Runner plate type heat exchanger with good heat exchange effect and use method of runner plate type heat exchanger
By introducing real-time monitoring and intelligent alarm systems into the runner plate heat exchanger, combined with the portability of disassembly and the design of sealing gaskets, the problems of difficulty in leak detection, cumbersome steps and low heat exchange efficiency in the prior art are solved, and a more efficient and reliable heat exchange effect is achieved.
Patent Information
- Application Number
- CN202510191090.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing runner plate heat exchangers have problems such as inability to detect leakage in real time, cumbersome steps, low sealing and heat exchange efficiency.
A runner plate heat exchanger is designed including a frame plate, a hot water inlet, a cold water outlet, a flow detector and a temperature detector. Through the data acquisition module and processor module, real-time monitoring and analysis can be carried out to intelligently determine whether there is a leakage and trigger an alarm. At the same time, the restriction column, chute and gear mechanism are used to achieve disassembly portability, and the sealing and heat exchange efficiency are improved through sealing gaskets and corrugated protrusions.
Real-time monitoring and leakage detection of heat exchangers are realized, simplifying the addition and replacement steps of heat exchange plates, improving sealing and heat exchange efficiency, and ensuring the stability and reliability of the system.
Smart Images

Figure CN119958332A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flow channel plate heat exchangers, and in particular to a flow channel plate heat exchanger with good heat exchange effect and a use method thereof. Background Art
[0002] The channel plate heat exchanger is a heat exchanger with a flat plate as the heat transfer element. It is mainly composed of a series of metal plates stamped into a corrugated shape. These plates are stacked at a certain interval, sealed on all sides by gaskets, and overlapped and compressed with a frame and a compression spiral. There are channel holes at the four corners of the plate, which are connected to the external pipelines of the two liquids for heat exchange.
[0003] The defects of the existing flow channel plate heat exchanger are: 1. Patent document US20130327513A1 discloses a heat exchanger plate, a plate heat exchanger and a method for manufacturing the heat exchanger plate. However, the heat exchanger plate in the above document has a technical problem that it is impossible to detect in real time whether the heat exchanger is leaking during use; 2. Patent document US20040168791A1 discloses an integrated core / shell plate heat exchanger, but the heat exchanger in the above document has the technical problem of complicated steps when abnormalities occur or heat exchange plates are added; 3. Patent document US06752202B2 discloses a plate package, a heat transfer plate and a plate heat exchanger, but the plate heat exchanger in the above document has the technical problem of complicated steps for adding, reducing or replacing the heat exchange plates; 4. Patent document CN118640714A discloses a wide-channel plate heat exchanger. However, the wide-channel plate heat exchanger in the above document has technical problems of low sealing performance and heat exchange efficiency. Summary of the invention
[0004] The object of the present invention is to provide a flow channel plate heat exchanger with good heat exchange effect and a use method thereof, so as to solve the technical problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a flow channel plate heat exchanger with good heat exchange effect, comprising a frame plate, a hot water inlet and a cold water outlet, wherein a hot water inlet is arranged on one side of the bottom of the front side of the frame plate, and a cold water outlet is arranged on the other side; A support rod is fixedly connected to the top of the back side of the frame plate, and a pressing plate is movably connected to the outer wall of the support rod. A hot water outlet is arranged on one side of the bottom of the back side of the pressing plate, and a cold water inlet is arranged on the other side. A flow detector component and a temperature detector component are arranged inside the hot water inlet, the cold water outlet, and the hot water outlet and the cold water inlet. The flow detector component and the temperature detector component are electrically connected to a data acquisition module component. The data acquisition module component is used to acquire data acquired by the flow detector component and the temperature detector component, and send the acquired data to a processor module component; The processor module component includes a threshold setting module component, a trigger warning module component and a real-time display module component. The threshold setting module component is used to set the flow threshold and the temperature threshold. The trigger warning module component is used to trigger the alarm and send the alarm information to the monitoring center or the operator through the communication module component. The communication module component includes one or more of 4G, Wi-Fi, and industrial bus. The real-time display module component is used to display the flow, temperature data and their changing trends in real time through the display screen component.
