Green soy bean husking machine and operation method thereof

Abstract

The invention discloses a green soy bean husking machine and an operation method thereof, and relates to the technical field of agricultural product processing. The green soy bean husking machine comprises a machine base, a bearing frame, a vibration hopper, a vibration unit, a husking unit and a flattening unit, the machine base is used for bearing machine equipment; the bearing frame is arranged above the machine base. The base, the bearing frame, the vibrating hopper, the vibrating unit, the husking unit and the flattening unit are reasonably arranged, so that the whole husking machine is compact in structure, small in occupied space and convenient to mount and move, green soybeans on the vibrating hopper are automatically flattened through the design of the flattening unit, it is ensured that the green soybeans are arranged in order before entering the husking unit, and the husking efficiency is improved. In the operation process of the device, personnel operation is convenient and safe, the physical input is small, and the use requirements are met.

Description

Technical Field

[0001] The invention relates to the technical field of agricultural product processing, in particular to an edamame shelling machine and an operating method thereof. Background Art

[0002] The edamame shelling machine is a mechanical equipment specially used to separate the edamame pods from the edamame rice. It simulates or optimizes the manual shelling process through mechanical force, vibration, friction and other principles. The shelled edamame rice can be further processed into canned food, frozen food, snacks, etc., which prolongs the shelf life and facilitates storage and transportation.

[0003] The edamame shelling machine in the prior art has the following shortcomings during use: First, the existing edamame shelling machine has a loose structure, occupies a large space, and is not easy to install and move; Second, during the feeding process of edamame, it is easy for edamame to accumulate in the feeding channel. When edamame accumulates at the crushing position, it is easy to get stuck in the crushing channel, and the shelling speed is slow; Third, when edamame piles up, tools or manual troubleshooting are usually used, which involves risks and is cumbersome, increasing the physical effort of personnel. In view of the deficiencies in the prior art, the present invention provides an edamame shelling machine and an operating method thereof to solve the above problems. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an edamame shelling machine and an operating method thereof. The layout of the machine base, the supporting frame, the vibration bucket, the vibration unit, the shelling unit and the leveling unit is reasonable, so that the entire shelling machine has a compact structure, occupies a small space, and is easy to install and move. Through the design of the leveling unit, the edamame on the vibration bucket is automatically leveled to ensure that the edamame is neatly arranged before entering the shelling unit, thereby improving the accuracy and efficiency of shelling. During the operation of the device, the operator can operate conveniently and safely, with little physical effort, thereby meeting the use requirements.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A soybean shelling machine, including a machine base, a carrier frame, a vibration bucket, a vibration unit, a shelling unit and a leveling unit; The machine base is used to support the machine equipment; The support frame is arranged above the machine base; The vibrating bucket is arranged above the supporting frame; The vibration unit is arranged between the support frame and the vibration bucket and is used to drive the vibration bucket to vibrate; The shelling unit is arranged on the supporting frame and is used for shelling the edamame dropped from the vibration bucket; The leveling unit is arranged on the supporting frame and is used for automatically leveling the edamame on the vibrating bucket.

[0006] Preferably, the vibration unit comprises: A sliding rod, arranged at the bottom of the vibration bucket and slidably connected to the bearing frame; a baffle, disposed on the slide bar; A spring, disposed between the baffle and the bearing frame; The vibration motor is arranged at the bottom of the vibration bucket.

[0007] Preferably, the shelling unit comprises: A first rotating roller, rotatably connected above the supporting frame; A second rotating roller, rotatably connected above the supporting frame; The driving mechanism is arranged on the supporting frame and is used for driving the first rotating roller and the second rotating roller to rotate.

[0008] Preferably, the driving mechanism comprises: The motor body is arranged on the supporting frame and the output end of the motor body is fixedly connected to the first rotating roller; A first gear, disposed on the rotating shaft of the first rotating roller; The second gear is disposed on the rotating shaft of the second rotating roller and meshes with the first gear.

[0009] Preferably, the leveling unit comprises: An axle seat, arranged on the bearing frame; A leveling roller, rotatably connected to the shaft seat; A first pulley is arranged on the rotating shaft of the leveling roller; A second pulley is disposed on the rotating shaft of the second rotating roller; A belt is arranged on the first pulley and the second pulley.

[0010] Preferably, the carrier frame is provided with a lifting assembly for adjusting the height of the shaft seat and the leveling roller, and the lifting assembly includes: A limiting frame, arranged on the bearing frame; A screw rod, threadedly connected to the limiting frame; The adjusting frame is slidably connected to the limiting frame and is rotationally connected to the screw rod. The adjusting frame is fixedly connected to the shaft seat.

