Cooling pipe laminating equipment
By using cooling tube coating equipment, uniform overlay of protective film is achieved by using the clamping flip assembly and the roller coating assembly, the problems of low efficiency and poor consistency of cooling tube coating in the prior art are solved, and the film quality and efficiency are improved.
Patent Information
- Application Number
- CN202510169514.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-05-13
AI Technical Summary
In the prior art, the cooling pipe has low efficiency and poor film consistency. It is difficult to form uniform adhesion of the long and slender cooling pipes, and it is easy to have defects such as wrinkles and bubbles.
A cooling pipe coating device is provided. Using a nip flip assembly and a roller shaft covering assembly, the protective film is uniformly coated on the outer periphery of the cooling pipe. Through the cooperation of the flip mechanism and the roller shaft covering assembly, the continuous and uniform overlay of the protective film is achieved, reducing the risk of cracking and curling.
The filming efficiency is improved, the film consistency is ensured, the occurrence of defects such as wrinkles and bubbles is reduced, and the reliability of the protective film is enhanced.
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Figure CN119974508A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery cooling tube processing, and in particular to cooling tube coating equipment. Background Art
[0002] The battery is a highly efficient energy storage and conversion device. The battery will generate heat during the energy conversion process. Existing batteries are usually equipped with cooling tubes for heat exchange cooling. The cooling tube is in contact with the inner core of the battery. In order to reduce the corrosion of the cooling tube by the inner core of the battery, a protective layer is provided on the outer layer of the cooling tube. The protective layer is achieved by a spraying process. The production cost of the spraying process is high, but the uniformity of the protective layer on the surface of the cooling tube is affected by the operation level, and it is difficult to achieve uniformity and consistency, resulting in the protective layer formed by spraying not being resistant to high pressure and high resistance. Moreover, the spraying process is polluting to the environment and has poor environmental protection. For this reason, some batteries use a protective film to form a protective layer on the cooling tube. The protective film wraps around the cooling tube for more than one week, forming an overlap at the end to reduce the risk of the protective film warping and cracking. It is difficult to form a uniform attachment for the slender cooling tube, and it is easy to form defects such as wrinkles and bubbles; if artificial film is used, the efficiency is low and the consistency of the film is poor. Summary of the invention
[0003] The purpose of the present invention is to provide a cooling pipe coating device, which can solve the problems that the existing cooling pipes use artificial film, which has low efficiency and poor film consistency, and the slender cooling pipes are difficult to form uniform adhesion and are prone to defects such as wrinkles and bubbles.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] A cooling tube coating device is provided, which is used to coat a protective film on the outer circumference of a cooling tube, wherein the protective film is arranged on the outer circumference of the cooling tube around the axial direction of the cooling tube, and the first end portion and the second end portion of the protective film are partially overlapped to form an overlap portion, and the overlap portion extends along the length direction of the cooling tube, the cooling tube comprises a first end face and a second end face arranged opposite to each other, and a first side face and a second side face connected between the first end face and the second end face, and the overlap portion is located at the first end face, and the cooling tube coating device comprises a clamping and flipping assembly and a roller coating assembly, the clamping and flipping assembly comprises a clamping mechanism and a flipping mechanism, the clamping mechanism is used to clamp the cooling tube, the flipping mechanism is used to flip the cooling tube around the axial direction of the cooling tube, and the roller coating assembly is used to press the protective film onto the cooling tube, the rotation direction of the cooling tube is opposite to the pressing direction of the roller coating assembly, and the roller coating assembly is pressed on the first end face, the first side face, the second end face, the second side face and the first end face in sequence around the axial direction of the cooling tube to form the overlap portion.
[0006] In one of the embodiments, the cooling tube coating equipment includes a supporting platform, the clamping and flipping assembly is arranged on the supporting platform, and the roller coating assembly includes a movable bracket and a rotating roller rotatably arranged on the movable bracket, the rotating roller is parallel to the length direction of the cooling tube, and the length of the rotating roller is equal to the length of the protective film; the rotating roller can rollably abut the cooling tube, and the movable bracket can move along the X direction and the Z direction, and the X direction and the Z direction are both perpendicular to the length direction of the cooling tube.
[0007] In one embodiment, the roller coating assembly further includes a plurality of pressure rollers, wherein the pressure rollers are rotatably disposed on the movable bracket, the pressure rollers are located above the rotating roller shaft, and the pressure rollers are rollably abutted against the rotating roller shaft, the plurality of pressure rollers are spaced apart along the length direction of the rotating roller shaft, the positions of the pressure rollers along the Z direction are adjustable, and the pressure rollers are used to squeeze the rotating roller shaft along the Z direction so as to keep the rotating roller shaft in a straight state.
[0008] In one embodiment, the movable bracket includes a bracket platform and two mounting seats, and the mounting seats can be movably constrained to the bracket platform along the Z direction. The two mounting seats are respectively used to support the two ends of the rotating roller shaft, and the rotating roller shaft is rotatably set on the mounting seats. The flipping mechanism can flip the cooling tube so that the first end face and the second end face are in a horizontal state. When the rotating roller shaft rolls the first end face or the second end face, the rotating roller shaft is rotatably constrained between the cooling tube and the pressure roller; when the rotating roller shaft rolls the first side face or the second side face, the mounting seat moves along the Z direction to make the rotating roller shaft separate from the pressure roller.
