Efficient dust removal device for polarizer production line and dust removal method of efficient dust removal device

Abstract

The invention discloses an efficient dust removal device for a polarizer production line and a dust removal method thereof.The device comprises a workbench, a dust removal unit, a supporting unit and a dust-sticking roller self-cleaning unit, and the dust removal unit comprises a dust-sticking roller located above the workbench and a driving mechanism used for driving the dust-sticking roller to rotate; the supporting unit is located above the dust-sticking roller and fixedly connected with the driving mechanism, and the dust-sticking roller self-cleaning unit is located at the top of the dust-sticking roller and connected with the supporting unit and the driving mechanism. Impurities on the film surface of the polarizing plate are effectively removed through the dust-sticking roller, processing damage is avoided, dust-sticking paper is automatically moved through the first winding driving mechanism, the second winding driving mechanism, the fluctuation rod and other structures, continuous cleaning of the dust-sticking roller is ensured, in addition, production line operation does not need to be interrupted, and therefore the production efficiency of the polarizing plate is not prone to being affected; the maximum utilization of the dust sticking paper can be ensured, and unnecessary waste is effectively avoided.

Description

Technical Field

[0001] The present invention relates to the technical field of polarizing plate production, and in particular to a high-efficiency dust removal device for a polarizing plate production line and a dust removal method thereof. Background Art

[0002] Polarizers are key components of optoelectronic display devices such as liquid crystal displays (LCDs), and their production process has extremely high requirements for environmental cleanliness. Polarizer production is usually carried out in specially designed dust-free workshops, which are designed to create a highly controlled environment to minimize airborne particles, harmful air components, bacteria and other pollutants. The design of a dust-free workshop not only requires the effective removal of these pollutants, but also requires precise control of the room's temperature, cleanliness, pressure, airflow velocity and distribution, noise and vibration levels, lighting conditions, and static electricity conditions to meet specific production needs.

[0003] In the production process of polarizing plates, coating is a crucial step, which involves evenly coating a specific material on a substrate. After coating, the polarizing plate needs to be accurately transferred to the next process. However, during this transfer process, if the tiny impurities on the film surface are not removed promptly and effectively, these impurities are likely to adhere to the subsequent rollers or other transmission equipment. Once impurities are embedded in the rollers, they may cause scratches, indentations or other forms of physical damage to the surface of the polarizing plate during subsequent processing, seriously affecting the quality of the product.

[0004] At present, sticky rollers are commonly used to remove impurities on the film, and then sticky paper is used to remove the impurities accumulated on the sticky roller, so as to improve the cleaning efficiency of the sticky roller on the film. However, this method has a significant drawback: as the sticky paper is used for a longer time, its adhesion ability will gradually weaken, resulting in a significant reduction in the cleaning effect of the sticky roller. In order to maintain the cleaning effect, the production line operation has to be interrupted and the sticky paper has to be manually replaced, which will reduce the production efficiency of the polarizing plate. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a high-efficiency dust removal device for a polarizing plate production line, mainly comprising: A dust removal unit, the dust removal unit comprising a workbench, a dust sticking roller located above the workbench, and a driving mechanism for driving the dust sticking roller to rotate; A supporting unit, the supporting unit is located above the dust-sticking roller and is connected to the driving mechanism; The sticky roller self-cleaning unit is located at the top of the sticky roller and is connected to the support unit and the drive mechanism. The sticky roller self-cleaning unit includes a sticky roller self-cleaning component and a winding drive component. The winding drive component drives the sticky roller self-cleaning component to move and self-clean the surface of the sticky roller through its winding action.

[0007] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, the driving mechanism includes a pair of mounting seats fixedly connected to the front and rear sides of the workbench respectively, a pair of rotating shafts rotatably connected to the pair of mounting seats respectively, and a driving motor fixedly connected to a side of one of the mounting seats away from the other mounting seat, the driving motor is fixedly connected to one end of one of the rotating shafts, and the opposite ends of the pair of rotating shafts are respectively fixedly connected to the centers of both ends of the dust-sticky roller.

[0008] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, the support unit includes a top plate located directly above the dust-sticky roller, four columns fixedly connected to the bottom of the top plate, and a fixed plate fixedly connected to the bottom ends of the columns, the four columns are arranged in a rectangular array, and the fixed plate is fixedly connected to the left and right sides of the mounting base.

