Cutting and packaging system for printing packaging box processing and production
By designing a cutting and packaging system for printing and packaging box processing and production, problems such as low intelligence and inability to dynamically cut in the existing technology are solved, and precise cutting and efficient production of cardboard are achieved.
Patent Information
- Application Number
- CN202510362389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-03-26
AI Technical Summary
The existing packaging box processing technology has problems such as low intelligence, inability to perform dynamic cutting, inability to deliver automatically, inability to be suitable for different needs, low manual assembly efficiency and high labor intensity.
A cutting and packaging system for printing and packaging box processing and production is designed, including cutting modules, rotating modules, positioning modules, delivery modules and processors. The system locates the cutting position through a positioning module. The cutting module cooperates with the clamping unit and the limiting unit to accurately cut, and adjusts the position of the cutting unit through the offset unit to achieve different cutting angles.
It realizes accurate cutting of cardboard, improves cutting accuracy and efficiency, can be suitable for the production of different models of packaging boxes, and reduces the risk of manual operation and labor intensity.
Smart Images

Figure CN119974652A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging box processing, and in particular to a cutting and packaging system for processing and producing printed packaging boxes. Background Art
[0002] The function of packaging boxes is to ensure the safety of products during transportation and improve the quality of products. During the production and processing of packaging boxes, cardboard needs to be cut. With the development of society and the improvement of people's living standards, higher requirements are put forward for the appearance of packaging boxes, especially satin packaging boxes used as high-end packaging boxes. There is an urgent need for a seamless processing technology to make the processed satin packaging boxes more beautiful.
[0003] For example, the prior art CN207874324U discloses a reciprocating circular saw cardboard cutting machine, in which the cardboard is repeatedly cut by a cutting blade, and during the cutting process, the cutting size of the cardboard cannot be controlled, and after the cutting is completed, the cut cardboard needs to be picked up manually, and the cutting blade moves continuously, so manually picking up the cardboard is very dangerous and has poor practicality.
[0004] Another typical example is a size-adjustable digital packaging box production system disclosed in the prior art CN105965959B. The existing packaging machinery has a single structure and function, and has problems such as large size, complex technology, inconvenient operation, low degree of automation, and non-adjustable size, which brings many inconveniences to people's fast-paced life. If we need to process boxes of different models, if we need to mass-produce different types of boxes, then this will bring a lot of inconvenience to people's entry and exit.
[0005] The present invention is made to solve the common problems in the field such as low intelligence, inability to perform dynamic cutting, inability to deliver automatically, inability to adapt to different needs, low efficiency of manual assembly, high labor intensity for workers, etc. Summary of the invention
[0006] The purpose of the present invention is to address the existing deficiencies and propose a cutting and packaging system for the processing and production of printed packaging boxes.
[0007] The present invention adopts the following technical solution:
[0008] A cutting and packaging system for processing and producing printed packaging boxes, comprising a cutting module, a rotating module, a positioning module, a delivery module and a processor, wherein the processor is respectively controlled and connected with the cutting module, the rotating module, the positioning module and the delivery module;
[0009] The cutting module is used to cut the packaging box to achieve cutting of the packaging box; the rotating module is used to adjust the position of the packaging box to cooperate with the cutting module to perform different cutting angles;
[0010] The positioning module is used to locate the cutting position of the packaging box on the paperboard;
[0011] The delivery module is used to transport the cut packaging boxes to the sealing process;
[0012] The positioning module includes a positioning unit and a guiding unit, wherein the positioning unit is used to locate the position of the packaging pattern; the guiding unit guides the cutting module according to the positioning data of the positioning unit; the positioning unit is used to locate the cutting position of the packaging box; the positioning unit collects the patterns on the cardboard entering the cutting station in sequence;
[0013] A set of edge points A1 (x1, y1) and B1 (x2, y2) on the collected pattern are selected, wherein the selection direction of a set of edge points A1 (x1, y1) and B1 (x2, y2) needs to be perpendicular to the transportation direction of the cardboard, and the distance between a set of edge points A1 (x1, y1) and B1 (x2, y2) is d1, wherein d1 is calculated according to the following formula:
[0014]
[0015] A set of edge points A2 (x3, y3) and B2 (x4, y4) are selected from the collected pattern, wherein the selection direction of a set of edge points A2 (x3, y3) and B2 (x4, y4) needs to be parallel to the transportation direction of the paperboard, and the distance between a set of edge points A2 (x3, y3) and B2 (x4, y4) is d2, wherein d2 is calculated according to the following formula:
[0016]
[0017] The reserved area of the packaging box is:
[0018] W=τ·d1+D1
[0019] L=η·d2+D2
[0020] In the formula, W is the width of the reserved area of the cut packaging box; L is the length of the reserved area of the cut packaging box; η is the length adjustment coefficient; τ is the width adjustment coefficient; D1 is the width retention value, and its value is related to the area of the longitudinal gluing position of the packaging box; D2 is the length retention value, and its value is related to the area of the transverse gluing position of the packaging box.
