Segmented rotary bud cutting machine for rubber seedling bud grafting and bud cutting control method
By designing a rubber seedling breeding and jointing segmented rotary bud cutting machine, the tree stem clamping rotary device and the sectioned chord cutting rotary device are used to achieve 360° full-circumference cutting chord cutting segmented cutting of the tree stem, solving the problems of low bud cutting efficiency and uneven cutting in the existing technology, and achieving an efficient and accurate seedling breeding and jointing process.
Patent Information
- Application Number
- CN202510406650.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-02
AI Technical Summary
In the prior art, the bud jointing process of rubber seedlings relies on manual operations, resulting in low bud cutting efficiency, high labor intensity, and uneven cutting, making it difficult to meet the needs of modern agriculture for efficient and precise grafting.
A rubber seedling breeding and segmented rotary bud cutting machine is designed, including a tree stem clamping rotary device, a segmented string cutting rotary device and a seedling breeding and sprout collection device. The tree stem clamping rotary device is driven to cut the 360° full-circumference of the tree stem. The segmented string cutting rotary device is combined with a string cutting horizontal knife and a segmented vertical knife to achieve string cutting and segmented cutting, improving the efficiency and accuracy of bud cutting.
It realizes automatic and precise bud cutting of rubber seedling stems, improves overall operating efficiency, solves the problems of low efficiency, high labor intensity and uneven cutting of traditional manual bud cutting, and meets the needs of modern agriculture for efficient and precise grafting.
Smart Images

Figure CN119969116A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of seedling cultivation, and in particular to a rubber seedling bud grafting segmented rotary bud cutting machine and a bud cutting control method. Background Art
[0002] Rubber trees are the main source of natural rubber in the world, and their planting and cultivation are crucial to the development of the rubber industry. In order to ensure the breeding of high-quality rubber tree varieties, increase rubber production and enhance disease resistance, budding propagation technology is widely used. Budding is an asexual propagation method that grafts buds from excellent mother trees onto rootstocks to grow them into plants with excellent traits. This technology can maintain the excellent genetic characteristics of rubber trees, shorten the growth cycle, and increase the survival rate of seedlings. It is one of the key links in the modern rubber planting industry.
[0003] At present, the budding process of rubber seedlings mainly relies on manual operation. The cutting of buds is usually done manually using a budding knife or other hand-held tools. Common methods include T-shaped budding, sheet budding and chipped budding. Although these traditional methods have been used for a long time, they still have many limitations. The quality of manually cut buds is greatly affected by the operator's technical level. The depth, angle and size of the cutting are difficult to maintain consistency, which can easily cause damage to the buds or irregular shapes, thus affecting the success rate of grafting. In addition, manual operation is inefficient and labor-intensive, making it difficult to meet the needs of large-scale seedling cultivation. Especially in modern agricultural production, manual budding methods can no longer meet the requirements of the rubber planting industry for efficient and precise grafting.
[0004] In the prior art, CN 115777364 A discloses a rotary cutting type rubber seedling bud extracting machine and a bud extracting method, wherein the bud extracting machine part includes a frame, a clamping device, a rotary cutting device, a lower hopper and a control device, the frame is the carrier of the entire bud extracting machine, the clamping device, the rotary connection device and the lower hopper are all installed on the frame, the two ends of the bud extracting strip are placed on the support pads of the clamping device, and then the clamping pads are driven by the clamping electric cylinder to clamp the two ends of the bud strip, the rocker arm electric cylinder in the rotary cutting device is used to drive the rocker arm to swing, so that the cutter installed at the end of the rocker arm can move back and forth along the rectangular groove to cut the bud strip to extract the bud, and the cut bud falls from the rectangular groove to the lower hopper and slides out. Although the device can replace manual bud removal, its bud removal efficiency is still very low. The specific analysis is as follows: 1. When the cutter rotates to remove buds, only one bud strip can be cut from the process of knife entry to knife exit, and its cutting efficiency is low; 2. Since the position of the cutter is fixed, and in order to ensure that the cut bud strip has a bud bag, the position of the bud bag needs to be manually adjusted before the tree stem is installed to ensure that the bud bag can be cut smoothly. Each tree stem may have 4-5 bud bags in multiple different directions and positions, so it is necessary to manually adjust the position of the tree stem multiple times, which is cumbersome to operate and leads to low bud cutting efficiency.