[0009] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, the dust-sticky roller self-cleaning unit is located between the top plate and the dust-sticky roller, the top of the dust-sticky roller self-cleaning component is fixedly connected to the bottom of the top plate, and the winding drive component is connected to the dust-sticky roller self-cleaning component and the rotating shaft.

[0010] As a preferred scheme of the high-efficiency dust removal device of the polarizing plate production line of the present invention, the dust-sticking roller self-cleaning assembly comprises a pair of guide rollers, a unwinding roller and a winding roller, the pair of guide rollers are symmetrically arranged on both sides of the dust-sticking roller, the front and rear ends of the pair of guide rollers are rotatably connected with the first connecting plate, the top of the first connecting plate is fixedly connected to the bottom of the top plate, a dust-sticking paper is wound on the unwinding roller, the front and rear ends of the unwinding roller are rotatably connected with the second connecting plate, the top of the second connecting plate is fixedly connected to the bottom of the top plate, a connecting shaft is arranged at the center of the front and rear ends of the winding roller, a pair of connecting shafts are rotatably connected with a third connecting plate, the top of the third connecting plate is fixedly connected to the bottom of the top plate, the movable end of the dust-sticking paper passes through the bottom of the pair of guide rollers and is fixedly connected to the top of the winding roller, the bottom of the dust-sticking paper is movably fitted and contacted with the top of the dust-sticking roller, and the fitting part forms an arc-shaped self-cleaning area, and the winding drive assembly is connected to the connecting shaft, the rotating shaft and the top plate.

[0011] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, the winding drive assembly is provided with a pair, and is symmetrically arranged on the front and rear sides of the dust-sticky roller self-cleaning assembly, and the winding drive assembly includes a first winding drive mechanism connected to the connecting shaft and the top plate, and a second winding drive mechanism connected to the rotating shaft and the first winding drive mechanism.

[0012] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, wherein: the first winding drive mechanism includes a first pulley fixedly connected to the end of the connecting shaft away from the winding roller and a second pulley located directly above the rotating shaft, the second pulley is fixedly connected to a mounting shaft at the center, a fourth mounting plate is rotatably mounted on the rear end of the mounting shaft, the top end of the fourth mounting plate is fixedly connected to the bottom of the top plate, the first pulley is connected to the second pulley through a belt drive, and the second winding drive mechanism is fixedly connected to the second pulley and the rotating shaft.

[0013] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line described in the present invention, the second winding drive mechanism comprises a connecting disk fixedly connected to the side of the second pulley away from the fourth mounting plate and a connecting sleeve fixedly sleeved on the outside of the rotating shaft, the connecting disk is fixedly connected to a protrusion on the side away from the second pulley, and six rotating start rods are fixedly connected to the protrusion in a ring array around the protrusion, the side of the connecting sleeve is fixedly connected to a toggle rod, and the side of the toggle rod facing the rotating start rod is fixedly connected to a convex column, and whenever the toggle rod rotates one circle, the convex column on it will connect with the lowest rotating start rod, and after contact, the rotating start rod will be toggled to rotate 60°, thereby driving the second pulley to rotate, and each time a rotating start rod is toggled and rotated, the sticky paper will move accordingly, so that the used arc self-cleaning area is removed, and at the same time, the new part on the sticky paper will fill the position in contact with the sticky roller to form a new arc self-cleaning area.

[0014] As a preferred solution of the high-efficiency dust removal device for the polarizing plate production line of the present invention, the central axis of the connecting disk is consistent with the central axis of the second pulley, and the central axis of the connecting sleeve is consistent with the central axis of the rotating shaft.

