Flat wire horizontal winding device and winding machine

Abstract

The flat wire horizontal winding device comprises a winding table, a top groove is formed in the top end of the middle of the winding table, a fixed frame and a movable frame are symmetrically arranged on the two sides of the middle of the top groove, and a winding mechanism is arranged between the fixed frame and the movable frame. A first driving mechanism is arranged between the movable frame and the winding mechanism, and a first positioning mechanism is arranged between the movable frame and the right side of the winding table. The material box is made to abut against the lower portion of the movable groove in a self-adaptive mode through the tensioning mechanism, the lower half portion of the discharging disc can be steadily immersed in functional liquid in the material box, it is ensured that the flat wire makes full and even contact with the functional liquid in the winding process, and the performance difference, such as the performance difference caused by uneven immersion liquid, of the flat wire is avoided; and when the functional liquid is insulating paint, the insulating paint can be uniformly attached to the surface of the flat wire, so that the insulating property of each section of the flat wire can reach the optimal state, and the overall quality and stability of the product are improved.

Description

Technical Field

[0001] The invention relates to the field of winding machines, in particular to a flat wire horizontal winding device and a winding machine. Background Art

[0002] In the field of flat wire winding, with the continuous development of electronic equipment, motor and other industries, the quality and performance requirements of flat wire winding are increasing day by day. Traditional flat wire winding devices often have some problems in the winding process, which affects the quality and production efficiency of the product.

[0003] In the process of winding flat wires, the application of functional liquids is crucial to improving the performance of the flat wires, such as insulation, heat dissipation, and corrosion resistance. However, existing winding devices are difficult to ensure that the flat wires are in full and stable contact with the functional liquids during the winding process. Some devices may use a simple immersion method, but are unable to make adaptive adjustments based on changes in the position of the discharge tray and drops in the liquid level, resulting in uneven immersion of the flat wires, affecting the performance of the flat wires. Summary of the invention

[0004] The object of the present invention is to provide a flat wire horizontal winding device and a winding machine to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A flat wire horizontal winding device, comprising

[0007] A winding table, wherein a top groove is provided at the top of the middle part of the winding table, a fixed frame and a movable frame are symmetrically provided on both sides of the middle part of the top groove, a winding mechanism is provided between the fixed frame and the movable frame, a driving mechanism 1 is provided between the movable frame and the winding mechanism, and a positioning mechanism 1 is provided between the movable frame and the right side of the winding table;

[0008] A movable groove is provided on the front of the middle part of the winding table, a material discharge tray is movably provided in the middle of the movable groove, a second driving mechanism is provided between the movable groove and the left side of the material discharge tray, and a second positioning mechanism is provided between the movable groove and the right side of the material discharge tray;

[0009] A material box is arranged on the front of the winding table and just below the bottom end of the material discharge tray, a tensioning mechanism is arranged between the winding table and the outer side of the material box, and a lifting mechanism is arranged below the material box.

[0010] In the present invention, the winding mechanism includes a winding disk, which is movably arranged between the upper ends of the fixed frame and the movable frame, a rod groove is opened in the middle of the top end of the fixed frame, an insertion rod matching the rod groove is arranged on the left side of the winding disk, a positioning sleeve is movably arranged on the inner side of the top end of the movable frame, a rectangular groove 1 is opened in the middle of the positioning sleeve, and a rectangular block 1 matching the rectangular groove 1 is arranged on the right side of the winding disk.

[0011] In the present invention, the driving mechanism 1 includes sprocket 2, which is arranged inside the upper end of the movable frame and located on the outer side of the middle part of the positioning sleeve, and motor 2 is arranged on the right side below the movable frame. The output shaft of motor 2 passes through the movable frame and is fixedly connected to sprocket 1, and a chain is arranged outside sprocket 1 and sprocket 2.

