Edible mushroom culture medium conveying equipment and using method thereof

By designing an automatic flip mechanism in the edible fungus medium conveying equipment, the problem of frequent and time-consuming operation during loading and unloading of culture media in the prior art is solved, and automatic loading and unloading is realized, which improves work efficiency and operation convenience.

CN119976204APending Publication Date: 2025-05-13SHANDONG CHENYANG FUNGUS IND
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Patent Information

Application Number
CN202510399730.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

When loading and unloading the culture medium of the existing edible fungus medium, the staff need to manually insert and unplug the rod and flip the side plate, resulting in frequent and time-consuming operations, which increases labor intensity and reduces work efficiency.

Method used

An edible fungi culture medium conveying equipment was designed, using an automatic flip mechanism, and the combination of a dual-axis motor, an electromagnetic clutch and a threaded rod was used to realize the automatic loading and unloading of the culture medium, reducing manual operation.

Benefits of technology

Through the setting of the automatic flip mechanism, the loading and unloading time is reduced, the labor intensity of staff is reduced, the overall work efficiency is improved, and automatic operation is achieved, which is convenient and fast.

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Abstract

The invention discloses edible mushroom culture medium conveying equipment and a using method thereof, and relates to the technical field of edible mushroom culture.The edible mushroom culture medium conveying equipment comprises a conveying mechanism, supporting columns are fixedly connected to the bottom of the conveying mechanism, supporting platforms are fixedly connected to one sides of the supporting columns, and an automatic overturning mechanism is arranged at the top of one supporting platform; a height adjusting mechanism is arranged on the top of the other supporting platform, and an automatic positioning mechanism is arranged in the conveying mechanism. Through the arrangement of the automatic turnover mechanism, the loading and unloading time is shortened, the labor intensity of workers is reduced, the overall working efficiency is improved, automatic operation can be achieved, convenience and rapidness are achieved, and the problem that in the using process of an existing device, workers need to manually insert and pull out an insertion rod and turn over a side plate every time when loading and unloading are conducted is solved. The problems that for loading and unloading work of a large number of culture media, frequent operation consumes more time, the labor intensity of workers is increased, and the overall working efficiency is reduced are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of edible fungus cultivation, and in particular to an edible fungus culture medium conveying device and a use method thereof. Background Art

[0002] Edible fungi refer to mushrooms (large fungi) with large fruiting bodies and can be eaten, commonly known as mushrooms. There are more than 350 known edible fungi in China, most of which belong to the subphylum Basidiomycetes. Common edible fungi include: shiitake mushrooms, straw mushrooms, mushrooms, black fungus, white fungus, hericium, bamboo fungus, pine mushrooms (Matsutake), button mushrooms, red mushrooms, ganoderma lucidum, cordyceps, truffles, white mushrooms and boletus, etc.; a few belong to the subphylum Ascomycota, including: morels, saddle mushrooms, truffles, etc. The above fungi grow in different regions and different ecological environments. With the advancement and development of science and technology, the cultivation of edible fungi can be carried out in batches in culture media, and the culture media can provide a good growth environment for edible fungi.

[0003] For example, a convenient loading and unloading edible fungus culture medium conveying device with Chinese announcement number CN220244583U records in its specification that "the utility model relates to the field of edible fungus culture technology, and in particular to a convenient loading and unloading edible fungus culture medium conveying device, which solves the problem in the prior art that if personnel are installing the culture medium into the conveying device and the installation entrance is a fixed structure, the personnel may be restricted in the way of installing the edible fungus culture medium into the conveying device, resulting in limited convenience for the user. A convenient loading and unloading edible fungus culture medium conveying device includes a conveying mechanism, both sides of the upper surface of the conveying mechanism are rotatably connected to side plates, one side of the side plate is fixedly connected to a shell, and the bottom of the shell is in contact with the upper surface of the adjacent conveying mechanism." However, the existing device has the following shortcomings during use: During use of the existing device, personnel can install or remove the culture medium according to their actual position, which saves the time required for personnel to carry the culture medium to a fixed installation channel and ensures the stability of the culture medium during the transmission process. However, when installing or removing the culture medium, the personnel need to manually insert and remove the rod and flip the side panel each time they load and unload. For the loading and unloading of a large amount of culture medium, frequent operations will consume more time, increase the labor intensity of the personnel, and reduce the overall work efficiency.

