Butt joint auxiliary device for assembly type electromechanical prefabricated installation
By designing prefabricated docking auxiliary devices for prefabricated installation, the synchronous installation of four corner codes of the air duct and the efficient fit of sealing tape are achieved, the problem of low manual installation efficiency is solved, and the work efficiency is significantly improved. It is suitable for large data centers and clean factories and other scenarios.
Patent Information
- Application Number
- CN202510461095.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-14
AI Technical Summary
During the assembly of the air duct, angle codes and sealing tape are manually installed one by one, which is inefficient and labor-intensive, so it is impossible to operate multiple angle codes and sealing foot tapes at the same time.
A prefabricated mechanical and electrical prefabricated installation docking auxiliary device is designed, including a loading mechanism, a bending mechanism and a bonding mechanism. Through automatic loading, synchronous bending and batch bonding of sealing tape, the synchronous installation of the four corner codes of the air duct and the efficient bonding of the sealing tape are achieved.
It greatly improves the working efficiency of corner code loading, installation and fixing and sealing tape fitting, reduces manual intervention, and is suitable for mass production and docking of air ducts, especially for efficient construction scenarios such as large data centers and clean factories.
Smart Images

Figure CN119973915A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of assembled electromechanical prefabrication installation, and in particular to a docking auxiliary device for assembled electromechanical prefabrication installation. Background Art
[0002] Prefabricated electromechanical installation is a modern construction method that splits the electromechanical system into standardized modules or components, completes prefabrication in the factory, and then transports them to the site for rapid assembly. Its core is to achieve efficient, accurate, and energy-saving electromechanical engineering installation through standardized design, industrialized production, and assembled construction. Typical prefabricated parts include piping systems (flange-connected pipe sections, valve group modules), electrical systems (prefabricated branch cables, bus duct plug-in boxes), ventilation systems (air ducts, muffler assemblies), etc.
[0003] When the air duct is assembled and installed as a whole, it is necessary to first install the angle code at the four corners of the air duct, then bend the edge of the air duct, clamp the angle code through the edge, realize the limit fixation of the angle code, and then stick the sealing tape on the connection surface. The above operations require the staff to install the angle code one by one and stick the sealing tape. If it is installed manually, a skilled worker can install 20-30 angle codes per hour, and cannot operate multiple angle codes and sealing foot straps at the same time, resulting in a decrease in the overall work efficiency and an increase in the labor intensity of the staff. Therefore, it is urgent to develop a docking auxiliary device for prefabricated assembly of electromechanical equipment. Summary of the invention
[0004] The object of the present invention is to provide a docking auxiliary device for prefabricated assembly of electromechanical components to solve the problems in the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is: A docking auxiliary device for prefabricated electromechanical installation, comprising a base and a controller, a feeding mechanism is provided at the top of the base, bending mechanisms are provided on both sides of the feeding mechanism, and one end of the bending mechanism is fixedly connected to the base, an air duct is placed on the top of the base, and the air duct is placed on one side of the feeding mechanism and the bending mechanism, one feeding mechanism and two bending mechanisms are provided at the four corners of the air duct, the top and bottom of the air duct are fixedly connected with an "L"-shaped frame around, and bending parts are provided at both ends of the frame, a fitting mechanism is provided above the air duct, and one end of the fitting mechanism is fixedly connected to the base, a sealing tape is placed on the inner side of the fitting mechanism, one end of the base is fixedly connected to a controller for controlling the feeding mechanism, the bending mechanism and the timing logic of the fitting mechanism, and a baffle is fixedly connected to the top of the base.
[0006] Preferably, the feeding mechanism includes a first cylinder fixedly connected to the base, the top of the first cylinder is fixedly connected to a fixing frame, one end of the fixing frame is fixedly connected to a fixing plate, one end of the fixing plate is fixedly connected to a placement frame, an angle code is placed on the inner side of the placement frame, one end of the fixing frame is fixedly connected to a second cylinder, one end of the second cylinder is fixedly connected to a feeding plate, and a feeding groove is provided at the end of the feeding plate.
[0007] Preferably, a space is reserved between the placement frame and the loading trough for the angle code to be moved out from the bottom of the placement frame.