[0012] In the present invention, the positioning mechanism 1 includes a mounting groove, which is arranged at the upper end of the winding table and close to the middle right side of the top groove, and an electric push rod 3 is fixedly installed inside the mounting groove, and the output shaft of the electric push rod 3 passes through the mounting groove and the top groove and is fixedly connected to the middle back side of the movable frame, and a guide groove matching the movable frame is opened in the middle of the right side of the top groove.

[0013] In the present invention, the driving mechanism 2 includes a motor 1, which is fixedly installed on the front side of the winding table and close to the left side of the movable groove. A rectangular block 2 is arranged at the output shaft end of the motor 1, and a rectangular groove 2 matching the rectangular block 2 is arranged on the left side of the discharge tray.

[0014] In the present invention, the second positioning mechanism includes an electric push rod, which is fixedly installed on the front side of the winding table and close to the right side of the movable groove. A positioning rod is arranged at the output shaft end of the electric push rod, and a positioning groove matching the positioning rod is opened on the right side of the discharge tray.

[0015] In the present invention, the tensioning mechanism includes a support plate, which is arranged on the front side of the winding table and close to the bottom of the material box. The middle upper end surface of the support plate is fixedly connected to the lower end surface of the material box. Sleeves are vertically arranged at the four corners of the support plate, and a fixing rod is movably installed on the upper part of the sleeve through a spring. The top end of the fixing rod passes through the sleeve and is fixedly connected to the winding table.

[0016] In the present invention, the lifting mechanism includes an electric push rod 2, which is arranged below the middle of the support plate, and a sealing plate is movably arranged below the interior of the material box. The output shaft of the electric push rod 2 passes through the support plate and the material box to fix the sealing plate.

[0017] In the present invention, four corners of the bottom end of the winding table are provided with supporting feet, and reinforcing ribs are provided between the inner sides of the supporting feet.

[0018] A winding machine comprises the flat wire horizontal winding device described above.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention uses a tensioning mechanism to make the material box adaptively abut against the bottom of the movable groove, and the lower half of the discharge tray can be stably immersed in the functional liquid in the material box, so as to ensure that the flat wire is in full and uniform contact with the functional liquid during the winding process, thereby avoiding the performance difference of the flat wire caused by uneven immersion. For example, when the functional liquid is insulating varnish, the insulating varnish can be evenly adhered to the surface of the flat wire, thereby ensuring that the insulation performance of each section of the flat wire can reach the best state, thereby improving the overall quality and stability of the product.

[0021] 2. The positioning mechanism 1 and the positioning mechanism 2 of the present invention have good adaptability and can clamp unloading trays and winding trays of different specifications. In actual production, different production tasks require the use of unloading trays and winding trays of different sizes or types. The positioning mechanism of the device can quickly adapt to trays of different specifications by adjusting the clamping position, without the need for large-scale modification or replacement of the device, thereby improving the versatility and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of a flat wire horizontal winding device and a winding machine of the present invention;

[0023] Figure 2 It is a schematic diagram of the installation of a flat wire horizontal winding device and a support plate of a winding machine according to the present invention;

[0024] Figure 3 It is a schematic diagram of installation of a flat wire horizontal winding device and a winding reel of a winding machine according to the present invention;

[0025] Figure 4 It is a schematic diagram of installation of a rectangular block of a flat wire horizontal winding device and a winding machine of the present invention;

[0026] Figure 5 It is a schematic diagram of the installation of a rectangular slot 2 of a flat wire horizontal winding device and a winding machine of the present invention;

[0027] Figure 6 A flat wire horizontal winding device and a winding machine according to the present invention Figure 2 An enlarged schematic diagram of A in FIG.

[0028] Figure 7 A flat wire horizontal winding device and a winding machine according to the present invention Figure 2 An enlarged schematic diagram of point B in FIG.

[0029] Figure 8A flat wire horizontal winding device and a winding machine according to the present invention Figure 3 An enlarged schematic diagram of point C in FIG.