[0006] Preferably, the outer sides of the frame plate and the front side of the clamping plate are provided with several groups of limiting openings, the inner walls of the limiting openings are movably connected with limiting columns, a first slide groove is provided on one side of the top of the limiting column, a second slide groove is provided on the other side of the bottom of the limiting column, a first through groove is provided on the top of the first slide groove, and the first through groove is opened on one side of the top of the limiting column, a second through groove is provided on the bottom of the second slide groove, and the second through groove is opened on the other side of the bottom of the limiting column.
[0007] Preferably, a brake component is provided in the middle of one side of the limiting column, a driving motor component is provided on one side of the brake component, an output rod is provided at the output end of the driving motor component, one end of the output rod passes through the brake component and is provided with a gear, and the gear is provided inside the storage slot, the storage slot is provided inside the brake component, and the storage slot is respectively connected to the first slide slot and the second slide slot.
[0008] Preferably, a group of racks are meshedly provided on the outer wall of the gear, and one side of the group of racks is respectively fixedly connected to one side of the first slide rod and one side of the second slide rod, and the first slide rod is arranged inside the first slide groove, and the second slide rod is arranged inside the second slide groove, one end of the first slide rod and the second slide rod are both provided with moving blocks, and the outer walls of the moving blocks are respectively movably connected to the insides of the first through groove and the second through groove, one end of the moving blocks are both provided with limiting rings, and the inner wall of the limiting ring is movably connected to the outer wall of the limiting column.
[0009] Preferably, a first notch is provided at the top of the clamping plate, and the inner wall of the first notch is movably connected to the outer wall of the support rod, and a second notch is provided at the bottom of the clamping plate, and the inner wall of the second notch is movably connected to the limiting column.
[0010] Preferably, the other end of the support rod is fixedly connected to a fixing column, and the bottom of the outer wall of the fixing column is fixedly connected to one end of the limiting column, a threaded hole is opened in the middle of the outer wall of the fixing column, the inner wall of the threaded hole is threadedly connected to a threaded rod, a rotating ring is provided at one end of the threaded rod, the other end of the threaded rod is fixedly connected to a limiting disk, and one end of the limiting disk is fixedly connected to a limiting cushion.
[0011] Preferably, a plurality of heat exchange plates are arranged between the frame plate and the pressure plate, a sealing gasket is provided on one side of the heat exchange plate, the heat exchange plates are sealed and connected by the sealing gasket to form alternating cold fluid flow channels and hot fluid flow channels, and the surface of the heat exchange plate is provided with corrugated protrusions.
[0012] Preferably, a first groove is formed on the top of each heat exchange plate, and the inner wall of the first groove is movably connected to the outer wall of the support rod; a second groove is formed on the bottom of each heat exchange plate, and the inner wall of the second groove is movably connected to the outer wall of the limiting column.
[0013] Preferably, the working steps of the flow channel plate heat exchanger are as follows: Step S1, ensure that the heat exchanger is correctly installed, all connection parts are tight and leak-free, check whether the hot water inlet, cold water outlet, hot water outlet and cold water inlet are unobstructed, start the data acquisition module component, ensure that the flow detector component and the temperature detector component can work normally and accurately acquire data; Step S2, hot water is introduced into the hot water inlet, and cold water is introduced into the cold water inlet at the same time, and the hot water and the cold water are heat exchanged respectively through the alternately arranged cold fluid flow channels and hot fluid flow channels formed by the heat exchange plate, and the flow detector component and the temperature detector component monitor and obtain the flow and temperature data of the inlet and outlet in real time, and the data acquisition module component collects these data and sends them to the processor module component for analysis; Step S3, the threshold setting module component in the processor module component presets the flow threshold and temperature threshold. The processor module component compares the real-time monitored data with the preset threshold. If any data exceeds the preset threshold, the trigger warning module component will activate the warning device and send out an alarm signal. At the same time, the communication module component will send the alarm information to the monitoring center or operator so that timely response measures can be taken.
