A bend die
By using a switchable template structure and hydraulic drive system, the problem of fixed elbow mold models has been solved, enabling rapid mold replacement and diversified production of elbow products, thereby improving production efficiency and adaptability.
Patent Information
- Application Number
- CN202510378665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2045-03-28
AI Technical Summary
The existing elbow molds have fixed models, which cannot adapt to the production needs of different elbow products, and replacement is inconvenient, thus failing to meet diverse production requirements.
It adopts a switchable first and second template structure, combined with a hydraulic drive and rotating frame system, to achieve rapid template switching and positioning. With the addition of detachable joint modules, it can adapt to the production needs of different types of elbows.
It improves production diversity and efficiency, enables quick mold changes and convenient demolding of elbow products, and adapts to the processing needs of different types of elbows.
Smart Images

Figure CN119974496B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of molds, and particularly relates to a bend mold. BACKGROUND
[0002] The bend mold is a key tool for producing and processing pipes or tubes with specific angles and shapes, and is mainly used for producing plastic pipes or tubes through hot plastic forming, and is widely used in various bend production occasions.
[0003] A split-type bend mold is disclosed in Chinese patent CN103302774A, which comprises a bend mold body and a rotating support rod, and the bend mold body comprises one outer piece mold, two inner piece molds, and two segmented bend molds. The segmented bend molds are located at both ends of the mold body. The mold can facilitate demolding, improve production efficiency, and enable the product to be integrally formed. The mold is lighter in weight and is convenient to carry and assemble. However, the bend mold has a fixed size, and thus can only be used to produce a single type of bend product, which reduces the production diversity. When the bend mold needs to be replaced, it needs to be repeatedly positioned and installed, which is inconvenient for the production and use of different types of bend products. Moreover, the joint cavity of the bend product is integrated with the cavity of the mold as a whole, and the joint part of the bend product has diversity. The fixed structure of the bend mold cannot replace the joint cavity, and is not suitable for use with different types of bend products. SUMMARY
[0004] The main purpose of the present application is to provide a bend mold which can effectively solve the technical problems in the background art.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:
[0006] A bend mold includes a base plate, a mounting frame, a first template, a second template, and a mold cavity. The mounting frame is fixedly mounted on the upper end of the base plate. The first and second templates are located inside the mounting frame, with the first template located on one side of the second template. The mold cavity is formed inside the first and second templates. Hydraulic drive cylinders are fixedly mounted on both sides of the mounting frame. Mounting lugs are fixedly mounted on both sides of the rear end of the mounting frame. A rotating frame structure is movably mounted on the adjacent sides of the two mounting lugs. Three sets of the first and second templates are movably mounted inside the rotating frame structure. Mounting discs are fixedly mounted on opposite sides of the first and second templates. A mounting column is fixedly mounted on one side of the mounting disc. A merging pressure hole is formed at the end of the mounting column away from the mounting disc. Positioning docking rings are fixedly mounted on the front and upper ends of the first and second templates. A connector module fitted around the outside of the positioning docking ring is fixedly mounted on both the first and second templates. A connector cavity is formed inside the connector module and communicates with the mold cavity. A positioning structure is fixedly mounted on the bottom inner side of the mounting frame.
[0007] As a further embodiment of the present invention, telescopic guide pillars are fixedly installed below and behind the first template and the second template. Multiple docking guide pillars are fixedly installed on the adjacent surfaces of the first template and the second template. Multiple docking guide holes that cooperate with and connect to the docking guide pillars are opened on the adjacent surfaces of the second template and the first template. The docking guide pillars and docking guide holes are located on the outside of the mold cavity. When the first template and the second template are merged, the two mold cavities are merged and connected.
[0008] As a further embodiment of the present invention, the rotating frame structure includes a rotating mounting frame, a mounting collar, and a connecting rod. The two rotating mounting frames are respectively movably mounted on adjacent sides of the two mounting lugs. The mounting collar is integrally formed on the end of the rotating mounting frame, and the connecting rod is fixedly mounted between the two mounting collars.
[0009] As a further embodiment of the present invention, the rotating mounting frame is arranged in a triangular shape, with three sets of first templates and second templates located on the inner side of the ends between the two rotating mounting frames, the mounting collar being movably fitted on the outer side of the mounting column, and a switching handle being movably installed on the opposite sides of the two mounting lugs, the shaft of the switching handle passing through the mounting lug and being fixedly connected to the rotating mounting frame.