[0030] In the figure: 1. winding table; 2. top groove; 3. fixed frame; 4. movable frame; 5. movable groove; 6. material discharge tray; 7. material box; 8. winding disk; 9. rod groove; 10. insertion rod; 11. positioning sleeve; 12. rectangular block one; 13. sprocket two; 14. motor two; 15. sprocket one; 16. chain; 17. mounting groove; 18. electric push rod three; 19. guide groove; 20. motor one; 21. rectangular block two; 22. rectangular groove two; 23. electric push rod one; 24. positioning rod; 25. positioning groove; 26. support plate; 27. sleeve; 28. spring; 29. ​​fixed rod; 30. electric push rod two; 31. sealing plate; 32. support foot; 33. reinforcing rib; 34. rectangular groove one. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figure 1-8 As shown, the present invention provides a technical solution:

[0033] A flat wire horizontal winding device and a winding machine, comprising a winding table 1, a top groove 2 is opened at the middle top of the winding table 1, a fixed frame 3 and a movable frame 4 are symmetrically arranged on both sides of the middle of the top groove 2, a winding mechanism is arranged between the fixed frame 3 and the movable frame 4, and the winding mechanism includes a winding disk 8, the winding disk 8 is movably arranged between the upper ends of the fixed frame 3 and the movable frame 4, a rod groove 9 is opened in the middle of the top of the fixed frame 3, an insertion rod 10 matching the rod groove 9 is arranged on the left side of the winding disk 8, a positioning sleeve 11 is movably arranged on the inner side of the top of the movable frame 4, and a rectangular groove is opened in the middle of the positioning sleeve 11 A rectangular block 12 matching the rectangular groove 134 is arranged on the right side of the winding disk 8, a driving mechanism 1 is arranged between the movable frame 4 and the winding mechanism, and the driving mechanism 1 includes a sprocket 2 13, a sprocket 2 13 is arranged inside the upper end of the movable frame 4 and outside the middle of the positioning sleeve 11, a motor 2 14 is arranged on the right side below the movable frame 4, the output shaft of the motor 2 14 passes through the movable frame 4 and is fixedly connected with a sprocket 15, a chain 16 is arranged outside the sprocket 15 and the sprocket 2 13, and a positioning mechanism 1 is arranged between the movable frame 4 and the right side of the winding table 1. The positioning mechanism 1 The winding table 1 comprises a mounting groove 17, which is arranged at the upper end of the winding table 1 and close to the middle right side of the top groove 2, and an electric push rod 3 18 is fixedly installed inside the mounting groove 17, and the output shaft of the electric push rod 3 18 passes through the mounting groove 17 and is fixedly connected to the middle back of the movable frame 4 with the top groove 2, and a guide groove 19 matching the movable frame 4 is opened in the middle of the right side of the top groove 2; a movable groove 5 is opened on the front of the middle part of the winding table 1, and a material discharge tray 6 is movably arranged in the middle of the movable groove 5, and a driving mechanism 2 is arranged between the movable groove 5 and the left side of the material discharge tray 6, and the driving mechanism 2 includes a motor 1 20, which is arranged on the winding table 1. A motor 20 is fixedly installed on the front side of the winding table 1 and close to the left side of the movable groove 5, a rectangular block 21 is arranged at the output shaft end of the motor 20, a rectangular groove 22 matching the rectangular block 21 is arranged on the left side of the discharge tray 6, a positioning mechanism 2 is arranged between the movable groove 5 and the right side of the discharge tray 6, and the positioning mechanism 2 includes an electric push rod 23, an electric push rod 23 is fixedly installed on the front side of the winding table 1 and close to the right side of the movable groove 5, a positioning rod 24 is arranged at the output shaft end of the electric push rod 23, and a positioning groove 25 matching the positioning rod 24 is opened on the right side of the discharge tray 6;

[0034] In this embodiment, the tensioning mechanism is used to make the material box 7 adaptively abut against the bottom of the movable groove 5, and the lower half of the discharge tray 6 can be stably immersed in the functional liquid in the material box 7, so as to ensure that the flat wire is in full and uniform contact with the functional liquid during the winding process, thereby avoiding the performance difference of the flat wire caused by uneven immersion. For example, when the functional liquid is insulating varnish, the insulating varnish can be evenly adhered to the surface of the flat wire, thereby ensuring that the insulation performance of each section of the flat wire can reach the best state, thereby improving the overall quality and stability of the product.

