Storage battery on-line discharge detection device

By designing an online discharge detection device for a battery containing a handle mechanism, the inconvenience and safety risks of manually disassembling and installing batteries in the prior art are solved, and the efficiency and safety of completing detection without moving lines are achieved.

CN119959792APending Publication Date: 2025-05-09HEBEI GUOLV NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202510021578.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The existing battery discharge detection device requires manual disassembly and installation of batteries during the inspection process, resulting in increased staff consumption, inconvenient operation and safety risks. The device cannot fix the battery, resulting in impact on the detection data.

Method used

A battery online discharge detection device is designed, adopting a box structure, built-in sponge pad and heat dissipation hole, and the device mobility and battery fixation are achieved through the handle mechanism (including hollow sleeves, slide chutes, sliders, soft strips and handle bars), reducing manual operation, and improving the safety and accuracy of detection.

Benefits of technology

It realizes that operation and maintenance personnel can complete verification charge and discharge tests without moving lines and batteries, reduce operation and maintenance labor costs and workload, and improve work efficiency and inspection safety.

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Abstract

The invention discloses a storage battery on-line discharge detection device which comprises a box body, a handle mechanism is installed on the top plane of the box body, a battery input jack frame is fixedly connected to one end of the top slope of the box body, a touch screen communication jack frame is installed on one side of the battery input jack frame, and an interface frame is installed on one side of the touch screen communication jack frame. A dry connection electric jack is formed in the inclined surface of the top of the box body on one side of the interface frame, the other end of the inclined surface of the top of the box body is fixedly connected with a plurality of groups of operation keys, a wire is inserted into the inner wall of the touch screen communication jack frame, and a touch display screen is mounted at the tail end of the wire; by installing the storage battery on-line discharge detection device, operation and maintenance personnel can directly operate the main load switch and the discharge monitor of the DC screen to complete the check charge and discharge test of the storage battery without moving the line and the storage battery, thereby greatly reducing the labor cost of operation and maintenance and the workload, and improving the safety of the workload and the check test.
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Description

Technical Field

[0001] The invention relates to the technical field of battery detection, and in particular to an online discharge detection device for a battery. Background Art

[0002] The battery plays a vital role in the quality and reliability of the DC power supply system of the access network. As it is a consumable item with a limited service life, on the one hand, it is required to strengthen the maintenance and management of the battery to extend its service life, and on the other hand, it is required to replace the battery in time before the end of its service life to ensure the normal operation of the system. The common battery problems in actual use are mainly manifested as insufficient capacity, poor consistency of battery pack charging and discharging process, premature battery life attenuation, acid leakage, etc.

[0003] At present, most of the battery discharge detection devices on the market increase the labor consumption when carrying the battery to the device when discharging the battery. When detecting the battery, only the same type of battery can be detected and it cannot be fixed. It is too single and generates too much heat during the operation, which affects the detection data. Based on these problems, Chinese patent CN214703907U discloses an energy-saving battery discharge detection device. By setting a heat dissipation fan blade and an adjustment blade, the device body can be adjusted to dissipate heat. The heat dissipation efficiency can be adjusted according to different needs to reduce the power consumption of the battery. By setting an electric push rod and a pulley, the support plate can be moved, which is convenient for placing the battery inside and improving safety. By setting an adjustment block and an adjustment slot, the copper head terminal can be adjusted to adapt to batteries of different sizes, directly contact the battery, and save energy and safety. By setting a moving block and a fixing plate, the battery is fixed to avoid the movement of the battery, which affects the detection and improves the accuracy of the detection.