[0004] Therefore, we propose an edible fungus culture medium conveying device and a method of using the same to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to provide an edible fungus culture medium conveying device and a method of using the same. Through the setting of an automatic flipping mechanism, when the culture medium body needs to be loaded and unloaded, the dual-axis motor is started, and the first threaded rod is driven to rotate through the electromagnetic clutch. The rotation of the first threaded rod causes the moving block to slide on the linear guide rail, and the moving block drives the first connecting rod to move. The first connecting rod drives the movable rod to slide in the limit sleeve, and the movable rod then drives the rotating shell to flip through the second connecting rod. There is no need for staff to manually insert and remove the rod and flip the side panel, so as to solve the problems raised by the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an edible fungus culture medium conveying device, comprising a transmission mechanism, a support column is fixedly connected to the bottom of the transmission mechanism, a support platform is fixedly connected to one side of the support column, an automatic flipping mechanism is arranged on the top of one of the support platforms, a height adjustment mechanism is arranged on the top of the other support platform, an automatic positioning mechanism is arranged inside the transmission mechanism, a culture medium body is arranged on the top of the transmission mechanism, a PLC controller is fixedly installed on one side of the support column, and the wiring terminal of the PLC controller is connected to the wiring port in the equipment; The automatic flipping mechanism includes a dual-axis motor, a first fixed plate, a first threaded rod, an electromagnetic clutch and a limit sleeve, the output end of the dual-axis motor is connected to the first threaded rod through an electromagnetic clutch, a linear guide is fixedly installed on the top of one of the support platforms, a guide rail slider is slidably connected to the linear guide, a moving block is fixedly connected to the top of the guide rail slider, and the moving block is threadedly connected to the outer surface of the first threaded rod, the inner side of the moving block is rotatably connected to the first connecting rod, the inner surface of the limit sleeve is slidably connected to the movable rod, the end of the first connecting rod away from the moving block is rotatably connected to the bottom end of the movable rod, the top of the movable rod is rotatably connected to the second connecting rod, the top hinge of the transmission mechanism is connected to a rotating shell, and the end of the second connecting rod away from the movable rod is rotatably connected to the rotating shell.

[0007] Preferably, the dual-axis motor is fixedly installed on the top of one of the support platforms, the first fixed plate is fixedly connected to the top of one of the support platforms, the first threaded rod is rotatably connected to one side of the first fixed plate, one side of the transmission mechanism is fixedly connected to a fixed frame, the limit sleeve is fixedly connected to the inner surface of the fixed frame, and the height adjustment mechanism includes a mounting frame.

[0008] Preferably, the mounting frame is fixedly connected to the top of another supporting platform, a servo motor is fixedly installed on the top of the mounting frame, the output end of the servo motor movably passes through the mounting frame and is fixedly connected to a worm, the bottom end of the worm is rotatably connected to another supporting platform, a second fixed plate is fixedly connected to the top of the other supporting platform, the inner surface of the second fixed plate is rotatably connected to a first rotating rod, the outer surface of the first rotating rod is fixedly sleeved with a worm wheel, and the worm wheel is meshingly connected to the worm.

[0009] Preferably, a groove is provided at the bottom of the support column, and a second rotating rod is rotatably connected to one side of the support column, one end of the second rotating rod is movably inserted into the support column and extends into the groove, and the outer surface of the second rotating rod and one end of the first rotating rod are fixedly connected to a first bevel gear, and the two first bevel gears are meshingly connected.

[0010] Preferably, a second threaded rod is rotatably connected to the top inner side of the groove, one end of the second rotating rod and the outer surface of the second threaded rod are fixedly connected to a second bevel gear, the two second bevel gears are meshingly connected, the outer surface of the second threaded rod is sleeved with a lifting block, the bottom of the lifting block is fixedly connected to a support plate, a limiting groove is provided on the inner side of the groove, the limiting block is slidably connected in the limiting groove, one side of the limiting block is fixedly connected to the lifting block, and the automatic positioning mechanism includes a mounting groove and a limiting hole.

[0011] Preferably, the installation groove is opened inside the transmission mechanism, a first electric push rod is fixedly installed in the installation groove, the limiting hole is opened at the bottom of the rotating shell, and the telescopic end of the first electric push rod is fixedly connected to the limiting rod.

[0012] Preferably, the top end of the limiting rod movably passes through the mounting slot and the transmission mechanism and extends into the limiting hole, a contact sensor is embedded in the top of the transmission mechanism, and the adjustable side panel mechanism includes a second electric push rod.

[0013] Preferably, the second electric push rod is fixedly installed in the rotating shell, the telescopic end of the second electric push rod movably passes through the rotating shell and is fixedly connected to a side plate, and a roller is rotatably installed on the inner side of the side plate.

[0014] Preferably, a telescopic rod is fixedly connected inside the rotating shell, and one end of the telescopic rod movably passes through the rotating shell and is fixedly connected to the side plate.

