A corrosion resistance testing device for demister materials

By introducing a rotating assembly and a spray cleaning assembly into the detection device, the problem of uneven corrosion of the material column is solved, the accuracy and efficiency of the detection are improved, and the safety and cleaning ability of the device are enhanced.

CN119959117BActive Publication Date: 2025-09-05MAANSHAN WUJING ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202411691410.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-05
Estimated Expiration
2044-11-22

AI Technical Summary

Technical Problem

In existing corrosion resistance testing devices, the material column is not easy to rotate, resulting in uneven corrosion, affecting the accuracy of the test results and work efficiency.

Method used

A detection device with a rotating component is designed, which includes a drive belt and a drive unit. The motor drives the material column to rotate, and cooperates with the spray component and the cleaning component to achieve uniform spraying of corrosive liquid and cleaning of the material column, thereby improving the uniformity and safety of detection.

Benefits of technology

It achieves uniform corrosion detection of the material column, improves the accuracy of the detection results and work efficiency, and enhances the safety and cleaning ability of the device.

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Abstract

The present invention discloses a device for detecting corrosion resistance of materials for demisters, relates to the technical field of detection equipment, and solves the technical problem of uniform spraying; it comprises a detection box with a detection platform, a cover with a spraying function is rotatably installed on the detection box, a filter plate is fixedly installed in the detection box, a collecting tank is provided on the side of the detection box close to the filter plate, a mounting plate with a spray head is fixedly installed in the detection box, and a rotating component is provided in the detection box; the rotating component comprises two rotating slots provided on the inner wall of the detection box, two obliquely symmetrical driving belts are rotated in the rotating slots, which are used to drive the material column to be detected to rotate in the placement slot, an installation slot is provided on the side of the detection box away from the cover, and a driving unit for driving the driving belt is provided in the installation slot; it facilitates uniform spraying, is beneficial to improving the uniform spraying ability of the device, and is beneficial to improving the detection ability of the device.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to a device for detecting the corrosion resistance of demister materials. Background Art

[0002] The demister is mainly composed of corrugated blades, plates, strips and other fixing devices. During wet flue gas desulfurization, the absorption tower is prone to produce "fog" with a particle size of 10-60 microns during operation. The "fog" not only contains water, but also dissolves sulfuric acid, sulfate, SO2, etc., and also causes contamination and serious corrosion of fans, heat exchangers and flues. Therefore, the wet flue gas desulfurization process puts forward the requirement of demisting for the absorption equipment. The purified gas must be demisted before leaving the absorption tower. Therefore, the material of the demister needs to be corrosion-resistant, but the material of the demister needs to be tested using a corrosion resistance detection device.

[0003] However, the existing corrosion resistance detection device generally places the material column in the equipment for spray detection. Since the material column is not convenient to rotate, it is easy to cause uneven corrosion of the material, resulting in deviation in the detection results. It is also inconvenient to rotate the operation, which affects the detection capability of the device and the detection efficiency of the device. For this reason, based on the technical defects, we have proposed a corrosion resistance detection device for demister materials that can solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a device for detecting the corrosion resistance of demister materials to solve the following technical problems:

[0005] Since the material column is not easy to rotate, it is easy to cause uneven corrosion of the material, resulting in deviation in the test results. It is not easy to rotate the operation, which affects the detection capability of the device and the detection efficiency of the device.

[0006] The purpose of the present invention can be achieved through the following technical solutions:

[0007] A device for testing the corrosion resistance of materials used in demisters, comprising a test box with a test platform, a cover with a spray function rotatably mounted on the test box, a filter plate fixedly mounted inside the test box, a collection tank provided on a side of the test box close to the filter plate, a mounting plate with a spray head fixedly mounted inside the test box, and a rotating assembly provided inside the test box;

[0008] The rotating assembly includes two rotating grooves opened on the inner wall of the detection box, and two obliquely symmetrical driving belts rotate in the rotating grooves, which are used to drive the material column to be tested to rotate in the placement groove. An installation groove is opened on the side of the detection box away from the cover, and a driving unit for driving the driving belt is set in the installation groove.