[0015] The dust removal method using the above-mentioned high-efficiency dust removal device for a polarizing plate production line comprises the following steps: Step 1: Start the driving motor. The output end of the driving motor drives the sticky roller to rotate through the rotating shaft. During the rotation process, the sticky roller removes impurities on the surface of the polarizing plate at its bottom to achieve automatic cleaning of the polarizing plate. At the same time, when the sticky roller rotates, the arc-shaped self-cleaning area on the sticky paper removes impurities on the sticky roller to ensure that the sticky roller is continuously kept clean, thereby ensuring the cleaning effect of the sticky roller on the film surface of the polarizing plate; Step 2: When the driving motor drives the rotating shaft and the dust-sticking roller to rotate, the connecting sleeve also rotates accordingly, and the connecting sleeve drives the toggle rod and the convex column to rotate synchronously; when the convex column contacts one side of the lowest rotating start rod, the convex column continues to rotate and pushes the rotating start rod to rotate, and the rotating start rod drives the second pulley to rotate through the convex block and the connecting disk, and the second pulley drives the first pulley to rotate through the belt, and the first pulley drives the winding roller to rotate and rewind through the connecting shaft. This process can remove the arc-shaped self-cleaning area with impurities adhered to it from the top of the dust-sticking roller, and at the same time, the sticky paper without impurities adhered to it is filled to the position in contact with the top of the dust-sticking roller, forming a new arc-shaped self-cleaning area, ensuring that the sticky paper can continuously and effectively clean the dust-sticking roller, thereby further ensuring the cleaning effect of the sticky roller on the film surface of the polarizing plate, and not easily causing waste of sticky paper; Step 3: As the convex column continues to rotate and separates from the rotating start rod, the second pulley stops rotating and the sticky paper also stops moving; when the convex column rotates again and contacts one side of the rotating start rod, it will drive the second pulley to rotate again, thereby achieving the intermittent movement of the sticky paper. This process is repeated to ensure efficient dust removal on the polarizing plate film surface.

[0016] Beneficial effects of the present invention: 1. When the coated polarizing plate is transferred to the next process, the present invention uses a sticky roller to remove impurities on the polarizing plate film surface to prevent the impurities from being attached to the roller, so that it is not easy to cause physical damage such as scratches and indentations on the surface of the polarizing plate during the subsequent processing, thereby not easily affecting the quality of the product. By using sticky paper to remove impurities on the sticky roller, it can ensure that the sticky roller is kept clean, thereby ensuring the cleaning effect of the sticky roller on the polarizing plate film surface; 2. In the present invention, the first winding drive mechanism, the second winding drive mechanism, the rotating shaft, etc. are used in coordination to drive the winding roller to rotate, so that the arc-shaped self-cleaning area with impurities adhered to it can be removed from the top of the sticky roller, and at the same time, the sticky paper without impurities adhered to it is filled to the position in contact with the top of the sticky roller, forming a new arc-shaped self-cleaning area, ensuring that the sticky paper can continuously and effectively clean the sticky roller, thereby further ensuring the cleaning effect of the sticky roller on the polarizing plate film surface. In addition, there is no need to interrupt the production line operation, so it is not easy to affect the production efficiency of the polarizing plate. In addition, when each rotating start rod is driven to rotate 60° by the wave rod, the convex column, etc., the new part of the sticky paper can be just filled to the arc-shaped self-cleaning area that has been used, thereby ensuring the maximum utilization of the sticky paper and effectively avoiding unnecessary waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them: Figure 1 The present invention is a schematic diagram of the overall structure of a high-efficiency dust removal device for a polarizing plate production line.

[0018] Figure 2 It is a partial bottom-up structural schematic diagram of a high-efficiency dust removal device for a polarizing plate production line of the present invention.

[0019] Figure 3 The present invention is a schematic diagram of the partial structure of a dust removal unit of a high-efficiency dust removal device for a polarizing plate production line.

[0020] Figure 4 The present invention is a schematic structural diagram of a support unit of a high-efficiency dust removal device for a polarizing plate production line.

[0021] Figure 5 The present invention is a schematic structural diagram of a dust-sticking roller self-cleaning unit of a high-efficiency dust removal device for a polarizing plate production line.

[0022] Figure 6 The present invention is a schematic structural diagram of a dust-sticking roller self-cleaning assembly of a high-efficiency dust removal device for a polarizing plate production line.

[0023] Figure 7 The present invention is a schematic structural diagram of a winding drive assembly of a high-efficiency dust removal device for a polarizing plate production line.

[0024] Figure 8 The present invention is a schematic diagram of the partial exploded structure of a second winding drive mechanism of a high-efficiency dust removal device for a polarizing plate production line.

