Part machining and detecting integrated device

Abstract

The invention discloses a part machining and detecting integrated device, and relates to the technical field of part machining and detecting. The integration of the device is improved; comprising a base, a cutting assembly for machining the cylindrical part and a supporting assembly for stabilizing the cylindrical part, a sliding part is installed on the outer wall of the top of the base, a rotating assembly is movably connected to the sliding part, a vertical plate is fixed to the outer wall of the top of the base, and a mounting cylinder is fixed to the outer wall of one side of the vertical plate through a screw; a T-shaped rod is movably connected to a through hole formed in one end of the mounting cylinder, a fourth spring is clamped between the inner wall of one side of the T-shaped rod and the inner wall of one side of the mounting cylinder, a containing plate is welded to one end of the T-shaped rod, and a vertical rod is welded to the inner wall of the containing plate. The cutting assembly and the detection assembly are integrated, machining and detection of parts can be completed on one device, and the problems of tedious procedures and low efficiency caused by separation of machining and detection in a traditional technology are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of parts processing and detection, and in particular to a parts processing and detection integrated device. Background Art

[0002] In the prior art, in the machinery manufacturing industry, the processing and testing of cylindrical parts are important links in the production process. The traditional processing method often requires separate cutting equipment and testing equipment, which not only increases the production cost, but also reduces the production efficiency. At the same time, for the flatness detection of the cut surface of cylindrical parts, the traditional methods mostly rely on manual visual inspection or the use of simple measuring tools. This method is not only inefficient, but also the detection results are easily affected by human factors, resulting in low accuracy of the detection results. In order to meet the market demand for high-quality and high-efficiency parts, a device that can integrate the parts processing and detection functions is urgently needed;

[0003] However, there are many technical difficulties in realizing this integrated device. First, how to ensure the stability and positioning accuracy of the parts during the cutting process to avoid cutting errors caused by shaking or misalignment of the parts. Second, the flatness detection of the cut surface of the parts after cutting requires a fast, accurate and automated method to replace the traditional manual detection method.

[0004] In view of the above problems, the present invention proposes an integrated component processing and detection device, which can achieve efficient cutting of components and accurate detection of the flatness of the cut surface. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a component processing and detection integrated device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] 4. The repairing kit for automotive dents, according to claim 1, wherein the two trackballs are designed to be connected along the direction of the wheelbase to the chassis and the trackballs are connected along the direction of the wheelbase to the chassis.

[0008] Preferably, the sliding member comprises a limiting rod and a lining plate, the two lining plates are fixed to the outer wall of the top of the base, the limiting rod is fixed between the two lining plates, and the outer wall of the limiting rod is movably connected to the sliding plate.

[0009] Furthermore: a lead screw is movably connected between the two lining plates, and the sliding plate and the lead screw are connected by a nut, a driving motor is fixed to the outer wall of one side of the lining plate, and the output end of the driving motor is connected to one end of the lead screw through a coupling.

[0010] Further: the rotating assembly includes a rotating motor and a clamping plate, the rotating motor is fixed to an outer wall of one side of the sliding plate, and the output end of the rotating motor is connected to the clamping plate through a coupling.

[0011] As a preferred solution of the present invention: the cutting assembly includes an electric telescopic rod and a support seat, the support seat is fixed to the top outer wall of the base, and the electric telescopic rod is fixed to the top outer wall of the support seat, the output end of the electric telescopic rod is fixed with a mounting plate by a pin, a cutting motor is fixed to the outer wall of one side of the mounting plate, and a cutting saw blade is fixed to the output end of the cutting motor by a pin.

[0012] As a further solution of the present invention: the support assembly includes a centering mechanism and a receiving mechanism, and the receiving mechanism includes a second support frame and an elastic support member movably connected to the outer wall of the second support frame.

[0013] As a further solution of the present invention: the elastic support member includes a spring 1 and a guide rod, the guide rod is movably connected to the outer wall of the support frame 2, and the spring 1 is clamped between the guide rod and the support frame 2, a connecting seat is fixed at one end of the guide rod, and a roller 1 is movably connected to the inner wall of the connecting seat.