[0009] As a further solution of the present invention: the driving unit includes a pulley that slides through the mounting slot and is fixedly mounted on the drive belt drive shaft, belts are mounted on two of the pulleys, a sprocket is fixedly mounted on the side of one of the pulleys away from the detection box, a chain is mounted on the sprocket, and a first motor is fixedly mounted on the detection box.

[0010] As a further solution of the present invention: the output end of the first motor slides through the mounting slot and is fixedly mounted on another pulley, the number of the placement slots is multiple, and the number of the sprockets is multiple.

[0011] As a further solution of the present invention: an electric telescopic rod is fixedly mounted on the inner wall of another rotating groove, and a placement block is fixedly mounted on one end of the electric telescopic rod close to the spray head.

[0012] As a further solution of the present invention: a placement groove is provided at a position where the placement block and the detection box are opposite to each other, and a rotating column is rotatably mounted on the inner wall of the placement groove on the placement block.

[0013] As a further solution of the present invention: the cover is provided with a spray assembly, the spray assembly includes a rotating plate rotatably mounted on the top, a spray head is fixedly mounted on the rotating plate, a water tank is fixedly mounted on one side of the detection box, a water pump is fixedly mounted on one side of the water tank, and a connecting pipe is installed on the side of the water pump away from the water tank.

[0014] As a further solution of the present invention: the other end of the connecting pipe is connected and rotatably mounted on the rotating plate, a second motor is fixedly mounted on the side of the cover close to the detection table, and the output end of the second motor slides through the cover and is fixedly mounted on the rotating plate.

[0015] As a further solution of the present invention: a cleaning assembly is provided in the detection box, and the cleaning assembly includes a reciprocating screw rotatably mounted on the inner wall of the detection box, a reciprocating block is installed through a thread on the reciprocating screw, a connecting rod is fixedly mounted on the side of the reciprocating block close to the filter plate, a cleaning brush is fixedly mounted on the end of the connecting rod away from the reciprocating block, and a third motor is fixedly mounted on the side of the detection box away from the detection table.

[0016] As a further solution of the present invention: protective plates are fixedly installed on both sides of the mounting plate, the output end of the third motor slides through the detection box and is fixedly installed on the reciprocating screw, and the side of the cleaning brush away from the connecting rod slides in contact with the filter plate.

[0017] As a further solution of the present invention: a material storage trough is provided on the testing platform, a display screen for displaying the test results is fixedly mounted on the testing platform, and the mounting plate and the material storage trough are communicated with each other.

[0018] Beneficial effects of the present invention:

[0019] (1) The driving belt in the rotating assembly cooperates with the rotating column. Under the drive of the driving unit, it is convenient to drive the material column to rotate in the placement tank, so as to evenly spray the corrosive liquid, facilitate uniform spraying, and help improve the uniform spraying ability of the device, improve the detection ability of the device, and help improve the detection work efficiency of the device;

[0020] (2) The rotating plate in the spray assembly cooperates with the spray head to facilitate the spray cleaning of the material column after the inspection, and avoids the corrosive liquid remaining on the material column to harm the staff as much as possible, which is beneficial to improving the safety of the device and improving the cleaning ability of the device;

[0021] (3) The cleaning brush in the cleaning assembly facilitates the cleaning of the filter plate, facilitates the cleaning operation, and is beneficial to improving the cleaning ability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] Figure 1 This is a schematic top view of the structure of a device for detecting corrosion resistance of demister materials according to the present invention;

[0024] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at B in the middle;

[0025] Figure 3 yes Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0026] Figure 4 It is a side structural schematic diagram of a device for detecting corrosion resistance of materials for demisters according to the present invention;

[0027] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure at C in the middle;

[0028] Figure 6 This is a schematic diagram of the internal structure of a device for detecting corrosion resistance of materials for a demister according to the present invention;

[0029] Figure 7 yes Figure 6 Schematic diagram of the enlarged structure at point D in the middle.