[0008] Preferably, the bending mechanism includes a fixed block fixedly connected to the base, one end of the fixed block is fixedly connected to the third cylinder, the other end of the third cylinder is fixedly connected to the connecting cover, one end of the connecting cover is provided with a pressure detection assembly, one end of the pressure detection assembly is fixedly connected to the first connecting frame, one end of the first connecting frame is rotatably connected to the second connecting frame, one end of the second connecting frame is rotatably connected to a bending roller, one end of the second connecting frame is fixedly connected to a pressure plate, and one end of the first connecting frame is provided with a flipping assembly.
[0009] Preferably, the flip assembly includes a fifth cylinder rotatably connected to the first connecting frame, the other end of the fifth cylinder is rotatably connected to a compensation plate, and the compensation plate is fixedly connected to the second connecting frame.
[0010] Preferably, the pressure detection assembly includes a fourth cylinder fixedly connected to the connecting cover, the bottom end of the fourth cylinder is fixedly connected to a pressure sensor, the bottom end of the pressure sensor is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to the first connecting frame, one end of the connecting frame is fixedly connected to a guide shaft, and the guide shaft is slidably connected to the connecting cover.
[0011] Preferably, the laminating mechanism comprises a support frame fixedly connected to the base, one end of the support frame is fixedly connected to an eighth cylinder, the bottom end of the eighth cylinder is fixedly connected to a frame, the inner side of the frame is fixedly connected to a first servo motor, the end of the main shaft of the first servo motor is fixedly connected to a screw, and the screw is rotatably connected to the frame, the outer side of the screw is spirally connected to a slider, and the slider is slidably connected to the frame, one end of the slider is fixedly connected to a sixth cylinder, the top of the sixth cylinder is fixedly connected to a connecting rod arranged in an "L" shape, one end of the connecting rod is fixedly connected to a second servo motor, the end of the main shaft of the second servo motor is fixedly connected to a guide shell arranged in a hollow shape, and the guide shell is connected to an external air source, an air suction hole is opened at one end of the guide shell, a cutting component is arranged on the inner side of the guide shell, and a piercing component is arranged on the opposite side of the guide shell and the air suction hole.
[0012] Preferably, the cutting assembly comprises a seventh cylinder fixedly connected to the guide shell, and the other end of the seventh cylinder is fixedly connected to a cutter.
[0013] Preferably, the puncture assembly includes a pin fixedly connected to the guide shell.
[0014] Preferably, a placement rod is fixedly connected to the inner side of the frame, a rolled sealing tape is sleeved on the outer side of the placement rod, and a limiting ring is spirally connected to the end of the placement rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. A docking auxiliary device for prefabricated electromechanical installation. The feeding mechanism can automatically and accurately place the corner code at the corner of the frame without manual operation. The feeding mechanism can be deployed at the four corners of the air duct at the same time to achieve synchronous feeding of the four corner codes, abandoning the one-by-one feeding mode, completing the installation of four corner codes at one time, and greatly improving the feeding efficiency.
[0016] 2. A docking auxiliary device for prefabricated electromechanical installation. Through the provided bending mechanism, after the feeding mechanism places the corner code at the corner of the frame, multiple bending mechanisms simultaneously bend the side of the frame, and the clamping and limiting of the corner code is achieved through the bent frame. Multiple corner codes can be fixed at the same time, changing the traditional method of fixing one by one, and significantly improving the installation and fixing efficiency of the corner codes.
[0017] 3. A docking auxiliary device for prefabricated electromechanical installation. Through the provided fitting mechanism, after the corner code and the frame are fixed, the fitting mechanism can simultaneously accurately fit multiple sealing tapes to the surface of the frame, avoiding the tedious manual fitting one by one and effectively improving the overall work efficiency.
[0018] To sum up, the prefabricated mechanical and electrical installation docking auxiliary device has the functions of automatic loading, synchronous bending and fixing, and batch bonding of sealing tape. It can reduce manual intervention, effectively avoid the tedious manual operation one by one, realize multi-process synchronous and efficient operation, and comprehensively improve the work efficiency of corner code loading, installation and fixing, and sealing tape bonding. It is suitable for batch production docking of air ducts, especially suitable for high-efficiency construction scenarios such as large data centers and clean workshops. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Figure 1The present invention is a schematic diagram of the overall structure of a docking auxiliary device for prefabricated electromechanical installation.