[0035] Preferably, the lifting mechanism can synchronously lift the liquid when the liquid level drops, so that the discharge tray 6 always maintains an appropriate immersion depth, effectively solving the problem of insufficient immersion of the flat wire due to the drop in liquid level, reducing the need for rework or waste disposal due to insufficient immersion, and improving production efficiency. At the same time, the stable immersion process ensures the consistency of the flat wire performance, further improves product quality, and reduces production costs.

[0036] Furthermore, different application scenarios require the use of different types of functional liquids. The material box 7 of the device can be easily replaced or added with different functional liquids to meet diverse production needs. For example, in situations where the heat dissipation performance of the flat wire needs to be improved, a functional liquid with good heat dissipation performance can be used; in environments where the corrosion resistance of the flat wire needs to be enhanced, it can be replaced with a corresponding anti-corrosion liquid. This flexibility enables the device to adapt to the special requirements of different industries and products.

[0037] like Figure 2 and Figure 7 As shown, a material box 7 is arranged on the front of the winding table 1 and close to the bottom of the material discharge tray 6, and a tensioning mechanism is arranged between the winding table 1 and the outer side of the material box 7. The tensioning mechanism includes a support plate 26. The support plate 26 is arranged on the front of the winding table 1 and close to the bottom of the material box 7. The middle upper end surface of the support plate 26 is fixedly connected to the lower end surface of the material box 7. Sleeves 27 are vertically arranged at the four corners of the support plate 26. A fixing rod 29 is movably installed on the upper part of the sleeve 27 through a spring 28. The top end of the fixing rod 29 passes through the sleeve 27 and is fixedly connected to the winding table 1. A lifting mechanism is provided below the material box 7. The lifting mechanism includes an electric push rod 2 30. The electric push rod 2 30 is provided below the middle of the support plate 26. A sealing plate 31 is movably provided below the inner part of the material box 7. The output shaft of the electric push rod 2 30 passes through the support plate 26 and is fixedly connected to the sealing plate 31 with the material box 7. Support legs 32 are provided at the four corners of the bottom end of the winding table 1, and reinforcing ribs 33 are provided between the inner sides of the support legs 32.

[0038] In this embodiment, positioning mechanism 1 and positioning mechanism 2 have good adaptability and can clamp discharge trays 6 and winding trays 8 of different specifications. In actual production, different production tasks require the use of discharge trays 6 and winding trays 8 of different sizes or types. The positioning mechanism of this device can quickly adapt to trays of different specifications by adjusting the clamping position without large-scale modification or replacement of the device, thereby improving the versatility and flexibility of the device.

[0039] Preferably, the positioning mechanism accurately positions and firmly clamps the discharge tray 6 and the take-up tray 8, ensuring the stability of the discharge tray 6 and the take-up tray 8 during the winding process. During high-speed winding, the discharge tray 6 and the take-up tray 8 may be subjected to greater centrifugal force and tension. If the positioning is inaccurate or the clamping is not firm, it is easy to cause the tray to shake or shift, thereby affecting the winding quality. The positioning mechanism of the device can effectively avoid the occurrence of these problems, ensuring that the flat wire can be wound according to the predetermined trajectory and tension during the winding process, thereby improving the winding accuracy and quality.

