A semi-automatic on-site processing device and processing method for reinforcing cages.

By designing a semi-automatic processing device for steel cage construction sites, using a drive motor and gear system to rotate the steel bars, combined with manual operation, the problem of time-consuming and labor-intensive welding of reinforcing stirrups in existing technologies has been solved, production efficiency has been improved, and mass production of steel cages has been realized.

CN119972992BActive Publication Date: 2026-03-13CHINA CONSTR THIRD ENG BUREAU GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing semi-automatic processing equipment at steel cage construction sites is time-consuming and labor-intensive when welding the reinforcing stirrups to the main bars. In particular, the reinforcing stirrups are heavy, large in size, and difficult to transport and position, which affects production efficiency and makes it difficult to meet the requirements of mass production.

Method used

A semi-automatic processing device for steel cage construction site was designed, including a base plate, an external steel bar module, a steel bar guiding module, a pushing module, and a rotating module. The device uses a drive motor and gear system to drive the steel bars to rotate and position, and combines manual operation to achieve semi-automatic welding, reducing manual handling.

Benefits of technology

The semi-automated processing equipment improved the production efficiency of steel cages, reduced the tediousness of manual operation, and enabled efficient welding of reinforcing stirrups and main bars, thus meeting the needs of mass production of steel cages.

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Abstract

This invention discloses a semi-automatic on-site processing device and method for reinforcing cages, relating to the field of reinforcing cage construction technology. It includes a base plate, with an external reinforcing bar module installed on one side of the outer wall. A reinforcing bar guiding module is installed on the right side of the top of the external reinforcing bar module. A pushing module is installed on the left side of the top of the base plate, and a discharging module is installed on the right side of the top of the base plate. A rotating module is installed in the middle of the top of the base plate. The rotating module includes a limiting frame. By adjusting the handle, the position of the limiting plate within the rotating frame cavity can be adjusted, thereby changing the effect of the installed structure of the formed reinforcing cage during the installation of the buckle and the reinforcing bar. Activating a second drive motor controls the rotating frame to rotate within the limiting frame, thereby rotating the reinforcing bar and allowing the reinforcing bar material guided by the reinforcing bar guiding module to wrap around the outer wall of the reinforcing bar extending from the rotating frame.
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Description

Technical Field

[0001] This invention relates to the field of steel cage construction technology, and in particular to a semi-automatic on-site processing device and processing method for steel cages. Background Technology

[0002] In current technologies, semi-automatic on-site processing equipment for rebar cages typically requires welding reinforcing stirrups to the main reinforcement bars to form a rebar cage skeleton. Further, the surrounding stirrups are welded to the outer perimeter of the skeleton to complete the rebar cage. In actual production, the reinforcing stirrups processed at the stirrup processing station are often manually transported to the rebar cage welding station, where they are then individually fixed along the length of the rebar cage. Due to the weight, size, and difficulty in transporting and installing / positioning the reinforcing stirrups before welding, existing transport and installation methods are not only time-consuming and labor-intensive, but also severely impact rebar cage production efficiency, making it difficult to meet the requirements for mass production.

[0003] However, existing technologies still have shortcomings, such as the following:

[0004] Most of the operations on the construction site of the rebar cage are still done manually by welding the rebar cage. Before welding the rebar cage, the inner ring of the rebar cage needs to be welded manually in advance to make the rebar cage initially fixed. However, this step requires manual fixing of the rebar, which makes manual operation inconvenient. Summary of the Invention

[0005] This invention provides a semi-automatic on-site processing device and method for steel cages to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows:

[0007] A semi-automatic on-site processing device and processing method for a rebar cage includes a base plate, an external rebar module installed on the outer wall of one side of the base plate, a rebar guiding module installed on the right side of the top of the external rebar module, a pushing module installed on the left side of the top of the base plate, a discharging module installed on the right side of the top of the base plate, and a rotating module installed in the middle of the top of the base plate. The rotating module includes a limiting frame.