[0021] Figure 2 The present invention is a schematic diagram of the installation structure of a fixing plate of a docking auxiliary device for prefabricated electromechanical installation.
[0022] Figure 3 This is a structural schematic diagram of a prefabricated electromechanical prefabrication installation docking auxiliary device of the present invention, in which the corner bracket is placed inside a loading trough.
[0023] Figure 4 The present invention is a schematic structural diagram of a loading plate of a docking auxiliary device for prefabricated electromechanical installation.
[0024] Figure 5 The present invention is a schematic diagram of the installation structure of a guide shaft of a docking auxiliary device for prefabricated electromechanical installation.
[0025] Figure 6 The present invention is a schematic diagram of the internal cross-sectional structure of a connection cover of a docking auxiliary device for prefabricated electromechanical installation.
[0026] Figure 7 The present invention is a schematic diagram of the installation structure of a pressure plate of a docking auxiliary device for prefabricated electromechanical installation.
[0027] Figure 8 The present invention is a schematic diagram of the installation structure of a sealing tape of a docking auxiliary device for prefabricated electromechanical installation.
[0028] Fig. 9 The present invention is a schematic diagram of the installation structure of the pins of a docking auxiliary device for prefabricated electromechanical installation.
[0029] Fig.10 The present invention is a schematic diagram of the installation structure of a second servo motor of a prefabricated electromechanical installation docking auxiliary device.
[0030] Fig.11 The present invention is a schematic diagram of the installation structure of the air suction hole of the docking auxiliary device for prefabricated electromechanical installation.
[0031] Fig.12 The present invention is a schematic structural diagram of a placement rod of a docking auxiliary device for prefabricated electromechanical installation.
[0032] Fig.13 The present invention is a schematic diagram of the installation structure of the corner bracket of the prefabricated electromechanical installation auxiliary device being located above the frame when the corner bracket moves toward the corner of the air duct.
[0033] Fig.14It is a schematic diagram of the installation structure of the present invention in which the corner code is located below the edge of the frame when the loading plate of the docking auxiliary device for prefabricated electromechanical installation is pulled out.
[0034] Fig.15 The present invention is a schematic diagram of the installation structure of a prefabricated electromechanical prefabrication installation auxiliary device when a bending portion and an angle bracket are clamped together.
[0035] In the figure: 1. feeding mechanism; 101. first cylinder; 102. fixing frame; 103. second cylinder; 104. feeding plate; 105. fixing plate; 106. placing frame; 107. feeding trough.
[0036] 2. Bending mechanism; 201. Fixed block; 202. Third cylinder; 203. Connecting cover; 204. Fourth cylinder; 205. Pressure sensor; 206. Connecting frame; 207. Guide shaft; 208. First connecting frame; 209. Fifth cylinder; 210. Compensation plate; 211. Second connecting frame; 212. Bending roller; 213. Pressing plate.
[0037] 3. Laminating mechanism; 301. Frame; 302. Placement rod; 303. Limiting ring; 304. First servo motor; 305. Screw; 306. Slider; 307. Sixth cylinder; 308. Connecting rod; 309. Second servo motor; 310. Guide shell; 311. Seventh cylinder; 312. Cutter; 313. Air suction hole; 314. Pin; 315. Eighth cylinder; 316. Support frame.
[0038] 4. Air duct; 5. Frame; 501. Bending part; 6. Corner code; 7. Base; 8. Controller; 9. Sealing tape; 10. Baffle. DETAILED DESCRIPTION
[0039] The present invention is further described below in conjunction with specific embodiments, wherein the accompanying drawings are only used for illustrative descriptions and represent only schematic diagrams rather than actual drawings, and should not be understood as limiting the present invention. In order to better illustrate the specific embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, in the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. The present invention is further explained below in conjunction with specific implementation methods.