[0014] Preferably, the step S3 also includes the following steps: S31. The processor module component can display the flow rate, temperature data and their changing trends in real time through the display screen component via the real-time display module component. The operator can monitor and adjust the operating status of the heat exchanger based on the displayed data and trends.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses a flow detector component and a temperature detector component to perform precise monitoring through the setting of hot water inlet, cold water outlet, hot water outlet and cold water inlet, and real-time acquisition and transmission of flow and temperature data to the data acquisition module component. The processor module component intelligently determines whether a leakage occurs and triggers an alarm according to the preset flow threshold and temperature threshold, and promptly reminds the operator through the early warning device, and quickly sends the alarm information to the monitoring center or the operator through 4G, Wi-Fi or industrial bus and other communication methods to ensure that the problem is handled in time; 2. The present invention realizes the precise movement of the first slide rod and the second slide rod in the slide groove through the restriction opening opened on the outer side of the front of the frame plate and the pressing plate, through the movably connected restriction column and its matching first slide groove, second slide groove, first through groove and second through groove, combined with the meshing mechanism of the gear and rack driven by the brake component and the driving motor component, so that the moving block can drive the restriction ring to move on the outer wall of the restriction column, thereby providing a flexible and stable restriction method, improving the disassembly and portability of the device, and being suitable for a variety of scenarios requiring precise adjustment and fixed position; 3. The present invention provides a first notch and a second notch, wherein the first notch allows the support rod to be inserted flexibly, and the second notch is movably connected to the limiting column, thereby ensuring the stability and adjustability of the structure. The other end of the support rod is closely connected to the limiting column through the fixing column, further enhancing the stability of the structure. The threaded hole in the middle of the fixing column is threadedly connected to the threaded rod. The user adjusts the position of the threaded rod by rotating the rotating ring. The limiting disk and limiting cushion connected to the end thereof provide additional fixing force and protection to prevent damage caused by excessive tightening. This design not only improves the overall stability and adjustment flexibility, but also improves the sealing connection effect between the heat exchange plates. 4. The present invention arranges a plurality of heat exchange plates between the frame plate and the pressure plate. These heat exchange plates not only realize a tight sealing connection with each other through the sealing gaskets installed on one side thereof, thereby constructing alternating cold fluid flow channels and hot fluid flow channels to ensure efficient heat exchange performance, but also the corrugated protrusions designed on the surface of the heat exchange plate further enhance the heat transfer efficiency. At the same time, the top and bottom of the heat exchange plate are respectively provided with a first groove and a second groove, which are respectively movably connected to the outer walls of the support rod and the limit column, thereby not only stabilizing the position of the heat exchange plate, but also facilitating installation and adjustment, thereby ensuring the stability and flexibility of the entire heat exchange structure, and effectively improving the overall efficiency and reliability of the heat exchange system. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic top view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the support rod of the present invention; Figure 4 It is a schematic diagram of the gear structure of the present invention; Figure 5 It is a schematic diagram of the first chute structure of the present invention; Figure 6 It is a schematic diagram of the second chute structure of the present invention; Figure 7 It is a schematic diagram of the structure of the pressing plate of the present invention; Figure 8 It is a schematic diagram of the heat exchange plate structure of the present invention; Fig. 9 It is a schematic diagram of the heat exchange plate structure of the present invention; Fig.10 It is a schematic diagram of the flow chart of the processor module components of the present invention; Fig.11 It is a schematic diagram of the workflow of the present invention.