[0005] Therefore, providing a bud cutting machine with high bud cutting efficiency has become a technical problem in the field. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a rubber seedling bud grafting segmented rotary bud cutting machine and a bud cutting control method which are easy to operate, have high bud cutting efficiency, can reduce manual dependence and meet automation requirements.
[0007] In order to solve the above technical problems, the technical solution of the present invention is: a rubber seedling bud grafting segmented rotary bud cutting machine, comprising: The operating platform serves as the mounting base for the following devices; The tree stem clamping and rotating device comprises a height adjustment device arranged at the left and right ends of the operating platform, the telescopic end of the height adjustment device is upwardly mounted with a tree stem clamping device and a tree stem rotating device driving the tree stem clamping device to intermittently rotate circumferentially in increments of 90°, and the two tree stem clamping devices are arranged opposite to each other on the left and right sides for horizontally clamping the two ends of the tree stem; The segmented string-cutting rotating device is located above the tree-stem clamping rotating device, and includes a segmented string-cutting knife and a tool rotating device for driving the segmented string-cutting knife to continuously rotate 360° in a circumferential direction. The rotation axis of the segmented string-cutting knife is parallel to the axis of the clamped tree stem. The segmented string-cutting knife is located above the clamped tree stem, and the length of the segmented string-cutting knife is less than the distance between the left and right tree-stem clamping devices. The bottom end of the segmented string-cutting knife is provided with a string-cutting horizontal knife that can perform string-cutting on the clamped tree stem, and a plurality of segmented vertical knives are arranged along the length direction at the outer end of the upper surface of the string-cutting horizontal knife; A seedling bud collection device is arranged below the segmented tangential cutting rotating device and is used to collect the cut tree segments; A control operating system is provided, wherein the tree stem clamping and rotating device, the segmented chord cutting and rotating device, and the seedling bud collecting device are all connected to the control operating system.
[0008] As a preferred technical solution, the height adjustment device includes a pneumatic telescopic cylinder, the cylinder body end of the pneumatic telescopic cylinder is fixedly mounted on the operating platform, the telescopic end of the pneumatic telescopic cylinder is vertically fixed with a pneumatic telescopic frame, and the tree stem clamping device and the tree stem rotating device are connected to the pneumatic telescopic frame.
[0009] As a preferred technical solution, the tree stem clamping device includes a clamping claw chuck, the external fixed end of the clamping claw chuck is fixedly connected to a chuck rotating shaft, and the chuck rotating shaft is installed on the pneumatic telescopic frame through a bearing seat; the tree stem rotating device includes a motor mounting frame fixed on the pneumatic telescopic frame, a tree stem driving motor is installed on the motor mounting frame, and the power output end of the tree stem driving motor is transmission-connected to the chuck rotating shaft through a coupling.
[0010] As a preferred technical solution, the tool rotation device includes a tool shaft, the top end of the segmented chord cutting tool is fixed on the tool shaft, the tool shaft is located above the tree stem to be clamped and parallel to the axis of the tree stem, both ends of the tool shaft are rotatably mounted on the operating platform, and one end of the tool shaft is also connected to the power output end of the tool drive motor.
[0011] As a preferred technical solution, the rotation axis of the tool shaft and the axis of the tree stem to be clamped are in the same vertical plane.
[0012] As a preferred technical solution, the segmented chord cutting tool includes a cutter head mounting plate, the top end of the cutter head mounting plate is provided with a mounting sleeve fixedly connected to the tool rotating device, the chord cutting horizontal knife is provided on one side of the bottom end of the cutter head mounting plate, the chord cutting horizontal knife is perpendicular to the cutter head mounting plate, and the chord cutting horizontal knife is extended toward the axial direction of the tree stem to be clamped, the outer end side of the chord cutting horizontal knife is provided with a chord cutting blade for cutting into the surface of the tree stem to be clamped, the segmented vertical knife is perpendicular to the chord cutting horizontal knife, and the outer end of the segmented vertical knife is provided with a segmented blade for cutting into the surface of the tree stem to be clamped.
[0013] As a preferred technical solution, the chord cutting edge and the segmented edge are both V-shaped edges.