[0041] Embodiment. Before the air duct 4 is connected, the corner bracket 6 needs to be installed on the inner side of the frame 5 so that the corner bracket 6 and the frame 5 are connected together, and the sealing tape 9 is adhered to the surface of the frame 5 and the corner bracket 6. The following is a detailed description of the auxiliary work before the connection: like Figure 1-Figure 15 As shown, an assembled electromechanical prefabricated installation docking auxiliary device includes a base 7 and a controller 8. A feeding mechanism 1 is arranged on the top of the base 7. Bending mechanisms 2 are arranged on both sides of the feeding mechanism 1, and one end of the bending mechanism 2 is fixedly connected to the base 7. An air duct 4 is placed on the top of the base 7, and the air duct 4 is placed on one side of the feeding mechanism 1 and the bending mechanism 2. A feeding mechanism 1 and two bending mechanisms 2 are arranged at the four corners of the air duct 4. The two bending mechanisms 2 are symmetrically arranged on both sides of the feeding mechanism 1. The top and bottom of the air duct 4 are fixedly connected with an "L"-shaped frame 5. Bending portions 501 are arranged on both ends of the frame 5. The top of the air duct 4 is provided with a A bonding mechanism 3 is provided, and one end of the bonding mechanism 3 is fixedly connected to the base 7, a sealing tape 9 is placed on the inner side of the bonding mechanism 3, and the portion where the sealing tape 9 is bonded to the frame 5 and the corner code 6 is sticky and can be bonded to the frame 5 and the corner code 6, one end of the base 7 is fixedly connected to a controller 8 for controlling the timing logic of the feeding mechanism 1, the bending mechanism 2 and the bonding mechanism 3, a baffle 10 is fixedly connected to the top of the base 7, the number of the baffles 10 is 4, and they are evenly distributed on the top of the base 7, and the distance between the baffles 10 arranged opposite to each other can be determined according to the size of the air duct 4, so that the air duct 4 can be placed between adjacent baffles 10 close to the baffles 10.
[0042] As a further improvement of the present invention, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Fig.13 , Fig.14 and Fig.15As shown, the feeding mechanism 1 includes a first cylinder 101 fixedly connected to the base 7, a fixing frame 102 is fixedly connected to the top of the first cylinder 101, a fixing plate 105 is fixedly connected to one end of the fixing frame 102, a placement frame 106 is fixedly connected to one end of the fixing plate 105, an angle code 6 is placed inside the placement frame 106, and a mounting hole for bolts to pass through is provided on the surface of the angle code 6, a second cylinder 103 is fixedly connected to one end of the fixing frame 102, a feeding plate 104 is fixedly connected to one end of the second cylinder 103, a feeding slot 107 is provided at the end of the feeding plate 104, and the angle code 6 needs to be fixed to the frame 5 around the air duct 4 When the air duct 4 is started, the second cylinder 103 first moves the loading plate 104 to the bottom of the placement frame 106, and then the corner code 6 is placed on the inner side of the placement frame 106. At the same time, the corner code 6 at the bottom will fall to the inner side of the loading slot 107, and the loading plate 104 also blocks the bottom of the placement frame 106 to prevent the corner code 6 inside the placement frame 106 from falling from the bottom, and the air duct 4 is placed between the adjacent baffles 10. Then, the controller 8 controls the first cylinder 101 to move the fixing frame 102 upward, so that the fixing frame 102 moves upward with the corner code 6 through the fixing plate 105, the placement frame 106, and the loading plate 104, so that the corner code 6 at the bottom When moving, it can pass over the top of the frame 5. At the same time, the second cylinder 103 gradually moves the bottom corner code 6 to the corner of the air duct 4 through the loading plate 104 and the loading trough 107. Then, the controller 8 controls the first cylinder 101 to move the fixing frame 102 downward, so that the fixing frame 102 moves downward with the corner code 6 through the fixing plate 105, the placement frame 106, and the loading plate 104, so that the bottom corner code 6 moves to the bottom of the edge of the frame 5, so that the edge of the frame 5 plays a role in blocking the corner code 6. Then, the second cylinder 103 is used again to carry the loading plate 104 and the loading trough 107 from the bottom of the corner code 6. The end is pulled back, and then the corner code 6 falls to the inner side of the adjacent frame 5 by its own gravity, and the loading plate 104 also supports the remaining corner codes 6 during the movement, ensuring that the remaining corner codes 6 will not fall from the inner side of the placement frame 106, and after the loading plate 104 is reset, a new corner code 6 will fall to the inner side of the loading slot 107 and wait for the next use; through the above method, the corner code 6 can be automatically and accurately placed at the corner of the frame 5 without manual operation, and the loading mechanism can be deployed at the four corners of the air duct 4 at the same time, so that the four corner codes 6 can be loaded synchronously, and the loading mode is abandoned one by one, and the installation of four corner codes 6 can be completed at one time, which greatly improves the loading efficiency.
