage tank is arranged on a foundation 8. The storage tank includes a concrete outer tank 1 and a membrane insulation system 2, and the membrane insulation system 2 is laid on the inner peripheral wall of the concrete outer tank 1. The membrane insulation system 2 is composed of a primary shielding membrane 21, a secondary shielding membrane 22, a primary insulation module 23 and a secondary insulation module 24. The membrane storage tank is a prior art, and the membrane storage tank is not the main invention of this application; this embodiment does not describe the specific structure of the membrane storage tank.

[0045] Reference Figure 1 and Figure 2 In this embodiment, the concrete outer tank 1 is in a 56-sided shape. In the prior art, there are many practical cases of 56-sided concrete outer tanks 1. This embodiment takes one side of the concrete outer tank 1 as an example for explanation.

[0046] Reference Figure 1 and Figure 2In the vertical direction, there are several different concave areas 11 on the inner wall of the concrete outer tank 1, which are concrete surface defects caused by construction errors. Before laying the film insulation system 2, it is necessary to level the concave areas 11 on the concrete outer tank 1 to improve the flatness of the concrete outer tank 1 and improve the installation accuracy of the film insulation system 2.

[0047] Reference Figure 3 The tank inner wall leveling structure includes a traction assembly 3, a enclosure assembly 4 and a fixing assembly 5. The traction assembly 3 carries the enclosure assembly 4 to move on the concrete outer tank 1 so that the enclosure assembly 4 covers the recessed area 11 on the concrete outer tank 1; the fixing assembly 5 is used to apply a force toward the concrete outer tank 1 to the template 41 to force the enclosure assembly 4 to abut and fix with the concrete outer tank 1.

[0048] Reference Figure 3 and Figure 4 The traction assembly 3 includes a traction guide wheel 31, a traction rope 32 and a traction drive 33; the traction guide wheel 31 is fixed to the concrete outer tank 1, and the elevation of the traction guide wheel 31 is greater than the elevation of the position of the recessed area 11, one end of the traction rope 32 is connected to the traction drive 33, and the other end of the traction rope 32 is wound around the traction guide wheel 31 and fixedly connected to the template 41. In this embodiment, the traction drive 33 is a winch.

[0049] Reference Figure 4 and Figure 5 The enclosure assembly 4 includes a template 41 and a sealing ring 42. The shape of the template 41 is adapted to the shape of the concrete outer tank 1. The template 41 is used to cover the recessed area 11 on the concrete outer tank 1. The template 41 and the concrete outer tank 1 are surrounded by a receiving chamber. The template 41 is provided with a grouting hole 411 for slurry injection, and the template 41 is provided with a slurry outlet hole 412 for slurry to flow out. The slurry solidifies into a leveling member 10 in the receiving chamber. The outer periphery of the template 41 is provided with an annular groove 416, and the sealing ring 42 is arranged in the annular groove 416; so that when the template 41 abuts against the concrete outer tank 1, the risk of slurry outflow can be further reduced. The sealing ring 42 can be a solid rubber ring or a silicone ring, or a hollow rubber ring or a silicone ring. In this embodiment, the sealing ring 42 is a solid rubber ring. In this embodiment, the grouting hole 411 of the template 41 is connected to a grouting pipe, and the grouting hole 412 of the template 41 is connected to a grouting pipe; so that the staff can inject grout into the receiving chamber. The grout can be self-compacting concrete grout, weighing resin cement, etc., and a release agent is brushed on the template 41 to facilitate demolding. In this embodiment, the grout uses self-compacting concrete grout.

[0050] The template 41 includes a stacked and fixed flexible layer 413 and a rigid layer 414, and the flexible layer 413 is fixedly abutted against the concrete outer tank 1. In this embodiment, the flexible plate is a rubber plate, and the rigid plate is an aluminum alloy template 41. The flexible plate directly abuts against the concrete outer tank 1 to improve the sealing performance of the template 41 after abutting against the concrete outer tank 1.

[0051] Reference Figure 3 and Figure 4 The fixing component 5 includes a first fixing component 51 and a second fixing component 52 .