[0011] Preferably, the leveling roller is provided with a sweeping strip, and the vibrating bucket is provided with a corrugated plate.

[0012] Preferably, a feed hopper is provided on the vibrating hopper.

[0013] Preferably, the supporting frame is provided with an edamame rice hopper and an edamame shell hopper.

[0014] A second aspect of the present invention provides an operating method of an edamame shelling machine, the operating method comprising the following steps: step S1, according to the size of the edamame and the shelling requirements, adjusting the height of the leveling roller in the leveling unit through the lifting component so that the sweeping strip is in proper contact with the edamame on the vibrating bucket; Step S2, starting the vibration unit and driving the vibration bucket to start vibrating; Step S3, slowly pouring the edamame to be shelled from the feed hopper into the vibrating hopper; Step S4, starting the shelling unit, the first rotary roller and the second rotary roller rotate relative to each other to form a shelling channel; Step S5, the edamame leveled on the vibrating bucket gradually falls to the shelling channel between the first rotary roller and the second rotary roller under the action of gravity; the first rotary roller and the second rotary roller rotate relative to each other to squeeze and rub the edamame, so that the edamame shells are separated from the edamame core, thereby achieving the shelling operation; Step S6, the shelled edamame rice and edamame shell are discharged through the edamame rice hopper and the edamame shell hopper respectively; Step S7, when all edamame are shelled, the machine is stopped for cleaning.

[0015] The present invention discloses a soybean shelling machine and an operating method thereof, which have the following beneficial effects: 1. The layout of the machine base, supporting frame, vibration bucket, vibration unit, shelling unit and leveling unit of the edamame shelling machine is reasonable, so that the whole shelling machine has a compact structure, occupies a small space, and is easy to install and move. Through the design of the leveling unit, the edamame on the vibration bucket is automatically leveled to ensure that the edamame is arranged neatly before entering the shelling unit, thereby improving the accuracy and efficiency of shelling. During the operation of the device, the operator can operate it conveniently and safely, with little physical effort, which meets the use requirements.

[0016] 2. The vibration unit of the edamame shelling machine vibrates the vibration bucket through the cooperation of the sliding rod, baffle, spring and vibration motor, which helps the edamame to be evenly distributed in the vibration bucket and smoothly fall to the shelling unit, thereby improving the shelling efficiency. The setting of the lifting component allows the height of the leveling roller to be adjusted according to the size of the edamame and the shelling requirements, thereby enhancing the adaptability and flexibility of the equipment.

[0017] 3. The edamame shelling machine has a sweeping strip on the surface of the leveling roller. The sweeping strip can be made of rubber or plastic and has a certain elasticity. When the second roller rotates, the leveling roller is driven to rotate through the belt, the first pulley and the second pulley transmission design. The sweeping strip sweeps and levels the edamame on the vibrating bucket. The vibrating bucket is provided with a wave plate. Through the cooperation of the wave plate and the sweeping strip, it is further ensured that the edamame has a stable posture when entering the shelling unit, ensuring a good shelling effect and the edamame is not easy to accumulate here. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a side view of the present invention; Figure 3 It is a structural schematic diagram of the corrugated plate of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of part A in the middle; Figure 5 It is a schematic structural diagram of the leveling roller of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of part B; Figure 7 It is a structural schematic diagram of the lifting assembly of the present invention; Figure 8 It is a bottom schematic diagram of the vibrating bucket of the present invention.

[0020] In the figure: 1. machine base; 2. supporting frame; 21. edamame rice hopper; 22. edamame shell hopper; 3. vibrating hopper; 31. feeding hopper; 32. corrugated plate; 4. shelling unit; 41. first rotary roller; 42. second rotary roller; 43. driving mechanism; 431. motor body; 432. first gear; 433. second gear; 5. vibrating unit; 51. sliding rod; 52. baffle; 53. spring; 54. vibrating motor; 6. leveling unit; 61. shaft seat; 62. leveling roller; 621. sweeping strip; 63. first pulley; 64. second pulley; 65. belt; 7. lifting assembly; 71. limit frame; 72. screw rod; 73. adjusting frame. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The embodiment of the present application provides an edamame shelling machine and an operating method thereof, thereby solving the problems that the existing edamame shelling machine has a loose structure, occupies a large space, is inconvenient to install and move, and is prone to edamame accumulation on the discharge channel during the edamame feeding process. When edamame accumulates at the crushing position, the crushing channel is often easily stuck, resulting in a slow shelling speed. When edamame accumulation occurs, tools or manual troubleshooting are usually used, which involves risks in the operation, is cumbersome, and increases the physical effort of personnel.