[0021] Optionally, the cutting module includes a cutting unit and an adjustment unit, the cutting unit is used to cut the cardboard; the adjustment unit is used to adjust the cutting angle of the cutting unit; the cutting unit includes a lifting component and a cutting component, the lifting component is used to adjust the height of the cutting component, and the cutting component is used to cut the cardboard, wherein the cutting component includes a cutting knife, a knife magazine and a connecting piece, the knife magazine stores various types of cutting knives, and the connecting piece is used to lock the cutting knife so that the cutting knife can cut the cardboard.
[0022] Optionally, the rotation module includes a rotation unit, an adsorption unit and a lifting unit, the rotation unit is used to rotate the cardboard, and the adsorption unit is used to adsorb the cardboard; the adsorption unit is arranged on the rotation unit to form a rotating part, and the rotating part is used to adjust the angle between the adsorption unit and the cardboard; the rotating part is arranged on the lifting unit, and the height of the rotating part is adjusted by the lifting unit.
[0023] Optionally, the delivery module includes a transport unit and a diverting unit, wherein the transport unit is used to transport the cardboard; the diverting unit is used to divert the cardboard so that the cardboard can be diverted and diverted;
[0024] The transport unit comprises a transport roller and a transport drive mechanism, wherein the transport drive mechanism is drivingly connected to the transport roller and transports the cardboard based on cooperation with the steering unit;
[0025] The steering unit includes a steering seat and a steering drive mechanism, the transport unit is arranged on one side of the steering seat and connected to the upper top of the steering seat; the steering seat is connected to the lifting member, and the height of the steering seat is adjusted by the lifting member;
[0026] The steering drive mechanism is arranged on the lifting member and is drivingly connected with the rotating seat to form a transport portion, wherein the transport portion is used to steering the paperboard.
[0027] Optionally, the cutting module further includes a clamping unit and a limiting unit, wherein the clamping unit is used to clamp the paperboard; and the limiting unit is used to limit the position of the paperboard;
[0028] The clamping unit includes a group of clamping plates, a connecting rod, a clamping drive mechanism, a sensing component and a supporting plate. The supporting plate is provided with a sliding track. A group of the clamping plates are slidably connected to the sliding track. Both ends of the connecting rod are respectively connected to a group of clamping plates. The clamping drive mechanism is drivingly connected to the connecting rod. The sensing components are respectively arranged on a group of the clamping plates.
[0029] Optionally, the sensing component includes a plurality of distance sensing elements and a transmitter, wherein the distance sensing elements are respectively arranged on a group of the clamping plates and are used to detect the width and length of the cardboard clamped by the clamping plates; and the transmitter transmits the distance data captured by the distance sensing elements to the processor.
[0030] The beneficial effects achieved by the present invention are:
[0031] 1. The cutting position is located by using a positioning module to form cutting data, so that the cardboard can be accurately cut during the cutting process to improve the accuracy of the cardboard cutting; at the same time, the cutting path is indicated to make the cutting accuracy higher;
[0032] 2. The cutting unit cooperates with the clamping unit and the limiting unit to achieve accurate cutting of the cardboard;
[0033] 3. By using an offset unit to move the position of the cutting unit, the offset unit can adjust the position of the cutting unit so that it can cut along the guide path;
[0034] 4. By using the positioning unit and the recognition unit to cooperate with each other, the cutting knife can perform cutting operations according to the cutting path;
[0035] 5. The deviation value between the cutting knife and the cutting path is calculated by the image collected by the recognition probe and transmitted to the processor, and the position of the cutting knife is adjusted according to the processor control adjustment unit to achieve precise control of the cutting knife.
[0036] To further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are only for reference and description and are not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.
[0038] Figure 1 It is an overall block diagram of the present invention.
[0039] Figure 2 It is a schematic diagram of the structures of the identification unit and the cutting unit of the present invention.
[0040] Figure 3 It is a schematic structural diagram of the cutting unit and the limiting unit of the present invention.
[0041] Figure 4It is a schematic structural diagram of the rotation module of the present invention.