[0052] Reference Figure 3 and Figure 4 The first fixing assembly 51 includes a first positioning wheel 511, a second positioning wheel 512, a fixing rope 513 and a fixing traction member 514. In the vertical upward direction, the first positioning wheel 511 and the second positioning wheel 512 are arranged on both sides of the recessed area 11, and the first positioning wheel 511 and the second positioning wheel 512 are fixedly connected to the concrete outer tank 1; one end of the fixing rope 513 is solidly connected to the fixing traction member 514, and after the fixing rope 513 is sequentially wound around the first positioning wheel 511 and the second positioning wheel 512, the other end of the fixing rope 513 is fixedly connected to the foundation 8 through the fixing ring 9. The fixing traction member 514 is a winch, and the fixing traction member 514 pulls the fixing rope 513 to tighten.

[0053] Reference Figure 3 and Figure 4 The second fixing assembly 52 is fixed to the side of the template 41 away from the concrete outer tank 1, and the fixing rope 513 is passed through the second fixing assembly 52. ​​After the traction assembly 3 moves the enclosure assembly 4 to the recessed area 11 of the concrete outer tank 1, the fixing rope 513 is pulled by the fixed driving member in the first fixing assembly 51, and the fixing rope 513 is tightened so that the second fixing assembly 52 applies a force toward the concrete outer tank 1.

[0054] Reference Figure 3 and Figure 4 In this embodiment, the second fixing assembly 52 includes a supporting sleeve 521, a supporting leg 522, a plug-in rod 523, a spring member 524 and a third positioning wheel 525. A plurality of supporting legs 522 are provided, and the plurality of supporting legs 522 are arranged around the supporting sleeve 521, one end of the supporting leg 522 is fixedly connected to the supporting sleeve 521, and the other end of the supporting leg 522 is fixedly connected to the template 41. When the first fixing assembly 51 applies a force to the template 41, the plurality of supporting legs 522 disperse the force to a plurality of positions on the template 41 to improve the sealing performance of the template 41 abutting against the concrete outer tank 1.

[0055] Reference Figure 4, the plug-in rod 523 is plugged into the support sleeve 521, and a first limiting ring 5231 and a second limiting ring 5232 are provided on the outer circumference of the support sleeve 521 along the direction close to the template 41. The first limiting ring 5231 and the second limiting ring are provided on both sides of the support sleeve 521. The spring member 524 is provided between the support sleeve 521 and the first limiting ring 5231, and the third positioning wheel 525 is fixedly provided on the side of the support sleeve 521 away from the template 41. The fixing rope 513 is wound around the third positioning wheel 525. When the fixing rope 513 applies a force to the third positioning wheel 525, the plug-in rod 523 moves toward the template 41, and the plug-in rod 523 applies a force to the support sleeve 521 through the spring member 524.

[0056] Reference Figure 3 and Figure 4 When the first fixing assembly 51 applies a force to the second fixing assembly 52, the force applied to the second fixing assembly 52 decreases due to the presence of the spring member 524, that is, the force applied to the template 41 by the second fixing assembly 52 also gradually increases. Therefore, when the staff controls the fixed driving member to pull the fixing rope 513 to apply a force to the second fixing assembly 52, the second fixing assembly 52 has a larger winding space, which is convenient for the staff to operate; at the same time, the second fixing assembly 52 slowly applies a force to the template 41, which is convenient for the template 41 to be sealed and abutted with the concrete outer tank 1.

[0057] The implementation principle of a tank inner wall leveling structure in the embodiment of the present application is: Reference Figure 3 and Figure 4 The traction component 3 moves the enclosure component 4 and the traction component 3 to the recessed area 11 to be leveled, and the fixing component 5 applies a force to the template 41 toward the concrete outer tank 1, so that the template 41 fits the concrete outer tank 1 and forms a containing chamber with the concrete outer tank 1; slurry is injected into the containing chamber so that the slurry fills the containing chamber, and the slurry solidifies and hardens into a leveling piece 10, and the leveling piece 10 fills the recessed area 11 of the concrete outer tank 1.