[0004] Before using the battery discharge detection device, the battery needs to be removed from the original equipment and then installed in the detection device. The entire disassembly and installation process not only wastes the staff's time, but also hinders the battery detection progress. The existing battery cells are large in number, densely installed, and have a small operating space, which also poses a high safety risk to personnel and equipment. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] A battery online discharge detection device comprises a box body, a handle mechanism is installed on the top plane of the box body, a battery input jack frame is fixedly connected to one end of the top inclined surface of the box body, a touch screen communication jack frame is installed on one side of the battery input jack frame, an interface frame is installed on one side of the touch screen communication jack frame, a dry connection power jack is opened on the top inclined surface of the box body located on one side of the interface frame, a plurality of groups of operation buttons are fixedly connected to the other end of the top inclined surface of the box body, a wire is plugged into the inner wall of the touch screen communication jack frame, and a touch display screen is installed at the end of the wire.

[0008] As a further description of the above technical solution:

[0009] The bottom corners of the box body are all fixedly connected with sponge pads, and there are four groups of sponge pads in total. The front end of the box body is provided with multiple groups of heat dissipation holes.

[0010] As a further description of the above technical solution:

[0011] The handle mechanism comprises a hollow sleeve, a sliding groove, a sliding block, a soft strip and a handle rod, and both ends of the top plane of the box body are fixedly connected to the bottom of the hollow sleeve.

[0012] As a further description of the above technical solution:

[0013] Slide grooves are provided on both sides of the inner wall of the hollow sleeve, and a group of sliding blocks are slidably connected to the inner walls of the two groups of slide grooves, and there are two groups of sliding blocks in total.

[0014] As a further description of the above technical solution:

[0015] A bendable soft strip is fixedly connected at the centers of the opposite surfaces of the two groups of sliding blocks, and the outer wall of the soft strip is slidably connected to the inner wall of the hollow sleeve.

[0016] As a further description of the above technical solution:

[0017] A group of handle bars are fixedly connected to the opposite surfaces of the two groups of soft strips.

[0018] As a further description of the above technical solution:

[0019] A switch button is installed on one side of the front end of the touch display screen, and a computer jack frame is installed on the other side of the front end of the touch display screen.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] (1) By installing an online battery discharge detection device, maintenance personnel can directly operate the main load switch and discharge monitor of the DC panel to complete the battery verification charge and discharge test without moving the line or battery, which greatly reduces the maintenance labor cost and workload and improves the workload and the safety of verification tests.

[0022] (2) When the detection device is not moved, the bottom surface of the handle bar is close to the top plane of the box. The staff uses two fingers to pinch the two sides of the handle bar and gently lift the handle bar upward. As the two sets of sliders slide in opposite directions at the same time and the soft strip continues to bend, the handle bar will be successfully lifted. At this time, the staff can move the entire detection device by holding the handle bar with one hand. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 It is a front view of the present invention;

[0025] Figure 3 is a top cross-sectional view of the handle mechanism of the present invention;

[0026] Figure 4 A schematic diagram of the main screen display interface of the touch display screen in the present invention;

[0027] Figure 5 A schematic diagram of a touch screen login interface in the present invention;

[0028] Figure 6 It is a schematic diagram of the touch display screen operation interface in the present invention.

[0029] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0030] 1. Box body; 2. Sponge pad; 3. Heat dissipation hole; 4. Handle mechanism; 41. Hollow sleeve; 42. Slide groove; 43. Slider; 44. Soft strip; 45. Handle rod; 5. Battery input jack frame; 6. Touch screen communication jack frame; 7. Interface frame; 8. Dry power jack; 9. Operation button; 10. Wire; 11. Touch screen; 12. Switch button; 13. Computer jack frame. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0034] Reference Figure 1-6 An embodiment of the present invention is a battery online discharge detection device, comprising a box body 1, which can be installed in a cabinet for placing batteries. Sponge pads 2 are fixedly connected to the bottom corners of the box body 1. By setting the sponge pads 2, when the box body 1 is placed in a specified position, the sponge pads 2 can protect the corners of the box body 1. The front end of the box body 1 is provided with multiple groups of heat dissipation holes 3. By setting the heat dissipation holes 3, the heat generated inside the box body 1 can be quickly discharged. Hollow sleeves 41 are fixedly connected to both ends of the top plane of the box body 1. Slide grooves 42 are provided on both sides of the inner wall of the hollow sleeve 41. A group of sliders 43 are slidably connected to the inner walls of the two groups of slide grooves 42. The two groups of sliders Soft strips 44 are fixedly connected at the centers of the opposite surfaces of the two groups of soft strips 44, and a group of handle rods 45 are fixedly connected to the opposite surfaces of the two groups of soft strips 44. By arranging the hollow sleeve 41, the slide groove 42, the slider 43, the soft strips 44 and the handle rods 45, a handle mechanism 4 can be formed. When the detection device is not moved, the bottom surface of the handle rod 45 is close to the top plane of the box body 1. The staff uses two fingers to pinch the two sides of the handle rod 45 and gently lift the handle rod 45 upwards. As the two groups of sliders 43 slide in opposite directions at the same time and the soft strips 44 continue to bend, the handle rod 45 will be successfully lifted. At this time, the staff can move the entire detection device by holding the handle rod 45 with one hand.