[0010] As a further embodiment of the present invention, the switching handle drives the rotating mounting bracket to rotate between the two mounting lugs, and the front end of the rotating mounting bracket is located inside the mounting frame.
[0011] As a further embodiment of the present invention, the piston rod of the hydraulic drive cylinder extends through the inner side of the mounting frame, and a clamping plug is fixedly installed at one end of the piston rod of the hydraulic drive cylinder, the clamping plug being connected to the merging pressure hole.
[0012] As a further scheme of the present application, the positioning butt ring is embedded into the inside of the joint module, the first template and the second template, the positioning butt ring is arranged in a semicircle, and the joint module on both sides is combined with the first template and the second template.
[0013] As a further scheme of the present application, the joint module is provided with mounting screws on the opposite surfaces of the first template and the second template, the mounting screws are screwed through the joint module and the first template and the second template.
[0014] As a further scheme of the present application, the positioning structure comprises a mounting seat, a push-pull rod and a positioning plug, the mounting seat is fixedly installed on the inner bottom of the mounting frame, the push-pull rod is movably installed on the inner side of the mounting seat, and the positioning plug is screwedly installed on the upper end of the push-pull rod.
[0015] As a further scheme of the present application, the push-pull rod moves back and forth around the mounting seat, and the positioning plug is inserted into the joint module and connected with the joint cavity.
[0016] Compared with the prior art, the present application has the following beneficial effects: three groups of first templates and second templates are integrated, and then the position switching of the three groups of first templates and second templates can be performed, the first template and the second template required to be used are switched to the inner side of the mounting frame for use, and different types of elbows are matched for processing and production, thereby improving the diversity of production.
[0017] After the first template and the second template are switched, the switched first template and second template can be quickly positioned, and after the first template and the second template are separated, the positioning plug can also push out the elbow product in the first template and the second template, so that the elbow product is demolded for use, and the switched first template and second template are conveniently used.
[0018] When the first template and the second template need to be replaced, the first template and the second template to be used can be quickly removed, and then new first template and second template are installed, so that the first template and the second template are quickly replaced, which is convenient for the maintenance of the first template and the second template, and also facilitates the installation and switching use of more types of first template and second template.
[0019] When the joint module needs to be replaced, the joint module can be quickly removed and replaced, so that different types of joint modules are used in conjunction with the first template and the second template, the replacement of the joint cavity is realized, different types of elbows are matched for production according to different requirements, and the switching of three groups of different types of first template and second template is realized, so that different installation effects of the mold are formed, which is more suitable for the processing and production of different types of elbows. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1The overall structure diagram of the elbow mold of the present application;
[0021] Figure 2 The side view of the elbow mold of the present application;
[0022] Figure 3 The enlarged view of the mounting frame in the elbow mold of the present application;
[0023] Figure 4 The exploded view of the joint module in the elbow mold of the present application;
[0024] Figure 5 The exploded view of the mounting column and the mounting ring in the elbow mold of the present application;
[0025] Figure 6 The side view of the first mold plate and the second mold plate in the elbow mold of the present application;
[0026] Figure 7 The structure diagram of the first mold plate and the second mold plate after being combined in the elbow mold of the present application.
[0027] In the figure: 1, base plate; 2, mounting frame; 3, hydraulic drive cylinder; 4, mounting ear seat; 5, switching handle; 6, rotating frame structure; 7, rotating mounting frame; 8, mounting ring; 9, butt joint rod; 10, first mold plate; 11, second mold plate; 12, mounting disc; 13, mounting column; 14, combined pressing hole; 15, telescopic guide column; 16, mold cavity; 17, positioning butt joint ring; 18, butt joint guide column; 19, butt joint guide hole; 20, joint module; 21, joint cavity; 22, mounting screw; 23, positioning structure; 24, mounting seat; 25, push-pull rod; 26, positioning plug; 27, pressing plug. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, purposes and effects achieved by the present application easy to understand, the present application will be further described below in combination with specific embodiments.