[0014] On the basis of the above-mentioned scheme: the centering mechanism includes a support frame and a clamping member movably connected to the circumferential outer wall of the support frame, the clamping member includes a support seat and a retractable rod, the retractable rod is movably connected to the circumferential outer wall of the support frame, and the support seat is welded to one end of the retractable rod, the other end of the retractable rod is welded with a U-shaped seat, and the inner wall of the U-shaped seat is movably connected with roller two.

[0015] On the basis of the above scheme: the centering mechanism also includes a support plate and two electric telescopic rods, the support plate is fixed to the outer wall of the top of the base, and the two electric telescopic rods are fixed to the outer wall of one side of the support plate, the output end of the two electric telescopic rods is fixed with a socket through a pin, one end of the socket is clamped with a two springs, and the end of the two springs away from the socket is clamped with a movable seat, and a connecting rod is movably connected between the inner wall of the movable seat and the inner wall of the support seat.

[0016] On the basis of the above-mentioned scheme: a driving rod is welded to the outer wall of one side of the card seat, and the driving rod and the movable seat are movably connected, one end of the driving rod is fixed with an inclined plate by a screw, the inner wall of the vertical plate is movably connected with a swing arm, and one end of the swing arm is movably connected with a sliding sleeve, and the sliding sleeve and the slider are movably connected, and the other end of the swing arm is movably connected with a roller used in conjunction with the inclined plate.

[0017] The beneficial effects of the present invention are:

[0018] 1. A component processing and detection integrated device, which integrates a cutting component and a detection component, can complete the processing and detection of components on one device, avoiding the cumbersome process and low efficiency caused by the separation of processing and detection in traditional processes.

[0019] 2. A component processing and detection integrated device, through the design of support components and centering mechanisms, can accurately position and stably support cylindrical components, ensure that the axis of the component remains aligned with the cutting component during the cutting process, and avoid processing errors caused by vibration or offset.

[0020] 3. A component processing and detection integrated device, which uses the cooperation of pressure sensors and rolling balls to quickly detect the flatness of the cut surface of the component after cutting. The component is driven to rotate by a rotary motor, and the pressure sensor monitors the pressure change in real time to quickly determine whether the cut surface is flat. The detection process is efficient and accurate, avoiding manual errors and time waste in traditional detection methods.

[0021] 4. A component processing and inspection integrated device, wherein the sliding parts and rotating components in the device can be adjusted according to the length and outer diameter of the component, and the inverted cone structure of the clamping plate can adapt to cylindrical components of different sizes, ensuring that the device is suitable for processing and inspection of components of various specifications, thereby improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of a component processing and detection integrated device proposed by the present invention;

[0023] Figure 2 It is a schematic diagram of the side structure of a component processing and detection integrated device proposed by the present invention;

[0024] Figure 3 It is a schematic diagram of the structure of a supporting assembly of a component processing and detection integrated device proposed by the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of a rotating assembly of a component processing and detection integrated device proposed by the present invention;

[0026] Figure 5It is a schematic diagram of the overall structure of a detection component of a component processing and detection integrated device proposed by the present invention;

[0027] Figure 6 It is a schematic diagram of the main structure of a detection component of a component processing and detection integrated device proposed by the present invention;

[0028] Figure 7 It is a schematic diagram of the partial structure of a detection component of a component processing and detection integrated device proposed by the present invention.

[0029] In the figure: base 1; drive motor 2; cutting saw blade 3; mounting plate 4; cutting motor 5; support plate 6; vertical plate 7; support frame one 8; support frame two 9; limit rod 10; lining plate 11; sliding plate 12; slider 13; electric telescopic rod one 14; support seat 15; connecting rod 16; clamping seat 17; electric telescopic rod two 18; roller one 19; connecting seat 20; spring one 21; guide rod 22; rotating motor 23; clamping plate 24; screw 25; moving seat 26; spring two 27; U-shaped seat 28; roller two 29; pressure sensor 30; supporting seat 31; retracting rod 32; roller 33; inclined plate 34; driving rod 35; containing plate 36; sleeve 37; vertical rod 38; sliding sleeve 39; swing arm 40; spring three 41; mounting tube 42; spring four 43; T-bar 44; ball 45. DETAILED DESCRIPTION