[0042] Figure 5 A schematic diagram of a scene of a cardboard cutting data instruction set for the touch panel of the present invention.
[0043] Figure 6 It is a schematic diagram of the structure of the paperboard of the present invention;
[0044] Figure 7 for Figure 6 A magnified schematic diagram of center A.
[0045] Explanation of the accompanying drawings: 1-cardboard; 2-cutting knife; 3-adjustment unit; 4-support rod; 5-identification unit; 6-lifting member; 7-limiting seat; 8-connecting rod; 9-first offset track; 10-offset seat; 11-first offset driving mechanism; 12-second offset track; 13-transportation unit; 14-lifting rod; 15-support table; 16-lifting driving mechanism; 17-touch screen; 18-cutting instruction; 19-capturing member; 20-pattern. DETAILED DESCRIPTION
[0046] The following is an explanation of the embodiments of the present invention through specific embodiments. Those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and the details in this specification can also be modified and changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. In addition, the drawings of the present invention are only simple schematic illustrations and are not depicted according to actual sizes. It is stated in advance. The following embodiments will further explain the relevant technical contents of the present invention in detail, but the disclosed contents are not intended to limit the scope of protection of the present invention.
[0047] Embodiment 1.
[0048] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 This embodiment provides a cutting and packaging system for processing and producing printed packaging boxes, comprising a cutting module, a rotating module, a positioning module, a delivery module and a processor, wherein the processor is respectively connected to the cutting module, the rotating module, the positioning module and the delivery module for control, and based on the processor, the cutting module, the rotating module, the positioning module and the delivery module are centrally and accurately controlled;
[0049] In the process of processing the cardboard, the cardboard is transported to the bottom of the cutting module and processed by the cutting module to obtain a cardboard of a desired size;
[0050] The cutting module and the positioning module cooperate with each other, so that the cutting module cuts the paperboard according to the positioning data of the positioning module;
[0051] The cutting module is used to cut the packaging box to achieve cutting of the packaging box; the rotating module is used to adjust the position of the packaging box to cooperate with the cutting module to perform different cutting angles;
[0052] The positioning module is used to locate the cutting position of the packaging box on the cardboard; by using the positioning module to locate the cutting position, cutting data is formed, so that the cardboard can be accurately cut during the cutting process to improve the accuracy of the cardboard cutting; at the same time, by indicating the cutting path, the cutting accuracy is higher; the positioning module and the cutting module cooperate and assist each other to achieve accurate cutting of the cardboard;
[0053] The delivery module is used to transport the cut packaging box to the gluing process; when the cutting module has finished cutting the cardboard, the cardboard is sent to the next process through the delivery module, so that the cut cardboard is gluing to form a packaging box;
[0054] The cut cardboard includes a retained part and a discarded part. After the retained part is subjected to a sealing process, a packaging box can be formed. The sealing process is a technical means well known to those skilled in the art. Those skilled in the art can refer to relevant technical manuals to learn about the technology, so it will not be described in detail in this embodiment.
[0055] The positioning module includes a positioning unit and a guiding unit. The positioning unit is used to locate the position of the packaging pattern; the guiding unit guides the cutting unit according to the positioning data of the positioning unit; the positioning unit is used to locate the cutting position of the packaging box; the positioning unit collects the patterns on the cardboard entering the cutting station in sequence.
[0056] Select a set of edge points A1(x1, y1), B1(x2, y2) on the captured image, where the selection direction of a set of edge points A1(x1, y1), B1(x2, y2) must be perpendicular to the transportation direction of the cardboard and the distance between the two edge points must be the maximum. Then the distance between a set of edge points A1(x1, y1), B1(x2, y2) is d1.
[0057] The method of evaluating edge points is a technical means well known to those skilled in the art. Those skilled in the art can refer to relevant technical manuals to learn about the technology, and thus will not be described in detail in this embodiment.
[0058] Where d1 is calculated according to the following formula:
[0059]
[0060] A set of edge points A2 (x3, y3) and B2 (x4, y4) are selected on the captured image. The selection direction of a set of edge points A2 (x3, y3) and B2 (x4, y4) must be parallel to the transportation direction of the cardboard and the distance between the two edge points must be the maximum. The distance between the set of edge points A2 (x3, y3) and B2 (x4, y4) is d2.
[0061] The method of evaluating edge points is a technical means well known to those skilled in the art. Those skilled in the art can refer to relevant technical manuals to learn about the technology, and thus will not be described in detail in this embodiment.