[0043] As a further improvement of the present invention, Figure 2 As shown, there is space between the placement frame 106 and the loading trough 107 for the angle code 6 to be moved out from the bottom of the placement frame 106, forming a one-way slide that only allows the bottom angle code 6 to slide out, ensuring that the loading plate 104 can be moved out normally with the bottom angle code 6.
[0044] As a further improvement of the present invention, Figure 1 , Figure 5 , Figure 6 and Figure 7As shown, the bending mechanism 2 includes a fixed block 201 fixedly connected to the base 7, one end of the fixed block 201 is fixedly connected to the third cylinder 202, the other end of the third cylinder 202 is fixedly connected to the connecting cover 203, one end of the connecting cover 203 is provided with a pressure detection component, one end of the pressure detection component is fixedly connected to the first connecting frame 208, the pressure detection component includes a fourth cylinder 204 fixedly connected to the connecting cover 203, the bottom end of the fourth cylinder 204 is fixedly connected to a pressure sensor 205, the pressure sensor 205 is connected to the analog input terminal of the controller 8 through a shielded cable, the bottom end of the pressure sensor 205 is fixedly connected to a connecting frame 206, and the connecting frame 206 is fixedly connected to the first connecting frame 208, and one end of the connecting frame 206 is fixed A guide shaft 207 is connected, and the guide shaft 207 is slidably connected to the connecting cover 203. One end of the first connecting frame 208 is rotatably connected to the second connecting frame 211, and one end of the second connecting frame 211 is rotatably connected to the bending roller 212. One end of the second connecting frame 211 is fixedly connected to the pressing plate 213. A flip assembly is provided at one end of the first connecting frame 208. The flip assembly includes a fifth cylinder 209 rotatably connected to the first connecting frame 208. The other end of the fifth cylinder 209 is rotatably connected to the compensation plate 210, and the compensation plate 210 is fixedly connected to the second connecting frame 211. The compensation plate 210 is arranged in an "L" shape to ensure that the fifth cylinder 209 flips down 90 degrees with the pressing plate 213 through the compensation plate 210 and the second connecting frame 211, and the compensation plate The inner side of 210 is provided with a notch for the fifth cylinder 209 to move, the initial position of the bending roller 212 is attached to the side of the frame 5, and after the corner code 6 is placed on the inner side of the frame 5, the controller 8 controls the third cylinder 202 to work, so that the third cylinder 202 gradually squeezes the bending portion 501 of the frame 5 with the bending roller 212 through the connecting cover 203, the fourth cylinder 204, the guide shaft 207, the connecting frame 206, the first connecting frame 208, and the second connecting frame 211, so that the bending portion 501 of the frame 5 is clamped together with the corner code 6. At this time, the bending portion 501 is in a horizontal state, and then the fourth cylinder 204 moves vertically upward with the pressing plate 213 through the pressure sensor 205, the connecting frame 206, and the first connecting frame 208, so that the pressing plate 213 flips down 9 When the angle between the first and second connecting frames 206 and 213 is 0 degrees, there will be no interference with the frame 5, and during the upward movement of the pressure plate 213, the fifth cylinder 209 will also contract, so that the fifth cylinder 209 will turn the pressure plate 213 downward by 90 degrees through the compensation plate 210 and the second connecting frame 211, and then the fourth cylinder 204 will gradually squeeze the bending portion 501 of the frame 5 with the pressure plate 213 through the pressure sensor 205, the connecting frame 206, the first connecting frame 208 and the second connecting frame 211, so that the bending portion 501 can continue to bend downward, so that the bending portion 501 and the surface texture of the corner code 6 are more closely fitted together, thereby increasing the clamping installation strength between the bending portion 501 and the corner code 6, and improving the overall installation quality, and the pressure sensor 205 will transmit the detected signal to the controller 8,When the threshold value set by the controller 8 is reached, the fourth cylinder 204 stops moving downward and resets, and the fifth cylinder 209 also resets with the bending roller 212 and the pressure plate 213 through the compensation plate 210 and the second connecting frame 211, waiting for the next work. After the angle code 6 is fixed on the inner side of the bottom frame 5, the staff turns the air duct 4 180 degrees and re-places it between the adjacent baffles 10, and then fixes the angle code 6 in the remaining four frames 5 according to the same steps as above; multiple bending mechanisms 2 simultaneously bend the side of the frame 5, and the clamping and limiting of the angle code 6 is realized by the bent frame 5, and multiple angle codes 6 can be fixed at the same time, changing the traditional method of fixing one by one, and significantly improving the installation and fixing efficiency of the angle code 6.