[0030] In the figure: 1. test box; 2. test table; 3. cover; 4. display screen; 5. rotating assembly; 51. placement slot; 52. rotating slot; 53. drive belt; 54. pulley; 55. belt; 56. sprocket; 57. chain; 58. first motor; 59. electric telescopic rod; 510. placement block; 511. rotating column; 512. mounting slot; 6. spray assembly; 61. second motor; 62. water pump; 63. spray head; 64. rotating plate; 65. water tank; 66. connecting pipe; 7. cleaning assembly; 71. reciprocating screw; 72. third motor; 73. reciprocating block; 74. connecting rod; 75. protective plate; 76. cleaning brush; 8. collecting tank; 9. filter plate; 10. mounting plate; 11. spray head. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0032] Example 1

[0033] See also Figure 1 - Figure 7 As shown, the present invention is a corrosion resistance testing device for materials used in demisters, comprising a testing box 1 with a testing platform 2, a cover 3 with a spraying function rotatably mounted on the testing box 1, the cover 3 serves to seal the testing box 1, a filter plate 9 is fixedly mounted in the testing box 1, the filter plate 9 serves to filter the corrosive liquid, a collecting tank 8 is provided on one side of the testing box 1 close to the filter plate 9, the collecting tank 8 is convenient for collecting waste liquid after testing, a mounting plate 10 with a spray head 11 is fixedly mounted in the testing box 1, the spray head 11 and the mounting plate 10 are connected to each other, so that the spray head 11 sprays the corrosive liquid in a mist form, a material storage tank is provided on the testing platform 2, the material storage tank is convenient for storing the corrosive liquid, a display screen 4 for displaying the test results is fixedly mounted on the testing platform 2, the mounting plate 10 and the material storage tank are connected to each other, and a rotating component 5 is provided in the testing box 1;

[0034] The rotating assembly 5 includes two rotating grooves 52 provided on the inner wall of the detection box 1. Two obliquely symmetrical driving belts 53 rotate in the rotating grooves 52. The driving belts 53 drive the material column on the placement groove 51 to rotate, so as to evenly spray the corrosive liquid. The driving belts 53 are used to drive the material column to be tested to rotate in the placement groove 51. An installation groove 512 is provided on the side of the detection box 1 away from the cover 3. A driving unit for driving the driving belt 53 is provided in the installation groove 512, so as to drive the material column to rotate in the placement groove 51, facilitate uniform spraying, and help improve the uniform spraying ability of the device, the rotation ability of the device, and the detection ability of the device.

[0035] The driving unit includes a pulley 54 that slides through the mounting slot 512 and is fixedly mounted on the driving shaft of the driving belt 53. The pulley 54 drives the driving belt 53 to rotate. Belts 55 are mounted on the two pulleys 54. The belts 55 drive. A sprocket 56 is fixedly mounted on the side of one of the pulleys 54 away from the detection box 1. A chain 57 is mounted on the sprocket 56. The chain 57 drives the sprocket 56 to rotate. A first motor 58 is fixedly mounted on the detection box 1.

[0036] The output end of the first motor 58 slides through the mounting slot 512 and is fixedly mounted on another pulley 54. The first motor 58 drives the other pulley 54 to rotate, and at the same time, the two pulleys 54 move synchronously driven by the belt 55. At the same time, one of the pulleys 54 drives the sprocket 56 to rotate, and the chain 57 drives multiple sprockets 56 to move synchronously. There are multiple placement slots 51 and multiple sprockets 56, which makes it convenient to place multiple material columns in the detection box 1 for batch detection and comparison, which is beneficial to improving the detection efficiency of the device.

[0037] An electric telescopic rod 59 is fixedly installed on the inner wall of another rotating groove 52. The electric telescopic rod 59 serves to extend and adjust the placement block 510, so that the device can be easily adapted to material columns of different lengths, which is beneficial to improving the adjustment ability of the device. A placement block 510 is fixedly installed on one end of the electric telescopic rod 59 close to the spray head 11. A placement groove 51 is provided at a position relative to the placement block 510 and the detection box 1. A rotating column 511 is rotatably installed on the inner wall of the placement groove 51 on the placement block 510. The rotating column 511 serves to reduce the friction between the material column and the placement groove 51, which is beneficial to improving the flexibility and applicability of the device, facilitating uniform spraying of corrosive liquids, facilitating uniform spraying, improving the uniform spraying ability of the device, improving the rotation ability of the device, and improving the detection ability of the device.