[0008] A second drive motor is installed on the outer wall of one side of the limiting frame and at the top of the base plate. A drive gear is fixedly sleeved on one end of the second drive motor and on the inner side of the limiting frame. A roller is fixedly sleeved on the outer wall of the second drive motor and on one side of the drive gear.

[0009] The outer wall of the drive gear is meshed with a tooth block, and a rotating frame is fixedly sleeved on the inner side of the tooth block. The outer wall of the rotating frame is in rolling connection with the outer wall of the roller, and limit grooves are provided on both sides of the rotating frame.

[0010] Limiting grooves are provided on the outer walls of both sides of the rotating frame. A T-shaped frame is installed on the outer wall of the inner cavity of the rotating frame. An adjusting circular frame is rotatably connected to the inner side of the T-shaped frame. An adjusting groove is provided on the outer wall of the rotating frame and on the surface of the adjusting circular frame.

[0011] An adjustment handle is installed on the outer wall of the adjustment circular frame and inside the adjustment groove. A limit plate is fixedly connected to the outer wall of the inner side of the adjustment circular frame, and a buckle is fixedly connected to one end of the limit plate.

[0012] Preferably, a limiting disc is installed on the outer wall of the inner side of the outer wall of the rotating frame, and a driving plate is installed on the outer wall of one side of the limiting disc.

[0013] Preferably, the pushing module includes a fixed bracket, a fixed disk is mounted on one side of the fixed bracket, a rotating disk is rotatably connected to the outer wall of one side of the fixed disk, and a threaded rod is mounted in the middle of the outer wall of the fixed bracket and inside the rotating disk.

[0014] Preferably, the other end of the threaded rod is rotatably connected to the outer wall of one side of the limiting disc, the end of the driving plate away from the limiting disc is installed on the outer wall of one side of the rotating disc, the outer wall of the threaded rod is threadedly connected to a push disc, the inner side of the outer wall of the push disc is slidably connected to the outer wall of the driving plate, and an installation groove is provided on the outer wall of one side of the push disc.

[0015] Preferably, a pressing plate is rotatably connected to the top of the inner side of the outer wall of the limiting disc, and an inner ring baffle is installed on the top of the pressing plate.

[0016] Preferably, a telescopic rod is rotatably connected to the bottom of the inner side of the outer wall of the limiting disc, one end of the top of the telescopic rod is rotatably connected to the bottom of the pressing plate, and a return spring is movably sleeved on the outer wall of the telescopic rod.

[0017] Preferably, the emission module includes an emission support rod, a connecting frame is installed at one end of the top of the emission support rod, a first half-arc plate is installed on the outer wall of one side of the connecting frame, and a second half-arc plate is rotatably connected to the outer wall at the bottom of the first half-arc plate.

[0018] Preferably, a positioning plate is installed on the outer wall of the bottom of the first semi-arc plate, and a positioning plate is installed on the outer wall of the bottom of the second semi-arc plate, located on one side of the positioning plate. A positioning rod is inserted into the inner side of the positioning plate, and a plug rod is installed at one end of the bottom of the positioning rod.

[0019] Preferably, the external reinforcing bar module includes a fixing plate, an mounting frame is installed on the top left side of the fixing plate, a first drive motor is installed on the outer wall of the top of the mounting frame, a first transmission gear is fixedly sleeved on the outer wall of the first drive motor, a transmission chain is meshed on the outer wall of the first transmission gear, a second transmission gear is meshed on the inner outer wall of the transmission chain, a rotating column is fixedly sleeved on the inner side of the second transmission gear, the bottom of the rotating column is rotatably connected to the top of the fixing plate, an mounting plate is installed at one end of the top of the rotating column, and a reinforcing bar storage rack is installed on the top of the mounting plate.