[0009] In one embodiment, the cooling tube coating equipment also includes a transfer component, which is movably arranged on the supporting platform, and the transfer component includes a transfer suction cup, which is used to absorb the protective film, and the transfer component can move the protective film along the X direction and the Z direction, and place the protective film on the cooling tube. In the initial state, the first end face faces upward; the cooling tube coating equipment also includes a first shielding platform and a second shielding platform, and the first shielding platform and the second shielding platform are both located above the cooling tube, and the first shielding platform and the second shielding platform are spaced apart along the X direction and are respectively located on both sides of the rotating roller shaft, the first end of the protective film is located above the first shielding platform, the second end of the protective film is located on the second shielding platform, and part of the protective film abuts the cooling tube, when the rotating roller shaft moves in a direction away from the second shielding platform to roll the protective film and press the first end against the first end face, the first shielding platform moves in a direction away from the second shielding platform to avoid the rotating roller shaft.
[0010] In one embodiment, after the first end of the protective film is attached to the first end surface, the flipping mechanism can continuously flip the cooling tube and make the second end surface and the first end surface face upward in sequence, the second end of the protective film is always located on the second shielding platform, the rotating roller rolls the first side surface and the second end surface in sequence, or, rolls the second side surface and the first end surface in sequence, when the rotating roller moves in a direction close to the second shielding platform and rolls the protective film on the first side surface or the second side surface, the second shielding platform moves in a direction away from the first shielding platform to avoid the rotating roller.
[0011] In one embodiment, the second shielding platform has a plurality of vacuum adsorption holes, the vacuum adsorption holes are used to adsorb the second end of the protective film, the vacuum adsorption holes have an adsorption state and a non-adsorption state, when the rotating roller moves in a direction away from the second shielding platform and rolls the protective film, the vacuum adsorption holes are in an adsorption state, and when the flipping mechanism flips the cooling tube, the vacuum adsorption holes are in a non-adsorption state; and / or,
[0012] The rotating roller can reciprocate along the X direction on the first end face or the second end face to the edge of the first end face or the second end face close to the second shielding platform, and the upper surface of the second shielding platform close to the rotating roller is recessed downward to form an avoidance portion, which is used to avoid the rotating roller.
[0013] In one embodiment, the cooling pipe coating equipment also includes a unwinding component, which includes a film pulling member, a winding wheel, an unwinding adsorption platform and a cutting knife. The protective film is wound on the winding wheel, and the winding wheel is used to unwind the protective film. The film pulling member is used to clamp the free end of the protective film and pull the free end so that the protective film extends from one end of the unwinding adsorption platform to the other end. The unwinding adsorption platform is used to adsorb the protective film. The cutting knife is arranged between the winding wheel and the unwinding adsorption platform, and the cutting knife is used to cut the protective film.
[0014] In one embodiment, the unwinding adsorption platform can be raised and lowered in the Z direction to avoid the film pulling member, and the unwinding adsorption platform has an adsorption state and a non-adsorption state. Before the cutting knife is actuated, the unwinding adsorption platform is raised in the Z direction to abut against the protective film, and is converted from the non-adsorption state to the adsorption state; and / or,
[0015] The film-drawing member can reciprocate along the length direction of the cooling tube.
[0016] In one embodiment, the cooling tube coating equipment also includes a heating platform, the heating platform is used to carry the cooling tube, the clamping mechanism includes a first clamp and a second clamp that are arranged opposite to each other, the first clamp and the second clamp are respectively located at two ends of the heating platform, the first clamp and the second clamp have clamping positions, the heating platform has a positioning mechanism, the positioning mechanism is used to position the cooling tube along the length direction of the cooling tube, the first shielding platform or the second shielding platform can push the cooling tube along the X direction, and move the cooling tube from the heating platform to the clamping position of the first clamp and the second clamp, and the heating platform can heat the cooling tube.
[0017] Beneficial effects of the present invention:
[0018] The cooling tube coating device provided by the present invention is used to coat the outer circumference of the cooling tube with a protective film. The protective film is arranged around the axial direction of the cooling tube and in the outer circumference of the cooling tube. The length of the protective film extends along the length direction of the cooling tube. The width of the protective film is greater than the cross-sectional circumference of the cooling tube. Therefore, the first end and the second end of the protective film are partially overlapped to form an overlap portion, and the overlap portion extends along the length direction of the cooling tube. The cooling tube includes a first end face and a second end face that are arranged opposite to each other, and a first side face and a second side face connected between the first end face and the second end face. The overlap portion is located at the first end face, and the overlap portion can reduce the risk of cracking and warping of the protective film. The positional relationship between the above-mentioned first end face, the first side face, the second end face and the second side face is not limited to the drawings of this embodiment. Taking the perspective of the drawing as an example, the first side face can be located on the right side of the first end face or on the left side of the first end face. The cooling tube coating device includes a clamping and flipping assembly and a roller coating assembly. The clamping and flipping assembly includes a clamping mechanism and a flipping mechanism. The clamping mechanism is used to clamp the cooling tube, and the flipping mechanism is used to flip the cooling tube around the axial direction of the cooling tube. The roller coating assembly is used to press the protective film onto the cooling pipe. The rotation direction of the cooling pipe is opposite to the pressing direction of the roller coating assembly. The roller coating assembly presses the first end face, the first side face, the second end face, the second side face and the first end face in sequence around the axial direction of the cooling pipe to form a lap joint. After each coating operation of the roller coating assembly is completed along the surface of the cooling tube, the flipping mechanism flips the cooling tube around the axial direction of the cooling tube, and each rotation turns the side to be coated toward the roller coating assembly. Since the rotation direction of the cooling tube is opposite to the coating direction of the roller coating assembly, for example, the flipping mechanism flips the cooling tube counterclockwise, and the roller coating assembly coats the protective film clockwise along the circumference of the cooling tube; the flipping mechanism flips the cooling tube clockwise, and the roller coating assembly coats the protective film counterclockwise along the circumference of the cooling tube, thereby forming a roller coating assembly that sequentially coats the first end face, the first side face, the second end face, the second side face and the first end face, ensuring that each coating action of the roller coating assembly can continue to coat the end of the previous coating action, thereby ensuring the continuity and uniformity of the coating of the protective film and reducing the risk of defects such as wrinkles and bubbles; moreover, the roller coating assembly coats the first end face twice at the beginning and the end to ensure the formation of an overlap portion located at the first end face, thereby reducing the risk of cracking and warping of the protective film. No manual operation is required during the protective film application process, which improves the efficiency of film application and provides better consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of a cooling pipe coating device provided by an embodiment of the present invention at a viewing angle;
[0020] Figure 2 is a schematic structural diagram of a cooling pipe coating device provided by an embodiment of the present invention from another perspective;
[0021] Figure 3is a schematic structural diagram of a cooling tube provided by an embodiment of the present invention;
[0022] Figure 4 Schematic diagram of rolling of a roller coating assembly provided by an embodiment of the present invention;
[0023] Figure 5 is a structural schematic diagram of a roller coating assembly provided by an embodiment of the present invention;
[0024] Figure 6 is a structural cross-sectional view of a roller coating assembly provided by an embodiment of the present invention;
[0025] Figure 7 yes Figure 6 A partial enlarged schematic diagram of part A;
[0026] Figure 8 is a schematic structural diagram of a second shielding platform provided in an embodiment of the present invention;
[0027] Fig. 9 It is a partial structural schematic diagram of a cooling pipe coating device provided by an embodiment of the present invention;
[0028] Fig.10 yes Fig. 9 A partial enlarged schematic diagram of part B;
[0029] Fig.11 It is a schematic structural diagram of an unwinding assembly provided in an embodiment of the present invention.