[0015] A method for using an edible fungus culture medium conveying device comprises the following steps: Step 1: During the height adjustment stage, the servo motor is started by operating the PLC controller to drive the worm to rotate, so that the worm wheel drives the first rotating rod to rotate, the first rotating rod drives the second rotating rod to rotate through the first bevel gear, and the second rotating rod drives the second threaded rod to rotate through the second bevel gear. The lifting block moves up and down along the limit groove in the groove under the thread transmission of the second threaded rod, thereby driving the support plate to rise and fall until the transmission mechanism reaches a suitable height, and the servo motor is stopped; Step 2: In the stage of adjusting the distance according to the specifications of the culture medium, according to the size of the culture medium body to be transmitted, the PLC controller is operated to control the second electric push rod to start, and the telescopic end of the second electric push rod pushes the side plate to move, and the distance between the two side plates is adjusted. At the same time, the telescopic rod assists the side plate to move smoothly to meet the transmission requirements of culture medium bodies of different sizes; Step three: During the culture medium loading and unloading stage, operate the corresponding PLC controller to start the corresponding first electric push rod to start contracting, and the telescopic end of the first electric push rod drives the limit rod to contract and separate from the limit hole, then operate the corresponding PLC controller to connect the electromagnetic clutch on the corresponding output end of the dual-axis motor, and drive the corresponding first threaded rod to rotate through the electromagnetic clutch, and the first threaded rod rotates to make the moving block slide on the linear guide rail, and the moving block drives the first connecting rod to move, and the first connecting rod pushes the movable rod to slide in the limit sleeve, and the movable rod drives the rotating shell to flip through the second connecting rod, and then the personnel can place the culture medium body on the transmission mechanism as needed, and then operate the corresponding PLC controller, the dual-axis motor starts, and drives the corresponding first threaded rod to reverse through the electromagnetic clutch, so that the corresponding rotating shell returns to its initial position; Step 4: When the rotating shell flips over to restore its initial position, the contact sensor detects a signal and feeds it back to the PLC controller. After receiving the signal, the PLC controller controls the first electric push rod to start extending. The telescopic end of the first electric push rod pushes the limit rod into the limit hole at the bottom of the rotating shell to position and fix the rotating shell. Then, the culture medium body is driven to perform displacement transmission through the transmission mechanism.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention, through the setting of the automatic flipping mechanism, when it is necessary to load and unload the culture medium body, the dual-axis motor is started, and the first threaded rod is driven to rotate through the electromagnetic clutch. The rotation of the first threaded rod causes the moving block to slide on the linear guide rail, and the moving block drives the first connecting rod to move. The first connecting rod drives the movable rod to slide in the limit sleeve, and the movable rod drives the rotating shell to flip through the second connecting rod. There is no need for staff to manually plug and unplug the rod and flip the side plate, which reduces the loading and unloading time, reduces the labor intensity of the staff, improves the overall work efficiency, and can realize automatic operation, which is convenient and fast, and solves the problem that the existing device needs to manually plug and unplug the rod and flip the side plate each time it is loaded and unloaded during use. For the loading and unloading of a large amount of culture medium, frequent operation will consume more time, increase the labor intensity of the staff, and reduce the overall work efficiency.

[0017] 2. In the present invention, through the setting of the height adjustment mechanism, the servo motor is started to drive the worm to rotate, the worm and the worm wheel are meshed to rotate the first rotating rod, the first rotating rod drives the second rotating rod to rotate through the first bevel gear, and the second rotating rod drives the second threaded rod to rotate through the second bevel gear, so that the lifting block moves up and down in the groove, driving the support plate to rise and fall, and the height of the transmission mechanism can be adjusted according to actual needs, which increases the applicability of the equipment and can meet different working scenes and operating requirements. In addition, since the worm gear has a self-locking characteristic, when the transmission mechanism is adjusted to a suitable height, it can effectively prevent the height from changing automatically due to external force or equipment vibration, thereby ensuring the stability of the equipment during operation and extending the service life of the equipment.

[0018] 3. The present invention, through the setting of the automatic positioning mechanism, when the rotating shell is flipped into place, the contact sensor detects a signal, the PLC controller controls the first electric push rod to start, and the telescopic end of the first electric push rod pushes the limit rod to insert into the limit hole, so as to position and fix the rotating shell, thereby ensuring the stability of the culture medium body during the transmission process and avoiding shaking or deviation, and also providing an accurate position for loading and unloading the culture medium body, which is convenient for operation. In addition, the setting of the second electric push rod and the telescopic rod in the adjustable side panel mechanism can conveniently adjust the distance between the two side panels, which is convenient for transmitting culture medium bodies of different sizes, further improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a main structure stereogram of an edible fungus culture medium conveying device and a method of using the same according to the present invention; Figure 2 It is a right side structural stereogram of an edible fungus culture medium conveying device and a method for using the same according to the present invention; Figure 3 It is a rear structural stereogram of an edible fungus culture medium conveying device and a method for using the same according to the present invention; Figure 4 It is a partial structural stereogram of an edible fungus culture medium conveying device and a method of using the same according to the present invention; Figure 5 It is a partial cross-sectional structural stereogram of a support column in an edible fungus culture medium conveying device and a method for using the same according to the present invention; Figure 6 It is a partial structural stereogram of a transmission mechanism in an edible fungus culture medium conveying device and a method for using the same according to the present invention; Figure 7 It is a partial cross-sectional structural stereogram of a transmission mechanism in an edible fungus culture medium conveying device and a method for using the same according to the present invention; Figure 8 It is a structural stereogram of a limiting hole in an edible fungus culture medium conveying device and a method for using the same according to the present invention; Fig. 9 The present invention provides a partial cross-sectional structural stereogram of a rotating shell in an edible fungus culture medium conveying device and a method for using the same.