[0029] As Figures 1-7As shown, a bend mold includes a base plate 1, a mounting frame 2, a first mold plate 10, a second mold plate 11 and a mold cavity 16, the mounting frame 2 is fixedly installed at the upper end of the base plate 1, the first mold plate 10 and the second mold plate 11 are located on the inner side of the mounting frame 2, and the first mold plate 10 is located on one side of the second mold plate 11, the mold cavity 16 is opened in the inside of the first mold plate 10 and the second mold plate 11, the two sides of the mounting frame 2 are fixedly installed with hydraulic drive cylinders 3, the rear end of the mounting frame 2 is fixedly installed with mounting lug seats 4 on both sides, the adjacent sides of the two mounting lug seats 4 are movably installed with rotary frame structures 6, three groups of first mold plates 10 and second mold plates 11 are movably installed on the inner side of the rotary frame structure 6, the opposite sides of the first mold plate 10 and the second mold plate 11 are fixedly installed with mounting discs 12, one side of the mounting disc 12 is fixedly installed with a mounting column 13, one end of the mounting column 13 away from the mounting disc 12 is provided with a combined pressing hole 14, the front end and the upper end of the first mold plate 10 and the second mold plate 11 are fixedly installed with positioning butt joint rings 17, the first mold plate 10 and the second mold plate 11 are fixedly installed with joint modules 20 sleeved on the outside of the positioning butt joint ring 17, the inside of the joint module 20 is provided with a joint cavity 21, and the joint cavity 21 is through with the mold cavity 16, and the inner side of the mounting frame 2 is fixedly installed with a positioning structure 23.
[0030] In this embodiment, the lower and rear sides between the first mold plate 10 and the second mold plate 11 are fixedly installed with telescopic guide columns 15, the adjacent surfaces of the first mold plate 10 and the second mold plate 11 are fixedly installed with a plurality of butt joint guide columns 18, the adjacent surfaces of the second mold plate 11 and the first mold plate 10 are provided with a plurality of butt joint guide holes 19 matched with the butt joint guide columns 18, the butt joint guide columns 18 and the butt joint guide holes 19 are located on the outside of the mold cavity 16, the two mold cavities 16 are combined and connected when the first mold plate 10 and the second mold plate 11 are combined, and the mold cavities 16 in the first mold plate 10 and the second mold plate 11 are used for forming processing of bend products.
[0031] In this embodiment, the rotary frame structure 6 includes a rotary mounting bracket 7, a mounting sleeve ring 8 and a butt joint rod 9, two rotary mounting brackets 7 are movably installed on the adjacent sides of the two mounting lug seats 4, the mounting sleeve ring 8 is integrally formed at the end of the rotary mounting bracket 7, and the butt joint rod 9 is fixedly installed between the two mounting sleeve rings 8. The butt joint rod 9 has the effect of connecting the two rotary mounting brackets 7.
[0032] In this embodiment, the rotary mounting bracket 7 is triangularly arranged, three groups of first mold plates 10 and second mold plates 11 are respectively located on the inside of the end of the two rotary mounting brackets 7, the mounting sleeve ring 8 is movably sleeved on the outside of the mounting column 13, the opposite sides of the two mounting lug seats 4 are movably installed with switching handles 5, the shaft of the switching handle 5 penetrates the mounting lug seat 4 and is fixedly connected with the rotary mounting bracket 7, and the rotary mounting bracket 7 is installed with three groups of first mold plates 10 and second mold plates 11 by sleeving the mounting sleeve ring 8 on the outside of the mounting column 13.
[0033] In the embodiment, the switching handle 5 drives the rotating mounting frame 7 to rotate between the two mounting seats 4, and the front end of the rotating mounting frame 7 is located inside the mounting frame 2. The switching handle 5 can drive the rotating mounting frame 7 to rotate to switch the first template 10 and the second template 11.
[0034] In the embodiment, the piston rod of the hydraulic drive cylinder 3 penetrates to the inside of the mounting frame 2. One end of the piston rod of the hydraulic drive cylinder 3 is fixedly installed with a pressing plug 27. The pressing plug 27 is connected with the combined pressing hole 14. The operation of the hydraulic drive cylinder 3 drives the pressing plug 27 to insert into the combined pressing hole 14, and then drives the mounting column 13 on both sides of the first template 10 and the second template 11 to move, so that the first template 10 and the second template 11 are combined and moved. When the hydraulic drive cylinder 3 operates, there is a gap between the pressing plug 27 and the mounting column 13, which does not affect the rotation switching of the first template 10 and the second template 11.
[0035] In the embodiment, the positioning butt joint ring 17 is embedded into the inside of the joint module 20, the first template 10 and the second template 11. The positioning butt joint ring 17 is arranged in a semicircular shape. The joint module 20 on both sides is combined with the first template 10 and the second template 11. The positioning butt joint ring 17 is inserted into the joint module 20 to achieve the effect of accurate connection with the first template 10 and the second template 11.