[0030] In the figure:
[0031] 1. Clamping and flipping assembly; 11. Clamping mechanism; 111. First clamping jaw; 112. Second clamping jaw; 12. Flipping mechanism; 2. Roller coating assembly; 21. Moving bracket; 211. Bracket platform; 212. Mounting seat; 213. Adjusting rod; 22. Rotating roller; 23. Pressing roller; 3. Supporting platform; 4. Transfer assembly; 41. Transfer suction cup; 5. First shielding platform; 6. Second shielding platform; 61. Vacuum adsorption hole; 62. Avoidance part; 63. Pushing tube surface; 7. Unwinding assembly; 71. Film pulling member; 72. Rewinding wheel; 73. Unwinding adsorption platform; 74. Cutting knife; 81. Heating platform; 811. Positioning mechanism; 82. Hot pressing platform;
[0032] 100, cooling tube; 101, first end surface; 102, second end surface; 103, first side surface; 104, second side surface; 200, protective film; 201, first end portion; 202, second end portion. DETAILED DESCRIPTION
[0033] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above drawings.
[0034] In this application, the terms "comprises", "includes", "has" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device that includes the element.
[0035] In this application, the term "and / or" is a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this application generally indicates that the related objects before and after are in an "and / or" relationship.
[0036] In the present application, the terms "connect", "combine", "couple", and "install" may refer to direct connection, combination, coupling, or installation, or indirect connection, combination, coupling, or installation. For example, direct connection refers to two parts or components being connected together without the need for an intermediate piece, and indirect connection refers to two parts or components being connected to at least one intermediate piece respectively, and the two parts or components being connected via the intermediate piece. In addition, "connect" and "couple" are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.
[0037] In the present application, it will be understood by those of ordinary skill in the art that relative terms (e.g., "about," "approximately," "substantially," etc.) used in conjunction with quantities or conditions include the values and have the meaning indicated by the context. For example, the relative terms include at least the degree of error associated with the measurement of a specific value, the tolerances caused by manufacturing, assembly, and use associated with a specific value, and the like. Such terms should also be considered to disclose a range defined by the absolute values of the two endpoints. Relative terms may refer to plus or minus a certain percentage (e.g., 1%, 5%, 10% or more) of the indicated value. Numerical values that do not use relative terms should also be disclosed as specific values with tolerances. In addition, "substantially" may refer to plus or minus a certain degree (e.g., 1 degree, 5 degrees, 10 degrees or more) on the basis of the indicated angle when expressing a relative angular position relationship (e.g., substantially parallel, substantially perpendicular).
[0038] In this application, it will be understood by those skilled in the art that the function performed by a component can be performed by one component, multiple components, one part, or multiple parts. Similarly, the function performed by a part can also be performed by one part, one component, or a combination of multiple parts.
[0039] In the present application, the terms "upper", "lower", "left", "right", "front", "back" and other directional words are described based on the orientation and positional relationship shown in the accompanying drawings, and should not be understood as limiting the embodiments of the present application. In addition, in the context, it is also necessary to understand that when it is mentioned that an element is connected to another element "upper" or "lower", it can not only be directly connected to another element "upper" or "lower", but also indirectly connected to another element "upper" or "lower" through an intermediate element. It should also be understood that directional words such as upper side, lower side, left side, right side, front side, back side, etc. not only represent the positive orientation, but can also be understood as the lateral orientation. For example, the bottom can include directly below, lower left, lower right, lower front, and lower back, etc.
[0040] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a cooling tube coating device, which is used to coat a protective film 200 on the outer periphery of a cooling tube 100. The protective film 200 is arranged around the axial direction of the cooling tube 100 on the outer periphery of the cooling tube 100. The length of the protective film 200 extends along the length direction of the cooling tube 100. The width of the protective film 200 is greater than the cross-sectional circumference of the cooling tube 100. Therefore, the first end 201 and the second end 202 of the protective film 200 are partially overlapped to form an overlapped portion (refer to Figure 4 ), the overlap portion extends along the length direction of the cooling tube 100. The cooling tube 100 includes a first end face 101 and a second end face 102 arranged opposite to each other, and a first side face 103 and a second side face 104 connected between the first end face 101 and the second end face 102. The overlap portion is located on the first end face 101, and the overlap portion can reduce the risk of cracking and warping of the protective film 200. The positional relationship between the first end face 101, the first side face 103, the second end face 102 and the second side face 104 is not limited to the drawings of this embodiment, and can be Figure 3 Taking the viewing angle as an example, the first side surface 103 may be located on the right side of the first end surface 101 , or may be located on the left side of the first end surface 101 .