[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Embodiment 1: The embodiment of the present invention discloses a soybean shelling machine. Figure 1 To Attachment Figure 8 As shown, it includes a machine base 1, a carrier frame 2, a vibration bucket 3, a vibration unit 5, a shelling unit 4 and a leveling unit 6; The machine base 1 is used to carry the machine equipment; the machine base 1 is the supporting foundation of the entire edamame shelling machine; The support frame 2 is arranged above the machine base 1; the support frame 2 serves to connect and support other components. The support frame 2 is also provided with an edamame rice hopper 21 and an edamame shell hopper 22, which are used to collect edamame rice and edamame shells respectively; The vibration hopper 3 is arranged above the carrier frame 2; the vibration hopper 3 is arranged above the carrier frame 2, and is the first processing component of the edamame entering the shelling machine, and its bottom is connected to the vibration unit 5, and vibration is achieved under the action of the vibration motor 54; a feeding hopper 31 is arranged on the vibration hopper 3, and the opening of the feeding hopper 31 is large, which is convenient for quickly pouring the edamame, and the connection between the feeding hopper 31 and the vibration hopper 3 is a smooth transition to prevent the edamame from getting stuck during the feeding process; The vibration unit 5 is disposed between the support frame 2 and the vibration bucket 3 and is used to drive the vibration bucket 3 to vibrate; the vibration unit 5 includes: A slide bar 51 is disposed at the bottom of the vibration bucket 3 and is slidably connected to the support frame 2; The baffle 52 is disposed on the slide bar 51; The spring 53 is arranged between the baffle 52 and the carrier 2; The vibration motor 54 is disposed at the bottom of the vibration bucket 3 .

[0025] The slide bar 51 is arranged at the bottom of the vibration bucket 3 and is slidably connected to the support frame 2, playing a supporting and guiding role, so that the vibration bucket 3 can maintain a stable motion trajectory during the vibration process. The baffle 52 is arranged on the slide bar 51, and a spring 53 is arranged between the baffle 52 and the support frame 2. The elastic effect of the spring 53 can make the vibration bucket 3 produce regular vibration under the drive of the vibration motor 54, and at the same time play a buffering and resetting role, reducing the impact of vibration on other parts of the machine. The vibration motor 54 is arranged at the bottom of the vibration bucket 3, and drives the vibration bucket 3 to vibrate by outputting power. The power and speed of the vibration motor can be adjusted according to the characteristics of the edamame and the shelling requirements.

[0026] The shelling unit 4 is arranged on the supporting frame 2 and is used to shell the edamame dropped from the vibrating bucket 3; the shelling unit 4 includes: The first rotating roller 41 is rotatably connected above the supporting frame 2; The second rotating roller 42 is rotatably connected to the upper side of the supporting frame 2; The driving mechanism 43 is disposed on the supporting frame 2 and is used for driving the first rotating roller 41 and the second rotating roller 42 to rotate.

[0027] The first rotating roller 41 and the second rotating roller 42 are rotatably connected above the supporting frame 2, and the two rotate relative to each other to form a shelling channel. The surfaces of the first rotating roller 41 and the second rotating roller 42 are provided with special patterns or protrusions to increase the friction force on the edamame and improve the shelling effect. The driving mechanism 43 is arranged on the supporting frame 2, and is used to drive the first rotating roller 41 and the second rotating roller 42 to rotate.

[0028] The driving mechanism 43 comprises: The motor body 431 is disposed on the carrier frame 2 and the output end of the motor body 431 is fixedly connected to the first rotating roller 41; The first gear 432 is disposed on the rotating shaft of the first rotating roller 41; The second gear 433 is disposed on the rotating shaft of the second rotating roller 42 and meshes with the first gear 432 .

[0029] The output end of the motor body 431 is fixedly connected to the first rotating roller 41 to provide power for the first rotating roller 41. The first gear 432 is arranged on the rotating shaft of the first rotating roller 41, and the second gear 433 is arranged on the rotating shaft of the second rotating roller 42 and meshes with the first gear 432, so that the relative rotation of the first rotating roller 41 and the second rotating roller 42 is realized through gear transmission.

[0030] The leveling unit 6 is arranged on the carrier 2 and is used to automatically level the edamame on the vibrating bucket 3; the leveling unit 6 includes: Axle seat 61, disposed on the carrier frame 2; The leveling roller 62 is rotatably connected to the shaft seat 61; A first pulley 63 is disposed on the rotating shaft of the leveling roller 62; The second pulley 64 is disposed on the rotating shaft of the second rotating roller 42; The belt 65 is disposed on the first pulley 63 and the second pulley 64 .