[0035] One end of the top slope of the box body 1 is fixedly connected to a battery input jack frame 5, a touch screen communication jack frame 6 is installed on one side of the battery input jack frame 5, an interface frame 7 is installed on one side of the touch screen communication jack frame 6, a dry-connection electrical jack 8 is opened on the top slope of the box body 1 on the side of the interface frame 7, and the other end of the top slope of the box body 1 is fixedly connected to multiple groups of operation buttons 9, a wire 10 is plugged into the inner wall of the touch screen communication jack frame 6, a touch display screen 11 is installed at the end of the wire 10, a switch button 12 is installed on one side of the front end of the touch display screen 11, and a computer jack frame 13 is installed on the other side of the front end of the touch display screen 11, the interface frame 7 is mainly connected to the contactor of the short-circuit battery charging loop diode and the 24V power supply of the touch screen, the dry-connection electrical jack 8 is mainly connected to the battery inspection communication port and the inspection instrument, and the switch button 12 is mainly used to select the connection between the computer and the touch display screen 11.

[0036] After the instrument is turned on, touch the display screen 11 to automatically enter the main screen. The screen displays the discharge current, battery pack voltage, discharged capacity, discharge time, single-cell maximum, single-cell minimum, working status and collector status. Press the word "battery" on the panel and enter the password to enter the setting screen, parameter setting menu. It is worth noting that various discharge parameters cannot be set during charge and discharge detection. The screen displays discharge settings, battery settings, communication settings, parameter selection, monomer information and discharge data. The contents of the discharge settings include discharge current settings, discharge ampere-hour settings, discharge time settings, battery low voltage settings, termination voltage settings and sampling interval settings. The contents of the parameter selection include battery type and battery parameter selection. At this time, the discharge detection process is started on the main screen display interface, and the "Standby" menu is pressed to exit the discharge. It is worth noting that when starting the charge and discharge detection, if the data currently recorded by the discharge instrument is full, the screen will prompt: Storage is full - clear memory and then discharge. At this time, upload the data that has not been uploaded first, and then enter the "saved data" item of the parameter setting. And press "Confirm", the menu clears the memory, select "Single Cell Information", you can use this item to observe whether there is any abnormality in the single cell battery. The user can track the terminal voltage changes of the single cell battery at any time, and compare between the single cells to determine whether there is any abnormality, and report the abnormal battery in time. The measurement ends when the terminal voltage of the battery pack reaches the set value, and the system automatically cuts off the load to stop discharging. The "Work" indicator light is on during battery measurement. During the discharge process, the operator can press the menu to switch the screen display and observe the current parameters of the system. The communication settings include the baud rate option that can set the communication frequency of the discharger and the collector, the protocol option that sets the communication protocol of the discharger and the collector, the address option that sets the communication address of the discharger and the collector, and the mode option that sets the communication mode of the discharger and the collector. Use a USB to serial port cable to connect the discharger and the host computer, and start the host computer application to upload the data. The operation sequence is to connect the host computer and the discharger with the host computer communication cable, power on the discharger, and start the host computer application to upload data.