[0041] The cooling pipe coating device includes a clamping and flipping assembly 1 and a roller coating assembly 2. The clamping and flipping assembly 1 includes a clamping mechanism 11 and a flipping mechanism 12. The clamping mechanism 11 is used to clamp the cooling pipe 100, and the flipping mechanism 12 is used to flip the cooling pipe 100 around the axial direction of the cooling pipe 100. The roller coating assembly 2 is used to press the protective film 200 onto the cooling pipe 100. The rotation direction of the cooling pipe 100 is opposite to the pressing direction of the roller coating assembly 2. The roller coating assembly 2 presses the first end face 101, the first side face 103, the second end face 102, the second side face 104 and the first end face 101 in sequence around the axial direction of the cooling pipe 100 to form an overlapped portion. Each time the roller coating assembly 2 completes a coating along the surface of the cooling tube 100, the flipping mechanism 12 flips the cooling tube 100 around the axial direction of the cooling tube 100, and each rotation faces the side to be coated toward the roller coating assembly 2. Since the rotation direction of the cooling tube 100 is opposite to the coating direction of the roller coating assembly 2, for example, the flipping mechanism 12 flips the cooling tube 100 counterclockwise, and the roller coating assembly 2 coats the protective film 200 along the circumference of the cooling tube 100 clockwise; the flipping mechanism 12 flips the cooling tube 100 clockwise, and the roller coating assembly 2 coats the protective film 200 along the circumference of the cooling tube 100 counterclockwise. 00, and then the roller coating assembly 2 is pressed on the first end face 101, the first side face 103, the second end face 102, the second side face 104 and the first end face 101 in sequence, ensuring that each pressing action of the roller coating assembly 2 can continue to coat the end of the previous coating action, ensuring the continuity and uniformity of the coating of the protective film 200, and reducing the risk of defects such as wrinkles and bubbles; moreover, the roller coating assembly 2 performs two pressings on the first end face 101 at the beginning and the end to ensure the formation of the overlapped part located at the first end face 101, reducing the risk of cracking and warping of the protective film 200. No manual operation is required during the coating process of the protective film 200, which improves the efficiency of the film coating and has good consistency.
[0042] It should be noted that the roller coating assembly 2 can only coat one surface or two adjacent surfaces each time it coats. Figure 4 As shown, in one embodiment, the roller coating assembly 2 only coats the first end surface 101 in the first coating operation, and coats two adjacent surfaces in the subsequent two coating operations, i.e., the first side surface 103 and the second end surface 102 are coated once, and the second side surface 104 and the first end surface 101 are coated once, thereby simplifying the operation. Figure 4 The middle arrow a indicates the first coating action of the roller coating assembly 2, the arrow b indicates the second coating action of the roller coating assembly 2, and the arrow c indicates the third coating action of the roller coating assembly 2, thereby completing the coating of one cooling tube 100.
[0043] Specifically, the cooling pipe coating device includes a support platform 3, and the clamping and flipping assembly 1 is arranged on the support platform 3. Figures 5 to 7 As shown, the roller coating assembly 2 includes a movable bracket 21 and a rotating roller 22 rotatably disposed on the movable bracket 21. The rotating roller 22 is parallel to the length direction of the cooling tube 100, and the length of the rotating roller 22 is equal to the length of the protective film 200. The entire circumferential film coating of the cooling tube 100 can be completed by rolling along the circumference once, thereby improving the coating efficiency.
[0044] The rotating roller 22 can roll against the cooling pipe 100 to reduce friction during rolling. The movable bracket 21 can move in the X direction and the Z direction, both of which are perpendicular to the length direction of the cooling pipe 100. The X direction is the width direction of the cooling pipe 100, and the Z direction is the vertical direction. When moving in the X direction, the rotating roller 22 rolls the surface in a horizontal state, and when moving in the Z direction, the rotating roller 22 rolls the surface in a vertical state.
[0045] Since the length of the rotating roller 22 is relatively long, in order to keep the rotating roller 22 in a straight extension state along the entire length direction, thereby evenly applying roller pressure to the protective film 200, the roller coating assembly 2 further includes a plurality of pressing rollers 23. The pressing rollers 23 are rotatably arranged on the movable bracket 21, the pressing rollers 23 are located above the rotating roller 22, and the pressing rollers 23 can roll against the rotating roller 22. The plurality of pressing rollers 23 are arranged at intervals along the length direction of the rotating roller 22, and the positions of the pressing rollers 23 along the Z direction are adjustable. The pressing rollers 23 are used to squeeze the rotating roller 22 along the Z direction, so that the rotating roller 22 is kept in a straight extension state, and the middle part of the rotating roller 22 is prevented from bulging and failing to abut against the protective film 200. The position of the pressure roller 23 along the Z direction is adjustable, which is convenient for adjusting the distance between the axis of the rotating roller 22 and the rotating roller 22 in the Z direction, so as to obtain a suitable pressure for squeezing the rotating roller 22. A certain pressure along the Z direction can be applied to the rotating roller 22 to maintain the straight state of the rotating roller 22 so as to abut against the protective film 200 in the length direction, thereby ensuring the uniformity and consistency of the coating of the protective film 200 and reducing bubbles.
[0046] Optionally, two pressure rollers 23 are symmetrically arranged on both sides of the rotating roller 22 along the axial direction perpendicular to the rotating roller 22, so that the pressure applied to the rotating roller 22 is more balanced, avoiding the axial direction of the pressure roller 23 and the axial direction of the rotating roller 22 being not parallel to each other and affecting the normal rolling of the rotating roller 22.