[0025] In the figure: 100, dust removal unit; 101, dust-sticking roller; 102, mounting seat; 103, rotating shaft; 104, driving motor; 105, workbench; 200, supporting unit; 201, top plate; 202, column; 203, fixing plate; 300, dust-sticking roller self-cleaning unit; 301, dust-sticking roller self-cleaning assembly; 301-1, guide roller; 301-2, unwinding roller; 301-3, winding roller; 301-4, first connecting plate; 301-5, dust-sticking paper; 301-5a, arc-shaped self-cleaning area; 301-6 , second connecting plate; 301-7, connecting shaft; 301-8, third connecting plate; 302, winding drive assembly; 302-1, first winding drive mechanism; 302-11, first pulley; 302-12, second pulley; 302-13, fourth mounting plate; 302-14, belt; 302-2, second winding drive mechanism; 302-21, connecting disk; 302-22, connecting sleeve; 302-23, protrusion; 302-24, rotating start lever; 302-25, toggle lever; 302-26, protrusion. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Example 1 Reference Figure 1-6 , which is the first embodiment of the present invention, provides a high-efficiency dust removal device for a polarizing plate production line, mainly comprising: The dust removal unit 100, such as Figure 2-3The dust removal unit 100 includes a workbench 105, a dust sticking roller 101 located above the workbench 105, and a driving mechanism for driving the dust sticking roller 101 to rotate. The driving mechanism includes a pair of mounting seats 102 respectively fixedly connected to the front and rear sides of the workbench 105 by bolts, a pair of rotating shafts 103 respectively connected to the pair of mounting seats 102 by bearings, and a driving motor 104 fixedly connected to a side of one of the mounting seats 102 away from the other mounting seat 102 by bolts. The driving motor 104 is connected to one of the rotating shafts 103. One end of the moving shaft 103 is fixedly connected, and the opposite ends of a pair of rotating shafts 103 are respectively fixedly connected to the centers of both ends of the sticky roller 101. When a polarizing plate passes through the bottom of the sticky roller 101, the rotating shaft 103 is driven to rotate by the driving motor 104, and the rotating shaft 103 drives the sticky roller 101 to rotate. Impurities on the film surface of the polarizing plate are removed by the sticky roller 101 to prevent the impurities from being attached to the roller, so that it is not easy to cause physical damage such as scratches and indentations on the surface of the polarizing plate during subsequent processing, thereby not easily affecting the quality of the product.

[0031] The support unit 200, such as Figure 4 The support unit 200 is located above the dust-sticking roller 101 and is fixedly connected to the driving mechanism. The support unit 200 includes a top plate 201 located directly above the dust-sticking roller 101, four columns 202 fixedly connected to the bottom of the top plate 201, and a fixed plate 203 fixedly connected to the bottom end of the column 202. The four columns 202 are arranged in a rectangular array, and the fixed plate 203 is fixedly connected to the left and right sides of the mounting base 102.

[0032] The sticky roller self-cleaning unit 300 is located at the top of the sticky roller 101 and is connected to the support unit 200 and the drive mechanism. The sticky roller self-cleaning unit 300 includes a sticky roller self-cleaning component 301 and a winding drive component 302. The winding drive component 302 drives the sticky roller self-cleaning component 301 to move and self-clean the surface of the sticky roller 101 through its winding action.

[0033] Specifically, Figure 2 The sticky roller self-cleaning unit 300 is located between the top plate 201 and the sticky roller 101 , and the top of the sticky roller self-cleaning component 301 is fixedly connected to the bottom of the top plate 201 .

[0034] like Figure 6The dust-sticking roller self-cleaning assembly 301 includes a pair of guide rollers 301-1, a reeling roller 301-2 and a reeling roller 301-3. The pair of guide rollers 301-1 are symmetrically arranged on both sides of the dust-sticking roller 101. The front and rear ends of the pair of guide rollers 301-1 are rotatably connected to the first connecting plate 301-4. The top of the first connecting plate 301-4 is fixedly connected to the bottom of the top plate 201. The dust-sticking paper 301-5 is wound around the reeling roller 301-2. The front and rear ends of the reeling roller 301-2 are rotatably connected to the second connecting plate 301-6 through bearings. The second connecting plate 301 -6 is fixedly connected to the bottom of the top plate 201, a connecting shaft 301-7 is provided at the center of the front and rear ends of the winding roller 301-3, a pair of connecting shafts 301-7 are rotatably connected to the third connecting plate 301-8, the top of the third connecting plate 301-8 is fixedly connected to the bottom of the top plate 201, the movable end of the sticky paper 301-5 passes through the bottom of the pair of guide rollers 301-1 and is fixedly connected to the top of the winding roller 301-3, the bottom of the sticky paper 301-5 is movably fitted and contacted with the top of the sticky roller 101, and the fitting part forms an arc-shaped self-cleaning area 301-5a. During the rotation of the sticky roller 101, the sticky roller 101 is automatically cleaned by the arc-shaped self-cleaning area 301-5a on the sticky paper 301-5, so as to ensure that the sticky roller 101 remains in a clean state, thereby ensuring the cleaning effect of the sticky roller 101 on the polarizing plate film surface.

