Deviation-preventing feeding device for recycling and processing waste storage batteries
By designing an anti-offset feeding device, using a pressurized cleaning mechanism and a high-pressure water flushing system, the problem of contact between the feeding device and harmful substances during the traditional recycling process is solved, real-time cleaning and deep cleaning are achieved, ensuring smooth material transportation and environmental safety.
Patent Information
- Application Number
- CN202510226230.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the traditional recycling of waste batteries, it is difficult for the feeding device to avoid contact with harmful substances, and the lack of a real-time cleaning mechanism, which leads to poor material transportation and environmental pollution. Regular cleaning depends on labor, which increases costs and labor intensity.
An anti-offset feeding device is designed, including a mounting frame, a conveyor belt and a pressurized cleaning mechanism. The pressure-up cleaning mechanism is composed of air cylinder, piston, movable rod, tooth plate, wind wheel, etc. Through the linkage between air cylinder and tooth plate, real-time cleaning and drying of the conveyor belt is achieved. Combined with a high-pressure water flushing system of the water tank and the water jet head, the conveyor belt is deeply cleaned.
Real-time cleaning of the conveyor belt is achieved, harmful substance residues are eliminated, material transportation is ensured, environmental pollution risks are reduced, the service life of the conveyor belt is extended, and labor costs and equipment wear are reduced through efficient dust control systems.
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Figure CN119976275A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste battery conveying devices, in particular to an anti-deviating feeding device for recycling and processing waste batteries. Background Art
[0002] With the rapid development of new energy vehicles and other battery applications, the number of waste batteries is also increasing. Therefore, how to effectively recycle and dispose of these waste batteries has become an urgent problem to be solved. At present, in the process of waste battery recycling, the feeding device is a very important link, which can transport the waste batteries from one link to another to ensure the smooth progress of the entire recycling process.
[0003] During the transportation of waste batteries, traditional feeding devices are difficult to avoid contact with harmful substances in the waste batteries. Due to the lack of real-time cleaning mechanism, they only rely on regular cleaning. During the interval between two cleanings, harmful substances will still adhere to the surface of the feeding device, which not only has an adverse effect on material transportation, but the leakage of harmful substances will also pollute the surrounding environment. It is urgent to shut down and clean it, which forces the entire processing process to be interrupted. At the same time, the regular cleaning work mostly relies on manual operation, which also invisibly greatly increases the labor cost and labor intensity of the staff.
[0004] In view of the above technical defects, a solution is now proposed. Summary of the invention
[0005] The purpose of the present invention is to provide an anti-deviating feeding device for recycling and processing waste batteries, so as to solve the technical defects proposed by the background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: an anti-deviating feeding device for recycling and processing waste batteries, comprising a mounting frame, a conveyor belt is arranged inside the mounting frame, and a pressurized cleaning mechanism is arranged outside the mounting frame;
[0007] The boost cleaning mechanism includes an air cylinder and a movable rod, the outside of the air cylinder is fixedly connected to the outside side of the mounting frame, the inside of the air cylinder is slidably connected to a piston, the middle of the piston is fixedly connected to the movable rod, and both ends of the movable rod are respectively fixedly connected to a connecting rod and a toothed plate;
[0008] One end of the connecting rod is rotatably connected to an eccentric disk, and the side of the eccentric disk close to the mounting frame is fixedly connected to one end of the driving shaft of the conveyor belt. Both sides of the outside of the air cylinder are respectively fixedly connected to a one-way valve 1 and a one-way valve 2.
[0009] Furthermore, a curved plate is fixedly connected to the bottom of the installation frame, a water tank is fixedly connected to the inner bottom of the curved plate, and a wind wheel is rotatably connected to the inner side of the curved plate;
[0010] One end of the wind wheel is fixedly connected to a gear 1 meshing with a toothed plate, one side of the water tank is fixedly connected to a solenoid valve, one end of the solenoid valve away from the water tank is fixedly connected to an air intake pipe, one end of the air intake pipe away from the solenoid valve is fixedly connected to the bottom of the one-way valve 2, and a sponge cleaning roller is rotatably connected to the bottom of the mounting frame.
[0011] Furthermore, fixed plates are fixedly connected to both sides of the bottom of the installation frame, a storage tank is fixedly connected between the bottoms of the two fixed plates, an installation box is fixedly connected between the middle parts of the two fixed plates, multiple groups of compression springs are arranged inside the installation box, and a limiting plate is slidably connected inside the installation box.
[0012] Furthermore, a scraper with holes is fixedly connected to the top of the limit plate, a plurality of connecting pipes are fixedly connected to the bottom of the installation box, the bottoms of the plurality of connecting pipes are fixedly connected to the top of the storage tank, both ends of the storage tank are fixedly connected to water-passing installation pipes, a sprinkler head is fixedly connected between the tops of the water-passing installation pipes, an electric valve is fixedly connected to the bottom end of one side of the water tank, a water-passing elbow is connected to the side of the electric valve away from the water tank, and the side of the water-passing elbow away from the water tank is connected to the storage tank.