[0014] As a preferred technical solution, the seedling bud collection device includes a cut bud collection box located below the segmented chordal cutter, and a collection box inclined baffle is provided on one side of the cut bud collection box. The collection box inclined baffle is located on the knife outlet side of the segmented chordal cutter, and the height of the collection box inclined baffle is higher than the cutting height of the segmented chordal cutter.
[0015] Another preferred technical solution is a rubber seedling bud grafting segmented rotary bud cutting control method, which uses the above-mentioned rubber seedling bud grafting segmented rotary bud cutting machine, comprising the following steps: S1. Start the control operating system and check whether the tree stem clamping rotating device, the segmented tangential cutting rotating device and the seedling bud collecting device are normal. If each device functions normally, proceed to the next step, otherwise, immediately perform maintenance; S2, select a rubber tree stem of suitable length, and clamp and fix it by two tree stem clamping rotating devices; S3, adjusting the height of the tree stem by a height adjustment device to ensure the cutting distance between the tree stem and the segmented string cutter; S4, the segmented tangential cutting rotating device is started, and the tool rotating device drives the segmented tangential cutting knife to rotate. When the rotation contacts the surface of the tree stem, the tangential cutting horizontal knife performs tangential cutting on the surface of the tree stem, and the segmented vertical knife performs radial cutting on the surface of the tree stem. After the cutting is completed, the surface of the tree stem will be cut into multiple small segments, and the cut seedling bud tree segments will automatically fall into the seedling bud collecting device under the action of inertia and gravity, and the cutting is completed at one time; S5. The tree stem rotating device starts, drives the tree stem to rotate 90° and then stops. During this process, the segmented string cutter is driven by the tool rotating device to continue rotating. When it rotates back to the initial cutting position, the segmented string cutter cuts again. The tree stem rotating device drives the tree stem to rotate intermittently in 90° increments until the tree stem completes a 360° rotation, achieving four full-circle cuts. All the cut tree segment seedling buds are collected in the seedling bud collection device. S6. Turn off the tree stem rotating device and the segmented chord cutting rotating device, release the fixation of the tree stem, and take out the tree stem that has completed bud cutting; and return the height adjustment device to the initial position to prepare for the next bud cutting operation.
[0016] Due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The trunk clamping and rotating device in the present invention is used to clamp and fix the trunk, and drive the trunk to intermittently rotate axially in increments of 90°, so as to meet the 360° full-circle cutting requirements of the trunk; the segmented tangential cutting rotating device is used to cooperate with the tangential cutting and radial cutting of the trunk surface, and cut multiple small segmented seedling bud tree segments at one time; through the integrated design of the trunk clamping and rotating device and the segmented tangential cutting rotating device, the automatic and precise bud cutting of the rubber seedling tree stem is realized, which effectively solves the problems of low efficiency, high labor intensity and uneven cutting of traditional manual bud cutting, and greatly improves the overall operation efficiency.
[0017] 2. The present invention provides a rotary bud cutting method, in which the rotation axis of the tool is parallel to the axis of the tree trunk, and horizontal chord cutting can be achieved. At the same time, combined with the characteristics of the tree stem intermittently rotating circumferentially in 90° increments, it is used to meet the 360° full-circle cutting of the tree stem; at the same time, combined with the segmented bud cutting method, vertical segmented cutting can be achieved, which can not only cut off multiple sections of seedling bud tree segments at one time, but also ensure that the bud body is completely separated from the trunk, avoiding damage to the bud body due to excessive local pressure, and ensuring cutting accuracy and bud integrity.
[0018] 3. The equipment of the present invention performs full-circle cutting in a full-coverage manner. It no longer requires manual adjustment of the cutting position each time as in the prior art. In the present equipment, after the tree stem is clamped once, full-circle segmented cutting is adopted, which can meet the requirement of cutting off all bud bags of the tree stem at one time. This full-coverage cutting method will inevitably cut off the seedling bud tree segment with the bud bag, and then the required seedling bud tree segment can be selected. This method can greatly improve the bud cutting production efficiency.