[0035] Example 2 Refer to the following figure Figure 5 and Figure 7-8 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that the dust-sticky roller self-cleaning unit 300 also includes a winding drive assembly 302, and the winding drive assembly 302 is connected to the connecting shaft 301-7, the rotating shaft 103 and the top plate 201.

[0036] Specifically, Figure 5 A pair of winding drive components 302 are symmetrically arranged on the front and rear sides of the dust-sticky roller self-cleaning component 301. The winding drive component 302 includes a first winding drive mechanism 302-1 connected to the connecting shaft 301-7 and the top plate 201, and a second winding drive mechanism 302-2 fixedly connected to the rotating shaft 103 and the first winding drive mechanism 302-1.

[0037] like Figure 7The first winding drive mechanism 302-1 includes a first pulley 302-11 fixedly connected to the end of the connecting shaft 301-7 away from the winding roller 301-3, and a second pulley 302-12 located directly above the rotating shaft 103. The center of the second pulley 302-12 is fixedly connected to a mounting shaft, and a fourth mounting plate 302-13 is rotatably mounted on the rear end of the mounting shaft through a bearing. The top end of the fourth mounting plate 302-13 is fixedly connected to the bottom of the top plate 201. The first pulley 302-11 and the second pulley 302-12 are connected by a belt 302-14. The second winding drive mechanism 302-2 is fixedly connected to the second pulley 302-12 and the rotating shaft 103.

[0038] like Figure 8 The second winding drive mechanism 302-2 includes a connecting disk 302-21 fixedly connected to the side of the second pulley 302-12 away from the fourth mounting plate 302-13 and a connecting sleeve 302-22 fixedly sleeved on the outside of the rotating shaft 103, the central axis of the connecting disk 302-21 is consistent with the central axis of the second pulley 302-12, a protrusion 302-23 is fixedly connected to the side of the connecting disk 302-21 away from the second pulley 302-12, and six rotating start rods 302-24 are fixedly connected to the side of the protrusion 302-23 in an annular array, the central axis of the connecting sleeve 302-22 is consistent with the central axis of the rotating shaft 103, and a toggle rod 302-25 is fixedly connected to the side of the connecting sleeve 302-22. 02-25 is fixedly connected with a boss 302-26 on one side of the rotary start rod 302-24. Whenever the lever 302-25 rotates one circle, the boss 302-26 thereon will contact the lowest rotary start rod 302-24, and after contact, the rotary start rod 302-24 will be rotated 60°, thereby driving the second pulley 302-12 to rotate. Every time a rotary start rod 302-24 is turned and rotated, the sticky paper 301-5 will move accordingly, so that the used arc-shaped self-cleaning area 301-5a will be removed. At the same time, the new part of the sticky paper 301-5 will fill the position in contact with the sticky roller 101, forming a new arc-shaped self-cleaning area 301-5a.

[0039] The remaining structures are the same as those of Example 1.