[0047] In order to prevent the cooling pipe 100 from being damaged by excessive Z-direction pressure, an outer protective layer with a certain flexibility is mounted on the rotating roller 22. The outer protective layer has a buffering effect, so that the rotating roller 22 can withstand the pressure of the pressure roller 23 without completely transmitting the pressure to the cooling pipe 100.
[0048] The movable support 21 includes a support platform 211 and two mounting seats 212. The mounting seats 212 are constrained to be movable along the Z direction on the support platform 211. The two mounting seats 212 are respectively used to support both ends of the rotating roller 22. The rotating roller 22 is rotatably disposed on the mounting seats 212. The flip mechanism 12 can flip the cooling pipe 100 so that the first end face 101 and the second end face 102 are in a horizontal state. The rotating roller 22 moves along the X direction to roll the first end face 101 and the second end face 102. The rotating roller 22 moves along the Z direction to roll the first side face 103 and the second side face 104.
[0049] When the rotating roller 22 rolls the first end face 101 or the second end face 102, the rotating roller 22 is rotatably constrained between the cooling tube 100 and the pressing roller 23 to ensure that the cooling tube 100 can be rolled in the entire length direction; when the rotating roller 22 rolls the first side face 103 or the second side face 104, the mounting seat 212 moves along the Z direction to make the rotating roller 22 separate from the pressing roller 23. Because when the rotating roller 22 rolls the first side face 103 or the second side face 104 along the Z direction, the rotating roller 22 is still subjected to the pressure from the top to the bottom by the pressing roller 23, but there is no reaction force from the bottom to the top applied by the first end face 101 or the second end face 102. In the process of rolling along the first side face 103 or the second side face 104, the pressure of the pressing roller 23 will make the rolling resistance of the rotating roller 22 too large and unable to rotate during the movement, so sliding friction is formed between the rotating roller 22 and the first side face 103 or the second side face 104. Compared with rolling friction, the contact mode of sliding friction is more likely to form bubbles and wrinkles when pressing the protective film 200. Figure 7 As shown, by rotatably constraining the rotating roller 22 between the cooling tube 100 and the pressure roller 23, when the rotating roller 22 is on the first side 103 or the second side 104, it is driven by the mounting seat 212 to move along the Z direction and detach from the pressure roller 23, and then remains in a rolling state when rolling the first side 103 or the second side 104, thereby improving the appearance quality of the film.
[0050] Specifically, an adjustment hole is provided on the support platform 211, and an adjustment rod 213 is connected to the mounting seat 212. The adjustment rod 213 can be slidably inserted into the adjustment hole, and the end of the adjustment rod 213 is locked by a nut to limit the moving distance of the mounting seat 212. When the rotating roller 22 rolls the first end face 101 or the second end face 102, the height position of the rotating roller 22 is adjusted by moving the mobile support 21 along the Z direction to ensure that the rotating roller 22 abuts against the first end face 101 or the second end face 102, and the rotating roller 22 is constrained between the cooling pipe 100 and the pressure roller 23, and the adjustment rod 213 does not slide up and down. When the rotating roller 22 rolls the first side face 103 or the second side face 104, the rotating roller 22 is no longer subjected to the bottom-up reaction force exerted by the first end face 101 or the second end face 102, and the adjustment rod 213 slides downward in the adjustment hole, so that the distance between the rotating roller 22 and the pressure roller 23 becomes larger.
[0051] The cooling pipe coating device further includes a transfer assembly 4, which is movably disposed on the support platform 3, and includes a transfer suction cup 41, which is used to absorb the protective film 200. The transfer assembly 4 can move the protective film 200 along the X direction and the Z direction, and place the protective film 200 on the cooling pipe 100. In the initial state, the first end surface 101 faces upward to facilitate receiving the protective film 200.
[0052] like Fig. 9 and Fig.10As shown, the cooling tube coating equipment also includes a first shielding platform 5 and a second shielding platform 6, both of which are located above the cooling tube 100, and the first shielding platform 5 and the second shielding platform 6 are spaced apart along the X direction and are respectively located on both sides of the rotating roller 22, the first end 201 of the protective film 200 is located above the first shielding platform 5, the second end 202 of the protective film 200 is located on the second shielding platform 6, and part of the protective film 200 abuts the cooling tube 100, the shielding effect of the first shielding platform 5 and the second shielding platform 6 can prevent the two ends of the protective film 200 from abutting the cooling tube 100 in advance, and in the absence of the rolling effect of the rotating roller 22, the premature bonding of the protective film 200 will cause wrinkles, bubbles and other poor appearance in the subsequent rolling process. By adjusting the first shielding platform 5 and the second shielding platform 6, the protective film 200 that partially abuts the cooling tube 100 is located at the edge of the first end surface 101 close to the first side surface 103, so that it is convenient for the rotating roller 22 to start rolling from the edge of the first end surface 101 close to the first side surface 103, and move to the middle position on the first end surface 101 until it rolls to the first end 201 of the protective film 200. In the above process, the rotating roller 22 moves in a direction away from the second shielding platform 6 to roll the protective film 200 and press the first end 201 onto the first end surface 101. At the same time, the first shielding platform 5 moves in a direction away from the second shielding platform 6 to avoid the rotating roller 22.
[0053] After the first end 201 of the protective film 200 is attached to the first end surface 101, the flipping mechanism 12 can continuously flip the cooling tube 100, and make the second end surface 102 and the first end surface 101 face upward in sequence. For example, after the first flipping of the flipping mechanism 12, the second end surface 102 faces upward, and the rotating roller 22 rolls the first side surface 103 and the second end surface 102 in sequence; after the second flipping of the flipping mechanism 12, the first end surface 101 faces upward again, and the rotating roller 22 rolls the second side surface 104 and the first end surface 101 in sequence. In the above process, the cooling tube 100 rotates counterclockwise, and the rotating roller 22 rolls each surface clockwise to ensure the continuity of rolling.