[0058] That is, the inner wall of the concrete outer tank 1 is leveled by using the leveling structure, which improves the flatness of the inner wall of the concrete outer tank 1, facilitates the construction of the workers, improves the leveling efficiency of the concrete outer tube tank, and shortens the construction period of the leveling of the concrete outer tank 1.

[0059] Embodiment 2:

[0060] The difference between this embodiment 2 and embodiment 1 is that: Reference Figure 6 and Figure 7The tank inner wall leveling structure also includes an anchoring assembly 6 and a connecting assembly 7. The anchoring assembly 6 is arranged in the recessed area 11, and the anchoring assembly 6 is fixedly connected to the concrete outer tank 1; the connecting assembly 7 is fixedly arranged on the template 41, and the anchoring assembly 6 and the connecting assembly 7 are detachably connected.

[0061] One, two or three anchoring components 6 can be arranged in the recessed area 11, but at least one anchoring component 6 is connected to the connecting component 7. In this embodiment, one anchoring component 6 is arranged.

[0062] Reference Figure 7 The anchor assembly 6 includes an anchor bolt 61, an anchor sleeve 62 and an elastic gasket 63. The anchor bolt 61 is arranged in the recessed area 11 of the concrete outer tank 1, and the anchor bolt 61 is fixedly connected to the concrete outer tank 1. The anchor sleeve 62 is threadedly connected to the anchor bolt 61. The elastic gasket 63 is fixedly arranged at one end of the anchor sleeve 62 away from the anchor bolt 61, and the elastic gasket 63 abuts against the template 41; the anchor sleeve 62 is detachably connected to the template 41 through the connecting assembly 7.

[0063] Reference Figure 7 and Figure 8 In this embodiment, the anchor sleeve 62 includes a metal sleeve 621 and an abutting sleeve 622, and the abutting sleeve 622 is fixed in the metal sleeve 621; one end of the metal sleeve 621 is threadedly connected to the anchor bolt 61, and the other end of the metal sleeve 621 is provided with a limiting convex ring 6211, and the limiting convex ring 6211 is arranged on the inner circumferential wall of the metal sleeve 621; the abutting sleeve 622 abuts against the limiting convex ring 6211. In this embodiment, the abutting sleeve 622 can be made of whole wood, plywood, etc.; in this embodiment, the abutting sleeve 622 is made of plywood, and the abutting sleeve 622 is bonded and fixed to the metal sleeve 621.

[0064] Reference Figure 7 and Figure 8The template 41 is provided with a mounting hole 415 for mounting the connection assembly 7, and the connection assembly 7 is fixedly connected to the template 41. The connection assembly 7 includes a connection sleeve 71, an elastic rod 72, a spike portion 73 and an elastic membrane 74. The connection sleeve 71 is fixedly arranged in the mounting hole 415, the first end of the elastic rod 72 is fixedly connected to the connection sleeve 71, the second end of the elastic rod 72 is inserted into the anchor sleeve 62, and a plurality of elastic rods 72 are provided, and the plurality of elastic rods 72 are arranged around the connection sleeve 71, and the distance from the second end of the elastic rod 72 to the central axis of the connection sleeve 71 is less than the inner diameter of the connection sleeve 71. The spike portion 73 is fixedly arranged on the outer periphery of the elastic rod 72. When the fixing rope 513 applies force to the plug rod 523, the plug rod 523 passes through the connecting sleeve 71, and the plug rod 523 forces the elastic rod 72 to expand outward. The rigidity of the abutting sleeve 622 is less than the rigidity of the spike portion 73. The spike portion 73 is engaged and fixed with the inner circumferential wall of the anchor sleeve 62 under the action of the plug rod 523. The elastic membrane 74 is arranged at the end of the elastic rod 72 away from the connecting sleeve 71. The elastic membrane 74 is fixedly connected to the elastic rod 72, and the elastic membrane 74 is used to force the elastic rod 72 to approach each other. The alignment work of the anchor sleeve 62 and the connecting sleeve 71 can be assisted by drone technology.