[0062] Where d2 is calculated according to the following formula:
[0063]
[0064] The reserved area of the packaging box is:
[0065] W=τ·d1+D1
[0066] L=η·d2+D2
[0067] In the formula, W is the width of the reserved area of the cut packaging box; L is the length of the reserved area of the cut packaging box; η is the length adjustment coefficient; τ is the width adjustment coefficient; D1 is the width retention value, and its value is related to the area of the longitudinal gluing position of the packaging box; D2 is the length retention value, and its value is related to the area of the transverse gluing position of the packaging box.
[0068] Among them, the relationship between A1(x1, y1), B1(x2, y2), A2(x3, y3) and B2(x4, y4) is as follows Figure 7 As shown; wherein, the selection direction of A1 (x1, y1) and B1 (x2, y2) is perpendicular to the transportation direction of the paperboard; the selection direction of A2 (x3, y3) and B2 (x4, y4) is parallel to the transportation direction of the paperboard; and A1 (x1, y1), B1 (x2, y2), A2 (x3, y3) and B2 (x4, y4) are all edge points of the pattern on the packaging box;
[0069] The positioning module includes a positioning unit and an identification unit, and the positioning unit locates the cutting position of the packaging box;
[0070] The recognition unit instructs the cutting module to cut the paperboard according to the data of the positioning unit;
[0071] The positioning unit includes an indicating probe and an adjusting member, wherein the adjusting member is used to adjust the indicating probe; the indicating probe is used to guide the cutting path of the cutting module; the adjusting member includes an adjusting seat, a fixing seat, an adjusting driving mechanism and an angle detecting member, wherein the adjusting seat and the fixing seat are hinged to each other, the indicating probe is arranged on the adjusting seat, and the angle detecting member is used to detect the rotation angle of the adjusting seat; the adjusting driving mechanism is arranged on the fixing seat and is drivingly connected to the adjusting seat; the positioning unit is arranged on the cutting path of the cutting module and is used to assist the cutting module to guide the cutting path of the cutting module; when the cutting path of the indicating probe is inconsistent with the current cutting path of the cutting module, the cutting module will adjust the cutting angle so that the cutting angle can be consistent with the indicating angle of the indicating probe; the indicating probe guides the cutting path based on the positioning data of the positioning unit and displays it; wherein, the indicating probe emits visible light during the indicating process.
[0072] Wherein, the cutting module accurately guides the cutting path of the cutting module according to the cutting path of the indicating probe;
[0073] The identification unit includes an identification probe and a memory, wherein the identification probe is used to identify the cutting path of the indication probe, so that the cutting path of the cutting module can be cut according to the cutting path of the indication probe; wherein the memory is used to store the identification data of the identification probe, and transmit the identified cutting path to the cutting module, so that the cutting module can cut according to the cutting path;
[0074] Optionally, the rotating module is arranged directly below the cutting module, and cooperates with the cutting module to cut the cardboard; wherein the rotating module comprises a rotating unit, an adsorption unit and a lifting unit, the rotating unit is used to rotate the cardboard, and the adsorption unit is used to adsorb the cardboard; the adsorption unit is arranged on the rotating unit to form a rotating part, and the rotating part is used to adjust the angle between the adsorption unit and the cardboard; the rotating part is arranged on the lifting unit, and the height of the rotating part is adjusted; in this embodiment, the cardboard is transported to the rotating area of the rotating module, and through the rotating action of the rotating module, the cardboard can be rotated in the rotating module to adjust the angle of the cardboard; at the same time, the cardboard is adjusted to a cutting posture under the rotating action of the rotating module;
[0075] In addition, when the rotating unit is not performing a rotating operation, the surface of the paperboard is firstly adsorbed by the adsorption unit, and the paperboard is rotated in cooperation with the rotating unit, and the paperboard is lifted at the initial position by the rotating unit; when the paperboard needs to be rotated, the height of the rotating unit is adjusted by the lifting unit to lift the paperboard, and the paperboard is rotated in cooperation with the rotating unit, and after rotating to a set angle, the lifting unit is lowered to restore the paperboard to the initial position;
[0076] The rotating unit comprises a supporting seat, a rotating seat, an angle detecting member and a rotating driving mechanism, wherein the supporting seat is nested with the rotating seat; the rotating seat is arranged on the rotating driving mechanism and drives the axis of the rotating seat to rotate; the angle detecting member is arranged on the rotating seat and detects the rotating angle of the rotating seat;