[0019] 4. The present invention introduces a height adjustment device to achieve precise adjustment of the height and position of the tree trunk, ensuring that the cutter is always in the best cutting state. The flexible adjustment mechanism is suitable for tree trunks of various specifications and can accurately set the cutting distance to ensure that each bud is completely cut. At the same time, during the cutting process, the height of the tree trunk can also be adjusted to minimize the amount of tree cutting while ensuring the cutting needs of the seedling buds. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The following drawings are intended only to illustrate and explain the present invention, and are not intended to limit the scope of the present invention. Figure 1 is a schematic structural diagram of an embodiment of the present invention; Figure 2 is a structural schematic diagram of another angle of an embodiment of the present invention; Figure 3 is a schematic diagram of a front view angle of an embodiment of the present invention; Figure 4 is a schematic diagram of a side view of an embodiment of the present invention; Figure 5 It is a structural principle diagram of an embodiment of the present invention; Figure 6 2 is a schematic diagram of the structure of a segmented string cutter according to an embodiment of the present invention; Figure 7 This is a schematic diagram of the bud cutting process according to an embodiment of the present invention; Figure 8 It is a schematic diagram of a seedling bud tree segment after one-time cutting according to an embodiment of the present invention; In the figure: 100-operating platform; 200-tree stem clamping and rotating device; 201-pneumatic telescopic cylinder; 202-pneumatic telescopic frame; 203-gripping claw chuck; 204-chuck rotating shaft; 205-tree stem driving motor; 300-segmented chord cutting rotating device; 301-segmented chord cutting knife; 301a-chord cutting horizontal knife; 301b-segmented vertical knife; 301c-cutter head mounting plate; 301d-mounting sleeve; 302-cutter rotating shaft; 303-cutter driving motor; 400-seedling bud collecting device; 401-cut bud collecting box; 402-collection box tilting baffle. DETAILED DESCRIPTION
[0021] The present invention is further described below in conjunction with the accompanying drawings and examples. In the following detailed description, certain exemplary embodiments of the present invention are described only by way of illustration. Needless to say, those of ordinary skill in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of protection of the claims.
[0022] like Figures 1 to 5 As shown, a rubber seedling bud grafting segmented rotary bud cutter comprises an operating platform 100, a tree stem clamping and rotating device 200, a segmented tangential cutting rotating device 300, a seedling bud collecting device 400 and a control operating system; wherein the operating platform 100 serves as a mounting base for other devices, the tree stem clamping and rotating device 200, the segmented tangential cutting rotating device 300, and the seedling bud collecting device 400 are directly or indirectly mounted on the operating platform 100, and the tree stem clamping and rotating device 200, the segmented tangential cutting rotating device 300, and the seedling bud collecting device 400 are all connected to the control operating system, and the control operating system is used to control each component to operate in an orderly manner.
[0023] The operating platform 100 is placed horizontally and fixed on the ground to prevent the bud cutter from tipping over due to an unstable center of gravity.
[0024] The tree stem clamping and rotating device 200 is used to clamp and fix the tree stem, and drives the tree stem to intermittently rotate axially in increments of 90°, so as to meet the requirements of 360° full-circle cutting of the tree stem. The tree stem clamping and rotating device 200 includes height adjustment devices arranged at the left and right ends of the operating platform 100, and the telescopic end of the height adjustment device is upwardly mounted with a tree stem clamping device and a tree stem rotating device that drives the tree stem clamping device to intermittently rotate circumferentially in increments of 90°. The two tree stem clamping devices are arranged opposite to each other on the left and right sides and are used to horizontally clamp the two ends of the tree stem. The height adjustment device is used to adjust the height of the tree stem clamping device and the tree stem rotating device, that is, to adjust the height of the tree stem. When the diameter of the clamped tree stem is greatly different, the position of the tree stem after being clamped and the cutting tool will change accordingly. In order to ensure the requirement of four full-circle cuts intermittently in 90° increments, it is necessary to adjust the height of the tree stem so that the cutting position between the tool and the tree stem is accurate. At the same time, when cutting, since the tool is cutting in an arc around the center of the circle, the cutting line formed on the surface of the tree stem is an arc, which will cause the amount of tree cutting to be too large. Therefore, during the cutting process, the height adjustment device will correspondingly move downward a small amount and then gradually move upward a small amount in the vertical direction, that is, drive the tree stem to slightly adjust downward first and then slightly adjust upward, to change the cutting position between the tool and the tree stem, thereby minimizing the amount of tree cutting while ensuring the cutting requirements of the seedling buds. The tree stem clamping device is used to clamp and fix the tree stem, and the tree stem rotating device is used to drive the tree stem clamping device and the tree stem thereon to rotate intermittently at a certain angle.