[0065] Reference Figure 7 and Figure 8 By setting the anchor sleeve 62 into a metal sleeve 621 and an abutment sleeve 622, the metal sleeve 621 and the anchor bolt 61 have a higher connection strength; and the stiffness of the abutment sleeve 622 is smaller than the stiffness of the spike portion 73, so that the spike portion 73 can be inserted into the abutment sleeve 622, which is convenient for construction workers and improves the connection strength and stability between the anchor assembly 6 and the template 41.

[0066] The implementation principle of a tank inner wall leveling structure in the embodiment of the present application is: Reference Figures 6 to 8 When the first fixing component 51 applies a force to the second fixing component 52, the second fixing component 52 forces the formwork 41 to be in close contact with the concrete outer tank 1; at the same time, the plug-in rod 523 is inserted into the anchor sleeve 62, and the plug-in rod 523 forces the elastic rod 72 to expand outward, so that the spike portion 73 on the elastic rod 72 is engaged and fixed with the anchor sleeve 62; so as to improve the connection strength and connection stability between the anchor component 6 and the formwork 41.

[0067] Reference Figures 6 to 8When it comes to the demoulding stage, the fixed driving member unwinds, the second fixed assembly 52 loses the external force, and the spring member 524 forces the plug rod 523 to move away from the template 41, so that the plug rod 523 is separated from the anchor sleeve 62. When the plug rod 523 is separated from the anchor sleeve 62, the elastic mold forces the elastic rod 72 to move closer to each other, so that the spike portion 73 is separated from the abutment sleeve 622, so as to facilitate the separation of the mold and the concrete outer tank 1, facilitate the operation of the staff, and improve the leveling efficiency of the concrete outer tank 1.

[0068] Reference Figures 6 to 8 That is, through the connection between the anchor assembly 6 and the connecting assembly 7, the concrete outer tank 1 has a fixing effect on the template 41, so as to improve the stability of the connection between the concrete outer tank 1 and the template 41, facilitate the pouring of slurry into the recessed area 11, and improve the quality of the leveling member 10.

[0069] Embodiment 3:

[0070] The difference between this embodiment 3 and embodiment 1 is that: In this embodiment, in the vertical direction, the recessed areas 11 on the concrete outer tank 1 are arranged in a staggered manner.

[0071] Reference Fig. 9 At least two groups of traction components 3 are provided, and at least two groups of traction components 3 are provided on both sides of the recessed area 11 along the circumferential direction of the concrete outer tank 1. At least two groups of first fixing components 51 are provided, and the number of third positioning wheels 525 is the same as the number of first fixing components 51; along the circumferential direction of the concrete outer tank 1, at least two groups of second fixing components 52 are provided on both sides of the recessed area 11.

[0072] Reference Fig. 9 In this embodiment, two groups of traction components 3 are provided, and the two groups of traction components 3 are arranged on both sides of the recessed area 11 . Two groups of first fixing components 51 are provided, and the two groups of first fixing components 51 are arranged on both sides of the recessed area 11 .

[0073] The implementation principle of a tank inner wall leveling structure in the embodiment of the present application is: Reference Fig. 9 When a plurality of adjacent recessed areas 11 are provided on the concrete outer tank 1, two sets of traction components 3 are provided on the concrete ring direction, so that the staff can adjust the working conditions of the two sets of traction components 3 and move the template 41 to different recessed areas 11, thereby simplifying the leveling construction steps of the staff and improving the leveling efficiency of the concrete outer tank 1.

[0074] Reference Fig. 9, second fixing components 52 are arranged on both sides of the recessed area 11 along the direction of the concrete outer tank 1; so that when the recessed area 11 is not on the connecting line between the first positioning wheel 511 and the second positioning wheel 512, the horizontal forces exerted by the multiple groups of first fixing components 51 on the second fixing components 52 can offset each other, so that the multiple groups of first fixing components 51 jointly exert an action on the second fixing components 52 toward the concrete outer tank 1.

[0075] That is, by providing multiple groups of first fixing components 51 , the first fixing components 51 have a fixing effect on the templates 41 at different positions; thereby increasing the use range of the first fixing components 51 , simplifying the leveling steps, and improving the leveling efficiency of the concrete outer tank 1 .