[0020] Based on the above embodiments, a semi-automatic on-site processing device and processing method for reinforcing cages will also be provided, including the following steps:

[0021] Step 1: Adjust the installation position and install the reinforcing steel. Manually push the adjustment handle to adjust the position of the limiting plate in the inner cavity of the rotating frame. Move the limiting plate to one side of the limiting groove and use the limiting rod to directly traverse and position it, so that the limiting plate is limited. Insert one end of the reinforcing steel into the inner side of the installation groove, and at the same time insert or snap the other end into the inner side of the snap. This is the initial installation of the reinforcing steel.

[0022] Step 2: Welding the inner ring of the steel cage frame. After the steel reinforcement is installed, weld one end of the steel reinforcement inside the rotating frame to the inner ring of the outer wall of the limiting disc. Then, press one side of the top of the pressing plate to allow the inner ring to detach from the limiting disc.

[0023] Step 3: Wrap the outer reinforcing bars around the reinforcing cage frame. Simultaneously, start the No. 2 drive motor to rotate the rotating frame, and let the limit disc drive the push disc to rotate. In this way, the reinforcing bars can rotate when the rotating frame rotates. At the same time, the outer wall of the threaded rod is threadedly connected to the push disc, so that the push disc pushes one end of the reinforcing bar located inside the limit disc, causing the reinforcing bar material on the other side of the rotating frame to extend outward. At the same time, start the No. 1 drive motor and the reinforcing bar guiding module to guide the outer reinforcing bars to the upper surface of the reinforcing cage frame. Weld one end manually, and with the control of the rotating frame to rotate the reinforcing cage frame, the outer wall reinforcing bars are inserted into the outer wall of the reinforcing cage frame.

[0024] In summary, this technical solution has the following main advantages:

[0025] The position of the limiting plate in the inner cavity of the rotating frame can be adjusted by adjusting the handle, thereby changing the effect of the installed steel cage structure after the buckle is installed with the steel bar.

[0026] When the No. 2 drive motor is started, the rotating frame can be controlled to rotate inside the limit frame, thereby driving the steel bar to rotate, so that the steel bar material guided by the steel bar guide module can be wrapped around the outer wall of the steel bar extending from the rotating frame.

[0027] By pushing the insertion rod, the positioning rod is disengaged from the inner side of the first and second positioning plates, thereby releasing the restriction on the second half-arc plate. This allows the second half-arc plate to rotate, causing the rebar cage to automatically roll out from the inner top of the first and second half-arc plates, thus reducing the need for manual handling of the welded rebar cage. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the main structure of the present invention.

[0029] Figure 2 This is a cross-sectional view of the rotating module of the present invention.

[0030] Figure 3 This is a side cross-sectional view of the rotating frame structure of the present invention.

[0031] Figure 4 This is a schematic diagram of the rotating frame structure of the present invention.

[0032] Figure 5 This is a schematic diagram of the emission module structure of the present invention.

[0033] Figure 6 This is a schematic diagram of the driving module structure of the present invention.

[0034] Figure 7 This is a cross-sectional view of the mounting bracket of the present invention.

[0035] In the diagram: 1. Base plate; 2. Rebar guiding module; 3. External rebar module; 31. Fixing plate; 32. Mounting plate; 33. Rotating column; 34. Rebar storage rack; 35. Drive motor No. 1; 36. Mounting frame; 37. Transmission gear No. 1; 38. Transmission chain; 39. Transmission gear No. 2; 4. Pushing module; 41. Fixing bracket; 42. Fixing plate; 43. Rotating plate; 44. Pushing plate; 45. Mounting slot; 5. Rotating module; 51. Limiting frame; 52. Rotating frame; 521. Limiting groove; 522. Tooth block; 523. Limiting slot; 524. Adjusting slot; 53 531. Drive motor; 532. Drive gear; 54. Roller; 55. Limiting disc; 56. Pressing plate; 57. Telescopic rod; 58. Return spring; 59. Inner ring baffle; 50. T-shaped frame; 50. Adjusting circular frame; 51. Adjusting handle; 52. Limiting plate; 53. Buckle; 54. Limiting rod; 55. Drive plate; 66. Threaded rod; 67. Discharge module; 68. Discharge support rod; 69. Connecting frame; 60. First half-arc plate; 61. Second half-arc plate; 62. First positioning plate; 63. Second positioning plate; 64. Insert rod; 65. Positioning rod. Detailed Implementation