[0025] The height adjustment device includes a pneumatic telescopic cylinder 201, the cylinder end of the pneumatic telescopic cylinder 201 is fixedly mounted on the operating platform 100, and a pneumatic telescopic frame 202 is vertically fixed to the telescopic end of the pneumatic telescopic cylinder 201, and the tree stem clamping device and the tree stem rotating device are connected to the pneumatic telescopic frame 202. The pneumatic telescopic cylinder 201 is fixed to the operating platform 100 by fixing ears, bolts, etc. to prevent the pneumatic telescopic cylinder 201 from shaking.
[0026] The tree stem clamping device includes a clamping jaw chuck 203, the outer fixed end of the clamping jaw chuck 203 is fixedly connected to a chuck rotating shaft 204, and the chuck rotating shaft 204 is installed on the pneumatic telescopic frame 202 through a bearing seat; the tree stem rotating device includes a motor mounting frame fixed to the pneumatic telescopic frame 202, and a tree stem driving motor 205 is installed on the motor mounting frame, and the power output end of the tree stem driving motor 205 is transmission-connected to the chuck rotating shaft 204 through a coupling. The clamping jaw chuck 203 is a prior art product and will not be described in detail here.
[0027] In addition, when performing the fixing operation of the rubber tree stem, the worker can first place the stem between the two clamping jaws 203, drive the clamping jaws to tighten, so as to achieve a stable clamping of stems of different thicknesses. When the stem drive motor 205 is started, its output shaft drives the coupling and the clamping jaw chuck 203 to rotate together, so that the stem clamped by the stem clamp undergoes a corresponding rotational movement, which is convenient for subsequent multi-angle or full-circle cutting of the stem. At the same time, the cooperation between the pneumatic telescopic frame 202 and the motor mounting frame, on the one hand, ensures the stable installation and adjustable position of the stem drive motor 205; on the other hand, when cooperating with the pneumatic telescopic frame 202 to rise and fall, the height and angle of the stem can be flexibly adjusted according to the actual length of the stem or the operation requirements, which greatly improves the bud cutting accuracy and operation efficiency. The various components of the above-mentioned device are connected by bolts, screws or welding, etc., with a simple and compact structure, convenient disassembly and maintenance, and also ensures the safety and stability of the stem during high-speed rotation.
[0028] The segmented tangential cutting rotating device 300 is used to perform tangential cutting and radial cutting on the surface of the tree trunk, and cuts multiple small segmented seedling bud tree segments at one time. It is used in conjunction with the tree trunk clamping rotating device 200 as a whole to achieve a high-efficiency bud cutting machine. The segmented chord cutting rotating device 300 is located above the tree trunk clamping rotating device 200, and includes a segmented chord cutting knife 301 and a tool rotating device that drives the segmented chord cutting knife 301 to continuously rotate 360° circumferentially. The rotation axis of the segmented chord cutting knife 301 is parallel to the axis of the clamped tree trunk. The segmented chord cutting knife 301 is located above the clamped tree trunk, and the length of the segmented chord cutting knife 301 is less than the distance between the left and right tree trunk clamping devices. The bottom end blade of the segmented chord cutting knife 301 is provided with a chord cutting horizontal knife 301a that can perform chord cutting on the clamped tree trunk, and the outer end of the upper surface of the chord cutting horizontal knife 301a is arranged with multiple segmented vertical knives 301b along the length direction.
[0029] The tool rotating device includes a tool shaft 302. The top of the segmented chord cutter 301 is fixed to the tool shaft 302 by bolts, ferrules or other connection methods. The tool shaft 302 is located above the tree stem to be clamped and parallel to the axis of the tree stem. Both ends of the tool shaft 302 are rotatably mounted on the operating platform 100. One end of the tool shaft 302 is also connected to the power output end of the tool drive motor 303. The rotation axis of the tool shaft 302 is in the same vertical plane as the axis of the tree stem to be clamped. The output end of the tool drive motor 303 is connected to a coupling. The coupling can be an elastic coupling or a rigid coupling, which not only ensures the efficiency and reliability of power transmission, but also compensates for the slight installation error that may exist between the motor output shaft and the tool shaft 302 to a certain extent, thereby maintaining the smooth rotation of the bud cutter. During operation, the coupling outputted by the tool driving motor 303 is transmitted to the tool rotating shaft 302, and then drives the segmented string cutter 301 to rotate at a preset speed to achieve the bud cutting operation on the tree stem.