[0076] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A storage tank inner wall leveling structure, the storage tank comprising a concrete outer tank (1) and a film insulation system (2), the film insulation system (2) being laid on the inner peripheral wall of the concrete outer tank (1), and a recessed area (11) being present on the inner peripheral wall of the concrete outer tank (1); the characteristics are: The invention comprises a containment assembly (4), a fixing assembly (5) and a traction assembly (3); the containment assembly (4) comprises a template (41); the shape of the template (41) is adapted to the shape of the concrete outer tank (1); the template (41) is used to cover a recessed area (11) on the concrete outer tank (1); the template (41) and the concrete outer tank (1) are arranged to form a receiving chamber; the template (41) is provided with a grouting hole (411) for slurry injection; the template (41) is provided with a slurry outlet hole (412) for slurry outlet; the slurry is condensed in the receiving chamber; The template (41) comprises a flexible layer (413) and a rigid layer (414) which are stacked and fixed, and the flexible layer (413) is fixedly abutted against the concrete outer tank (1); the traction component (3) carries the enclosure component (4) to move on the concrete outer tank (1), so that the enclosure component (4) covers the recessed area (11) on the concrete outer tank (1); and the fixing component (5) is used to apply a force toward the concrete outer tank (1) to the template (41), so as to force the enclosure component (4) to abut and be fixed against the concrete outer tank (1).

2. The tank inner wall leveling structure according to claim 1, characterized in that: The fixing assembly (5) comprises a first fixing assembly (51) and a second fixing assembly (52). The first fixing assembly (51) comprises a first positioning wheel (511), a second positioning wheel (512), a fixing rope (513) and a fixing traction member (514). In the vertical upward direction, the first positioning wheel (511) and the second positioning wheel (512) are arranged on both sides of the recessed area (11). The first positioning wheel (511) and the second positioning wheel (512) are fixedly connected to the concrete outer tank (1). The fixing rope (513) is sequentially wound around the first positioning wheel (511) and the second positioning wheel (512). The fixing traction member (514) pulls the fixing rope (513) to be taut. The second fixing assembly (52) is fixedly arranged on a side of the template (41) away from the concrete outer tank (1). The fixing rope (513) is passed through the second fixing assembly (52). The fixing rope (513) is taut so that the second fixing assembly (52) applies a force toward the concrete outer tank (1).

3. The tank inner wall leveling structure according to claim 2 is characterized in that: The second fixing assembly (52) comprises a supporting sleeve (521) and a supporting leg (522), wherein a plurality of supporting legs (522) are provided, and the plurality of supporting legs (522) are arranged around the supporting sleeve (521), and one end of the supporting leg (522) is fixedly connected to the supporting sleeve (521), and the other end of the supporting leg (522) is fixedly connected to the template (41).

4. The tank inner wall leveling structure according to claim 3 is characterized in that: The second fixing assembly (52) further comprises a plug-in rod (523), a spring member (524) and a third positioning wheel (525); the plug-in rod (523) is plugged into the support sleeve (521); along a direction close to the template (41), a first limiting ring (5231) and a second limiting ring (5232) are provided on the outer periphery of the support sleeve (521); the first limiting ring (5231) and the second limiting ring (5232) are provided on both sides of the support sleeve (521); the spring member (524) is provided on the support sleeve (521) and the first limiting ring (5231), the third positioning wheel (525) is fixedly arranged on the side of the supporting sleeve (521) away from the template (41); the fixing rope (513) is wound around the third positioning wheel (525), when the fixing rope (513) applies a force to the third positioning wheel (525), the plug-in rod (523) moves toward the template (41), and the plug-in rod (523) applies a force to the supporting sleeve (521) through the spring member (524).

5. The tank inner wall leveling structure according to claim 4 is characterized in that: The invention also comprises an anchoring assembly (6) and a connecting assembly (7), wherein the anchoring assembly (6) comprises an anchoring bolt (61), an anchoring sleeve (62) and an elastic gasket (63), wherein the anchoring bolt (61) is arranged in a recessed area (11) of the concrete outer tank (1), and the anchoring bolt (61) is fixedly connected to the concrete outer tank (1), the anchoring sleeve (62) is threadedly connected to the anchoring bolt (61), the elastic gasket (63) is fixedly arranged at an end of the anchoring sleeve (62) away from the anchoring bolt (61), and the elastic gasket (63) is in contact with the template (41); the anchoring sleeve (62) is detachably connected to the template (41) via the connecting assembly (7).