[0077] The lifting unit is arranged at the lower bottom of the support seat, and the height of the support seat is adjusted by the lifting unit; wherein the lifting unit comprises a lifting rod, a height detection member and a lifting drive mechanism, wherein the height detection member is used to detect the lifting height of the lifting rod, one end of the lifting rod is connected to the lower bottom of the support seat, and the other end of the lifting rod is vertically fixedly connected to the frame; the lifting drive mechanism is drivingly connected to the lifting rod, and drives it to be lifted or retracted;
[0078] The adsorption unit includes a plurality of adsorption heads, a suction pump and a support plate, each of which is arranged on the upper end surface of the support plate, and each of which is connected to the suction pump through a connecting pipe to provide an adsorption force on the paperboard so that the paperboard can be adsorbed; the lower end surface of the support is connected to the upper end surface of the rotating seat and rotates with the rotation of the rotating seat; wherein each of the adsorption heads extends toward one side of the paperboard and is used to adsorb the surface of the paperboard;
[0079] The adsorption unit, the rotation unit and the lifting unit cooperate with each other, so that in the process of rotating the paperboard, when adjusting the rotation of the paperboard, the adsorption, lifting and rotation operations are performed in sequence, thereby improving the efficiency and accuracy of adjusting the paperboard;
[0080] Optionally, the cutting module includes a cutting unit and an adjusting unit, wherein the cutting unit is used to cut the cardboard; the adjusting unit is used to adjust the cutting angle of the cutting unit; the cutting unit includes a lifting component and a cutting component, wherein the lifting component is used to adjust the height of the cutting component, and the cutting component is used to cut the cardboard, wherein the cutting component includes a cutting knife, a knife magazine and a connecting piece, wherein the knife magazine stores various types of cutting knives, and the connecting piece is used to lock the cutting knife so that the cutting knife can cut the cardboard;
[0081] The adjustment unit comprises an adjustment rod, a telescopic driving mechanism, an adjustment seat, a rotating seat, an angle detection member and an adjustment driving mechanism, one end of the adjustment rod is connected to the adjustment seat; the cutting unit is arranged on the rotating seat, the rotating seat is nested with the adjustment seat, and the adjustment driving mechanism drives the rotating seat to rotate along its own axis to achieve angle adjustment of the cutting unit; the telescopic driving mechanism is drivingly connected to the adjustment rod, so that the adjustment rod can achieve adjustment of different heights; the angle detection member is arranged on the rotating seat, and is used to detect the rotation angle of the rotating seat, so as to achieve detection of the rotation angle of the rotating seat;
[0082] Optionally, the cutting module further includes a clamping unit and a limiting unit, wherein the clamping unit is used to clamp the paperboard; the limiting unit is used to limit the position of the paperboard to prevent the paperboard from being offset during the cutting process by the cutting unit, thereby affecting the cutting quality of the paperboard; during use, the cutting unit needs to cooperate with the clamping unit and the limiting unit to achieve accurate cutting of the paperboard;
[0083] The clamping unit comprises a group of clamping plates, a connecting rod, a clamping driving mechanism, a sensing component and a supporting plate, wherein a sliding track is provided on the supporting plate, a group of the clamping plates is slidably connected to the sliding track, two ends of the connecting rod are respectively connected to a group of clamping plates, and the clamping driving mechanism is drivingly connected to the connecting rod; the sensing components are respectively arranged on a group of the clamping plates;
[0084] Optionally, the sensing component includes a distance sensing element and a transmitter, wherein the distance sensing elements are respectively arranged on a group of the clamping plates and are used to detect the width and length of the paperboard clamped by the clamping plates; the transmitter transmits the distance data captured by the distance sensing element to the processor;
[0085] In the process of cutting the paperboard, the paperboard is clamped by the clamping unit to obtain the length and width data of the paperboard; at the same time, the length and width data of the paperboard obtained by the clamping unit are transmitted to the setting unit, and based on the length and width data, the current paperboard is mapped so that the setting data of the setting unit can be geometrically scaled or enlarged for cutting; wherein, if the length and width data of the paperboard are inconsistent with the data set by the setting unit, the setting data is geometrically scaled or reduced, and cutting is performed according to the geometrically scaled or enlarged setting data;