[0054] In the process of the flipping mechanism 12 continuously flipping the cooling tube 100, the second shielding platform 6 is always located beside the cooling tube 100, and the second end 202 of the protective film 200 can be located on the second shielding platform 6. In the process of the rotating roller 22 rolling the first side surface 103 and the second end surface 102 in sequence, or rolling the second side surface 104 and the first end surface 101 in sequence, the second shielding platform 6 can lift the second end 202 of the protective film 200 to prevent the second end 202 of the protective film 200 from abutting the cooling tube 100 in advance. When the rotating roller 22 rolls the protective film 200 on the first side surface 103 or the second side surface 104 and moves in the direction close to the second shielding platform 6, the second shielding platform 6 moves in the direction away from the first shielding platform 5 to avoid the rotating roller 22, so as to prevent the second shielding platform 6 and the rotating roller 22 from colliding.
[0055] The second shielding platform 6 has a plurality of vacuum adsorption holes 61, such as Figure 8 The vacuum adsorption hole 61 is used to adsorb the second end 202 of the protective film 200. The vacuum adsorption hole 61 has an adsorption state and a non-adsorption state. When the rotating roller 22 moves in a direction away from the second shielding platform 6 and rolls the protective film 200, the vacuum adsorption hole 61 is in the adsorption state. When the flip mechanism 12 flips the cooling tube 100, the vacuum adsorption hole 61 is in the non-adsorption state. In order to achieve a better bonding effect at the first end 201 of the protective film 200, the first pressing of the rotating roller 22 on the first end surface 101 starts with the protective film 200 being rolled at a position on the first end surface 101 away from the first side surface 103, and this position is also the edge of the first end surface 101 close to the first side surface 103; during this process, the rotating roller 22 moves in a direction away from the second shielding platform 6. In order to prevent the second end 202 of the protective film 200 from moving during the rolling process of the rotating roller 22 and causing the protective film 200 to be misplaced on the cooling tube 100, the second shielding platform 6 is configured to have a vacuum adsorption hole 61, which can adsorb the second end 202 of the protective film 200 to ensure that the protective film 200 will not shift during the rolling process of the rotating roller 22.
[0056] refer to Figure 4 , the arrow a in the figure is the first pressing of the rotating roller 22 on the first end surface 101, and its arrow direction is different from the arrow b and arrow c, that is, arrow a is the trajectory of the rotating roller 22 moving from the edge of the first end surface 101 close to the first side surface 103 toward the direction of rolling the first end 201. It should be noted that the rotation direction of the cooling tube 100 is opposite to the pressing direction of the roller coating assembly 2, and the arrow a in the figure has a different direction from the arrow b and arrow c, which is not contradictory, because the pressing direction of the roller coating assembly 2 refers to the order in which it rolls several surfaces in sequence around the circumference of the cooling tube 100.
[0057] The rotating roller 22 can reciprocate along the X direction on the first end face 101 or the second end face 102 to the edge of the first end face 101 or the second end face 102 close to the second shielding platform 6. In order to further avoid the rotating roller 22, the upper surface of the second shielding platform 6 close to the rotating roller 22 is recessed downward to form an avoidance portion 62, and the avoidance portion 62 is used to avoid the rotating roller 22. The avoidance portion 62 is an arc-shaped surface to adapt to the cross-sectional shape of the rotating roller 22. In this way, the distance between the second shielding platform 6 and the rotating roller 22 can be smaller, and the second shielding platform 6 has a larger lifting area for the second end 202 of the protective film 200. Only the protective film 200 in the area near the rolling of the rotating roller 22 will abut against the cooling pipe 100, and the film pasting quality is better.
[0058] like Fig.11 As shown, the cooling pipe coating device also includes an unwinding component 7, which includes a film drawing component 71, a reel 72, an unwinding adsorption platform 73 and a cutting knife 74. The protective film 200 is wound on the reel 72, and the reel 72 is used to unwind the protective film 200. The film drawing component 71 is used to clamp the free end of the protective film 200 and pull the free end so that the protective film 200 extends from one end of the unwinding adsorption platform 73 to the other end. The unwinding adsorption platform 73 is used to adsorb the protective film 200. The cutting knife 74 is arranged between the reel 72 and the unwinding adsorption platform 73. The cutting knife 74 is used to cut the protective film 200 to form a protective film 200 size that meets the length requirement of the cooling pipe 100.
[0059] The unwinding adsorption platform 73 can be raised and lowered along the Z direction to avoid the film-pulling member 71. In this way, the free end of the protective film 200 pulled by the film-pulling member 71 can be moved along the length direction of the cooling tube 100 until the length of the protective film 200 unwound by the reel 72 meets the requirements. Then, the unwinding adsorption platform 73 rises along the Z direction until it abuts against the protective film 200. The unwinding adsorption platform 73 has an adsorption state and a non-adsorption state. Before the cutting knife 74 is actuated, the unwinding adsorption platform 73 is lifted along the Z direction to abut against the protective film 200, and is converted from the non-adsorption state to the adsorption state, so that the cutting knife 74 can cut the protective film 200. After the protective film 200 is cut, the unwinding adsorption platform 73 is converted to the non-adsorption state, and the protective film 200 on the unwinding adsorption platform 73 is adsorbed by the transfer component 4, and then the transfer component 4 transfers the protective film 200 to the cooling tube 100.