[0040] When the driving motor 104 drives the rotating shaft 103 and the dust-sticking roller 101 to rotate, the connecting sleeve 302-22 also rotates accordingly, and the connecting sleeve 302-22 drives the toggle rod 302-25 and the boss 302-26 to rotate synchronously; when the boss 302-26 contacts one side of the lowest rotation start rod 302-24, the boss 302-26 continues to rotate and pushes the rotation start rod 302-24 to rotate, and the rotation start rod 302-24 drives the second pulley 302-12 to rotate through the convex block 302-23 and the connecting disk 302-21, and the second pulley 302-12 is driven by the belt 302-14 The first pulley 302-11 is driven to rotate, and the first pulley 302-11 drives the winding roller 301-3 to rotate and rewind through the connecting shaft 301-7. This process can remove the arc-shaped self-cleaning area 301-5a with impurities from the top of the sticky roller 101, and at the same time, the sticky paper 301-5a without impurities is filled to the position in contact with the top of the sticky roller 101, forming a new arc-shaped self-cleaning area 301-5a, thereby ensuring that the sticky paper 301-5 can continuously and effectively clean the sticky roller 101, thereby further ensuring the cleaning effect of the sticky roller 101 on the polarizing plate film surface. In addition, there is no need to interrupt the production line operation, so it is not easy to affect the production efficiency of the polarizing plate. In addition, by driving each rotating start rod 302-24 to rotate 60° through the coordinated use of the wave rod 302-25, the boss 302-26, etc., the new part of the sticky paper 301-5 can be just filled into the used arc-shaped self-cleaning area 301-5a, thereby ensuring the maximum utilization of the sticky paper 301-5 and effectively avoiding unnecessary waste.

[0041] The dust removal method using the above-mentioned high-efficiency dust removal device for a polarizing plate production line is as follows: starting the driving motor 104, the output end of the driving motor 104 drives the sticky roller 101 to rotate through the rotating shaft 103, and during the rotation process, the sticky roller 101 removes impurities on the surface of the polarizing plate at its bottom to achieve automatic cleaning of the polarizing plate; at the same time, when the sticky roller 101 rotates, the arc-shaped self-cleaning area 301-5a on the sticky paper 301-5 will remove impurities on the sticky roller 101, ensuring that the sticky roller 101 continues to maintain a clean state, thereby ensuring the cleaning effect of the sticky roller 101 on the polarizing plate film surface. When the driving motor 104 drives the rotating shaft 103 and the dust-sticking roller 101 to rotate, the connecting sleeve 302-22 also rotates accordingly, and the connecting sleeve 302-22 drives the toggle rod 302-25 and the boss 302-26 to rotate synchronously; when the boss 302-26 contacts one side of the lowest rotation start rod 302-24, the boss 302-26 continues to rotate and pushes the rotation start rod 302-24 to rotate, and the rotation start rod 302-24 drives the second pulley 302-12 to rotate through the convex block 302-23 and the connecting disk 302-21, and the second pulley 302-12 drives the first belt pulley 302-14 through the belt The wheel 302-11 rotates, and the first pulley 302-11 drives the winding roller 301-3 to rotate and rewind through the connecting shaft 301-7. This process can remove the arc-shaped self-cleaning area 301-5a with impurities adhered to it from the top of the sticky roller 101, and at the same time, the sticky paper 301-5 without impurities is replaced to the position in contact with the top of the sticky roller 101, forming a new arc-shaped self-cleaning area 301-5a, ensuring that the sticky paper 301-5 can continuously and effectively clean the sticky roller 101, thereby further ensuring the cleaning effect of the sticky roller 101 on the polarizing plate film surface, and not easily causing waste of the sticky paper 301-5. As the convex column 302-26 continues to rotate and separates from the rotating start rod 302-24, the second pulley 302-12 stops rotating and the sticky paper 301-5 also stops moving; when the convex column 302-26 rotates again and contacts one side of the rotating start rod 302-24, it will drive the second pulley 302-12 to rotate again, thereby realizing the intermittent movement of the sticky paper 301-5. This process is repeated to ensure efficient dust removal on the polarizing plate film surface.

[0042] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A high-efficiency dust removal device for a polarizing plate production line, characterized in that: include: A dust removal unit (100), the dust removal unit (100) comprising a workbench (105), a dust sticking roller (101) located above the workbench (105), and a driving mechanism for driving the dust sticking roller (101) to rotate; A support unit (200), the support unit (200) being located above the dust-sticking roller (101) and connected to the driving mechanism; A dust sticking roller self-cleaning unit (300), the dust sticking roller self-cleaning unit (300) being located at the top of the dust sticking roller (101) and being connected to the support unit (200) and the driving mechanism, the dust sticking roller self-cleaning unit (300) comprising a dust sticking roller self-cleaning component (301) and a winding drive component (302), the winding drive component (302) driving the dust sticking roller self-cleaning component (301) to move and self-clean the surface of the dust sticking roller (101) through its winding action.