[0086] In addition, the limiting unit includes a limiting seat, a connecting rod and a buffer component, the buffer component includes a buffer cavity, a buffer spring and a moving block, the buffer spring and the moving block are arranged in the buffer cavity, and the moving block is connected to one end of the connecting rod, and the other end of the connecting rod is connected to the limiting seat; one end of the buffer spring is connected to the bottom wall of the moving block; the other end of the buffer spring is connected to the bottom wall of the buffer cavity; the outer wall of the buffer cavity is connected with a vertical rod and one end of the vertical rod is connected to the outer wall of the cutting unit; the vertical rod is L-shaped; in addition, the buffer component is used to limit the reciprocating force of the cardboard during cutting; the limiting unit also includes a connecting drive mechanism, the connecting drive mechanism is connected to the connecting rod, and the connecting rod is configured to be retractable, and the connecting rod is driven by the connecting drive mechanism, so that the limiting seat can contact the cardboard to prevent the cutting module from deviating or misaligning during the process of cutting the cardboard;
[0087] Optionally, the delivery module includes a transport unit and a diverting unit, the transport unit is used to transport the packaging paper; the diverting unit is used to divert the cardboard so that the cardboard can be diverted and diverted; the diverting unit and the transport unit cooperate with each other, so that the transport unit diverts and transports the cut cardboard, thereby improving the transportation efficiency of the cardboard and ensuring the production efficiency of the entire cut cardboard;
[0088] The transport unit includes a transport roller and a transport drive mechanism, the transport drive mechanism is connected to the transport roller and cooperates with the steering unit to transport the cardboard; the transport unit is arranged at the discharge port of the cutting module, and is used to transport the cut cardboard; at the same time, during the transportation process, the cardboards of different specifications and different cutting methods are diverted by the steering unit to improve the rapid transportation of the cut cardboard;
[0089] The steering unit includes a steering seat and a steering drive mechanism, and the transport unit is arranged on one side of the steering seat and connected to the upper top of the steering seat;
[0090] The steering seat is connected to the lifting member, and the height of the steering seat is adjusted by the lifting member;
[0091] The steering drive mechanism is arranged on the lifting member and is drivingly connected with the rotating seat to form a transport part, wherein the transport part is used to turn the paperboard; when the steering unit performs the steering operation, the transport unit is lifted by the lifting member, and the paperboard is transported in cooperation with the steering seat and the steering drive mechanism;
[0092] The lifting member comprises a lifting rod, a lifting detection member and a lifting driving mechanism, one end of the lifting rod is vertically fixedly connected to the lower bottom wall of the steering seat, the lifting rod is configured to be retractable, and the lifting driving mechanism is drivingly connected to the lifting rod;
[0093] The transport module further comprises a support platform, on which the transport unit and the steering unit are arranged; wherein a receiving cavity for accommodating the steering unit is provided on the support platform, so that the transport unit is hidden in the receiving cavity when the steering unit is not being turned;
[0094] When the transport unit is transporting the cardboard, the lifting member is used to perform a lifting operation, and the rotating seat is driven to rotate the transport unit in cooperation with the rotation drive mechanism, so as to transport the cardboard.
[0095] Embodiment 2.
[0096] This embodiment should be understood to include at least all the features of any of the above embodiments, and further improve upon them. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6, the cutting module further comprises an offset unit, the offset unit being used to move the position of the cutting unit, so that the offset unit can adjust the position of the cutting unit so that it can cut along the guiding path;
[0097] The offset unit comprises a first offset track, a second offset track, an offset seat, a first offset driving mechanism, a second offset driving mechanism, a plurality of first position detection members, and a plurality of second position detection members, a first identification member and a second identification member. The first offset track and the second offset track are vertically slidably connected, and the first position detection members are distributed at equal intervals along the extension direction of the first offset track; the second position detection members are distributed at equal intervals along the length direction of the second offset track; the offset seat is slidably connected to the first offset track, and the first offset driving mechanism is arranged on the offset seat, and drives the offset seat to slide along the direction of the first offset track, so as to realize the lateral adjustment of the position of the cutting unit;
[0098] The second offset driving mechanism is arranged between the first offset track and the second offset track to drive the first offset track to slide along the direction of the second offset track to achieve longitudinal adjustment of the cutting unit;