[0017] In the figure: 1, frame plate; 2, hot water inlet; 3, cold water outlet; 4, support rod; 5, pressing plate; 6, hot water outlet; 7, cold water inlet; 8, flow detector component; 9, temperature detector component; 10, data acquisition module component; 11, processor module component; 12, threshold setting module component; 13, trigger warning module component; 14, real-time display module component; 15, warning device; 16, communication module component; 17, display screen component; 18, restriction port; 19, restriction column; 20, first slide slot; 21, second slide slot; 22, first pass slot; 23, second through slot; 24, brake component; 25, drive motor component; 26, output rod; 27, gear; 28, storage slot; 29, rack; 30, first slide rod; 31, second slide rod; 32, moving block; 33, limiting ring; 34, first notch; 35, second notch; 36, limiting column; 37, fixing column; 38, threaded hole; 39, threaded rod; 40, rotating ring; 41, limiting disk; 42, limiting cushion; 43, heat exchange plate; 44, sealing gasket; 45, corrugated protrusion; 46, first groove; 47, second groove. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] Example 1: Please refer to Figure 1 and Fig.10 , an embodiment provided by the present invention: a flow channel plate heat exchanger with good heat exchange effect, comprising a frame plate 1, a hot water inlet 2 and a cold water outlet 3, a hot water inlet 2 is arranged on one side of the bottom of the front side of the frame plate 1, and a cold water outlet 3 is arranged on the other side; A support rod 4 is fixedly connected to the top of the back side of the frame plate 1, and a pressing plate 5 is movably connected to the outer wall of the support rod 4. A hot water outlet 6 is arranged on one side of the bottom of the back side of the pressing plate 5, and a cold water inlet 7 is arranged on the other side. A flow detector component 8 and a temperature detector component 9 are arranged inside the hot water inlet 2, the cold water outlet 3, the hot water outlet 6 and the cold water inlet 7. The flow detector component 8 and the temperature detector component 9 are electrically connected to a data acquisition module component 10. The data acquisition module component 10 is used to acquire data acquired by the flow detector component 8 and the temperature detector component 9, and send the acquired data to a processor module component 11; The processor module component 11 includes a threshold setting module component 12, a trigger warning module component 13 and a real-time display module component 14. The threshold setting module component 12 is used to set the flow threshold and the temperature threshold. The trigger warning module component 13 is used to trigger the alarm 15, and through the communication module component 16, the communication module component 16 includes one or more of 4G, Wi-Fi, and industrial bus, for sending the alarm information to the monitoring center or the operator. The real-time display module component 14 is used to display the flow, temperature data and their changing trends in real time through the display screen component 17; Furthermore, through the setting of the hot water inlet 2, the cold water outlet 3, the hot water outlet 6 and the cold water inlet 7, the flow detector component 8 and the temperature detector component 9 are used for accurate monitoring, and the flow and temperature data are acquired and transmitted to the data acquisition module component 10 in real time. The processor module component 11 intelligently determines whether there is a leakage and triggers an alarm according to the preset flow threshold and temperature threshold, and promptly reminds the operator through the early warning device 15, and quickly sends the alarm information to the monitoring center or the operator through 4G, Wi-Fi or industrial bus and other communication methods to ensure that the problem is handled in time; At the same time, the real-time display module component 14 intuitively displays the flow rate, temperature data and their changing trends through the display screen component 17, providing operators with a convenient and accurate monitoring method, thereby not only improving the heat exchange efficiency, but also realizing comprehensive monitoring and management of the heat exchange process through intelligent control, which has significant technical advantages and practical application value.
[0022] Example 2: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , an embodiment provided by the present invention: a plurality of groups of limiting openings 18 are arranged on the outer sides of the front sides of the frame plate 1 and the pressing plate 5, and a limiting column 19 is movably connected to the inner wall of the limiting opening 18, a first slide groove 20 is arranged on one side of the top of the limiting column 19, and a second slide groove 21 is arranged on the other side of the bottom of the limiting column 19, a first through groove 22 is arranged on the top of the first slide groove 20, and the first through groove 22 is opened on one side of the top of the limiting column 19, a second through groove 23 is arranged on the bottom of the second slide groove 21, and the second through groove 23 is opened on the other side of the bottom of the limiting column 19; A brake component 24 is provided in the middle of one side of the limiting column 19, a driving motor component 25 is provided on one side of the brake component 24, an output rod 26 is provided at the output end of the driving motor component 25, one end of the output rod 26 penetrates the brake component 24 and is provided with a gear 27, and the gear 27 is provided inside a storage slot 28, the storage slot 28 is provided inside the brake component 24, and the storage slot 28 is respectively connected to the first slide slot 20 and the second slide slot 21; A group of racks 29 are meshedly provided on the outer wall of the gear 27, and one side of the group of racks 29 is respectively fixedly connected to one side of the first slide rod 30 and one side of the second slide rod 31, and the first slide rod 30 is arranged inside the first slide groove 20, and the second slide rod 31 is arranged inside the second slide groove 21, and one end of the first slide rod 30 and the second slide rod 31 is provided with a moving block 32, and the outer wall of the moving block 32 is respectively movably connected to the inside of the first through groove 22 and the second through groove 23, and one end of the moving block 32 is provided with a limiting ring 33, and the inner wall of the limiting ring 33 is movably connected to the outer wall of the limiting column 19; Furthermore, through the limiting opening 18 opened on the outer front side of the frame plate 1 and the clamping plate 5, through the movably connected limiting column 19 and its matching first slide groove 20, second slide groove 21, first through groove 22 and second through groove 23, combined with the meshing mechanism of the gear 27 and the rack 29 driven by the brake component 24 and the drive motor component 25, the precise movement of the first slide rod 30 and the second slide rod 31 in the slide groove is realized, and then the moving block 32 can drive the limiting ring 33 to move on the outer wall of the limiting column 19, thereby providing a flexible and stable limiting method, improving the disassembly portability of the device, and being suitable for a variety of scenarios that require precise adjustment and fixed position.