[0031] The leveling unit 6 is arranged on the carrier 2, and is used to automatically level the edamame on the vibrating bucket 3. The shaft seat 61 is arranged on the carrier 2, and provides support for the leveling roller 62. The surface of the leveling roller 62 is provided with a sweeping strip 621, and the sweeping strip 621 can be made of rubber or plastic material, and has a certain elasticity. When the second rotating roller 42 rotates, the leveling roller 62 is driven to rotate through the transmission design of the belt 65, the first pulley 63 and the second pulley 64, and the sweeping strip 621 sweeps and levels the edamame on the vibrating bucket 3, so that the edamame is evenly distributed on the vibrating bucket 3 and falls to the shelling unit 4 at a uniform speed, ensuring a good shelling effect. The vibrating bucket 3 is provided with a wave plate 32, and through the cooperation of the wave plate 32 and the sweeping strip 621, it is further ensured that the edamame is in a stable posture when entering the shelling unit 4, ensuring a good shelling effect, and the edamame is not easy to accumulate here.

[0032] The carrier frame 2 is provided with a lifting assembly 7 for adjusting the height of the shaft seat 61 and the leveling roller 62; The second aspect of the present invention provides an operating method of an edamame shelling machine, the operating method comprising the following steps: step S1, according to the size of the edamame and the shelling requirements, adjusting the height of the leveling roller 62 in the leveling unit 6 by the lifting component 7, so that the sweeping strip 621 is in proper contact with the edamame on the vibration bucket 3; Step S2, start the vibration unit 5 and drive the vibration bucket 3 to start vibrating; Step S3, slowly pouring the edamame to be shelled from the feed hopper 31 into the vibration hopper 3; Step S4, starting the shelling unit 4, the first rotating roller 41 and the second rotating roller 42 rotate relative to each other to form a shelling channel; Step S5, the edamame leveled on the vibration bucket 3 gradually falls to the shelling channel between the first rotary roller 41 and the second rotary roller 42 under the action of gravity; the first rotary roller 41 and the second rotary roller 42 rotate relative to each other to squeeze and rub the edamame, so that the edamame shells are separated from the edamame core, and the shelling operation is completed; Step S6, the shelled edamame rice and edamame shell are discharged through the edamame rice hopper 21 and the edamame shell hopper 22 respectively; Step S7, when all edamame are shelled, the machine is stopped for cleaning.

[0033] Embodiment 2: The embodiment of the present invention discloses a soybean shelling machine. Figure 1 To Attachment Figure 8 As shown, it includes a machine base 1, a carrier frame 2, a vibration bucket 3, a vibration unit 5, a shelling unit 4 and a leveling unit 6; The machine base 1 is used to carry the machine equipment; The support frame 2 is arranged above the machine base 1; The vibrating bucket 3 is arranged above the supporting frame 2; The vibration unit 5 is disposed between the support frame 2 and the vibration bucket 3 and is used to drive the vibration bucket 3 to vibrate; The shelling unit 4 is arranged on the supporting frame 2 and is used for shelling the edamame dropped from the vibration bucket 3; The leveling unit 6 is disposed on the supporting frame 2 and is used for automatically leveling the edamame on the vibrating bucket 3 .

[0034] The leveling unit 6 comprises: Axle seat 61, disposed on the carrier frame 2; The leveling roller 62 is rotatably connected to the shaft seat 61; A first pulley 63 is disposed on the rotating shaft of the leveling roller 62; The second pulley 64 is disposed on the rotating shaft of the second rotating roller 42; The belt 65 is disposed on the first pulley 63 and the second pulley 64 .

[0035] The support frame 2 is provided with a lifting assembly 7 for adjusting the height of the shaft seat 61 and the leveling roller 62. The lifting assembly 7 includes: The limiting frame 71 is arranged on the supporting frame 2; The screw rod 72 is threadedly connected to the limiting frame 71; The adjusting frame 73 is slidably connected to the limiting frame 71 and is rotationally connected to the screw rod 72 . The adjusting frame 73 is fixedly connected to the shaft seat 61 .