[0030] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0032] Embodiment 1:

[0033] A component processing and detection integrated device, such as Figures 1 to 7As shown, it includes a base 1 and a cutting component for processing cylindrical parts and a supporting component for stabilizing cylindrical parts, a sliding member is installed on the top outer wall of the base 1, and a rotating component is slidably connected to the sliding member, a vertical plate 7 is fixed to the top outer wall of the base 1 by bolts, and a mounting cylinder 42 is fixed to the outer wall of one side of the vertical plate 7 by screws, and a through hole opened at one end of the mounting cylinder 42 is slidably connected to a T-shaped rod 44, and a spring four 43 is clamped between the inner wall of one side of the T-shaped rod 44 and the inner wall of one side of the mounting cylinder 42, a receiving plate 36 is welded to one end of the T-shaped rod 44, and a vertical rod 38 is welded to the inner wall of the receiving plate 36, a slider 13 is slidably connected to the outer wall of the vertical rod 38, and a spring three 41 is clamped between the bottom of the slider 13 and the inner wall of the receiving plate 36, a pressure sensor 30 is fixed to one end of the slider 13 by screws, and a sleeve 37 is fixed to the outer wall of one side of the pressure sensor 30 by screws, and a ball 45 is rotatably connected inside the sleeve 37;

[0034] The cutting assembly can be used to cut the cylindrical parts into required lengths according to the needs. After the cylindrical parts are cut, the flatness of the cut surface needs to be tested to ensure the cutting yield. When cutting the cylindrical parts, the support assembly can be used to support the cylindrical parts, and the sliding part can be used to adjust the horizontal position of the rotating assembly.

[0035] As the rotating assembly continuously applies pressure to one end of the cylindrical component, the spring 43 is continuously stretched under the action of pressure until one end of the T-bar 44 and the inner wall of one side of the mounting tube 42 fit together. At this time, the cylindrical component is fixed between the rotating assembly and the ball 45, thereby ensuring the stability of the cylindrical component when it is subsequently cut using the cutting assembly.

[0036] The sliding member includes a limit rod 10 and a lining plate 11, the two lining plates 11 are fixed to the top outer wall of the base 1 by bolts, and the limit rod 10 is fixed between the two lining plates 11 by bolts, and the outer wall of the limit rod 10 is slidably connected with a sliding plate 12, a lead screw 25 is rotatably connected between the two lining plates 11, and the sliding plate 12 and the lead screw 25 are connected by a nut, a driving motor 2 is fixed to the outer wall of one side of the lining plate 11 by bolts, and the output end of the driving motor 2 is connected to one end of the lead screw 25 by a coupling, and the rotating assembly includes a rotating motor 23 and a card plate 24, the rotating motor 23 is fixed to the outer wall of one side of the sliding plate 12 by bolts, and the output end of the rotating motor 23 is connected to the card plate 24 by a coupling;

[0037] The driving motor 2 can be used to drive the lead screw 25 to rotate, so that the sliding plate 12 moves horizontally under the guidance of the limit rod 10, and then the horizontal position of the clamping plate 24 is adjusted. The interior of the clamping plate 24 is an inverted cone structure, so that the clamping plate 24 can resist cylindrical parts of different outer diameters and center the cylindrical parts at the same time, ensuring that the axis of the cylindrical parts and the center point of the clamping plate 24 coincide with each other.

[0038] The cutting assembly includes an electric telescopic rod 14 and a support seat 15, the support seat 15 is fixed to the top outer wall of the base 1 by bolts, and the electric telescopic rod 14 is fixed to the top outer wall of the support seat 15 by bolts, the output end of the electric telescopic rod 14 is fixed with a mounting plate 4 by a pin, a cutting motor 5 is fixed to the outer wall of one side of the mounting plate 4 by bolts, and a cutting saw blade 3 is fixed to the output end of the cutting motor 5 by a pin;

[0039] By providing an electric telescopic rod 14, the height of the cutting saw blade 3 in the longitudinal direction can be adjusted, and the cutting motor 5 can drive the cutting saw blade 3 to rotate, so that the cutting saw blade 3 cuts the cylindrical parts during the process of rotating downward.