2. The high-efficiency dust removal device for a polarizing plate production line according to claim 1, characterized in that: The driving mechanism comprises a pair of mounting seats (102) respectively fixedly connected to the front and rear sides of the workbench (105), a pair of rotating shafts (103) respectively rotatably connected to the pair of mounting seats (102), and a driving motor (104) fixedly connected to a side of one of the mounting seats (102) away from the other mounting seat (102), wherein the driving motor (104) is fixedly connected to one end of one of the rotating shafts (103), and opposite ends of the pair of rotating shafts (103) are respectively fixedly connected to the centers of both ends of the dust-sticking roller (101).

3. The high-efficiency dust removal device for a polarizing plate production line according to claim 1, characterized in that: The support unit (200) comprises a top plate (201) located directly above the dust sticking roller (101), four upright posts (202) fixedly connected to the bottom of the top plate (201), and a fixing plate (203) fixedly connected to the bottom ends of the upright posts (202), the four upright posts (202) being arranged in a rectangular array, and the fixing plate (203) being fixedly connected to the left and right sides of the mounting seat (102).

4. The high-efficiency dust removal device for a polarizing plate production line according to claim 1, characterized in that: The dust-sticking roller self-cleaning unit (300) is located between the top plate (201) and the dust-sticking roller (101); the top of the dust-sticking roller self-cleaning component (301) is fixedly connected to the bottom of the top plate (201); and the winding drive component (302) is connected to the dust-sticking roller self-cleaning component (301) and the rotating shaft (103).

5. The high-efficiency dust removal device for a polarizing plate production line according to claim 4, characterized in that: The dust-sticking roller self-cleaning assembly (301) comprises a pair of guide rollers (301-1), a reeling roller (301-2) and a reeling roller (301-3); the pair of guide rollers (301-1) are symmetrically arranged on both sides of the dust-sticking roller (101); the front and rear ends of the pair of guide rollers (301-1) are rotatably connected to a first connecting plate (301-4); the top end of the first connecting plate (301-4) is fixedly connected to the bottom of the top plate (201); a dust-sticking paper (301-5) is wound around the reeling roller (301-2); the front and rear ends of the reeling roller (301-2) are rotatably connected to a second connecting plate (301-6); the top end of the second connecting plate (301-6) is fixedly connected to the bottom of the top plate (201); A connecting shaft (301-7) is provided at the center of the front and rear ends of the winding roller (301-3); a third connecting plate (301-8) is rotatably connected to a pair of the connecting shafts (301-7); the top of the third connecting plate (301-8) is fixedly connected to the bottom of the top plate (201); the movable end of the dust-sticking paper (301-5) passes through the bottom of the pair of guide rollers (301-1) and is fixedly connected to the top of the winding roller (301-3); the bottom of the dust-sticking paper (301-5) is movably fitted and contacted with the top of the dust-sticking roller (101), and the fitted portion forms an arc-shaped self-cleaning area (301-5a); and the winding drive assembly (302) is connected to the connecting shaft (301-7), the rotating shaft (103) and the top plate (201).

6. The high-efficiency dust removal device for a polarizing plate production line according to claim 5, characterized in that: The reeling drive assembly (302) is provided with a pair and is symmetrically arranged on the front and rear sides of the dust sticking roller self-cleaning assembly (301), and the reeling drive assembly (302) comprises a first reeling drive mechanism (302-1) connected to the connecting shaft (301-7) and the top plate (201), and a second reeling drive mechanism (302-2) connected to the rotating shaft (103) and the first reeling drive mechanism (302-1).

7. The high-efficiency dust removal device for a polarizing plate production line according to claim 6, characterized in that: The first winding drive mechanism (302-1) comprises a first belt pulley (302-11) fixedly connected to one end of the connecting shaft (301-7) away from the winding roller (301-3) and a second belt pulley (302-12) located directly above the rotating shaft (103); a mounting shaft is fixedly connected to the center of the second belt pulley (302-12); a fourth mounting plate (302-13) is rotatably mounted on the rear end of the mounting shaft; the top end of the fourth mounting plate (302-13) is fixedly connected to the bottom of the top plate (201); the first belt pulley (302-11) and the second belt pulley (302-12) are linked by a belt (302-14) for transmission; and the second winding drive mechanism (302-2) is fixedly connected to the second belt pulley (302-12) and the rotating shaft (103).