[0036] In the embodiment, the joint module 20 is provided with a mounting screw 22 on the opposite side of the first template 10 and the second template 11. The mounting screw 22 penetrates the joint module 20 and is screwed with the first template 10 and the second template 11. The mounting screw 22 has the effect of fixing the joint module 20.
[0037] In the embodiment, the positioning structure 23 includes a mounting seat 24, a push-pull rod 25 and a positioning plug 26. The mounting seat 24 is fixedly installed on the inside bottom of the mounting frame 2. The push-pull rod 25 is movably installed on the inside of the mounting seat 24. The positioning plug 26 is screwedly installed on the upper end of the push-pull rod 25. The push-pull rod 25 has the effect of moving forward and backward. The positioning plug 26 can be quickly separated from the push-pull rod 25 by screwing. Then, a positioning plug 26 of different size is screwedly connected with the push-pull rod 25, so that the positioning plug 26 is adapted to the joint cavity 21 of different sizes to be connected.
[0038] In the embodiment, the push-pull rod 25 moves forward and backward around the mounting seat 24. The positioning plug 26 is inserted into the joint module 20 and connected with the joint cavity 21. The push-pull rod 25 connects and separates the positioning plug 26 and the joint module 20 by moving forward and backward.
[0039] It needs to be explained that the application is a bend mold, when in use, the base plate 1 plays a fixed effect, the installation frame 2 is an integral installation part, the first template 10 and the second template 11 are used in the inside center of the installation frame 2, the operation of the two hydraulic drive cylinders 3 drives the compression plug 27 to be ejected, so that the compression plug 27 is inserted into the combined compression hole 14 in the installation column 13, and then the first template 10 and the second template 11 are moved to make the first template 10 and the second template 11 move to the center and be combined, the telescopic guide column 15 moves to play the effect of moving positioning, and the butt joint guide column 18 is inserted into the butt joint guide hole 19 to play the effect of positioning the combination of the first template 10 and the second template 11, finally the mold cavity 16 on both sides is combined, and the joint cavity 21 of the joint module 20 is also combined, the bend product is formed by cooperating and expanding the strip in the mold cavity 16 and the joint cavity 21, when the first template 10 and the second template 11 are separated, the bend product falls from the first template 10 and the second template 11 to be demolded;
[0040] When different models of the first template 10 and the second template 11 are used, the rotating mounting frame 7 is rotated by the switching handle 5 to make the rotating mounting frame 7 rotate between the two mounting ear seats 4, so as to switch the three ends of the rotating mounting frame 7, and then switch the positions of the three groups of the first template 10 and the second template 11, and switch the first template 10 and the second template 11 needed to be used to the inside of the installation frame 2, so as to switch the three first templates 10 and second templates 11, and change the first template 10 and the second template 11 needed to be used;
[0041] After the first template 10 and the second template 11 are switched, the push-pull rod 25 is pushed forward, so that the positioning plug 26 is inserted into the two joint modules 20 in front of the first template 10 and the second template 11, and is connected and sealed with the end of the joint cavity 21, to quickly position the switched first template 10 and the second template 11, and after the first template 10 and the second template 11 are separated, the push-pull rod 25 is pushed forward again, so that the positioning plug 26 can eject the bend product in the first template 10 and the second template 11, to realize the demolding use of the bend product;
[0042] When the first template 10 and the second template 11 need to be replaced, the first template 10 and the second template 11 on the rotating mounting frame 7 need to be replaced, the first template 10 and the second template 11 to be used are combined, the installation column 13 is removed from the installation sleeve ring 8 on the rotating mounting frame 7 after the first template 10 and the second template 11 are combined, so that the first template 10 and the second template 11 can be quickly removed, then the replaced first template 10 and the second template 11 are expanded, so that the installation column 13 is inserted into the installation sleeve ring 8 on the rotating mounting frame 7, to realize the quick replacement of the first template 10 and the second template 11.
[0043] When the joint module 20 needs to be replaced, after the mounting screw 22 on the joint module 20 is removed, the joint module 20 can be separated from the first template 10 and the second template 11, and then a joint module 20 of a different model is installed to be connected with the first template 10 and the second template 11, the positioning and connecting ring 17 plays the effect of accurate connection of the first template 10 and the second template 11 and the joint module 20, and then the mounting screw 22 is tightened for fixation, so that when the three groups of first templates 10 and second templates 11 of different models are switched for use, the joint module 20 of different models can also be installed for use.