[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0037] like Figure 1 - Figure 7 As shown, a semi-automatic processing device and processing method for a steel cage on construction site includes a base plate 1, an external steel reinforcement module 3 installed on the outer wall of one side of the base plate 1, a steel reinforcement guiding module 2 installed on the right side of the top of the external steel reinforcement module 3, a pushing module 4 installed on the left side of the top of the base plate 1, a discharge module 6 installed on the right side of the top of the base plate 1, and a rotating module 5 installed in the middle of the top of the base plate 1. The rotating module 5 includes a limiting frame 51.

[0038] A second drive motor 53 is installed on the outer wall of one side of the limiting frame 51 and on the top of the base plate 1. A drive gear 531 is fixedly sleeved on one end of the second drive motor 53 and on the inner side of the limiting frame 51. A roller 532 is fixedly sleeved on the outer wall of the second drive motor 53 and on one side of the drive gear 531.

[0039] The outer wall of the drive gear 531 is meshed with a tooth block 522, and a rotating frame 52 is fixedly sleeved on the inner side of the tooth block 522. The outer wall of the rotating frame 52 is in rolling connection with the outer wall of the roller 532, and a limit groove 521 is provided on both sides of the rotating frame 52.

[0040] Limiting grooves 523 are provided on the outer walls of both sides of the rotating frame 52. A T-shaped frame 55 is installed on the outer wall of the inner cavity of the rotating frame 52. An adjusting circular frame 56 is rotatably connected to the inner side of the T-shaped frame 55. An adjusting groove 524 is provided on the outer wall of the rotating frame 52 and on the surface of the adjusting circular frame 56.

[0041] An adjustment handle 561 is installed on the outer wall of the adjustment circular frame 56 and inside the adjustment groove 524. A limiting plate 562 is fixedly connected to the outer wall of the inner side of the adjustment circular frame 56, and a buckle 563 is fixedly connected to one end of the limiting plate 562.

[0042] It should be noted that in this embodiment, by manually pushing the adjustment handle 561, one end of the adjustment handle 561 drives the adjustment circular frame 56 to rotate inside the T-shaped frame 55, thereby adjusting the position of the limiting plate 562. After aligning the limiting plate 562 with the limiting groove 523, the limiting rod 57 is inserted from the limiting groove 523 and passes through the inside of the limiting plate 562, thereby fixing the limiting plate 562. Then, by first inserting one end of the reinforcing bar into the installation groove 45, and then inserting or snapping the other end into or onto the inside of the snap fastener 563, the second drive motor 53 is started. The outer wall of the second drive motor 53 drives the drive gear 531 and the roller 532 to rotate. When the roller 532 rotates and rolls against the outer wall of the rotating frame 52, the outer wall of the drive gear 531 meshes with the tooth block 522, thereby driving the rotating frame 52 to rotate, and at the same time driving the reinforcing bar to rotate.

[0043] A limiting disc 54 is installed on the outer wall of the inner side of the outer wall of the rotating frame 52. A driving plate 58 is installed on the outer wall of one side of the limiting disc 54. The pushing module 4 includes a fixed bracket 41. A fixed disc 42 is installed on one side of the fixed bracket 41. A rotating disc 43 is rotatably connected to the outer wall of one side of the fixed disc 42. A threaded rod 59 is installed in the middle of the outer wall of the fixed bracket 41 and inside the rotating disc 43. The other end of the threaded rod 59 is rotatably connected to the outer wall of one side of the limiting disc 54. The end of the driving plate 58 away from the limiting disc 54 is installed on the outer wall of one side of the rotating disc 43. A pushing disc 44 is threadedly connected to the outer wall of the threaded rod 59. The inner side of the outer wall of the pushing disc 44 is slidably connected to the outer wall of the driving plate 58. An installation groove 45 is opened on the outer wall of one side of the pushing disc 44.