[0020] In the figure: 1. transmission mechanism; 2. support column; 3. support platform; 4. automatic flip mechanism; 401. dual-axis motor; 402. first fixed plate; 403. first threaded rod; 404. electromagnetic clutch; 405. linear guide; 406. guide slider; 407. moving block; 408. first connecting rod; 409. fixed frame; 410. limit sleeve; 411. movable rod; 412. second connecting rod; 413. rotating shell; 5. height adjustment mechanism; 501. mounting frame; 502. servo motor; 503. worm; 504. second fixed plate; 505. first rotating rod ; 506, worm gear; 507, groove; 508, second rotating rod; 509, first bevel gear; 510, second threaded rod; 511, second bevel gear; 512, lifting block; 513, support plate; 514, limit groove; 515, limit block; 6, automatic positioning mechanism; 601, mounting groove; 602, first electric push rod; 603, limit hole; 604, limit rod; 605, contact sensor; 7, culture medium body; 8, PLC controller; 9, adjustable side panel mechanism; 901, second electric push rod; 902, side panel; 903, roller; 904, telescopic rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figure 1 - Fig. 9 As shown, the present invention provides a technical solution: an edible fungus culture medium conveying device, comprising a transmission mechanism 1, a support column 2 is fixedly connected to the bottom of the transmission mechanism 1, a support platform 3 is fixedly connected to one side of the support column 2, an automatic flipping mechanism 4 is arranged on the top of one support platform 3, a height adjustment mechanism 5 is arranged on the top of the other support platform 3, an automatic positioning mechanism 6 is arranged inside the transmission mechanism 1, a culture medium body 7 is arranged on the top of the transmission mechanism 1, a PLC controller 8 is fixedly installed on one side of the support column 2, and the wiring terminal of the PLC controller 8 is connected to the wiring port in the equipment; The automatic flipping mechanism 4 includes a dual-axis motor 401, a first fixed plate 402, a first threaded rod 403, an electromagnetic clutch 404 and a limit sleeve 410. The output end of the dual-axis motor 401 is connected to the first threaded rod 403 through the electromagnetic clutch 404. A linear guide 405 is fixedly installed on the top of one of the support platforms 3. A guide slider 406 is slidably connected to the linear guide 405. A moving block 407 is fixedly connected to the top of the guide slider 406, and the moving block 407 is threadedly connected to the first support platform 3. The outer surface of a threaded rod 403 and the inner side of a moving block 407 are rotatably connected to a first connecting rod 408, and the inner surface of a limiting sleeve 410 is slidably connected to a movable rod 411. The end of the first connecting rod 408 away from the moving block 407 is rotatably connected to the bottom end of the movable rod 411, and the top of the movable rod 411 is rotatably connected to a second connecting rod 412. The top hinge of the transmission mechanism 1 is connected to a rotating shell 413, and the end of the second connecting rod 412 away from the movable rod 411 is rotatably connected to the rotating shell 413.

[0023] like Figure 3 and Figure 4As shown, the dual-axis motor 401 is fixedly installed on the top of one of the support platforms 3, the first fixed plate 402 is fixedly connected to the top of one of the support platforms 3, the first threaded rod 403 is rotatably connected to one side of the first fixed plate 402, one side of the transmission mechanism 1 is fixedly connected to a fixing frame 409, the limit sleeve 410 is fixedly connected to the inner surface of the fixing frame 409, the height adjustment mechanism 5 includes a mounting frame 501, the dual-axis motor 401 provides a power source for the automatic flipping mechanism 4, and the corresponding electromagnetic clutch 404 on the dual-axis motor 401 can be turned on or off through the PLC controller 8, selectively driving the corresponding first threaded rod 403 to rotate, thereby driving the corresponding rotating shell 413 to flip, so that the staff can adjust the height according to the rotation of the dual-axis motor 401. The user can stand in the actual position to meet the working requirements of installing or disassembling the culture medium body 7. The first fixed plate 402 supports and positions the first threaded rod 403, ensuring that the first threaded rod 403 can rotate stably, so that the movable block 407 can move accurately under the threaded transmission on its outer surface. The setting of the fixed frame 409 and the limiting sleeve 410, on the one hand, guides and limits the movable rod 411, so that the movable rod 411 can only slide linearly in the limiting sleeve 410, thereby ensuring the accuracy and stability of the flipping action; on the other hand, the connection between the fixed frame 409 and the transmission mechanism 1 enhances the structural stability between the automatic flipping mechanism 4 and the transmission mechanism 1, making the entire equipment more solid during operation and reducing shaking and displacement.