6. The tank inner wall leveling structure according to claim 5, characterized in that: The template (41) is provided with a mounting hole (415) for mounting a connecting component (7); the connecting component (7) is fixedly connected to the template (41); the connecting component (7) comprises a connecting sleeve (71), an elastic rod (72) and a spike portion (73); the connecting sleeve (71) is fixedly arranged in the mounting hole (415); the first end of the elastic rod (72) is fixedly connected to the connecting sleeve (71); the second end of the elastic rod (72) is inserted into the anchoring sleeve (62); the elastic rod (72) is fixedly connected to the anchoring sleeve (62); 2) is less than the inner diameter of the connecting sleeve (71), and the spike portion (73) is fixedly arranged on the outer periphery of the elastic rod (72); when the fixing rope (513) applies a force to the plug-in rod (523), the plug-in rod (523) passes through the connecting sleeve (71), the plug-in rod (523) forces the elastic rod (72) to expand outward, and the spike portion (73) is engaged and fixed with the anchoring sleeve (62) under the action of the plug-in rod (523).

7. The tank inner wall leveling structure according to claim 6, characterized in that: The anchoring sleeve (62) comprises a metal sleeve (621) and an abutting sleeve (622), wherein the abutting sleeve (622) is fixedly arranged in the metal sleeve (621); one end of the metal sleeve (621) is threadedly connected to the anchoring bolt (61), and the other end of the metal sleeve (621) is provided with a limiting convex ring (6211), wherein the limiting convex ring (6211) is arranged on the inner peripheral wall of the metal sleeve (621); the abutting sleeve (622) abuts against the limiting convex ring (6211), the rigidity of the abutting sleeve (622) is smaller than the rigidity of the spike portion (73), and the spike portion (73) is used for being inserted into the abutting sleeve (622).

8. The tank inner wall leveling structure according to claim 6, characterized in that: A plurality of the elastic rods (72) are provided, and the plurality of the elastic rods (72) are arranged around the connecting sleeve (71); the connecting assembly (7) further comprises an elastic membrane (74), the elastic membrane (74) being arranged at one end of the elastic rod (72) away from the connecting sleeve (71), the elastic membrane (74) being fixedly connected to the elastic rod (72), and the elastic membrane (74) being used to force the elastic rods (72) to approach each other.

9. The tank inner wall leveling structure according to claim 4, characterized in that: The traction assembly (3) comprises a traction guide wheel (31), a traction rope (32) and a traction drive member (33); the traction guide wheel (31) is fixedly mounted on the concrete outer tank (1), and the elevation of the traction guide wheel (31) is greater than the elevation of the position of the recessed area (11); one end of the traction rope (32) is connected to the traction drive member (33), and the other end of the traction rope (32) is wound around the traction guide wheel (31) and fixedly connected to the template (41); at least two groups of the traction assembly (3) are arranged, and along the circumferential direction of the concrete outer tank (1), at least two groups of traction assemblies (3) are arranged on both sides of the recessed area (11).

10. The tank inner wall leveling structure according to claim 9, characterized in that: At least two groups of the first fixing components (51) are provided, and the number of the third positioning wheels (525) is the same as the number of the first fixing components (51); along the circumferential direction of the concrete outer tank (1), at least two groups of the second fixing components (52) are provided on both sides of the recessed area (11).

Citation Information

Patent Citations

  • Repairing method for local defect of concrete in water level change region and repairing device

    CN102733350A

  • Building wall hole repairing device

    CN215760627U

  • Repairing method of concrete un-filled cavity in corrosion protective sheet lining method

    JP1995042228A

  • Repair and reinforcing method for surface of structure

    JP2001193286A

  • Scratcher with interchangeable scratcher member

    KR102570435B1