[0040] The support assembly includes a centering mechanism and a receiving mechanism, the receiving mechanism includes a support frame 29 and an elastic support member slidably connected to the outer wall of the support frame 29, the elastic support member includes a spring 1 21 and a guide rod 22, the guide rod 22 is slidably connected to the outer wall of the support frame 29, and the spring 1 21 is clamped between the guide rod 22 and the support frame 29, one end of the guide rod 22 is fixed with a connection seat 20, and the inner wall of the connection seat 20 is rotatably connected with a roller 19;

[0041] Before fixing the cylindrical component, the cylindrical component is placed in the gap between the multiple connecting seats 20, and the elastic force of the spring 1 21 is used to keep the roller 19 and the outer wall of the cylindrical component in contact with each other, so as to achieve preliminary support for the cylindrical component.

[0042] The centering mechanism includes a support frame 8 and a clamping member slidably connected to the circumferential outer wall of the support frame 8, the clamping member includes a support seat 31 and a retractable rod 32, the retractable rod 32 is slidably connected to the circumferential outer wall of the support frame 8, and the support seat 31 is welded to one end of the retractable rod 32, and the other end of the retractable rod 32 is welded with a U-shaped seat 28, and the inner wall of the U-shaped seat 28 is rotatably connected with a roller 29, the centering mechanism also includes a support plate 6 and an electric telescopic rod 218, the support plate 6 is fixed to the top outer wall of the base 1 by bolts, and the electric telescopic rod 218 is fixed to the outer wall of one side of the support plate 6 by bolts, the output end of the electric telescopic rod 218 is fixed with a card seat 17 by a pin, one end of the card seat 17 is clamped with a spring 27, and the end of the spring 27 away from the card seat 17 is clamped with a moving seat 26, and a connecting rod 16 is rotatably connected between the inner wall of the moving seat 26 and the inner wall of the support seat 31;

[0043] When the columnar component needs to be centered, the electric telescopic rod 218 is used to drive the spring 27 and the moving seat 26 to make a return movement. During the movement of the moving seat 26, the connecting rod 16 is used to convert the lateral movement of the moving seat 26 into the linear movement of the roller 29 along the support frame 18. The multiple rollers 29 are synchronously contracted inwardly so that the columnar component can be clamped and fixed while achieving the centering of the columnar component.

[0044] When the cylindrical parts are cut, the electric telescopic rod 18 drives the holder 17 to move in the opposite direction, so that the plurality of rollers 29 move outward at the same time, so that the cut fertilizer falls under the action of its own gravity. At the same time, the receiving mechanism can support the cut cylindrical parts, which is convenient for the subsequent flatness detection of the cut surface of the cylindrical parts.

[0045] When it is necessary to detect the flatness of the cross-section of the cylindrical component, the sliding member is used to drive the rotating assembly to move horizontally. During the horizontal movement, the rotating assembly drives the cut cylindrical component to move in the direction close to the ball 45. When the cross-section of the cylindrical component moves to fit the ball 45, it stops moving. Then, the rotating motor 23 is used to drive the cut cylindrical component to rotate. During the rotation, the cross-section of the cylindrical component rolls along the outer wall of the spherical surface of the ball 45. During the rolling, the pressure is monitored by the pressure sensor 30. If the cross-section of the cylindrical component is relatively flat, the pressure value monitored by the pressure sensor 30 remains unchanged during the circular motion of the cross-section of the cylindrical component. If the cross-section of the cylindrical component is uneven, the pressure value monitored by the pressure sensor 30 fluctuates during the circular motion of the cross-section of the cylindrical component. In this way, the flatness of the cross-section of the cylindrical component can be quickly detected.