[0060] The film-pulling member 71 can reciprocate along the length direction of the cooling tube 100, and the unloaded unwinding adsorption platform 73 descends to avoid the film-pulling member 71. The film-pulling member 71 moves in the opposite direction and pulls the free end of the protective film 200 on the winding wheel 72 after cutting, preparing for the next unwinding and cutting.
[0061] When the cooling tube 100 is heated to a certain temperature, the coating effect of the protective film 200 is smoother. Therefore, the cooling tube coating equipment also includes a heating platform 81, which is used to carry the cooling tube 100. The heating platform 81 can heat the cooling tube 100 to raise it to a more suitable temperature. Furthermore, the heating platform 81 has a positioning mechanism 811, which is used to position the cooling tube 100 along the length direction of the cooling tube 100. The positioning mechanism 811 is two relative positioning surfaces arranged at both ends of the length direction of the cooling tube 100, and is also beneficial to the positioning step at the end of the cooling tube 100. The positioning step fits the positioning surface to complete the positioning of the cooling tube 100 in the length direction.
[0062] The clamping mechanism 11 includes a first clamping jaw 111 and a second clamping jaw 112 which are arranged opposite to each other. The first clamping jaw 111 and the second clamping jaw 112 are respectively located at two ends of the heating platform 81. The first clamping jaw 111 and the second clamping jaw 112 are respectively used to clamp two ends of the cooling pipe 100. The first clamping jaw 111 and the second clamping jaw 112 have clamping positions, which can be formed by clamping grooves in the first clamping jaw 111 and the second clamping jaw 112. The first shielding platform 5 or the second shielding platform 6 can push against the cooling pipe 100 along the X direction, and move the cooling pipe 100 from the heating platform 81 to the clamping position of the first clamping jaw 111 and the second clamping jaw 112, so as to realize the width direction positioning of the cooling pipe 100. The positioning method of the cooling pipe 100 is relatively simple. Therefore, the cooling pipe 100 can be loaded manually to save equipment space. The operator places the cooling pipe 100 on the heating platform 81 to determine the position of the cooling pipe 100 in the height direction; at the same time, the positioning mechanism 811 is used to position the cooling pipe 100 in the length direction; then, the first shielding platform 5 or the second shielding platform 6 can push the cooling pipe 100 along the X direction to position the cooling pipe 100 in the width direction.
[0063] Optionally, in one embodiment, the end of the avoidance portion 62 of the second shielding platform 6 forms a tube pushing surface 63 . Due to the existence of the avoidance portion 62 , the tube pushing surface 63 has a slightly smaller area and is a planar structure, which is more suitable for pushing the cooling tube 100 .
[0064] In one embodiment, after the protective film 200 is wrapped around the outer circumference of the cooling tube 100, the cooling tube 100 is hot-pressed by the hot-pressing platform 82, so that the protective film 200 has better reliability, is less prone to bulging and bubbling, and extends its service life.
[0065] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A cooling tube coating device, used for coating a protective film (200) on the outer circumference of a cooling tube (100), wherein the protective film (200) is arranged around the axial direction of the cooling tube (100) on the outer circumference of the cooling tube (100), and the first end (201) and the second end (202) of the protective film (200) are partially overlapped to form an overlapped portion, wherein the overlapped portion extends along the length direction of the cooling tube (100), the cooling tube (100) comprises a first end face (101) and a second end face (102) arranged opposite to each other, and a first side face (103) and a second side face (104) connected between the first end face (101) and the second end face (102), wherein the overlapped portion is located on the first end face (101), and characterized in that: The cooling tube coating device comprises a clamping and flipping assembly (1) and a roller coating assembly (2), wherein the clamping and flipping assembly (1) comprises a clamping mechanism (11) and a flipping mechanism (12), wherein the clamping mechanism (11) is used for clamping the cooling tube (100), and the flipping mechanism (12) is used for flipping the cooling tube (100) around the axial direction of the cooling tube (100), and the roller coating assembly (2) is used for pressing the protective film (200) onto the cooling tube (100), wherein the rotation direction of the cooling tube (100) is opposite to the pressing direction of the roller coating assembly (2), and the roller coating assembly (2) is pressed onto the first end face (101), the first side face (103), the second end face (102), the second side face (104) and the first end face (101) in sequence around the axial direction of the cooling tube (100), and forms the overlapping portion.
2. The cooling pipe coating equipment according to claim 1, characterized in that: The cooling tube coating device comprises a support platform (3), the clamping and flipping assembly (1) is arranged on the support platform (3), and the roller coating assembly (2) comprises a movable bracket (21) and a rotating roller (22) rotatably arranged on the movable bracket (21), the rotating roller (22) is parallel to the length direction of the cooling tube (100), and the length of the rotating roller (22) is equal to the length of the protective film (200); the rotating roller (22) can rollably abut against the cooling tube (100), and the movable bracket (21) can move along the X direction and the Z direction, and the X direction and the Z direction are both perpendicular to the length direction of the cooling tube (100).
3. The cooling pipe coating equipment according to claim 2, characterized in that: The roller coating assembly (2) further comprises a plurality of pressure rollers (23), wherein the pressure rollers (23) are rotatably arranged on the movable bracket (21), the pressure rollers (23) are located above the rotating roller shaft (22), and the pressure rollers (23) are rollably abutted against the rotating roller shaft (22), the plurality of pressure rollers (23) are spaced apart along the length direction of the rotating roller shaft (22), the position of the pressure rollers (23) along the Z direction is adjustable, and the pressure rollers (23) are used to squeeze the rotating roller shaft (22) along the Z direction so as to keep the rotating roller shaft (22) in a straight line state.