[0040] Furthermore, the positioning mechanism makes the installation and removal of the unwinding tray 6 and the winding tray 8 more convenient and quick. The operator can easily install the tray on the positioning mechanism and achieve accurate positioning and clamping through simple adjustments. When maintaining and replacing the tray, no complicated operation steps are required, which reduces the operator's work intensity and improves work efficiency. At the same time, the positioning mechanism has a simple structure and is easy to maintain, which reduces the maintenance cost and downtime of the equipment.

[0041] Working principle: When the flat wire horizontal winding device starts working, the preparation work for winding and unwinding is first carried out. The winding disk 8 is placed between the fixed frame 3 and the movable frame 4, and the insertion rod 10 on the left side is inserted into the rod groove 9 in the middle of the top of the fixed frame 3, and the rectangular block 12 on the right side is inserted into the rectangular groove 134 in the middle of the positioning sleeve 11 on the inner side of the top of the movable frame 4, so as to complete the positioning and installation of the winding disk 8. At the same time, the unwinding disk 6 is placed in the movable groove 5 on the front of the winding table 1, and the rectangular block 21 at the output shaft end of the motor 20 is inserted into the rectangular groove 22 on the left side of the unwinding disk 6 to realize the connection between the motor 20 and the unwinding disk 6, and the electric push rod 23 of the positioning mechanism 2 pushes the positioning rod 24 to insert into the positioning groove 25 on the right side of the unwinding disk 6 to position the unwinding disk 6. At this time, the tensioning mechanism begins to work. The spring 28 inside the sleeve 27 applies an upward elastic force to the fixed rod 29, so that the material box 7 fixedly connected to the support plate 26 is adaptively abutted against the bottom of the movable groove 5, and the lower half of the discharge tray 6 is immersed in the material box 7. Various functional liquids are stored in the material box 7, and the flat wire can fully contact these liquids during the discharge process. Then, the winding work officially begins. The motor 1 20 is started, and the discharge tray 6 is driven to rotate in the movable groove 5 through the cooperation of the rectangular block 2 21 and the rectangular groove 2 22, so as to release the flat wire. After the flat wire passes through the functional liquid in the material box 7, it is transported to the winding disk 8. At the same time, the motor 2 14 of the driving mechanism 1 is started, and the output shaft of the motor 2 14 drives the sprocket 1 15 to rotate, and the sprocket 1 15 drives the sprocket 2 13 to rotate through the chain 16, and the sprocket 2 13 drives the positioning sleeve 11 to rotate, and then drives the winding disk 8 to rotate, so as to realize the winding of the flat wire. During the winding process, as the functional liquid is consumed or the liquid level in the material box 7 drops due to other reasons, the lifting mechanism starts to work. The output shaft of the electric push rod 2 30 pushes the sealing plate 31 to move upward inside the material box 7, thereby synchronously lifting the liquid so that the lower half of the discharge tray 6 can still remain in the liquid, ensuring that the flat wire continues to contact with the functional liquid during the winding process and maintaining the effect of the functional liquid on the flat wire. The entire device completes the horizontal winding of the flat wire through the coordinated cooperation of various mechanisms, while ensuring that the flat wire is fully in contact with the functional liquid during the winding process, thereby improving the winding quality and product performance.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flat wire horizontal winding device, characterized in that: include A winding table (1), wherein a top groove (2) is provided at the top of the middle part of the winding table (1), a fixed frame (3) and a movable frame (4) are symmetrically arranged on both sides of the middle part of the top groove (2), a winding mechanism is arranged between the fixed frame (3) and the movable frame (4), a driving mechanism is arranged between the movable frame (4) and the winding mechanism, and a positioning mechanism is arranged between the movable frame (4) and the right side of the winding table (1); A movable groove (5) is provided on the front of the middle of the winding table (1), a material discharge tray (6) is movably provided in the middle of the movable groove (5), a second driving mechanism is provided between the movable groove (5) and the left side of the material discharge tray (6), and a second positioning mechanism is provided between the movable groove (5) and the right side of the material discharge tray (6); A material box (7) is arranged on the front of the winding table (1) and close to the bottom of the material discharge tray (6), a tensioning mechanism is arranged between the winding table (1) and the outer side of the material box (7), and a lifting mechanism is arranged below the material box (7).