[0030] See also Figure 6The segmented chord cutting knife 301 includes a cutter head mounting plate 301c, the top of the cutter head mounting plate 301c is provided with a mounting sleeve 301d fixedly connected to the cutter rotating device, the mounting sleeve 301d is fixedly sleeved on the outside of the cutter rotating shaft 302, the chord cutting horizontal knife 301a is provided on one side of the bottom end of the cutter head mounting plate 301c, the chord cutting horizontal knife 301a is perpendicular to the cutter head mounting plate 301c, and the chord cutting horizontal knife 301a is extended toward the axial direction of the tree stem to be clamped, the outer end side of the chord cutting horizontal knife 301a is provided with a chord cutting blade for cutting into the surface of the tree stem to be clamped, the segmented vertical knife 301b is perpendicular to the chord cutting horizontal knife 301a, and the outer end of the segmented vertical knife 301b is provided with a segmented blade for cutting into the surface of the tree stem to be clamped, and the chord cutting blade and the segmented blade are both V-shaped blades.
[0031] The seedling bud collection device 400 is arranged below the segmented chord cutting rotating device 300, and is used to collect the cut tree segments. The seedling bud collection device 400 includes a cut bud collection box 401 located below the segmented chord cutting knife 301, and a collection box inclined baffle 402 is provided on one side of the cut bud collection box 401. The collection box inclined baffle 402 is located on the knife exit side of the segmented chord cutting knife 301, and the height of the collection box inclined baffle 402 is higher than the cutting height of the segmented chord cutting knife 301. The collection box inclined baffle 402 is detachably connected to the cut bud collection box 401 through matching blocks and matching holes. The position and inclination angle can be changed by replacing the collection box inclined baffle 402, so that the falling path of the bud body can be fine-tuned, thereby improving the collection accuracy.
[0032] The cut bud collection box 401 can be fixed to the operating platform 100 by bolts, so that the collection box remains stable when the rubber seedlings fall in at high speed, avoiding displacement or loosening of the box body due to vibration or external force. In addition, if the collection box needs to be cleaned or repaired later, it can also be quickly disassembled to improve maintenance efficiency.
[0033] In addition, when the bud cutter is running, the buds cut from the tree stems will fall into the bud cutting collection box 401 due to inertia or gravity. Since the collection box is located in the middle area of the operating platform 100 and there is enough operating space around it, workers can easily take out the buds in the box after the bud cutting operation is completed, and classify or transplant them. The collection box inclined baffle 402 and the upper edge of the bud cutting collection box 401 can be connected by hinges, hinges or rotating shafts, so that the collection box inclined baffle 402 can be flipped or tilted within a certain range. If it is found that the bud deviates from the collection area during the bud cutting process, the angle or position of the collection box inclined baffle 402 can be appropriately adjusted to fine-tune the bud path, thereby improving the collection accuracy.
[0034] The control operating system includes an emergency stop button, a tree trunk motor control button, a tool motor control button, a pneumatic telescopic cylinder 201 control button and a distribution box. The four components of the emergency stop button, the tree trunk motor control button, the tool motor control button, the pneumatic telescopic cylinder 201 control button and the distribution box are uniformly placed on one side of the operating platform 100. The three components of the emergency stop button, the tree trunk motor control button, the tool motor control button and the pneumatic telescopic cylinder 201 control button are placed side by side, and they and the distribution box are placed at two corners of the operating platform 100 respectively, and their positions are convenient for staff to operate.