[0046] When the present embodiment is in use, the columnar component to be cut is placed on the receiving mechanism of the support assembly, and the elastic force of the spring 21 of the elastic support member is used to make the roller 19 fit closely with the outer wall of the component, and the electric telescopic rod 18 is started, and the contraction rod 32 and the roller 29 of the clamping member are driven to shrink inward synchronously through the connecting rod 16 to clamp and center the component to ensure that the axis of the component is aligned with the cutting assembly, and the drive motor 2 is started, and the screw 25 is connected to the nut of the sliding plate 12 to adjust the horizontal position of the rotating assembly clamp 24 to adapt to components of different lengths, and the electric telescopic rod 14 is started to adjust the height of the cutting saw blade 3 to an appropriate position, and then the cutting motor 5 is started to drive the cutting The saw blade 3 rotates and moves downward to cut the parts. After cutting, the electric telescopic rod 18 moves in the opposite direction to release the clamping parts. The parts fall to the receiving mechanism under the action of their own gravity. Then, the position of the rotating assembly is adjusted by the sliding part so that the cut surface of the part is close to the ball 45. The rotating motor 23 is started to drive the part to rotate so that the cut surface rolls along the spherical surface of the ball 45. During the rotation of the part, the contact pressure between the cut surface and the ball 45 is monitored by the pressure sensor 30 in the casing 37. If the cut surface is flat, the pressure value monitored by the pressure sensor 30 remains stable; if the cut surface is uneven, the pressure value will fluctuate. According to the monitoring results of the pressure sensor 30, the flatness of the cut surface of the part can be quickly judged.

[0047] Embodiment 2:

[0048] A component processing and detection integrated device, such as Figures 1 to 7 As shown, in order to detect the flatness of different positions on the cross section of the cylindrical component, this embodiment makes the following supplements on the basis of embodiment 1: a driving rod 35 is welded to the outer wall of one side of the clamping seat 17, and the driving rod 35 is slidably connected to the moving seat 26, and an inclined plate 34 is fixed to one end of the driving rod 35 by screws, and a swing arm 40 is rotatably connected to the inner wall of the vertical plate 7, and a sliding sleeve 39 is slidably connected to one end of the swing arm 40, and the sliding sleeve 39 is rotatably connected to the slider 13, and the other end of the swing arm 40 is rotatably connected to a roller 33 used in conjunction with the inclined plate 34;

[0049] In order to facilitate the detection of the flatness of different positions on the cross-section of the cylindrical component and ensure the accuracy of the detection results, when the electric telescopic rod 18 drives the inclined plate 34 and the driving rod 35 to move horizontally, the inclined surface of the inclined plate 34 squeezes the roller 33. After the roller 33 is squeezed, the lever principle is used to move the slider 13 along the vertical rod 38, thereby adjusting the position of the ball 45 in the vertical direction, and then adjusting the contact position of the ball 45 and the cross-section of the cylindrical component, so as to facilitate the detection of the flatness of different positions on the cross-section of the cylindrical component.

[0050] The above is a preferred specific implementation manner of the present invention, and the protection scope of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by any technician familiar with the field within the technical scope disclosed by the present invention in combination with the prior art or public common sense, within the spirit and principle of the present invention, shall be covered by the protection scope of the present invention.

Claims

1. A component processing and detection integrated device, comprising a base (1) and a cutting assembly for processing a cylindrical component and a supporting assembly for stabilizing the cylindrical component, characterized in that: The top outer wall of the base (1) is provided with a sliding member, and a rotating assembly is movably connected to the sliding member. The top outer wall of the base (1) is fixed with a vertical plate (7), and a mounting tube (42) is fixed to the outer wall of one side of the vertical plate (7) by screws, and a through hole provided at one end of the mounting tube (42) is movably connected to a T-shaped rod (44), and a spring (43) is clamped between the inner wall of one side of the T-shaped rod (44) and the inner wall of one side of the mounting tube (42), and a container is welded at one end of the T-shaped rod (44). A receiving plate (36) is provided, and a vertical rod (38) is welded to the inner wall of the receiving plate (36), a slider (13) is movably connected to the outer wall of the vertical rod (38), and a spring (41) is clamped between the bottom of the slider (13) and the inner wall of the receiving plate (36), a pressure sensor (30) is fixed to one end of the slider (13) by screws, and a sleeve (37) is fixed to the outer wall of one side of the pressure sensor (30) by screws, and a rolling ball (45) is movably connected inside the sleeve (37).