[0038] Example 2

[0039] See also Figure 4 - Figure 6As shown, on the basis of Example 1, a spray assembly 6 is provided on the cover 3, and the spray assembly 6 includes a rotating plate 64 rotatably installed on the top. The rotating plate 64 plays the role of sealing the cover 3. A spray head 63 is fixedly installed on the rotating plate 64. The spray head 63 is convenient for spraying water to clean the material column after the inspection, and tries to avoid the corrosive liquid remaining on the material column from harming the staff. A water tank 65 is fixedly installed on one side of the inspection box 1, and a water pump 62 is fixedly installed on one side of the water tank 65. The side of the water pump 62 away from the water tank 65 is connected and installed with a connecting pipe 66, and the other end of the connecting pipe 66 is connected and rotatably installed on the rotating plate 64. A second motor 61 is fixedly installed on the side of the cover 3 close to the inspection table 2, and the output end of the second motor 61 slides through the cover 3 and is fixedly installed on the rotating plate 64, so as to drive the rotating plate 64 to rotate on the cover 3, so as to clean the material column, which is beneficial to improving the cleaning ability of the device and improving the safety of the device.

[0040] Example 3

[0041] See also Figure 1 、 Figure 6 and Figure 7 As shown, on the basis of embodiment 1 and embodiment 2, a cleaning assembly 7 is provided in the detection box 1, and the cleaning assembly 7 includes a reciprocating screw 71 rotatably mounted on the inner wall of the detection box 1, and a reciprocating block 73 is installed through the thread on the reciprocating screw 71. The top surface of the reciprocating block 73 slides with the bottom surface of the mounting plate 10 to facilitate the positional stabilization of the reciprocating block 73, which plays a role in positional stabilization. A connecting rod 74 is fixedly installed on the side of the reciprocating block 73 close to the filter plate 9, and a cleaning brush 76 is fixedly installed on the end of the connecting rod 74 away from the reciprocating block 73. The brush 76 serves to clean impurities fallen on the filter plate 9. A third motor 72 is fixedly installed on the side of the detection box 1 away from the detection table 2. Protective plates 75 are fixedly installed on both sides of the mounting plate 10. The protective plates 75 play the role of the reciprocating screw 71. The output end of the third motor 72 slides through the detection box 1 and is fixedly mounted on the reciprocating screw 71. The cleaning brush 76 slides and fits with the filter plate 9 on the side away from the connecting rod 74, which facilitates the cleaning operation, is beneficial to cleaning impurities on the filter plate 9, and is beneficial to improving the cleaning ability of the device.

[0042] The working principle of the present invention is as follows: when using the device, first pour the prepared corrosive liquid into the storage tank, then open the lid 3, and then start the electric telescopic rod 59, so that the electric telescopic rod 59 drives the placement block 510 to extend out of the rotating groove 52, and then place the material column in the placement tank 51, and then start the first motor 58, so that the first motor 58 drives one of the pulleys 54 to rotate, and at the same time, one of the pulleys 54 drives the other pulley 54 to rotate through the belt 55, and at the same time, the two pulleys 54 drive the drive belt 53 to rotate, and at the same time, the other pulley 54 drives the sprocket 56 to rotate, and at the same time, the sprocket 56 drives multiple drive belts 53 to move synchronously through the chain 57, so as to drive the material columns in multiple placement tanks 51 to rotate evenly, and then start the display screen 4 and the spray head 11, so that the spray head 11 sprays the corrosive liquid in the storage tank to the material column for detection. , so that the display screen 4 monitors the test results. After the test is completed, after the test results are displayed, the second motor 61 is started, so that the second motor 61 drives the rotating plate 64 to rotate, and at the same time, the rotating plate 64 drives the spray head 63 to rotate close to the side of the material column, and then the water pump 62 is started, so that the water pump 62 draws the clean water in the water tank 65 through the connecting pipe 66, enters the rotating plate 64, and sprays it from the spray head 63 onto the material column for cleaning, and then the cover 3 is opened to take the material column. Finally, the third motor 72 is started, so that the output end of the third motor 72 drives the reciprocating screw 71 to rotate, so that the reciprocating screw 71 drives the reciprocating block 73 to slide on the mounting plate 10, and at the same time, the reciprocating block 73 drives the cleaning brush 76 to reciprocate on the filter plate 9 through the connecting rod 74 to perform a cleaning operation, so that the residual liquid and impurities in the filter plate 9 enter the collecting tank 8 for collection, which is convenient for subsequent processing.