2. A flat wire horizontal winding device according to claim 1, characterized in that: The winding mechanism comprises a winding disk (8), the winding disk (8) being movably arranged between the upper ends of the fixed frame (3) and the movable frame (4), a rod groove (9) being provided in the middle of the top end of the fixed frame (3), an insertion rod (10) matching the rod groove (9) being provided on the left side of the winding disk (8), a positioning sleeve (11) being movably arranged on the inner side of the top end of the movable frame (4), a rectangular groove (34) being provided in the middle of the positioning sleeve (11), and a rectangular block (12) matching the rectangular groove (34) being provided on the right side of the winding disk (8).

3. A flat wire horizontal winding device according to claim 2, characterized in that: The driving mechanism 1 includes a sprocket 2 (13), which is arranged inside the upper end of the movable frame (4) and located outside the middle of the positioning sleeve (11), and a motor 2 (14) is arranged on the right side below the movable frame (4), the output shaft of the motor 2 (14) passes through the movable frame (4) and is fixedly connected to the sprocket 1 (15), and a chain (16) is arranged outside the sprocket 1 (15) and the sprocket 2 (13).

4. A flat wire horizontal winding device according to claim 1, characterized in that: The positioning mechanism 1 includes a mounting groove (17), which is arranged at the upper end of the winding table (1) and close to the middle right side of the top groove (2), and an electric push rod 3 (18) is fixedly installed inside the mounting groove (17), and the output shaft of the electric push rod 3 (18) passes through the mounting groove (17) and the top groove (2) and is fixedly connected to the middle back side of the movable frame (4), and a guide groove (19) matching the movable frame (4) is opened in the middle of the right side of the top groove (2).

5. A flat wire horizontal winding device according to claim 1, characterized in that: The second driving mechanism comprises a motor (20) which is fixedly mounted on the front side of the winding table (1) and close to the left side of the movable slot (5); a rectangular block (21) is arranged at the output shaft end of the motor (20); and a rectangular slot (22) matching the rectangular block (21) is arranged on the left side of the material discharging tray (6).

6. A flat wire horizontal winding device according to claim 1, characterized in that: The second positioning mechanism comprises an electric push rod (23) which is fixedly installed on the front side of the winding table (1) and close to the right side of the movable groove (5), a positioning rod (24) is arranged at the output shaft end of the electric push rod (23), and a positioning groove (25) matching the positioning rod (24) is opened on the right side of the discharge tray (6).

7. A flat wire horizontal winding device according to claim 1, characterized in that: The tensioning mechanism comprises a support plate (26), which is arranged on the front side of the winding platform (1) and close to the bottom of the material box (7), the middle upper end surface of the support plate (26) is fixedly connected to the lower end surface of the material box (7), sleeves (27) are vertically arranged at the four corners of the support plate (26), and a fixing rod (29) is movably installed on the upper part of the sleeve (27) through a spring (28), and the top end of the fixing rod (29) passes through the sleeve (27) and is fixedly connected to the winding platform (1).

8. A flat wire horizontal winding device according to claim 7, characterized in that: The lifting mechanism includes an electric push rod 2 (30), which is arranged at the lower middle part of the support plate (26), and a sealing plate (31) is movably arranged at the lower inner part of the material box (7), and the output shaft of the electric push rod 2 (30) passes through the support plate (26) and the material box (7) to be fixedly connected to the sealing plate (31).

9. A flat wire horizontal winding device according to claim 1, characterized in that: Support legs (32) are arranged at four corners of the bottom end of the winding platform (1), and reinforcing ribs (33) are arranged between the inner sides of the support legs (32).

10. A winding machine, characterized in that: It comprises a flat wire horizontal winding device as described in any one of claims 1-9.

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