2. The integrated component processing and detection device according to claim 1, characterized in that: The sliding member comprises a limiting rod (10) and a lining plate (11), wherein the two lining plates (11) are both fixed to the top outer wall of the base (1), and the limiting rod (10) is fixed between the two lining plates (11), and the outer wall of the limiting rod (10) is movably connected to the sliding plate (12).

3. The integrated component processing and detection device according to claim 2, characterized in that: A lead screw (25) is movably connected between the two lining plates (11), and the sliding plate (12) and the lead screw (25) are connected via a nut; a drive motor (2) is fixed to an outer wall of one side of the lining plate (11), and an output end of the drive motor (2) is connected to one end of the lead screw (25) via a coupling.

4. The integrated component processing and detection device according to claim 3, characterized in that: The rotating assembly comprises a rotating motor (23) and a clamping plate (24); the rotating motor (23) is fixed to an outer wall of one side of the sliding plate (12), and the output end of the rotating motor (23) is connected to the clamping plate (24) via a coupling.

5. The integrated component processing and detection device according to claim 4, characterized in that: The cutting assembly comprises an electric telescopic rod (14) and a support seat (15), wherein the support seat (15) is fixed to the top outer wall of the base (1), and the electric telescopic rod (14) is fixed to the top outer wall of the support seat (15), the output end of the electric telescopic rod (14) is fixed to a mounting plate (4) via a pin, a cutting motor (5) is fixed to the outer wall of one side of the mounting plate (4), and a cutting saw blade (3) is fixed to the output end of the cutting motor (5) via a pin.

6. The integrated component processing and detection device according to claim 5, characterized in that: The support assembly comprises a centering mechanism and a receiving mechanism, wherein the receiving mechanism comprises a second support frame (9) and an elastic support member movably connected to the outer wall of the second support frame (9).

7. The integrated component processing and detection device according to claim 6, characterized in that: The elastic support member comprises a spring 1 (21) and a guide rod (22), wherein the guide rod (22) is movably connected to the outer wall of the support frame 2 (9), and the spring 1 (21) is clamped between the guide rod (22) and the support frame 2 (9), a connecting seat (20) is fixed to one end of the guide rod (22), and a roller 1 (19) is movably connected to the inner wall of the connecting seat (20).

8. The integrated component processing and detection device according to claim 7, characterized in that: The centering mechanism comprises a support frame (8) and a clamping member movably connected to the circumferential outer wall of the support frame (8), the clamping member comprises a supporting seat (31) and a retractable rod (32), the retractable rod (32) is movably connected to the circumferential outer wall of the support frame (8), the supporting seat (31) is welded to one end of the retractable rod (32), the other end of the retractable rod (32) is welded with a U-shaped seat (28), and the inner wall of the U-shaped seat (28) is movably connected to a roller two (29).

9. The integrated component processing and detection device according to claim 8, characterized in that: The centering mechanism also includes a support plate (6) and an electric telescopic rod (18), the support plate (6) being fixed to the top outer wall of the base (1), and the electric telescopic rod (18) being fixed to the outer wall of one side of the support plate (6), the output end of the electric telescopic rod (18) being fixed with a clamping seat (17) through a pin, one end of the clamping seat (17) being clamped with a spring (27), and the end of the spring (27) away from the clamping seat (17) being clamped with a movable seat (26), and a connecting rod (16) being movably connected between the inner wall of the movable seat (26) and the inner wall of the supporting seat (31).

10. The integrated component processing and detection device according to claim 9, characterized in that: A driving rod (35) is welded to the outer wall of one side of the clamping seat (17), and the driving rod (35) and the movable seat (26) are movably connected. One end of the driving rod (35) is fixed with an inclined plate (34) by screws. The inner wall of the vertical plate (7) is movably connected with a swing arm (40), and one end of the swing arm (40) is movably connected with a sliding sleeve (39), and the sliding sleeve (39) and the slider (13) are movably connected. The other end of the swing arm (40) is movably connected with a roller (33) used in conjunction with the inclined plate (34).

Images