[0043] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A device for testing the corrosion resistance of materials for demisters, comprising a testing box (1) with a testing table (2), characterized in that: A cover (3) with a spraying function is rotatably mounted on the detection box (1), a filter plate (9) is fixedly mounted inside the detection box (1), a collecting tank (8) is provided on one side of the outer peripheral surface of the detection box (1) and below the filter plate (9), a mounting plate (10) with a spray head (11) is fixedly mounted inside the detection box (1), and a rotating assembly (5) is provided inside the detection box (1); The rotating assembly (5) includes a mounting groove (512) provided on one side of the outer peripheral surface of the detection box (1) and located above the collecting groove (8), and two sets of rotating grooves (52) are provided on the inner wall of the detection box (1). Two obliquely symmetrical driving belts (53) are provided in rotation inside each rotating groove (52) in the set of rotating grooves (52) close to the mounting groove (512), and are used to drive the material column to be detected to rotate in the placement groove (51) corresponding to the rotating groove. A driving unit for driving the driving belt (53) is provided in the mounting groove (512); An electric telescopic rod (59) is fixedly mounted on the inner wall of the rotating groove (52) away from the mounting groove (512), and a placement block (510) is fixedly mounted on one end of the electric telescopic rod (59) close to the spray head (11); The placement block (510) is provided with a placement groove (51), and a rotating column (511) is rotatably mounted on the inner wall of the placement groove (51) on the placement block (510); The driving unit comprises a pulley (54) which slides through the mounting slot (512) and is fixedly mounted on the driving shaft of the driving belt (53), two pulleys (54) are mounted with belts (55), a sprocket (56) is fixedly mounted on the side of one of the pulleys (54) away from the detection box (1), a chain (57) is mounted on the sprocket (56), a first motor (58) is fixedly mounted on the detection box (1), and an output end of the first motor (58) slides through the mounting slot (512) and is fixedly mounted on the other pulley (54); A cleaning assembly (7) is provided in the detection box (1), and the cleaning assembly (7) comprises a reciprocating screw (71) rotatably mounted on the inner wall of the detection box (1), a reciprocating block (73) is threadedly mounted on the reciprocating screw (71), a connecting rod (74) is fixedly mounted on a side of the reciprocating block (73) close to the filter plate (9), a cleaning brush (76) is fixedly mounted on an end of the connecting rod (74) away from the reciprocating block (73), and a third motor (72) is fixedly mounted on a side of the detection box (1) away from the detection table (2); Protective plates (75) are fixedly mounted on both sides of the mounting plate (10); the output end of the third motor (72) slides through the detection box (1) and is fixedly mounted on the reciprocating screw (71); the side of the cleaning brush (76) away from the connecting rod (74) is in sliding contact with the filter plate (9); a material storage trough is provided on the detection table (2), and the mounting plate (10) and the material storage trough are communicated with each other.

2. The device for detecting corrosion resistance of demister materials according to claim 1, characterized in that: There are multiple placement slots (51), and there are multiple sprockets (56).

3. The device for detecting corrosion resistance of demister materials according to claim 1, characterized in that: The cover (3) is provided with a spray assembly (6), the spray assembly (6) comprising a rotating plate (64) rotatably mounted on the top, a spray head (63) fixedly mounted on the rotating plate (64), a water tank (65) fixedly mounted on one side of the detection box (1), a water pump (62) fixedly mounted on one side of the water tank (65), and a connecting pipe (66) connected to and mounted on the side of the water pump (62) away from the water tank (65).

4. The device for detecting corrosion resistance of demister materials according to claim 3, characterized in that: The other end of the connecting pipe (66) is connected and rotatably mounted on the rotating plate (64), and a second motor (61) is fixedly mounted on a side of the cover (3) close to the detection table (2), and the output end of the second motor (61) slides through the cover (3) and is fixedly mounted on the rotating plate (64).

5. The device for detecting corrosion resistance of demister materials according to claim 1, characterized in that: A display screen (4) for displaying the test results is fixedly mounted on the test platform (2).

Citation Information

Patent Citations

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