[0037] On the original charging screen, use the old empty panel to open a GL-DJK monitor installation hole, install the battery online discharge detection monitor, in the DC charging screen, connect a diode MDA in series with the battery fuse, and install a normally closed contactor KM1 in parallel with the diode. Considering the location and heat dissipation issues, the discharger is installed on the top of the cabinet, connect the positive and negative terminals of the discharger to the discharge terminals, lead a DC220V direct current on the charging DC bus, connect it to the monitor and the discharge load, and connect the discharger communication to the monitor COM1 port. After the wiring is completed correctly, it can be powered on and debugged according to the operating steps. When the battery verification charge and discharge test is required, it only needs to set the discharge parameters of the monitor, close the discharge test switch, and the motor starts the discharge test The discharge operation can be completed by simply pressing the test button. After the discharge is completed, disconnect the discharge switch and click to charge the battery. It is controlled by the self-created circuit and monitoring program. When the operation and maintenance personnel operate the battery discharge on the monitor, the contactor and the check diode are activated to cut off the connection between the charger and the battery, allowing the battery to switch to the discharge load and start automatic discharge. After the discharge is completed, the monitor automatically generates battery pack discharge data, which can be copied and printed. During the discharge process, when the monitor detects an accidental power outage and the battery needs to be connected back to the bus power supply, the monitoring control circuit will terminate the battery discharge and switch back to the bus power supply to prevent accidents caused by power failure. The operation and maintenance personnel only need to click lightly to free up time to do other work. After the 10-hour discharge is completed, the data can be copied and printed.

[0038] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.

Claims

1. A battery online discharge detection device, comprising a housing (1), characterized in that: A handle mechanism (4) is installed on the top plane of the box body (1); one end of the top inclined surface of the box body (1) is fixedly connected to a battery input jack frame (5); a touch screen communication jack frame (6) is installed on one side of the battery input jack frame (5); an interface frame (7) is installed on one side of the touch screen communication jack frame (6); a dry connection power jack (8) is provided on the top inclined surface of the box body (1) on one side of the interface frame (7); the other end of the top inclined surface of the box body (1) is fixedly connected to a plurality of groups of operation buttons (9); a wire (10) is plugged into the inner wall of the touch screen communication jack frame (6); and a touch display screen (11) is installed at the end of the wire (10).

2. A battery online discharge detection device according to claim 1, characterized in that: The bottom corners of the box body (1) are fixedly connected with sponge pads (2), and there are four groups of sponge pads (2). The front end of the box body (1) is provided with a plurality of groups of heat dissipation holes (3).

3. The battery online discharge detection device according to claim 1, characterized in that: The handle mechanism (4) comprises a hollow sleeve (41), a slide groove (42), a slide block (43), a soft strip (44) and a handle rod (45), and both ends of the top plane of the box body (1) are fixedly connected to the bottom of the hollow sleeve (41).

4. A battery online discharge detection device according to claim 3, characterized in that: Slide grooves (42) are provided on both sides of the inner wall of the hollow sleeve (41), and the inner walls of the two groups of slide grooves (42) are slidably connected to a group of sliding blocks (43), and there are two groups of sliding blocks (43) in total.

5. The battery online discharge detection device according to claim 3 is characterized in that: A bendable soft strip (44) is fixedly connected at the centers of the opposite surfaces of the two groups of sliders (43), and the outer wall of the soft strip (44) is slidably connected to the inner wall of the hollow sleeve (41).

6. A battery online discharge detection device according to claim 3, characterized in that: A group of handle bars (45) are fixedly connected to the opposite surfaces of the two groups of soft strips (44).

7. A battery online discharge detection device according to claim 1, characterized in that: A switch button (12) is installed on one side of the front end of the touch display screen (11), and a computer jack frame (13) is installed on the other side of the front end of the touch display screen (11).

Citation Information

Patent Citations

  • Energy-saving storage battery discharge detection device

    CN214703907U