[0035] A rubber seedling bud grafting segmented rotary bud cutting control method, using the above-mentioned rubber seedling bud grafting segmented rotary bud cutting machine, comprises the following steps: S1, start the control operating system, check whether the tree stem clamping rotating device 200 and the segmented string cutting rotating device 300 are normal, and at the same time confirm whether the blade of the segmented string cutting knife 301 is sharp and whether the installation position of the seedling bud collecting device 400 is correct. If each device functions normally, proceed to the next step, otherwise immediately find the cause of the fault and perform maintenance; S2, select the rubber tree stem of suitable length, and the two ends of the rubber tree stem are clamped and fixed respectively by the left and right two clamping jaws chucks 203; S3, start the pneumatic telescopic cylinder 201, and adjust the height of the tree stem by the pneumatic telescopic cylinder 201 to ensure the cutting distance between the tree stem and the segmented string cutter 301, so as to match the best cutting point of the bud cutting knife, and ensure the integrity and cutting accuracy of each bud; S4. During the first cutting, the trunk rotating device does not move, the segmented tangential cutting rotating device 300 is started, and the tool rotating device drives the segmented tangential cutting knife 301 to rotate. When the rotation contacts the surface of the trunk, the tangential cutting transverse knife 301a performs tangential cutting on the surface of the trunk. The initial state of the knife is shown in FIG. Figure 7 In (a), the cutting process is shown in Figure 7 Middle (b), the knife end state see Figure 7 In (c), the segmented vertical knife 301b simultaneously performs radial cutting on the surface of the tree trunk. After the cutting is completed, the surface of the tree trunk will be cut into a plurality of small segments. The state after the segmentation is shown in FIG. Figure 8 The cut seedling bud tree segments automatically fall into the seedling bud collecting device 400 under the action of inertia and gravity, and the cutting is completed in one step; S5, the tree stem rotating device starts, drives the tree stem to rotate 90 degrees and then stops. During this process, the segmented string cutter 301 is driven by the tool rotating device to continue rotating. The state during the rotation process is shown in FIG. Figure 7 In (d), after rotating to the initial cutting position, the segmented string cutting knife 301 performs cutting again. The state of cutting again is shown in FIG. Figure 7 In (e), the state of cutting out the knife again is shown in Figure 7 Middle (f); the tree stem rotating device drives the tree stem to rotate intermittently in 90° increments until the tree stem completes a 360° rotation, achieving four full-circle cuts; all the cut tree segment seedling buds are collected in the seedling bud collecting device 400; S6, closing the tree stem rotating device and the segmented chord cutting rotating device 300, releasing the fixation of the tree stem, taking out the tree stem that has completed bud cutting; and returning the height adjustment device to the initial position, preparing for the next bud cutting operation.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A rubber seedling bud grafting segmented rotary bud cutting machine, characterized in that: include: The operating platform serves as the mounting base for the following devices; The tree stem clamping and rotating device comprises a height adjustment device arranged at the left and right ends of the operating platform, the telescopic end of the height adjustment device is upwardly mounted with a tree stem clamping device and a tree stem rotating device driving the tree stem clamping device to intermittently rotate circumferentially in increments of 90°, and the two tree stem clamping devices are arranged opposite to each other on the left and right sides for horizontally clamping the two ends of the tree stem; The segmented string-cutting rotating device is located above the tree-stem clamping rotating device, and includes a segmented string-cutting knife and a tool rotating device for driving the segmented string-cutting knife to continuously rotate 360° in a circumferential direction. The rotation axis of the segmented string-cutting knife is parallel to the axis of the clamped tree stem. The segmented string-cutting knife is located above the clamped tree stem, and the length of the segmented string-cutting knife is less than the distance between the left and right tree-stem clamping devices. The bottom end of the segmented string-cutting knife is provided with a string-cutting horizontal knife that can perform string-cutting on the clamped tree stem, and a plurality of segmented vertical knives are arranged along the length direction at the outer end of the upper surface of the string-cutting horizontal knife; A seedling bud collection device is arranged below the segmented tangential cutting rotating device and is used to collect the cut tree segments; A control operating system is provided, wherein the tree stem clamping and rotating device, the segmented chord cutting and rotating device, and the seedling bud collecting device are all connected to the control operating system.
2. A rubber seedling bud grafting segmented rotary bud cutter as claimed in claim 1, characterized in that: The height adjustment device includes a pneumatic telescopic cylinder, the cylinder body end of the pneumatic telescopic cylinder is fixedly installed on the operating platform, the telescopic end of the pneumatic telescopic cylinder is vertically fixed with a pneumatic telescopic frame, and the tree stem clamping device and the tree stem rotating device are connected to the pneumatic telescopic frame.