[0023] Example 3: Please refer to Figure 1 and Figure 2 , an embodiment provided by the present invention: a first notch 34 is provided on the top of the pressing plate 5, and the inner wall of the first notch 34 is movably connected to the outer wall of the support rod 4, a second notch 35 is provided on the bottom of the pressing plate 5, and the inner wall of the second notch 35 is movably connected to the limiting column 36; The other end of the support rod 4 is fixedly connected to a fixing column 37, and the bottom of the outer wall of the fixing column 37 is fixedly connected to one end of the limiting column 36. A threaded hole 38 is provided in the middle of the outer wall of the fixing column 37, and a threaded rod 39 is threadedly connected to the inner wall of the threaded hole 38. A rotating ring 40 is provided at one end of the threaded rod 39, and a limiting disk 41 is fixedly connected to the other end of the threaded rod 39. A limiting cushion 42 is fixedly connected to one end of the limiting disk 41. Furthermore, by setting the first notch 34 and the second notch 35, the first notch 34 allows the support rod 4 to be flexibly inserted, and the second notch 35 is movably connected to the limit column 36, thereby ensuring the stability and adjustability of the structure. The other end of the support rod 4 is tightly connected to the limit column 36 through the fixing column 37, further enhancing the stability of the structure. The threaded hole 38 opened in the middle of the fixing column 37 is connected to the threaded rod 39 through the internal thread. The user adjusts the position of the threaded rod 39 by rotating the rotating ring 40. The limiting plate 41 and the limiting pad 42 connected at the end thereof provide additional fixing force and protection to prevent damage caused by excessive tightening. This design not only improves the overall stability and adjustment flexibility, but also improves the sealing connection effect between the heat exchange plates 43.
[0024] Example 4: Please refer to Figure 1 , Figure 7 , Figure 8 and Fig. 9 , an embodiment provided by the present invention: a plurality of heat exchange plates 43 are arranged between the frame plate 1 and the pressing plate 5, a sealing gasket 44 is arranged on one side of the heat exchange plate 43, the heat exchange plates 43 are sealed and connected by the sealing gasket 44, forming alternately arranged cold fluid flow channels and hot fluid flow channels, and a corrugated protrusion 45 is arranged on the surface of the heat exchange plate 43; The top of each heat exchange plate 43 is provided with a first groove 46, and the inner wall of the first groove 46 is movably connected to the outer wall of the support rod 4, and the bottom of each heat exchange plate 43 is provided with a second groove 47, and the inner wall of the second groove 47 is movably connected to the outer wall of the limiting column 36; Furthermore, by arranging a plurality of heat exchange plates 43 between the frame plate 1 and the clamping plate 5, these heat exchange plates 43 not only achieve a tight sealing connection with each other through the sealing gasket 44 installed on one side thereof, thereby constructing alternating cold fluid flow channels and hot fluid flow channels to ensure efficient heat exchange performance, but also the corrugated protrusions 45 designed on the surface of the heat exchange plate 43 further enhance the heat transfer efficiency, and at the same time, the top and bottom of the heat exchange plate 43 are respectively provided with a first groove 46 and a second groove 47, which are respectively movably connected to the outer walls of the support rod 4 and the limit column 36, thereby not only stabilizing the position of the heat exchange plate 43, but also facilitating installation and adjustment, thereby ensuring the stability and flexibility of the entire heat exchange structure, and effectively improving the overall efficiency and reliability of the heat exchange system.