[0024] like Figure 4 As shown, the mounting frame 501 is fixedly connected to the top of another supporting platform 3, a servo motor 502 is fixedly installed on the top of the mounting frame 501, the output end of the servo motor 502 movably passes through the mounting frame 501 and is fixedly connected to a worm 503, the bottom end of the worm 503 is rotatably connected to another supporting platform 3, a second fixed plate 504 is fixedly connected to the top of the other supporting platform 3, the inner surface of the second fixed plate 504 is rotatably connected to a first rotating rod 505, the outer surface of the first rotating rod 505 is fixedly sleeved with a worm wheel 506, the worm wheel 506 is meshed with the worm 503, and the mounting frame 501 provides a stable installation foundation for the servo motor 502 and related transmission components, ensuring The structure of the entire height adjustment mechanism 5 is stable, and the servo motor 502 can accurately control the rotation speed and direction, providing precise power output for height adjustment. The meshing transmission of the worm 503 and the worm wheel 506 realizes the transmission of power and the change of direction. At the same time, the self-locking characteristics of the worm wheel 506 and the worm 503 are utilized. After adjusting to the appropriate height, the transmission mechanism 1 can be prevented from changing its height due to external forces or vibrations, thereby ensuring the stability of the equipment during operation. The second fixed plate 504 supports and positions the first rotating rod 505, so that the first rotating rod 505 can rotate stably, ensuring the stability of the transmission of the worm wheel 506 and the worm 503, thereby improving the adjustment accuracy of the height adjustment mechanism 5.

[0025] like Figure 5 As shown, a groove 507 is provided at the bottom of the support column 2, and a second rotating rod 508 is rotatably connected to one side of the support column 2. One end of the second rotating rod 508 is movable through the support column 2 and extends into the groove 507. The outer surface of the second rotating rod 508 and one end of the first rotating rod 505 are fixedly connected with a first bevel gear 509. The two first bevel gears 509 are meshingly connected. The opening of the groove 507 provides space for the lifting and lowering of the lifting block 512 and the support plate 513, and also plays a guiding role in the lifting process. The meshing connection of the two first bevel gears 509 realizes the transmission and change of the power between the first rotating rod 505 and the second rotating rod 508. When the first rotating rod 505 rotates under the drive of the worm gear 506, the second rotating rod 508 can be driven to rotate through the first bevel gear 509, so that the power provided by the servo motor 502 drives the second threaded rod 510 to rotate, so as to realize the lifting and lowering of the support plate 513, so that the height adjustment of the transmission mechanism 1 is more flexible and efficient, and the applicability of the equipment is enhanced.

[0026] like Figure 5 , Figure 7 and Figure 8 As shown, the top of the inner side of the groove 507 is rotatably connected with a second threaded rod 510, one end of the second rotating rod 508 and the outer surface of the second threaded rod 510 are fixedly connected with a second bevel gear 511, the two second bevel gears 511 are meshed and connected, the outer surface of the second threaded rod 510 is sleeved with a lifting block 512, the bottom of the lifting block 512 is fixedly connected with a support plate 513, a limiting groove 514 is provided on the inner side of the groove 507, a limiting block 515 is slidably connected in the limiting groove 514, one side of the limiting block 515 is fixedly connected to the lifting block 512, the automatic positioning mechanism 6 includes a mounting groove 601 and a limiting hole 603, and the power between the second rotating rod 508 and the second threaded rod 510 is realized by the setting of the second bevel gear 511. The transmission and steering adaptation enable the second rotating rod 508 to drive the second threaded rod 510 to rotate stably, and the lifting block 512 can move up and down under the thread transmission of the second threaded rod 510, thereby driving the support plate 513 to rise and fall. At the same time, the second threaded rod 510 is provided with two groups, and the thread rotation directions of the two second threaded rods 510 in each group are opposite, which is convenient for adjusting the height of the transmission mechanism 1. The cooperation of the limiting groove 514 and the limiting block 515 plays a precise guiding and limiting role in the lifting process of the lifting block 512, preventing the lifting block 512 from deflecting or rotating during the lifting process, ensuring that the support plate 513 can be lifted and lowered smoothly, improving the stability of the height adjustment, and ensuring that the equipment can operate at different heights.

[0027] like Figure 7 and Figure 8As shown, the installation groove 601 is opened inside the transmission mechanism 1, and the first electric push rod 602 is fixedly installed in the installation groove 601. The limiting hole 603 is opened at the bottom of the rotating shell 413, and the telescopic end of the first electric push rod 602 is fixedly connected to the limiting rod 604. The installation groove 601 provides an installation space for the first electric push rod 602, so that it can be firmly installed inside the transmission mechanism 1. When the rotating shell 413 is flipped into place, the first electric push rod 602 can quickly extend the telescopic end according to the instruction of the PLC controller 8, and push the limiting rod 604 to insert into the limiting hole 603 at the bottom of the rotating shell 413, so as to realize the precise positioning and fixation of the rotating shell 413, effectively ensuring the stability of the culture medium body 7 during the transmission process, avoiding damage to the culture medium body 7 due to shaking or displacement of the rotating shell 413, and also providing an accurate position for loading and unloading the culture medium body 7, which is convenient for the staff to operate and improves the work efficiency.