[0036] The limit frame 71 provides support and positioning for the screw rod 72 and the adjustment frame 73. By rotating the screw rod 72, the adjustment frame 73 can slide up and down on the limit frame 71, thereby driving the shaft seat 61 and the leveling roller 62 to rise or fall, and adjusting the height of the leveling roller 62, so that the sweeping strip 621 is in proper contact with the edamame on the vibrating bucket 3, and the leveling effect is guaranteed.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A soybean shelling machine, characterized in that: include: A machine base (1), used to support the machine equipment; A carrier frame (2) is arranged above the machine base (1); A vibrating bucket (3) is arranged above the supporting frame (2); A vibration unit (5) is disposed between the support frame (2) and the vibration bucket (3) and is used to drive the vibration bucket (3) to vibrate; A shelling unit (4) is arranged on the supporting frame (2) and is used to shell the edamame dropped from the vibration bucket (3); A leveling unit (6) is arranged on the supporting frame (2) and is used to automatically level the edamame on the vibrating bucket (3).

2. The edamame shelling machine according to claim 1, characterized in that: The vibration unit (5) comprises: A sliding rod (51) is arranged at the bottom of the vibration bucket (3) and is slidably connected to the supporting frame (2); A baffle (52) disposed on the slide bar (51); A spring (53) is arranged between the baffle (52) and the supporting frame (2); A vibration motor (54) is arranged at the bottom of the vibration bucket (3).

3. The edamame shelling machine according to claim 1, characterized in that: The shelling unit (4) comprises: A first rotating roller (41) rotatably connected above the supporting frame (2); A second rotating roller (42) rotatably connected above the supporting frame (2); The driving mechanism (43) is arranged on the supporting frame (2) and is used to drive the first rotating roller (41) and the second rotating roller (42) to rotate.

4. The edamame shelling machine according to claim 3, characterized in that: The driving mechanism (43) comprises: A motor body (431) is arranged on the carrier frame (2), and an output end of the motor body (431) is fixedly connected to the first rotating roller (41); A first gear (432) is arranged on the rotating shaft of the first rotating roller (41); The second gear (433) is arranged on the rotating shaft of the second rotating roller (42) and meshes with the first gear (432).

5. The edamame shelling machine according to claim 3, characterized in that: The leveling unit (6) comprises: An axle seat (61) is arranged on the bearing frame (2); A leveling roller (62) rotatably connected to the shaft seat (61); A first pulley (63) is arranged on the rotating shaft of the leveling roller (62); A second pulley (64) is disposed on the rotating shaft of the second rotating roller (42); A belt (65) is arranged on the first pulley (63) and the second pulley (64).

6. The edamame shelling machine according to claim 5, characterized in that: The carrier frame (2) is provided with a lifting component (7) for adjusting the height of the shaft seat (61) and the leveling roller (62), wherein the lifting component (7) include: A limiting frame (71) is arranged on the supporting frame (2); A screw rod (72) threadedly connected to the limiting frame (71); The adjusting frame (73) is slidably connected to the limiting frame (71) and is rotationally connected to the screw rod (72); the adjusting frame (73) is fixedly connected to the shaft seat (61).

7. The edamame shelling machine according to claim 5, characterized in that: The leveling roller (62) is provided with a sweeping strip (621), and the vibrating bucket (3) is provided with a wave plate (32).

8. The edamame shelling machine according to claim 6, characterized in that: The vibrating hopper (3) is provided with a feeding hopper (31).

9. The edamame shelling machine according to claim 1, characterized in that: The support frame (2) is provided with an edamame rice discharge hopper (21) and an edamame shell discharge hopper (22).

10. The method for operating an edamame shelling machine according to any one of claims 1 to 9, characterized in that: The operation method comprises the following steps: step S1, according to the size of the edamame and the shelling requirements, adjusting the height of the leveling roller (62) in the leveling unit (6) by means of the lifting component (7) so that the sweeping strip (621) is in proper contact with the edamame on the vibrating bucket (3); Step S2, starting the vibration unit (5) and driving the vibration bucket (3) to start vibration; Step S3, slowly pouring the edamame to be shelled from the feed hopper (31) into the vibration hopper (3); Step S4, starting the shelling unit (4), causing the first rotating roller (41) and the second rotating roller (42) to rotate relative to each other to form a shelling channel; Step S5, the edamame that has been leveled on the vibration bucket (3) gradually falls to the shelling passage between the first rotary roller (41) and the second rotary roller (42) under the action of gravity; the first rotary roller (41) and the second rotary roller (42) rotate relative to each other to squeeze and rub the edamame so that the edamame shells are separated from the edamame core, thereby completing the shelling operation; Step S6, the shelled edamame rice and edamame shells are discharged through the edamame rice discharge hopper (21) and the edamame shell discharge hopper (22) respectively; Step S7, when all edamame are shelled, the machine is stopped for cleaning.

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