[0025] Example 5: Please refer to Fig.11 , an embodiment provided by the present invention: the working steps of the flow channel plate heat exchanger are as follows: S1. Ensure that the heat exchanger has been correctly installed and all connections are tight without leakage. Check whether the hot water inlet 2, cold water outlet 3, hot water outlet 6 and cold water inlet 7 are unobstructed. Start the data acquisition module component 10 to ensure that the flow detector component 8 and the temperature detector component 9 can work normally and accurately acquire data. S2, hot water is introduced into the hot water inlet 2, and cold water is introduced into the cold water inlet 7 at the same time, and the hot water and the cold water are heat exchanged respectively through the alternately arranged cold fluid flow channels and hot fluid flow channels formed by the heat exchange plate 43, and the flow detector component 8 and the temperature detector component 9 monitor and obtain the flow and temperature data of the inlet and outlet in real time, and the data acquisition module component 10 collects these data and sends them to the processor module component 11 for analysis; S3, the threshold setting module component 12 in the processor module component 11 presets the flow threshold and the temperature threshold. The processor module component 11 compares the real-time monitored data with the preset threshold. If any data exceeds the preset threshold, the trigger warning module component 13 will activate the warning device 15 and send out an alarm signal. At the same time, the communication module component 16 sends the alarm information to the monitoring center or the operator so that timely response measures can be taken; S4. Through the arrangement of the brake component 24, the drive motor component 25, the gear 27 and the rack 29, the drive motor component 25 can drive the gear 27 to rotate and then drive the rack 29 to move. The movement of the rack 29 can drive the first slide bar 30 and the second slide bar 31 to move accurately in the slide groove, so that the moving block 32 can drive the limiting ring 33 to move on the outer wall of the limiting column 19, and the disassembly portability of the device is improved through the limiting ring 33; S5. The threaded hole 38 in the middle of the fixing column 37 is internally threadedly connected to the threaded rod 39. The user adjusts the position of the threaded rod 39 by rotating the rotating ring 40. The limiting plate 41 and the limiting cushion 42 connected to the end thereof provide additional fixing force and protection to prevent damage caused by over-tightening. S3 also includes the following steps: S31. The processor module component 11 can display the flow rate, temperature data and their changing trends in real time through the real-time display module component 14 and the display screen component 17. The operator can monitor and adjust the operating status of the heat exchanger according to the displayed data and trends.
[0026] Working principle: through the setting of hot water inlet 2, cold water outlet 3, hot water outlet 6 and cold water inlet 7, the flow detector component 8 and the temperature detector component 9 are used for precise monitoring, and the flow and temperature data are acquired and transmitted to the data acquisition module component 10 in real time. The processor module component 11 intelligently determines whether there is a leak and triggers an alarm according to the preset flow threshold and temperature threshold. The operator is reminded in time through the early warning device 15, and the alarm information is quickly sent to the monitoring center or the operator through 4G, Wi-Fi or industrial bus and other communication methods to ensure that the problem is handled in time. At the same time, the real-time display module component 14 intuitively displays the flow, temperature data and their changing trends through the display screen component 17, providing a convenient , accurate monitoring means, thereby not only improving the heat exchange efficiency, but also realizing comprehensive monitoring and management of the heat exchange process through intelligent control, which has significant technical advantages and practical application value. Through the limiting opening 18 opened on the front outer side of the frame plate 1 and the clamping plate 5, through the movably connected limiting column 19 and its matching first slide groove 20, second slide groove 21, first through groove 22 and second through groove 23, combined with the meshing mechanism of the gear 27 and the rack 29 driven by the brake component 24 and the drive motor component 25, the first slide rod 30 and the second slide rod 31 are accurately moved in the slide groove, so that the moving block 32 can drive the limiting ring 33 to move on the outer wall of the limiting column 19, thereby providing a flexible and stable limiting method, improving the device The structure is easy to disassemble and portable, and is suitable for a variety of scenarios that require precise adjustment and fixed position. Through the arrangement of the first notch 34 and the second notch 35, the first notch 34 allows the support rod 4 to be flexibly inserted, and the second notch 35 is movably connected to the limiting