[0045] As a further improvement of the present invention, Figure 1 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12As shown, the laminating mechanism 3 includes a support frame 316 fixedly connected to the base 7, one end of the support frame 316 is fixedly connected to the eighth cylinder 315, the bottom end of the eighth cylinder 315 is fixedly connected to the frame 301, there are four frames 301, and they are respectively arranged above the corresponding frame 5, the inner side of the frame 301 is fixedly connected to the first servo motor 304, the end of the main shaft of the first servo motor 304 is fixedly connected to the screw rod 305, and the screw rod 305 is rotatably connected to the frame 301, the outer side of the screw rod 305 is spirally connected to the slider 306, and the slider 306 is slidably connected to the frame 301, one end of the slider 306 is fixedly connected to the sixth cylinder 307, and the top of the sixth cylinder 307 is fixedly connected to an "L"-shaped A connecting rod 308 is provided, one end of which is fixedly connected to a second servo motor 309, a main shaft end of the second servo motor 309 is fixedly connected to a hollow guide shell 310, and the guide shell 310 is connected to an external air source, one end of the guide shell 310 is provided with an air intake hole 313, and an interface connected to the external air source is provided on the surface of the guide shell 310, a cutting component is provided on the inner side of the guide shell 310, and a piercing component is provided on the opposite side of the guide shell 310 and the air intake hole 313. After placing the sealing tape 9 on the inner side of the frame 301, the staff manually turns the end of the sealing tape 9 and the air duct 4 180 degrees, and then turns the frame 5 with the angle code 6 fixed to the bottom of the frame 301 and places it on the air intake hole 313 of the guide shell 310. 3, so that the external air source sucks the end of the sealing tape 9 through the guide shell 310 and the suction hole 313. When the sealing tape 9 needs to be attached to the frame 5 and the corner code 6, the controller 8 controls the first servo motor 304 to drive the screw 305 to rotate clockwise on the inner side of the slider 306, so that the slider 306 moves away from the first servo motor 304 through the sixth cylinder 307, the connecting rod 308, the second servo motor 309 and the guide shell 310 with the end of the sealing tape 9. At the same time, the sixth cylinder 307 also moves upward through the connecting rod 308, the second servo motor 309 with the guide shell 310 and the end of the sealing tape 9, so that the second servo motor 309 drives the guide shell 310 to When the end of the sealing tape 9 is rotated 90 degrees counterclockwise, it will not be affected. When the guide shell 310 and the end of the sealing tape 9 move upward, the second servo motor 309 will also drive the guide shell 310 and the end of the sealing tape 9 to rotate 90 degrees counterclockwise, so that the sealing tape 9 moves to the other end of the frame 5 or above the corner code 6, so that the sealing tape 9 can be pressed vertically. Then the sixth cylinder 307 will also drive the guide shell 310 and the end of the sealing tape 9 to move downward through the connecting rod 308 and the second servo motor 309, so that the end of the sealing tape 9 is attached to the frame 5 or the corner code 6. At this time, the controller 8 controls the external air source to stop working, so that the guide shell 310 no longer sucks the sealing tape 9 through the suction hole 313.Then the controller 8 controls the first servo motor 304 to drive the screw 305 to rotate clockwise on the inner side of the slider 306, so that the slider 306 moves along the surface of the sealing tape 9 toward the first servo motor 304 through the sixth cylinder 307, the connecting rod 308, the second servo motor 309 and the guide shell 310, so that the sealing tape 9 is gradually attached to the surface of the frame 5. When the guide shell 310 moves toward the first servo motor 304, the second servo motor 309 will also drive the guide shell 310 to gradually rotate 90 degrees clockwise, so that the suction direction of the suction hole 313 is set horizontally; the laminating mechanism 3 can simultaneously accurately laminarize multiple sealing tapes 9 on the surface of the frame 5, avoiding the tediousness of manual laminating one by one, and effectively improving the overall work efficiency.