[0044] The basic principles and main features of the present application and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A bend mold, comprising a base plate (1), a mounting frame (2), a first template (10), a second template (11), and a mold cavity (16), wherein the mounting frame (2) is fixedly mounted on the upper end of the base plate (1), the first template (10) and the second template (11) are located inside the mounting frame (2), and the first template (10) is located on one side of the second template (11), and the mold cavity (16) is formed inside the first template (10) and the second template (11), characterized in that: Hydraulic drive cylinders (3) are fixedly installed on both sides of the mounting frame (2). Mounting lugs (4) are fixedly installed on both sides of the rear end of the mounting frame (2). A rotating frame structure (6) is movably installed on the adjacent sides of the two mounting lugs (4). Three sets of first templates (10) and second templates (11) are movably installed on the inner side of the rotating frame structure (6). Mounting discs (12) are fixedly installed on opposite sides of the first templates (10) and second templates (11). A mounting column (13) is fixedly installed on one side of the mounting disc (12). 13) A merging pressure hole (14) is provided at the end away from the mounting plate (12). Positioning docking rings (17) are fixedly installed at the front end and the upper end of the first template (10) and the second template (11). A connector module (20) is fixedly installed on the outside of the positioning docking ring (17) at the first template (10) and the second template (11). A connector cavity (21) is provided inside the connector module (20), and the connector cavity (21) is connected to the mold cavity (16). A positioning structure (23) is fixedly installed on the bottom inner side of the mounting frame (2). Telescopic guide pillars (15) are fixedly installed below and behind the first template (10) and the second template (11). Multiple docking guide pillars (18) are fixedly installed on the adjacent surfaces of the first template (10) and the second template (11). Multiple docking guide holes (19) that cooperate with and connect with the docking guide pillars (18) are opened on the adjacent surfaces of the second template (11) and the first template (10). The docking guide pillars (18) and docking guide holes (19) are located on the outside of the mold cavity (16). When the first template (10) and the second template (11) are merged, the two mold cavities (16) are merged and connected. The rotating frame structure (6) includes a rotating mounting frame (7), a mounting collar (8) and a connecting rod (9). The two rotating mounting frames (7) are respectively movably installed on the adjacent sides of the two mounting lugs (4). The mounting collar (8) is integrally formed on the end of the rotating mounting frame (7). The connecting rod (9) is fixedly installed between the two mounting collars (8). The positioning structure (23) includes a mounting base (24), a push-pull rod (25), and a positioning plug (26). The mounting base (24) is fixedly installed on the inner bottom of the mounting frame (2), the push-pull rod (25) is movably installed on the inner side of the mounting base (24), and the positioning plug (26) is threaded onto the upper end of the push-pull rod (25).
2. The elbow mold according to claim 1, characterized in that: The rotating mounting frame (7) is arranged in a triangle. The three sets of first templates (10) and second templates (11) are located on the inner side of the ends between the two rotating mounting frames (7). The mounting collar (8) is movably sleeved on the outside of the mounting column (13). The two mounting lugs (4) are movably mounted with switching handles (5) on opposite sides. The shaft of the switching handle (5) passes through the mounting lug (4) and is fixedly connected to the rotating mounting frame (7).
3. The elbow mold according to claim 2, characterized in that: The switching handle (5) drives the rotating mounting bracket (7) to rotate between the two mounting lugs (4), with the front end of the rotating mounting bracket (7) located inside the mounting frame (2).
4. The elbow mold according to claim 1, characterized in that: The piston rod of the hydraulic drive cylinder (3) extends through the inner side of the mounting frame (2). A clamping plug (27) is fixedly installed at one end of the piston rod of the hydraulic drive cylinder (3). The clamping plug (27) is connected to the merging pressure hole (14).
5. The elbow mold according to claim 1, characterized in that: The positioning docking ring (17) is embedded inside the connector module (20), the first template (10) and the second template (11). The positioning docking ring (17) is semi-circular, and the connector modules (20) on both sides merge with the first template (10) and the second template (11).
6. The elbow mold according to claim 1, characterized in that: The connector module (20) is provided with mounting screws (22) on the opposite side of the first template (10) and the second template (11). The mounting screws (22) pass through the connector module (20) and are threadedly connected to the first template (10) and the second template (11).
7. The elbow mold according to claim 1, characterized in that: The push-pull rod (25) moves back and forth around the mounting base (24), and the positioning plug (26) is inserted into the connector module (20) and connected to the connector cavity (21).
Citation Information
Patent Citations
Split-type elbow mold
CN103302774A
Switching type composite mold for injection molding machine
CN108582649A
Injection mold capable of automatically demoulding elbow product
CN111645281A