column 36, ensuring the stability and adjustability of the structure. The other end of the support rod 4 is tightly connected to the limiting column 36 through the fixing column 37, further enhancing the stability of the structure. The threaded hole 38 opened in the middle of the fixing column 37 is internally threaded with the threaded rod 39. The user adjusts the position of the threaded rod 39 by rotating the rotating ring 40. The limiting disk 41 and the limiting cushion 42 connected at the end thereof provide additional fixing force and protection to prevent damage caused by excessive tightening. This design not only improves the overall stability and adjustment flexibility. The heat exchange plates 43 are not only tightly sealed to each other by the sealing gaskets 44 installed on one side thereof, so as to construct cold fluid flow channels and hot fluid flow channels arranged alternately, thereby ensuring efficient heat exchange performance, but also the corrugated protrusions 45 designed on the surface of the heat exchange plates 43 further enhance the heat transfer efficiency. At the same time, the top and bottom of the heat exchange plates 43 are respectively provided with a first groove 46 and a second groove 47, which are respectively movably connected to the outer walls of the support rods 4 and the limiting columns 36, thereby not only stabilizing the position of the heat exchange plates 43, but also facilitating installation and adjustment, thereby ensuring the stability and flexibility of the entire heat exchange structure.Effectively improve the overall efficiency and reliability of the heat exchange system.
[0027] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A channel plate heat exchanger with good heat exchange effect, comprising a frame plate (1), a hot water inlet (2) and a cold water outlet (3), characterized in that: A hot water inlet (2) is provided on one side of the bottom of the front side of the frame plate (1), and a cold water outlet (3) is provided on the other side; The top of the back side of the frame plate (1) is fixedly connected to a support rod (4), the outer wall of the support rod (4) is movably connected to a clamping plate (5), a hot water outlet (6) is provided on one side of the bottom of the back side of the clamping plate (5), and a cold water inlet (7) is provided on the other side, and a flow detector component (8) and a temperature detector component (9) are provided inside the hot water inlet (2), the cold water outlet (3), the hot water outlet (6) and the cold water inlet (7), and the flow detector component (8) and the temperature detector component (9) are both electrically connected to a data acquisition module component (10), and the data acquisition module component (10) is used to acquire data acquired by the flow detector component (8) and the temperature detector component (9), and send the acquired data to the processor module component (11); The processor module component (11) comprises a threshold setting module component (12), a trigger warning module component (13) and a real-time display module component (14), wherein the threshold setting module component (12) is used to set a flow threshold and a temperature threshold, the trigger warning module component (13) is used to trigger an alarm (15), and send alarm information to a monitoring center or an operator through a communication module component (16), wherein the communication module component (16) comprises one or more of 4G, Wi-Fi, and an industrial bus, and the real-time display module component (14) is used to display flow and temperature data and their changing trends in real time through a display screen component (17).
2. A channel plate heat exchanger with good heat exchange effect according to claim 1, characterized in that: The outer sides of the front faces of the frame plate (1) and the clamping plate (5) are each provided with a plurality of limiting openings (18); the inner walls of the limiting openings (18) are movably connected with limiting columns (19); a first slide groove (20) is provided on one side of the top of the limiting column (19); a second slide groove (21) is provided on the other side of the bottom of the limiting column (19); a first through groove (22) is provided on the top of the first slide groove (20), and the first through groove (22) is opened on one side of the top of the limiting column (19); a second through groove (23) is provided on the bottom of the second slide groove (21), and the second through groove (23) is opened on the other side of the bottom of the limiting column (19).
3. A channel plate heat exchanger with good heat exchange effect according to claim 2, characterized in that: A brake component (24) is provided in the middle of one side of the limiting column (19), a driving motor component (25) is provided on one side of the brake component (24), an output rod (26) is provided at the output end of the driving motor component (25), one end of the output rod (26) passes through the brake component (24) and is provided with a gear (27), and the gear (27) is provided inside a storage groove (28), the storage groove (28) is provided inside the brake component (24), and the storage groove (28) is respectively connected to the first slide groove (20) and the second slide groove (21).