[0046] As a further improvement of the present invention, Fig. 9 , Fig.10 and Fig.11 As shown, the cutting assembly includes a seventh cylinder 311 fixedly connected to the guide shell 310, and the other end of the seventh cylinder 311 is fixedly connected to a cutter 312. After the guide shell 310 with the sealing tape 9 is pasted on the surface of the frame 5, the controller 8 controls the seventh cylinder 311 with the cutter 312 to cut the sealing tape 9. At the same time, the controller 8 controls the external air source to suck the end of the sealing tape 9 again through the guide shell 310 and the suction hole 313, waiting for the next work.
[0047] As a further improvement of the present invention, Fig. 9 and Fig.10 As shown, the piercing assembly includes a pin 314 fixedly connected to the guide shell 310. After the sealing tape 9 is attached to the top of the angle code 6, the second servo motor 309 drives the guide shell 310 to rotate 90 degrees clockwise, and the pin 314 is vertically downward. At the same time, under the action of the first servo motor 304, the horizontal position of the pin 314 can be adjusted, so that the pin 314 moves to the top of the mounting hole of the angle code 6 through the sealing tape 9. Then the sixth cylinder 307 is also driven downward by the connecting rod 308, the second servo motor 309, and the guide shell 310, so that the pin 314 pierces the sealing tape 9 above the mounting hole of the angle code 6, thereby eliminating the need for manual piercing by the staff, making it convenient for the staff to subsequently fix the adjacent air ducts 4 together through the angle code 6 by bolts, thereby improving the overall work efficiency.
[0048] As a further improvement of the present invention, Figure 8 and Fig.12As shown, a placement rod 302 is fixedly connected to the inner side of the frame 301, a rolled sealing tape 9 is sleeved on the outer side of the placement rod 302, and a limiting ring 303 is spirally connected to the end of the placement rod 302. The rolled sealing tape 9 can rotate on the outer side of the placement rod 302, so that the guide shell 310 can smoothly rotate with the rolled sealing tape 9, thereby ensuring that the sealing tape 9 can be smoothly attached to the surface of the frame 5 and the corner code 6.
[0049] To sum up, the prefabricated electromechanical installation docking auxiliary device has the functions of automatic loading, synchronous bending and fixing, and batch bonding of sealing tape 9, which can reduce manual intervention, effectively avoid the tedious manual operation one by one, realize simultaneous and efficient operation of multiple processes, and comprehensively improve the work efficiency of corner code 6 loading, installation and fixing, and sealing tape 9 bonding. It is suitable for batch production docking of air ducts 4, and is especially suitable for high-efficiency construction scenarios such as large data centers and clean workshops.
[0050] The first cylinder 101 , the second cylinder 103 , the third cylinder 202 , the fourth cylinder 204 , the fifth cylinder 209 , the sixth cylinder 307 , the seventh cylinder 311 and the eighth cylinder 315 are all connected to an external gas source.
[0051] The above is a preferred embodiment of the present invention. The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the protection scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected. The protection scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A prefabricated electromechanical installation docking auxiliary device, comprising a base (7) and a controller (8), characterized in that: A feeding mechanism (1) is arranged at the top of the base (7), bending mechanisms (2) are arranged on both sides of the feeding mechanism (1), and one end of the bending mechanism (2) is fixedly connected to the base (7), an air duct (4) is placed at the top of the base (7), and the air duct (4) is placed on one side of the feeding mechanism (1) and the bending mechanism (2), one feeding mechanism (1) and two bending mechanisms (2) are arranged at each of the four corners of the air duct (4), and the top and bottom of the air duct (4) are fixedly connected to a " A frame (5) is arranged in an L” shape, and both ends of the frame (5) are provided with bending portions (501). A laminating mechanism (3) is arranged above the air duct (4), and one end of the laminating mechanism (3) is fixedly connected to a base (7). A sealing tape (9) is placed on the inner side of the laminating mechanism (3). One end of the base (7) is fixedly connected to a controller (8) for controlling the timing logic of a feeding mechanism (1), a bending mechanism (2) and the laminating mechanism (3), and a baffle (10) is fixedly connected to the top of the base (7).
2. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 1 is characterized in that: The feeding mechanism (1) comprises a first cylinder (101) fixedly connected to a base (7); a top end of the first cylinder (101) is fixedly connected to a fixing frame (102); one end of the fixing frame (102) is fixedly connected to a fixing plate (105); one end of the fixing plate (105) is fixedly connected to a placement frame (106); an angle code (6) is placed inside the placement frame (106); one end of the fixing frame (102) is fixedly connected to a second cylinder (103); one end of the second cylinder (103) is fixedly connected to a feeding plate (104); a feeding trough (107) is provided at the end of the feeding plate (104).
3. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 2 is characterized in that: A space is reserved between the placement frame (106) and the loading trough (107) for the angle code (6) to be moved out from the bottom of the placement frame (106).
4. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 1 is characterized in that: The bending mechanism (2) comprises a fixed block (201) fixedly connected to the base (7); one end of the fixed block (201) is fixedly connected to a third cylinder (202); the other end of the third cylinder (202) is fixedly connected to a connecting cover (203); one end of the connecting cover (203) is provided with a pressure detection component; one end of the pressure detection component is fixedly connected to a first connecting frame (208); one end of the first connecting frame (208) is rotatably connected to a second connecting frame (211); one end of the second connecting frame (211) is rotatably connected to a bending roller (212); one end of the second connecting frame (211) is fixedly connected to a pressing plate (213); and one end of the first connecting frame (208) is provided with a flipping component.
5. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 4 is characterized in that: The flip assembly comprises a fifth cylinder (209) rotatably connected to the first connecting frame (208), the other end of the fifth cylinder (209) is rotatably connected to a compensation plate (210), and the compensation plate (210) is fixedly connected to the second connecting frame (211).
6. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 4 is characterized in that: The pressure detection assembly comprises a fourth cylinder (204) fixedly connected to the connection cover (203); the bottom end of the fourth cylinder (204) is fixedly connected to a pressure sensor (205); the bottom end of the pressure sensor (205) is fixedly connected to a connection frame (206); the connection frame (206) is fixedly connected to a first connection frame (208); one end of the connection frame (206) is fixedly connected to a guide shaft (207); and the guide shaft (207) is slidably connected to the connection cover (203).
7. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 1 is characterized in that: The laminating mechanism (3) comprises a support frame (316) fixedly connected to the base (7); one end of the support frame (316) is fixedly connected to an eighth cylinder (315); the bottom end of the eighth cylinder (315) is fixedly connected to a frame (301); the inner side of the frame (301) is fixedly connected to a first servo motor (304); the end of the main shaft of the first servo motor (304) is fixedly connected to a screw rod (305), and the screw rod (305) is rotatably connected to the frame (301); the outer side of the screw rod (305) is spirally connected to a slider (306), and the slider (306) is slidably connected to the frame (301); the slider (306) is 06) is fixedly connected to a sixth cylinder (307) at one end, a connecting rod (308) in an "L" shape is fixedly connected to the top of the sixth cylinder (307), a second servo motor (309) is fixedly connected to one end of the connecting rod (308), a hollow guide shell (310) is fixedly connected to the end of the main shaft of the second servo motor (309), and the guide shell (310) is connected to an external air source, an air suction hole (313) is opened at one end of the guide shell (310), a cutting assembly is arranged on the inner side of the guide shell (310), and a piercing assembly is arranged on the opposite side of the guide shell (310) and the air suction hole (313).
8. The docking auxiliary device for prefabricated electromechanical installation according to claim 7, characterized in that: The cutting assembly comprises a seventh cylinder (311) fixedly connected to the guide housing (310), and a cutter (312) is fixedly connected to the other end of the seventh cylinder (311).
9. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 7, characterized in that: The piercing assembly comprises a pin (314) fixedly connected to the guide shell (310).
10. The assembly-type electromechanical prefabrication installation docking auxiliary device according to claim 7, characterized in that: A placement rod (302) is fixedly connected to the inner side of the frame (301), a rolled sealing tape (9) is sleeved on the outer side of the placement rod (302), and a limit ring (303) is spirally connected to the end of the placement rod (302).
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