[0028] like Figure 6 , Figure 7 , Figure 8 and Fig. 9 As shown, the top end of the limit rod 604 is movable and passes through the installation groove 601 and the transmission mechanism 1 and extends into the limit hole 603. A contact sensor 605 is embedded in the top of the transmission mechanism 1. The adjustable side panel mechanism 9 includes a second electric push rod 901. The limit rod 604 can smoothly pass through the installation groove 601 and the transmission mechanism 1 and be inserted into the limit hole 603 to fix the rotating shell 413 and ensure the stability of the culture medium body 7 transmission. The setting of the contact sensor 605 can monitor in real time whether the rotating shell 413 is flipped into place. When the rotating shell 413 is flipped to the appropriate position, the contact sensor 605 detects the signal and transmits it to the PLC controller 8. The PLC controller 8 then controls the first electric push rod 602 to start, so that the limit rod 604 is inserted into the limit hole 603, to achieve automatic positioning and fixation, reduce manual intervention, improve the intelligence level and work efficiency of the equipment, and further ensure the accuracy and timeliness of positioning.

[0029] like Fig. 9As shown, the second electric push rod 901 is fixedly installed in the rotating shell 413, and the telescopic end of the second electric push rod 901 movably passes through the rotating shell 413 and is fixedly connected to the side plate 902. The inner side of the side plate 902 is rotatably installed with a roller 903. The second electric push rod 901 is installed in the rotating shell 413, and the telescopic end can be used to easily push the side plate 902 to move, so as to adjust the distance between the two side plates 902 to meet the transmission requirements of culture medium bodies 7 of different sizes, thereby improving the versatility and practicality of the equipment. The roller 903 rotatably installed on the inner side of the side plate 902 can convert sliding friction into rolling friction during the transmission of the culture medium body 7, thereby reducing the friction between the culture medium body 7 and the side plate 902, and reducing the risk of damage to the culture medium body 7. At the same time, it also makes the transmission of the culture medium body 7 smoother, thereby improving the transmission efficiency.

[0030] like Fig. 9 As shown, a telescopic rod 904 is fixedly connected inside the rotating shell 413, and one end of the telescopic rod 904 movably passes through the rotating shell 413 and is fixedly connected to the side plate 902. The telescopic rod 904 provides auxiliary support and guidance for the side plate 902, and cooperates with the second electric push rod 901 to make the side plate 902 more stable during movement and avoid shaking or deviation of the side plate 902. When adjusting the distance of the side plate 902, the telescopic rod 904 can ensure that the side plate 902 moves along a predetermined direction, thereby improving the stability of the adjustment.

[0031] The usage and working principle of this device: During the height adjustment stage, the PLC controller 8 is operated according to actual needs to send instructions to the servo motor 502, the servo motor 502 is started, and its output end drives the worm 503 to rotate, the worm 503 engages with the worm wheel 506, and drives the first rotating rod 505 to rotate, the first rotating rod 505 drives the second rotating rod 508 to rotate through the first bevel gear 509, and the second rotating rod 508 drives the second threaded rod 510 to rotate through the second bevel gear 511, and the lifting block 512 moves up and down along the limit groove 514 in the groove 507 under the thread transmission of the second threaded rod 510, thereby driving the support plate 513 to rise and fall until the transmission mechanism 1 reaches a suitable height, and the servo motor 502 is stopped.

[0032] In the distance adjustment stage according to the specifications of the culture medium, according to the size of the culture medium body 7 to be transmitted, the PLC controller 8 is operated to control the second electric push rod 901 to start, and the telescopic end of the second electric push rod 901 pushes the side plate 902 to move and adjust the distance between the two side plates 902. At the same time, the telescopic rod 904 assists the side plate 902 to move smoothly to adapt to the transmission requirements of culture medium bodies 7 of different sizes.

[0033] During the culture medium loading and unloading stage, the staff member operates the corresponding PLC controller 8 according to the staff member's position, sends a command to the corresponding first electric push rod 602, and the first electric push rod 602 begins to retract. The telescopic end of the first electric push rod 602 drives the limit rod 604 to retract and separate from the limit hole 603, thereby releasing the restriction of the corresponding rotating shell 413. Subsequently, the corresponding PLC controller 8 is operated to turn on the electromagnetic clutch 404 on the corresponding output end of the dual-axis motor 401, and the dual-axis motor 401 is started, and the corresponding first threaded rod 403 is driven to rotate through the electromagnetic clutch 404. The first threaded rod The rotation of 403 causes the moving block 407 to slide on the linear guide rail 405, and the moving block 407 drives the first connecting rod 408 to move. The first connecting rod 408 pushes the movable rod 411 to slide in the limiting sleeve 410, and the movable rod 411 drives the rotating shell 413 to flip through the second connecting rod 412. Then the personnel can place the culture medium body 7 on the transmission mechanism 1 as needed. After the placement is completed, operate the corresponding PLC controller 8, start the dual-axis motor 401, and drive the corresponding first threaded rod 403 to reverse through the electromagnetic clutch 404, so that the corresponding rotating shell 413 returns to its initial position.