[0044] It should be noted that in this embodiment, when the second drive motor 53 is started to drive the rotating frame 52 to rotate, the limiting disc 54 can be driven to rotate. Since the driving plate 58 is located inside the pushing disc 44, the driving plate 58 installed on one side of the limiting disc 54 drives the pushing disc 44 to rotate, which can drive the steel bar to rotate in the same way as the rotating frame 52. While the pushing disc 44 is rotating, the outer wall of the threaded rod 59 is threadedly connected to the inner side of the pushing disc 44, so that the inner side of the mounting groove 45 pushes the steel bar.

[0045] A pressing plate 541 is rotatably connected to the top of the inner side of the outer wall of the limiting disc 54. An inner ring baffle 544 is installed on the top of the pressing plate 541. A telescopic rod 542 is rotatably connected to the bottom of the inner side of the outer wall of the limiting disc 54. One end of the top of the telescopic rod 542 is rotatably connected to the bottom of the pressing plate 541. A return spring 543 is movably sleeved on the outer wall of the telescopic rod 542.

[0046] It should be noted that in this embodiment, by installing the reinforcing bars, multiple inner rings of the reinforcing bars are fitted onto the outer wall of the limiting disc 54. When the inner rings of the reinforcing bars are needed, the inner rings of the reinforcing bars can be disengaged from the outer wall of the limiting disc 54 by manually pressing the pressing plate 541. When the pressing plate 541 is released, the return spring 543 fitted onto the outer wall of the telescopic rod 542 can push both ends of the telescopic rod 542 to reset the pressing plate 541.

[0047] The emission module 6 includes an emission support rod 61. A connecting frame 62 is installed at one end of the top of the emission support rod 61. A first semi-arc plate 63 is installed on the outer wall of one side of the connecting frame 62. A second semi-arc plate 64 is rotatably connected to the outer wall of the bottom of the first semi-arc plate 63. A first positioning plate 65 is installed on the outer wall of the bottom of the first semi-arc plate 63. A second positioning plate 66 is installed on the outer wall of the bottom of the second semi-arc plate 64 and on one side of the first positioning plate 65. A positioning rod 68 is inserted into the inner side of the second positioning plate 66. A plug rod 67 is installed at one end of the bottom of the positioning rod 68.

[0048] It should be noted that in this embodiment, when the pusher plate 44 pushes one end of the steel bar, the other end of the steel bar falls to the inner side of the top of the first half-arc plate 63 and the second half-arc plate 64. The steel bar extending from the rotating frame 52 is then manually welded. After the steel bar is welded, the insert rod 67 is manually pushed, causing the insert rod 67 to drive the positioning rod 68 to disengage from the inner side of the first positioning plate 65 and the second positioning plate 66, thereby releasing the restriction on the second half-arc plate 64 and allowing the welded steel cage to roll to the ground.

[0049] The external steel reinforcement module 3 includes a fixing plate 31. A mounting bracket 36 is installed on the top left side of the fixing plate 31. A first drive motor 35 is installed on the outer wall of the top of the mounting bracket 36. A first transmission gear 37 is fixedly sleeved on the outer wall of the first drive motor 35. A transmission chain 38 is meshed on the outer wall of the first transmission gear 37. A second transmission gear 39 is meshed on the inner outer wall of the transmission chain 38. A rotating column 33 is fixedly sleeved on the inner side of the second transmission gear 39. The bottom of the rotating column 33 is rotatably connected to the top of the fixing plate 31. A mounting plate 32 is installed at one end of the top of the rotating column 33. A steel reinforcement storage rack 34 is installed on the top of the mounting plate 32.

[0050] It should be noted that in this embodiment, by starting the first drive motor 35, the bottom drive end of the first drive motor 35 drives the first transmission gear 37 to rotate. Thus, the outer wall of the first transmission gear 37 meshes with the outer wall of the transmission chain 38, driving the second transmission gear 39 to rotate. This controls the steel bar material wrapped around the outer wall of the steel bar storage rack 34. Then, the steel bar guiding module 2 can be used to guide the steel bar material to the rotating frame 52 extending out of the outer wall of the steel bar.