[0099] The first identification member is disposed on the offset seat, and the second identification member is disposed between the first offset track and the second offset track;
[0100] The cutting unit is arranged on the sliding seat and extends toward one side of the first offset track, so that the cutting unit can cut the paperboard;
[0101] The recognition unit verifies the data of the cutting unit based on the indication data of the positioning unit, and the recognition unit obtains the cutting path of the positioning unit, wherein the cutting path at least includes a starting point, an end point and an inflection point, and the cutting path needs to be recognized in the process of cutting the paperboard; the positioning unit and the recognition unit cooperate with each other, so that the cutting knife can perform a cutting operation according to the cutting path;
[0102] The identification unit is connected to the lifting member through a support rod and moves along with the movement of the lifting member;
[0103] In the process of identifying the cutting path, the identification probe obtains the direction of the cutting path, and identifies the cutting path sent by the indication probe through the identification probe; wherein, the positioning of the light spot path requires the use of image recognition technology, and the positioning of the light spot path is a technical means well known to those skilled in the art, and those skilled in the art can refer to relevant technical manuals to learn about the technology, so it will not be described one by one in this embodiment;
[0104] During the process of the positioning unit guiding the cutting path, the visible light spot route of the cutting path is identified by the identification probe, and the difference data transmitted to the processor according to each cutting process of the cutting knife is used, and the processor controls the adjustment unit to adjust the cutting angle and cutting direction of the cutting knife to overcome the cutting deviation of the difference data; wherein the cutting angle of the cutting knife is adjusted by the adjustment unit;
[0105] The deviation value between the cutting knife and the cutting path is calculated based on the image collected by the recognition probe and transmitted to the processor, and the position of the cutting knife is controlled by the adjustment unit according to the processor to achieve precise control of the cutting knife;
[0106] When the cutting knife cuts the cardboard, it cuts the cardboard in the directions of horizontal cutting, vertical cutting and oblique cutting;
[0107] The processor controls the offset of the cutting blade by the following formula when controlling the adjustment unit, wherein P control (proportional control) is adopted during the cutting process of the cutting blade, and the proportional control parameter ΔS of the P control is calculated according to the following formula:
[0108]
[0109] Wherein, DE is the deviation value between the cutting path and the cutting path; A is the deviation adjustment coefficient of the cutting knife for transverse cutting, which is equal to the ratio of the cutting path width to the thickness of the cutting knife; B is the deviation adjustment coefficient of the cutting knife for longitudinal cutting, and the value of B is related to the cutting length of the cardboard by the cutting knife;
[0110] If the cutting knife is cutting obliquely, △S needs to be modified;
[0111]
[0112] Where, [(A*B)*cosθ] is the deviation adjustment coefficient of the cutting knife’s oblique cutting;
[0113] The deviation value DE between the cutting path and the cutting path can be analyzed based on the image data collected by the recognition probe, such as further determining the deviation value based on the relationship between the position where the current cutting knife cuts the paperboard and the pixels of the cutting path. This is a technical means well known to those skilled in the art, and those skilled in the art can refer to relevant technical manuals to learn about the technology, so it will not be described in detail in this embodiment.
[0114] In the process of cutting the paperboard, the cutting unit cooperates with the offset unit, and the cutting unit is driven by the offset unit to cut at a cutting speed V, wherein the cutting speed V is calculated according to the following formula:
[0115] V=k·G 2 ·C
[0116] In the formula, G is the thickness of the cutting knife, k is the cutting adjustment index, C is the inherent cutting base, and its value satisfies C=f1+f2+f3+f4, wherein f1 is the blade thickness index of the cutting knife; f2 is the sharpness index of the cutting knife; f3 is the thickness coefficient of the cutting knife; f4 is the cutting angle coefficient of the cutting knife;
[0117] By controlling the cutting speed and the cutting deviation value, the cutting of the cardboard can be accurately controlled, thereby improving the accuracy of packaging box production.
[0118] The contents disclosed above are only preferred feasible embodiments of the present invention, and do not limit the protection scope of the present invention. Therefore, all equivalent technical changes made using the contents of the present invention specification and drawings are included in the protection scope of the present invention. In addition, the elements therein can be updated as technology develops.