[0034] During the automatic positioning and fixing stage, when the rotating shell 413 flips over to restore its initial position, the contact sensor 605 detects a signal and feeds it back to the PLC controller 8. After receiving the signal, the PLC controller 8 controls the first electric push rod 602 to start extending. The telescopic end of the first electric push rod 602 pushes the limiting rod 604 to insert into the limiting hole 603 at the bottom of the rotating shell 413, so as to position and fix the rotating shell 413. Then, the culture medium body 7 is driven to perform displacement transmission through the transmission mechanism 1. The roller 903 assists the culture medium body 7 in the displacement process, so that no scratches will occur with the side plate 902.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fungus culture medium conveying device, characterized in that: The invention comprises a transmission mechanism (1), wherein a support column (2) is fixedly connected to the bottom of the transmission mechanism (1), a support platform (3) is fixedly connected to one side of the support column (2), an automatic flipping mechanism (4) is arranged on the top of one of the support platforms (3), and a height adjustment mechanism (5) is arranged on the top of the other support platform (3), an automatic positioning mechanism (6) is arranged inside the transmission mechanism (1), a culture medium body (7) is arranged on the top of the transmission mechanism (1), a PLC controller (8) is fixedly installed on one side of the support column (2), and a wiring terminal of the PLC controller (8) is connected to a wiring port in the device; The automatic flipping mechanism (4) comprises a dual-axis motor (401), a first fixed plate (402), a first threaded rod (403), an electromagnetic clutch (404) and a limit sleeve (410); the output end of the dual-axis motor (401) is connected to the first threaded rod (403) via the electromagnetic clutch (404); a linear guide rail (405) is fixedly mounted on the top of one of the support platforms (3); a guide rail slider (406) is slidably connected to the linear guide rail (405); a moving block (407) is fixedly connected to the top of the guide rail slider (406); and the moving block (407) is threadedly connected to the first threaded rod (403). The outer surface of a threaded rod (403) is connected to a first connecting rod (408) on the inner side of the moving block (407), the inner surface of the limiting sleeve (410) is slidably connected to a movable rod (411), one end of the first connecting rod (408) away from the moving block (407) is connected to the bottom end of the movable rod (411), the top end of the movable rod (411) is connected to the second connecting rod (412), the top hinge of the transmission mechanism (1) is connected to a rotating shell (413), and one end of the second connecting rod (412) away from the movable rod (411) is connected to the rotating shell (413).

2. The edible fungus culture medium conveying device according to claim 1, characterized in that: The dual-axis motor (401) is fixedly mounted on the top of one of the support platforms (3); the first fixed plate (402) is fixedly connected to the top of one of the support platforms (3); the first threaded rod (403) is rotatably connected to one side of the first fixed plate (402); one side of the transmission mechanism (1) is fixedly connected to a fixed frame (409); the limiting sleeve (410) is fixedly connected to the inner surface of the fixed frame (409); and the height adjustment mechanism (5) includes a mounting frame (501).

3. The edible fungus culture medium conveying device according to claim 2, characterized in that: The mounting frame (501) is fixedly connected to the top of another supporting platform (3); a servo motor (502) is fixedly installed on the top of the mounting frame (501); an output end of the servo motor (502) movably passes through the mounting frame (501) and is fixedly connected to a worm (503); the bottom end of the worm (503) is rotatably connected to another supporting platform (3); a second fixed plate (504) is fixedly connected to the top of the other supporting platform (3); a first rotating rod (505) is rotatably connected to the inner surface of the second fixed plate (504); a worm wheel (506) is fixedly sleeved on the outer surface of the first rotating rod (505); and the worm wheel (506) is meshingly connected to the worm (503).

4. The edible fungus culture medium conveying device according to claim 3, characterized in that: A groove (507) is provided at the bottom of the support column (2); a second rotating rod (508) is rotatably connected to one side of the support column (2); one end of the second rotating rod (508) movably passes through the support column (2) and extends into the groove (507); an outer surface of the second rotating rod (508) and one end of the first rotating rod (505) are fixedly connected to a first bevel gear (509); and two first bevel gears (509) are meshingly connected.