[0051] Based on the above embodiments, a semi-automatic on-site processing device and processing method for reinforcing cages will also be provided, including the following steps:

[0052] Step 1: Adjust the installation position and install the reinforcing steel. Manually push the adjustment handle 561 to adjust the position of the limiting plate 562 in the inner cavity of the rotating frame 52. Move the limiting plate 562 to one side of the limiting groove 523. Use the limiting rod 57 to directly traverse and position the limiting plate 562. Insert one end of the reinforcing steel into the inner side of the installation groove 45, and at the same time insert or snap the other end into the inner side of the clip 563 to perform the initial installation of the reinforcing steel.

[0053] Step 2: Welding the inner ring of the steel cage frame. After the steel reinforcement material is installed, weld one end of the steel reinforcement material located inside the rotating frame 52 to the inner ring of the outer wall of the limiting disc 54. Then, press one side of the top of the pressing plate 541 to allow the inner ring to detach from the limiting disc 54.

[0054] Step 3: Wrap the outer reinforcing bars around the reinforcing cage frame. Simultaneously, start the second drive motor 53 to rotate the rotating frame 52, and let the limiting disc 54 drive the pushing disc 44 to rotate. In this way, the reinforcing bars can rotate when the rotating frame 52 rotates. At the same time, the outer wall of the threaded rod 59 is threadedly connected to the pushing disc 44, so that the pushing disc 44 pushes one end of the reinforcing bar material located inside the limiting disc 54, causing the reinforcing bar material on the other side of the rotating frame 52 to extend outward. At the same time, start the first drive motor 35 and the reinforcing bar guiding module 2 to guide the outer reinforcing bars to the upper surface of the reinforcing cage frame. Weld one end manually, and with the control of the rotating frame 52, the rotation of the reinforcing cage frame is controlled so that the outer wall reinforcing bars are inserted into the outer wall of the reinforcing cage frame.

[0055] The working principle of this invention is as follows: By manually pushing the adjustment handle 561, one end of the adjustment handle 561 drives the adjustment circular frame 56 to rotate inside the T-shaped frame 55, thereby adjusting the position of the limiting plate 562. The limiting plate 562 is then aligned with the limiting groove 523. The limiting rod 57 is inserted into the limiting groove 523 and passes through the inside of the limiting plate 562, thus fixing the limiting plate 562. Then, by inserting one end of the reinforcing bar into the mounting groove 45 and then inserting or snapping the other end into the snap-fit ​​563, the second drive motor 53 is activated. The outer wall of the second drive motor 53 drives the drive gear 531 and the roller 532 to rotate. As the roller 532 rotates and rolls against the outer wall of the rotating frame 52, the outer wall of the drive gear 531 meshes with the toothed block 522, thereby driving the rotating frame 52 to rotate and simultaneously rotating the reinforcing bar.

[0056] When the second drive motor 53 is started, it drives the rotating frame 52 to rotate, which in turn drives the limiting disc 54 to rotate. Because the driving plate 58 is located inside the pushing disc 44, the driving plate 58 installed on one side of the limiting disc 54 drives the pushing disc 44 to rotate, thus driving the reinforcing bar to rotate, just like the rotating frame 52. While the pushing disc 44 is rotating, the outer wall of the threaded rod 59 is threadedly connected to the inner side of the pushing disc 44, allowing the inner side of the mounting groove 45 to push the reinforcing bar.

[0057] By activating the first drive motor 35, the bottom drive end of the first drive motor 35 drives the first transmission gear 37 to rotate. This allows the outer wall of the first transmission gear 37 to mesh with the outer wall of the transmission chain 38, driving the second transmission gear 39 to rotate. This controls the movement of the reinforcing steel material wound around the outer wall of the reinforcing steel storage rack 34. Then, the reinforcing steel material can be guided by the reinforcing steel guiding module 2 to extend from the outer wall of the rotating frame 52.