8. The high-efficiency dust removal device for a polarizing plate production line according to claim 7, characterized in that: The second winding drive mechanism (302-2) comprises a connecting disk (302-21) fixedly connected to a side of the second pulley (302-12) away from the fourth mounting plate (302-13) and a connecting sleeve (302-22) fixedly sleeved on the outside of the rotating shaft (103); a protrusion (302-23) is fixedly connected to a side of the connecting disk (302-21) away from the second pulley (302-12); six rotating start rods (302-24) are fixedly connected to the circumference of the protrusion (302-23) in a ring array; a toggle rod (302-25) is fixedly connected to a side of the connecting sleeve (302-22); and the toggle rod (302-25) faces one side of the rotating start rod (302-24). A convex column (302-26) is fixedly connected to the side, and whenever the toggle rod (302-25) rotates one circle, the convex column (302-26) on it will contact the bottommost rotating start rod (302-24), and after contact, the rotating start rod (302-24) is toggled to rotate 60°, thereby driving the second pulley (302-12) to rotate, and each time a rotating start rod (302-24) is toggled and rotated, the dust sticking paper (301-5) will move accordingly, so that the used arc-shaped self-cleaning area (301-5a) is removed, and at the same time, a new part of the dust sticking paper (301-5) will fill the position in contact with the dust sticking roller (101), forming a new arc-shaped self-cleaning area (301-5a).

9. The high-efficiency dust removal device for a polarizing plate production line according to claim 8, characterized in that: The central axis of the connecting disk (302-21) is consistent with the central axis of the second pulley (302-12), and the central axis of the connecting sleeve (302-22) is consistent with the central axis of the rotating shaft (103).

10. The dust removal method of the high-efficiency dust removal device of the polarizing plate production line according to any one of claims 1 to 9, comprising the following steps: Step 1: starting the driving motor (104); the output end of the driving motor (104) drives the dust sticking roller (101) to rotate via the rotating shaft (103); during the rotation process, the dust sticking roller (101) removes impurities on the surface of the polarizing plate at its bottom, thereby achieving automatic cleaning of the polarizing plate; at the same time, when the dust sticking roller (101) rotates, the arc-shaped self-cleaning area (301-5a) on the dust sticking paper (301-5) removes impurities on the dust sticking roller (101), thereby ensuring that the dust sticking roller (101) is continuously kept in a clean state, thereby ensuring the cleaning effect of the dust sticking roller (101) on the film surface of the polarizing plate; Step 2: When the driving motor (104) drives the rotating shaft (103) and the dust-adhesive roller (101) to rotate, the connecting sleeve (302-22) also rotates accordingly, and the connecting sleeve (302-22) drives the toggle rod (302-25) and the boss (302-26) to rotate synchronously; when the boss (302-26) contacts one side of the lowest rotation start rod (302-24), the boss (302-26) continues to rotate and pushes the rotation start rod (302-24) to rotate, and the rotation start rod (302-24) drives the second pulley (302-12) to rotate through the convex block (302-23) and the connecting disk (302-21), and the second pulley (302-12) is driven by the belt (302-14). The first pulley (302-11) is driven to rotate, and the first pulley (302-11) drives the winding roller (301-3) to rotate and wind up through the connecting shaft (301-7). This process can remove the arc-shaped self-cleaning area (301-5a) with impurities adhered to it from the top of the sticky roller (101), and at the same time, the sticky paper (301-5) without impurities adhered to it is replaced to the position in contact with the top of the sticky roller (101), forming a new arc-shaped self-cleaning area (301-5a), ensuring that the sticky paper (301-5) can continuously and effectively clean the sticky roller (101), thereby further ensuring the cleaning effect of the sticky roller (101) on the film surface of the polarizing plate, and not easily causing waste of the sticky paper (301-5); Step 3: As the convex column (302-26) continues to rotate and separates from the rotating start rod (302-24), the second pulley (302-12) stops rotating and the dust sticking paper (301-5) also stops moving; when the convex column (302-26) rotates again and contacts one side of the rotating start rod (302-24), it drives the second pulley (302-12) to rotate again, thereby achieving the intermittent movement of the dust sticking paper (301-5). This process is repeated, ensuring efficient dust removal on the polarizing plate film surface.

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