3. A rubber seedling bud grafting segmented rotary bud cutter as claimed in claim 2, characterized in that: The tree stem clamping device includes a clamping jaw chuck, the external fixed end of the clamping jaw chuck is fixedly connected to a chuck rotating shaft, and the chuck rotating shaft is installed on the pneumatic telescopic frame through a bearing seat; the tree stem rotating device includes a motor mounting frame fixed on the pneumatic telescopic frame, a tree stem driving motor is installed on the motor mounting frame, and the power output end of the tree stem driving motor is transmission-connected to the chuck rotating shaft through a coupling.
4. A rubber seedling bud grafting segmented rotary bud cutter as claimed in claim 1, characterized in that: The tool rotating device includes a tool shaft, the top end of the segmented chord cutting tool is fixed on the tool shaft, the tool shaft is located above the tree stem to be clamped and parallel to the axis of the tree stem, both ends of the tool shaft are rotatably mounted on the operating platform, and one end of the tool shaft is also connected to the power output end of the tool drive motor.
5. A rubber seedling bud grafting segmented rotary bud cutter as claimed in claim 4, characterized in that: The rotation axis of the tool shaft and the axis of the tree stem to be clamped are in the same vertical plane.
6. A rubber seedling bud grafting segmented rotary bud cutting machine as claimed in claim 1, characterized in that: The segmented chord cutting tool includes a cutter head mounting plate, the top end of the cutter head mounting plate is provided with a mounting sleeve fixedly connected to the tool rotating device, the chord cutting horizontal knife is provided on one side of the bottom end of the cutter head mounting plate, the chord cutting horizontal knife is perpendicular to the cutter head mounting plate, and the chord cutting horizontal knife is extended toward the axial direction of the tree stem to be clamped, the outer end side of the chord cutting horizontal knife is provided with a chord cutting blade for cutting into the surface of the tree stem to be clamped, the segmented vertical knife is perpendicular to the chord cutting horizontal knife, and the outer end of the segmented vertical knife is provided with a segmented blade for cutting into the surface of the tree stem to be clamped.
7. A rubber seedling bud grafting segmented rotary bud cutting machine as claimed in claim 6, characterized in that: The chord cutting edge and the segmented edge are both V-shaped edges.
8. A rubber seedling bud grafting segmented rotary bud cutting machine as claimed in claim 1, characterized in that: The seedling bud collection device includes a cut bud collection box located below the segmented chordal cutter, a collection box inclined baffle is provided on one side of the cut bud collection box, the collection box inclined baffle is located on the knife outlet side of the segmented chordal cutter, and the height of the collection box inclined baffle is higher than the cutting height of the segmented chordal cutter.
9. A method for controlling rubber seedling bud grafting segmented rotary bud cutting, using a rubber seedling bud grafting segmented rotary bud cutting machine as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1. Start the control operating system and check whether the tree stem clamping rotating device, the segmented tangential cutting rotating device and the seedling bud collecting device are normal. If each device functions normally, proceed to the next step, otherwise, immediately perform maintenance; S2, select a rubber tree stem of suitable length, and clamp and fix it by two tree stem clamping rotating devices; S3, adjusting the height of the tree stem by a height adjustment device to ensure the cutting distance between the tree stem and the segmented string cutter; S4, the segmented tangential cutting rotating device is started, and the tool rotating device drives the segmented tangential cutting knife to rotate. When the rotation contacts the surface of the tree stem, the tangential cutting horizontal knife performs tangential cutting on the surface of the tree stem, and the segmented vertical knife performs radial cutting on the surface of the tree stem. After the cutting is completed, the surface of the tree stem will be cut into multiple small segments, and the cut seedling bud tree segments will automatically fall into the seedling bud collecting device under the action of inertia and gravity, and the cutting is completed at one time; S5. The tree stem rotating device starts, drives the tree stem to rotate 90° and then stops. During this process, the segmented string cutter is driven by the tool rotating device to continue rotating. When it rotates back to the initial cutting position, the segmented string cutter cuts again. The tree stem rotating device drives the tree stem to rotate intermittently in 90° increments until the tree stem completes a 360° rotation, achieving four full-circle cuts. All the cut tree segment seedling buds are collected in the seedling bud collection device. S6. Turn off the tree stem rotating device and the segmented chord cutting rotating device, release the fixation of the tree stem, and take out the tree stem that has completed bud cutting; and return the height adjustment device to the initial position to prepare for the next bud cutting operation.
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