5. The edible fungus culture medium conveying device according to claim 4, characterized in that: A second threaded rod (510) is rotatably connected to the top of the inner side of the groove (507); one end of the second rotating rod (508) and the outer surface of the second threaded rod (510) are fixedly connected to a second bevel gear (511); the two second bevel gears (511) are meshingly connected; a lifting block (512) is sleeved on the outer surface of the second threaded rod (510); a support plate (513) is fixedly connected to the bottom of the lifting block (512); a limiting groove (514) is provided on the inner side of the groove (507); a limiting block (515) is slidably connected in the limiting groove (514); one side of the limiting block (515) is fixedly connected to the lifting block (512); and the automatic positioning mechanism (6) comprises a mounting groove (601) and a limiting hole (603).

6. The edible fungus culture medium conveying device according to claim 5, characterized in that: The installation groove (601) is provided inside the transmission mechanism (1), a first electric push rod (602) is fixedly installed inside the installation groove (601), the limiting hole (603) is provided at the bottom of the rotating shell (413), and the telescopic end of the first electric push rod (602) is fixedly connected to the limiting rod (604).

7. The edible fungus culture medium conveying device according to claim 6, characterized in that: The top end of the limiting rod (604) movably passes through the mounting groove (601) and the transmission mechanism (1) and extends into the limiting hole (603); a contact sensor (605) is embedded on the top of the transmission mechanism (1); and the adjustable side panel mechanism (9) includes a second electric push rod (901).

8. The edible fungus culture medium conveying device according to claim 7, characterized in that: The second electric push rod (901) is fixedly installed in the rotating shell (413); the telescopic end of the second electric push rod (901) movably passes through the rotating shell (413) and is fixedly connected to the side plate (902); and a roller (903) is rotatably installed on the inner side of the side plate (902).

9. The edible fungus culture medium conveying device according to claim 8, characterized in that: A telescopic rod (904) is fixedly connected inside the rotating shell (413), and one end of the telescopic rod (904) movably passes through the rotating shell (413) and is fixedly connected to the side plate (902).

10. A method for using an edible fungus culture medium conveying device, characterized in that: The edible fungus culture medium conveying device according to claim 9 is used, comprising the following steps: S1: height adjustment stage, by operating the PLC controller (8), the servo motor (502) is started to drive the worm (503) to rotate, so that the worm wheel (506) drives the first rotating rod (505) to rotate, the first rotating rod (505) drives the second rotating rod (508) to rotate through the first bevel gear (509), the second rotating rod (508) then drives the second threaded rod (510) to rotate through the second bevel gear (511), and the lifting block (512) moves up and down along the limit groove (514) in the groove (507) under the thread transmission of the second threaded rod (510), thereby driving the support plate (513) to rise and fall until the transmission mechanism (1) reaches a suitable height, and the servo motor (502) is stopped; S2: In the stage of adjusting the distance according to the specifications of the culture medium, the PLC controller (8) is operated according to the size of the culture medium body (7) to be transmitted, and the second electric push rod (901) is controlled to start. The telescopic end of the second electric push rod (901) pushes the side plate (902) to move, and the distance between the two side plates (902) is adjusted. At the same time, the telescopic rod (904) assists the side plate (902) to move smoothly, so as to meet the transmission requirements of culture medium bodies (7) of different sizes; S3: During the culture medium loading and unloading stage, the corresponding PLC controller (8) is operated to start the corresponding first electric push rod (602) to start contracting. The telescopic end of the first electric push rod (602) drives the limit rod (604) to contract and separate from the limit hole (603). Subsequently, the corresponding PLC controller (8) is operated to connect the electromagnetic clutch (404) on the corresponding output end of the dual-axis motor (401). The electromagnetic clutch (404) drives the corresponding first threaded rod (403) to rotate. The rotation of the first threaded rod (403) causes the moving block (407) to slide on the linear guide rail (405). The moving block (407) drives the first connecting rod (408) to move, and the first connecting rod (408) pushes the movable rod (411) to slide in the limiting sleeve (410), and the movable rod (411) then drives the rotating shell (413) to flip through the second connecting rod (412), and then the personnel can place the culture medium body (7) on the transmission mechanism (1) as needed, and then operate the corresponding PLC controller (8), the dual-axis motor (401) is started, and the corresponding first threaded rod (403) is driven to reverse through the electromagnetic clutch (404), so that the corresponding rotating shell (413) returns to the initial position; S4: Automatic positioning and fixing stage. When the rotating shell (413) flips over to restore the initial position, the contact sensor (605) detects a signal and feeds it back to the PLC controller (8). After receiving the signal, the PLC controller (8) controls the first electric push rod (602) to start extending. The telescopic end of the first electric push rod (602) pushes the limiting rod (604) to insert into the limiting hole (603) at the bottom of the rotating shell (413), thereby positioning and fixing the rotating shell (413). Then, the culture medium body (7) is driven by the transmission mechanism (1) to perform displacement transmission.

Citation Information

Patent Citations

  • Edible mushroom culture medium conveying device convenient to load and unload

    CN220244583U