[0058] By simultaneously installing the reinforcing bars, multiple inner rings of the reinforcing bars are fitted onto the outer wall of the limiting disc 54. When the inner rings are needed, pressing the pressing plate 541 manually disengages the inner rings from the outer wall of the limiting disc 54. Releasing the pressing plate 541 triggers a return spring 543, which is sleeved on the outer wall of the telescopic rod 542, pushing both ends of the telescopic rod 542 to reset the pressing plate 541.

[0059] When the pusher plate 44 pushes one end of the steel bar, the other end of the steel bar falls to the inner side of the top of the first half-arc plate 63 and the second half-arc plate 64. The steel bars extending from the rotating frame 52 are then manually welded. After the steel bars are welded, the insert rod 67 is pushed manually, causing the insert rod 67 to drive the positioning rod 68 to disengage from the inner side of the first positioning plate 65 and the second positioning plate 66, thereby releasing the restriction on the second half-arc plate 64 and allowing the welded steel cage to roll to the ground.

[0060] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic on-site processing device for steel cages, comprising a base plate (1), an external steel reinforcement module (3) installed on the outer wall of one side of the base plate (1), a steel reinforcement guiding module (2) installed on the right side of the top of the external steel reinforcement module (3), a pushing module (4) installed on the left side of the top of the base plate (1), a discharge module (6) installed on the right side of the top of the base plate (1), and a rotating module (5) installed in the middle of the top of the base plate (1), characterized in that: The rotating module (5) comprises a limiting frame (51); The outer wall of one side of the limiting frame (51) and located at the top of the bottom plate (1) is provided with a No. 2 driving motor (53), the transmission end of the No. 2 driving motor (53) and located at the inner side of the limiting frame (51) is fixedly sleeved with a driving gear (531), and the outer wall of the No. 2 driving motor (53) and located at one side of the driving gear (531) is fixedly sleeved with a roller (532); The outer wall of the driving gear (531) is engaged with a tooth block (522), the inner side of the tooth block (522) is fixedly sleeved with a rotating frame (52), the outer wall of the rotating frame (52) is in rolling connection with the outer wall of the roller (532), and the two sides of the rotating frame (52) are provided with limiting grooves (521); The outer wall of the two sides of the rotating frame (52) is provided with a limiting groove (523), the outer wall of the inner cavity of the rotating frame (52) is provided with a T-shaped frame (55), the inner side of the T-shaped frame (55) is rotatably connected with an adjusting circular frame (56), and the outer wall of the rotating frame (52) and located at the surface of the adjusting circular frame (56) is provided with an adjusting groove (524); The outer wall of the adjusting circular frame (56) and located at the inner side of the adjusting groove (524) is provided with an adjusting handle (561), the outer wall of the inner side of the adjusting circular frame (56) is fixedly connected with a limiting plate (562), and one end of the limiting plate (562) is fixedly connected with a buckle (563); The outer wall of the inner side of the outer wall of the rotating frame (52) is provided with a limiting disc (54), and the outer wall of one side of the limiting disc (54) is provided with a driving plate (58); The pushing module (4) comprises a fixed support (41), one side of the fixed support (41) is provided with a fixed disc (42), the outer wall of one side of the fixed disc (42) is rotatably connected with a rotating disc (43), and the middle part of the outer wall of the fixed support (41) and located at the inner side of the rotating disc (43) is provided with a threaded rod (59); The other end of the threaded rod (59) is rotatably connected with the outer wall of one side of the limiting disc (54), one end of the driving plate (58) away from the limiting disc (54) is connected with the outer wall of one side of the rotating disc (43), the outer wall of the threaded rod (59) is screwedly connected with a pushing disc (44), the inner side of the outer wall of the pushing disc (44) is slidably connected with the outer wall of the driving plate (58), and the outer wall of one side of the pushing disc (44) is provided with a mounting groove (45); The top of the outer wall of the inner side of the limiting disc (54) is rotatably connected with a pressing plate (541), and the top of the pressing plate (541) is provided with an inner ring baffle (544); The bottom of the outer wall of the inner side of the limiting disc (54) is rotatably connected with a telescopic rod (542), one end of the top of the telescopic rod (542) is rotatably connected with the bottom of the pressing plate (541), and the outer wall of the telescopic rod (542) is movably sleeved with a return spring (543).