Claims
1. A cutting and packaging system for the production of printed packaging boxes, characterized in that: It includes a cutting module, a rotating module, a positioning module, a sending module and a processor, wherein the processor is respectively controlled and connected with the cutting module, the rotating module, the positioning module and the sending module; The cutting module is used to cut the packaging box to achieve cutting of the packaging box; the rotating module is used to adjust the position of the packaging box to cooperate with the cutting module to perform different cutting angles; The positioning module is used to locate the cutting position of the packaging box on the paperboard; The delivery module is used to transport the cut packaging boxes to the sealing process; The positioning module includes a positioning unit and a guiding unit, wherein the positioning unit is used to locate the position of the packaging pattern; the guiding unit guides the cutting module according to the positioning data of the positioning unit; the positioning unit is used to locate the cutting position of the packaging box; the positioning unit collects the patterns on the cardboard entering the cutting station in sequence; A set of edge points A1 (x1, y1) and B1 (x2, y2) on the collected pattern are selected, wherein the selection direction of a set of edge points A1 (x1, y1) and B1 (x2, y2) needs to be perpendicular to the transportation direction of the cardboard, and the distance between a set of edge points A1 (x1, y1) and B1 (x2, y2) is d1, wherein d1 is calculated according to the following formula: A set of edge points A2 (x3, y3) and B2 (x4, y4) are selected from the collected pattern, wherein the selection direction of a set of edge points A2 (x3, y3) and B2 (x4, y4) needs to be parallel to the transportation direction of the paperboard, and the distance between a set of edge points A2 (x3, y3) and B2 (x4, y4) is d2, wherein d2 is calculated according to the following formula: The reserved area of the packaging box is: W=τ·d1+D1 L=η·d2+D2 In the formula, W is the width of the reserved area of the cut packaging box; L is the length of the reserved area of the cut packaging box; η is the length adjustment coefficient; τ is the width adjustment coefficient; D1 is the width retention value, and its value is related to the area of the longitudinal gluing position of the packaging box; D2 is the length retention value, and its value is related to the area of the transverse gluing position of the packaging box.
2. A cutting and packaging system for printing and packaging box processing and production according to claim 1, characterized in that: The cutting module includes a cutting unit and an adjusting unit, wherein the cutting unit is used to cut the cardboard; the adjusting unit is used to adjust the cutting angle of the cutting unit; the cutting unit includes a lifting component and a cutting component, wherein the lifting component is used to adjust the height of the cutting component, and the cutting component is used to cut the cardboard, wherein the cutting component includes a cutting knife, a knife magazine and a connecting piece, wherein the knife magazine stores various types of cutting knives, and the connecting piece is used to lock the cutting knife so that the cutting knife can cut the cardboard.
3. A cutting and packaging system for printing and packaging box processing and production according to claim 2, characterized in that: The rotating module includes a rotating unit, an adsorption unit and a lifting unit. The rotating unit is used to rotate the paperboard, and the adsorption unit is used to adsorb the paperboard. The adsorption unit is arranged on the rotating unit to form a rotating part, and the rotating part is used to adjust the angle between the adsorption unit and the paperboard. The rotating part is arranged on the lifting unit, and the height of the rotating part is adjusted by the lifting unit.
4. A cutting and packaging system for printing and packaging box processing and production according to claim 3, characterized in that: The delivery module includes a transport unit and a diverting unit, wherein the transport unit is used to transport the cardboard; the diverting unit is used to divert the cardboard so that the cardboard can be diverted and diverted; The transport unit comprises a transport roller and a transport drive mechanism, wherein the transport drive mechanism is drivingly connected to the transport roller and transports the cardboard based on cooperation with the steering unit; The steering unit includes a steering seat and a steering drive mechanism, the transport unit is arranged on one side of the steering seat and connected to the upper top of the steering seat; the steering seat is connected to the lifting member, and the height of the steering seat is adjusted by the lifting member; The steering drive mechanism is arranged on the lifting member and is drivingly connected with the rotating seat to form a transport portion, wherein the transport portion is used to steering the paperboard.
5. A cutting and packaging system for printing and packaging box processing and production according to claim 4, characterized in that: The cutting module further comprises a clamping unit and a limiting unit, wherein the clamping unit is used to clamp the paperboard; and the limiting unit is used to limit the position of the paperboard; The clamping unit includes a group of clamping plates, a connecting rod, a clamping drive mechanism, a sensing component and a supporting plate. The supporting plate is provided with a sliding track. A group of the clamping plates are slidably connected to the sliding track. Both ends of the connecting rod are respectively connected to a group of clamping plates. The clamping drive mechanism is drivingly connected to the connecting rod. The sensing components are respectively arranged on a group of the clamping plates.
6. A cutting and packaging system for printing and packaging box processing and production according to claim 5, characterized in that: The sensing component includes a plurality of distance sensing elements and a transmitter. The distance sensing elements are respectively arranged on a group of the clamping plates and are used to detect the width and length of the cardboard clamped by the clamping plates. The transmitter transmits the distance data captured by the distance sensing elements to the processor.
Citation Information
Patent Citations
A size-adjustable digital packaging box production system
CN105965959B
Reciprocating type annular saw cardboard cutting machine
CN207874324U
Method for detection of single printed paper cutting precision
CN103604401A
Automatic processing method, device and equipment for carton and storage medium
CN118288610A
Digital automatic paper separating line system and production process thereof
CN118906546A