4. A channel plate heat exchanger with good heat exchange effect according to claim 3, characterized in that: A group of racks (29) are meshedly provided on the outer wall of the gear (27), and one side of the group of racks (29) is respectively fixedly connected to one side of the first slide rod (30) and one side of the second slide rod (31), and the first slide rod (30) is arranged inside the first slide groove (20), and the second slide rod (31) is arranged inside the second slide groove (21), and one end of the first slide rod (30) and the second slide rod (31) are both provided with a moving block (32), and the outer wall of the moving block (32) is respectively movably connected to the inside of the first through groove (22) and the second through groove (23), and one end of the moving block (32) is provided with a limiting ring (33), and the inner wall of the limiting ring (33) is movably connected to the outer wall of the limiting column (19).
5. A channel plate heat exchanger with good heat exchange effect according to claim 1, characterized in that: The top of the clamping plate (5) is provided with a first notch (34), and the inner wall of the first notch (34) is movably connected to the outer wall of the support rod (4); the bottom of the clamping plate (5) is provided with a second notch (35), and the inner wall of the second notch (35) is movably connected to the limiting column (36).
6. A channel plate heat exchanger with good heat exchange effect according to claim 1, characterized in that: The other end of the support rod (4) is fixedly connected to a fixing column (37), and the bottom of the outer wall of the fixing column (37) is fixedly connected to one end of the limiting column (36). A threaded hole (38) is provided in the middle of the outer wall of the fixing column (37), and a threaded rod (39) is threadedly connected to the inner wall of the threaded hole (38). A rotating ring (40) is provided at one end of the threaded rod (39), and the other end of the threaded rod (39) is fixedly connected to a limiting disk (41), and one end of the limiting disk (41) is fixedly connected to a limiting cushion (42).
7. A channel plate heat exchanger with good heat exchange effect according to claim 1, characterized in that: A plurality of heat exchange plates (43) are arranged between the frame plate (1) and the pressing plate (5); a sealing gasket (44) is arranged on one side of the heat exchange plate (43); the heat exchange plates (43) are sealed and connected via the sealing gasket (44) to form cold fluid flow channels and hot fluid flow channels that are alternately arranged; and a corrugated protrusion (45) is arranged on the surface of the heat exchange plate (43).
8. A channel plate heat exchanger with good heat exchange effect according to claim 7, characterized in that: The top of each heat exchange plate (43) is provided with a first groove (46), and the inner wall of the first groove (46) is movably connected to the outer wall of the support rod (4); the bottom of each heat exchange plate (43) is provided with a second groove (47), and the inner wall of the second groove (47) is movably connected to the outer wall of the limiting column (36).
9. The method for using a channel plate heat exchanger with good heat exchange effect according to claim 8, characterized in that: The working steps of the flow channel plate heat exchanger are as follows: Step S1, ensuring that the heat exchanger is correctly installed and all connecting parts are tight and leak-free, checking whether the hot water inlet (2), the cold water outlet (3), the hot water outlet (6) and the cold water inlet (7) are unobstructed, starting the data acquisition module component (10), and ensuring that the flow detector component (8) and the temperature detector component (9) can work normally and accurately acquire data; Step S2, hot water is introduced into the hot water inlet (2), and cold water is introduced into the cold water inlet (7), the hot water and the cold water are respectively heat exchanged through the alternately arranged cold fluid flow channels and hot fluid flow channels formed by the heat exchange plate (43), the flow detector component (8) and the temperature detector component (9) monitor and obtain the flow and temperature data of the inlet and outlet in real time, the data acquisition module component (10) collects the data and sends it to the processor module component (11) for analysis; Step S3, the threshold setting module component (12) in the processor module component (11) presets the flow threshold value and the temperature threshold value. The processor module component (11) compares the real-time monitored data with the preset threshold value. If any of the data exceeds the preset threshold value, the triggering warning module component (13) will activate the warning device (15) and send out an alarm signal. At the same time, the communication module component (16) sends the alarm information to the monitoring center or the operator so that timely response measures can be taken.
10. The method for using a channel plate heat exchanger with good heat exchange effect according to claim 9, characterized in that: The step S3 also includes the following steps: S31. The processor module component (11) can display the flow rate, temperature data and their changing trends in real time through the real-time display module component (14) and the display screen component (17). The operator can monitor and adjust the operating status of the heat exchanger based on the displayed data and trends.
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