2. A construction site semi-automatic processing device for reinforcing cage according to claim 1, characterized in that: The exhaust module (6) includes an exhaust support rod (61), one end of the top of the exhaust support rod (61) is provided with a connecting frame (62), one side of the outer wall of the connecting frame (62) is provided with a first half-face arc plate (63), and the bottom of the outer wall of the first half-face arc plate (63) is rotatably connected with a second half-face arc plate (64).

3. A device for semi-automatic processing of reinforcement cages on construction site according to claim 2, characterized in that: The bottom of the outer wall of the first half-face arc plate (63) is provided with a first positioning plate (65), the bottom of the outer wall of the second half-face arc plate (64) and located on one side of the first positioning plate (65) is provided with a second positioning plate (66), the inner side of the second positioning plate (66) is inserted with a positioning rod (68), and one end of the bottom of the positioning rod (68) is provided with an insertion rod (67).

4. The construction site semi-automatic processing device for reinforcing cage according to claim 1, characterized in that: The outer steel bar module (3) includes a fixed plate (31), the left side of the top of the fixed plate (31) is provided with a mounting frame (36), the outer wall of the top of the mounting frame (36) is provided with a first driving motor (35), the outer wall of the first driving motor (35) is fixedly sleeved with a first transmission gear (37), the outer wall of the first transmission gear (37) is engaged with a transmission chain (38), the inner side of the transmission chain (38) is engaged with a second transmission gear (39), the inner side of the second transmission gear (39) is fixedly sleeved with a rotating column (33), the bottom of the rotating column (33) is rotatably connected with the top of the fixed plate (31), one end of the top of the rotating column (33) is provided with a mounting disc (32), and the top of the mounting disc (32) is provided with a steel bar storage rack (34).

5. The method of claim 4, wherein the method further comprises: The method comprises the following steps: Step one, adjusting the installation position and installing the steel bar material, the adjusting handle (561) is pushed by hand to adjust the position of the limiting plate (562) in the inner cavity of the rotating frame (52), the limiting plate (562) is moved to one side of the limiting groove (523), the limiting plate (562) is directly crossed by the limiting rod (57), the limiting plate (562) is limited, one end of the steel bar material is inserted into the inner side of the mounting groove (45), and the other end is inserted or buckled into the inner side of the buckle (563), and the steel bar is preliminarily installed; Step two, welding the inner ring of the steel bar cage frame, after the steel bar material is installed, the inner ring of the outer wall of the limiting disc (54) is welded to one end of the steel bar material located on the inner side of the rotating frame (52), and then the inner ring is separated from the limiting disc (54) by pressing one side of the top of the pressing plate (541); Step three, the outer reinforcement is wound on the reinforcement cage frame, the rotating frame (52) is driven to rotate by starting the No. 2 driving motor (53), the limiting disc (54) drives the pushing disc (44) to rotate at the same time, so that the reinforcement can rotate when the rotating frame (52) rotates, the pushing disc (44) is screwed with the outer wall of the threaded rod (59) to push one end of the steel material inside the limiting disc (54), so that the steel material on the other side of the rotating frame (52) extends outward, the No. 1 driving motor (35) and the steel reinforcement guiding module (2) are started to guide the outer reinforcement to the upper surface of the reinforcement cage frame, one end is welded by artificial, and the rotating frame (52) is controlled to rotate the reinforcement cage frame, so that the outer reinforcement is inserted into the outer wall of the reinforcement cage frame.

Citation Information

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