4. The cooling pipe coating equipment according to claim 3, characterized in that: The movable support (21) comprises a support platform (211) and two mounting seats (212), wherein the mounting seats (212) are constrained to be movable along the Z direction on the support platform (211), the two mounting seats (212) are respectively used to support two ends of the rotating roller (22), the rotating roller (22) is rotatably arranged on the mounting seats (212), and the flipping mechanism (12) is capable of flipping the cooling pipe (100) so that the first end surface (101) and the first end surface (102) are aligned with each other. The two end surfaces (102) are in a horizontal state; when the rotating roller (22) rolls the first end surface (101) or the second end surface (102), the rotating roller (22) is rotatably constrained between the cooling tube (100) and the pressure roller (23); when the rotating roller (22) rolls the first side surface (103) or the second side surface (104), the mounting seat (212) moves along the Z direction to make the rotating roller (22) separate from the pressure roller (23).
5. The cooling pipe coating equipment according to claim 2, characterized in that: The cooling tube coating device further comprises a transfer component (4), wherein the transfer component (4) is movably arranged on the support platform (3), wherein the transfer component (4) comprises a transfer suction cup (41), wherein the transfer suction cup (41) is used to absorb the protective film (200), and wherein the transfer component (4) is capable of moving the protective film (200) along the X direction and the Z direction, and placing the protective film (200) on the cooling tube (100), wherein in an initial state, the first end face (101) faces upward; the cooling tube coating device further comprises a first shielding platform (5) and a second shielding platform (6), wherein the first shielding platform (5) and the second shielding platform (6) are both located above the cooling tube (100), wherein the first shielding platform ( 5) and the second shielding platform (6) are arranged at intervals along the X direction and are respectively located on both sides of the rotating roller (22), the first end (201) of the protective film (200) is located above the first shielding platform (5), the second end (202) of the protective film (200) is located on the second shielding platform (6), and part of the protective film (200) abuts against the cooling pipe (100), when the rotating roller (22) moves in a direction away from the second shielding platform (6) to roll the protective film (200) and press the first end (201) onto the first end face (101), the first shielding platform (5) moves in a direction away from the second shielding platform (6) to avoid the rotating roller (22).
6. The cooling pipe coating equipment according to claim 5, characterized in that: When the first end (201) of the protective film (200) is attached to the first end surface (101), the flipping mechanism (12) can continuously flip the cooling tube (100) and make the second end surface (102) and the first end surface (101) face upward in sequence, and the second end (202) of the protective film (200) is always located on the second shielding platform (6), and the rotating roller (22) rolls the first side surface (103) and the second end surface (102) in sequence, or rolls the second side surface (104) and the first end surface (101) in sequence. When the rotating roller (22) moves in a direction close to the second shielding platform (6) and rolls the protective film (200) on the first side surface (103) or the second side surface (104), the second shielding platform (6) moves in a direction away from the first shielding platform (5) to avoid the rotating roller (22).
7. The cooling pipe coating equipment according to claim 5, characterized in that: The second shielding platform (6) has a plurality of vacuum adsorption holes (61), the vacuum adsorption holes (61) being used to adsorb the second end portion (202) of the protective film (200), the vacuum adsorption holes (61) having an adsorption state and a non-adsorption state, when the rotating roller (22) moves in a direction away from the second shielding platform (6) and rolls the protective film (200), the vacuum adsorption holes (61) are in an adsorption state, and when the flipping mechanism (12) flips the cooling tube (100), the vacuum adsorption holes (61) are in a non-adsorption state; and / or, The rotating roller (22) can reciprocate along the X direction on the first end surface (101) or the second end surface (102) to the edge of the first end surface (101) or the second end surface (102) close to the second shielding platform (6), and the upper surface of the second shielding platform (6) close to the rotating roller (22) is recessed downward to form an avoidance portion (62), and the avoidance portion (62) is used to avoid the rotating roller (22).
8. The cooling pipe coating equipment according to claim 5, characterized in that: The cooling pipe coating device also includes an unwinding component (7), the unwinding component (7) includes a film pulling member (71), a winding wheel (72), an unwinding adsorption platform (73) and a cutting knife (74), the protective film (200) is wound on the winding wheel (72), the winding wheel (72) is used to unwind the protective film (200), the film pulling member (71) is used to clamp the free end of the protective film (200) and pull the free end so that the protective film (200) extends from one end of the unwinding adsorption platform (73) to the other end, the unwinding adsorption platform (73) is used to adsorb the protective film (200), the cutting knife (74) is arranged between the winding wheel (72) and the unwinding adsorption platform (73), and the cutting knife (74) is used to cut the protective film (200).
9. The cooling pipe coating equipment according to claim 8, characterized in that: The unwinding adsorption platform (73) can be raised and lowered in the Z direction to avoid the film pulling member (71), and the unwinding adsorption platform (73) has an adsorption state and a non-adsorption state. Before the cutting knife (74) is actuated, the unwinding adsorption platform (73) is raised in the Z direction to abut against the protective film (200), and is converted from the non-adsorption state to the adsorption state; and / or, The film-drawing member (71) can reciprocate along the length direction of the cooling pipe (100).
10. The cooling pipe coating equipment according to claim 5, characterized in that: The cooling tube coating device also includes a heating platform (81), the heating platform (81) is used to carry the cooling tube (100), the clamping mechanism (11) includes a first clamping jaw (111) and a second clamping jaw (112) which are arranged opposite to each other, the first clamping jaw (111) and the second clamping jaw (112) are respectively located at two ends of the heating platform (81), the first clamping jaw (111) and the second clamping jaw (112) have clamping positions, the heating platform (81) has a positioning mechanism (811), the positioning mechanism (811) is used to position the cooling tube (100) along the length direction of the cooling tube (100), the first shielding platform (5) or the second shielding platform (6) can push the cooling tube (100) along the X direction, and move the cooling tube (100) from the heating platform (81) to the clamping position of the first clamping jaw (111) and the second clamping jaw (112), and the heating platform (81) can heat the cooling tube (100).