[0013] Furthermore, a dust box is fixedly connected to the outside of the installation frame, an exhaust pipe is fixedly connected to the top of the dust box, one end of the exhaust pipe away from the dust box is fixedly connected to the top of the one-way valve, and a mounting pipe is fixedly connected to the middle of the top of the dust box;
[0014] A dust collector head is fixedly installed on one end of the mounting tube, a base tube is fixedly connected to one side of the dust collecting box, an exhaust pipe is threadedly connected to the inner cavity of the base tube, a sliding sleeve is slidably connected to the outside of the exhaust pipe, a plurality of exhaust holes are opened on the outer side of the sliding sleeve, and a plurality of air holes are opened in the middle of the exhaust pipe.
[0015] Furthermore, the outside of the movable rod is slidably connected to a stabilizing sleeve, and the outside of the stabilizing sleeve is fixedly connected to the outside of the installation frame.
[0016] Furthermore, a partition plate is fixedly connected to a side of the outside of the installation frame close to the tooth plate, and a side of the tooth plate close to the installation frame is slidably connected to a side of the partition plate.
[0017] Furthermore, the outside of the sponge cleaning roller contacts the outside of the conveyor belt, and the outside of the sponge cleaning roller contacts the top of the scraper with holes.
[0018] Furthermore, a dust removal pull-out door is slidably connected to the interior of the dust collecting box, the exterior of the movable rod passes through the middle of the air cylinder, and a water injection pipe is fixedly connected to the outer top of the water tank.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. Optimization of the present invention in terms of cleaning and efficiency: it has the function of real-time cleaning of the feeding conveyor belt, effectively preventing the residue and adhesion of harmful substances on the conveyor belt during the transmission of waste batteries, not only ensuring the smooth and unobstructed material transportation process and preventing it from being interfered by impurities, but also greatly reducing the possibility of leakage of harmful substances causing pollution to the surrounding environment. By utilizing the efficient linkage mechanism between the air cylinder, tooth plate, gear and wind wheel, the conveyor belt can be effectively cleaned, and the outer surface of the conveyor belt can be automatically blown to accelerate the drying speed of the conveyor belt surface, so that the cleaned conveyor belt can be quickly restored to a state suitable for material transmission, effectively shortening the time interval for materials to wait for transmission, reducing the wear and aging of the conveyor belt caused by moisture or residual stains, and extending the service life of the conveyor belt.
[0021] 2. Optimization of cleaning and dust control in the present invention: The high-pressure water flushing system composed of a water tank, a storage tank and a water spray head can achieve deep cleaning of the conveyor belt, and the sponge cleaning roller is cleaned in combination with the water flow path to prevent secondary pollution. The dust box and the dust suction component use the air pressure difference to efficiently collect dust and avoid dust diffusion, thereby keeping the working space clean, reducing equipment wear and tear, reducing the failure rate, ensuring stable and reliable operation of the system, and improving the overall working environment and cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings;
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the piston structure in the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the sponge cleaning roller in the present invention;
[0027] Figure 5 It is a schematic diagram of the wind wheel structure in the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the scraper with holes in the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the dust collector head in the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the sliding sleeve in the present invention.
[0031] : 1. mounting frame; 301. air cylinder; 303. movable rod; 304. connecting rod; 305. eccentric disc; 306. one-way valve 1; 307. one-way valve 2; 308. tooth plate; 309. curved plate; 15. water tank; 16. wind wheel; 17. gear 1; 18. air inlet pipe; 19. sponge cleaning roller; 20. stabilizing sleeve; 21. partition; 401. fixing plate; 402. storage tank; 403. mounting box; 405. limiting plate; 406. scraper with holes; 407. connecting pipe; 409. water spray head; 5. dust collecting box; 6. exhaust pipe; 8. base pipe; 9. exhaust pipe; 10. sliding sleeve; 11. dust exhaust sliding door; 12. air vent. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Embodiment 1: Figure 1-Figure 8 As shown, an anti-deviating feeding device for recycling and processing waste batteries includes a mounting frame 1, and a conveyor belt is arranged inside the mounting frame 1. It should be explained here that the conveyor belt is a prior art, which can transport materials and prevent material deviation;
[0034] A booster cleaning mechanism is arranged on the outside of the mounting frame 1, and the booster cleaning mechanism comprises an air cylinder 301 and a movable rod 303. The air cylinder 301 provides a space for inflation, and the outside of the air cylinder 301 is fixedly connected to the outside side of the mounting frame 1, and the inside of the air cylinder 301 is slidably connected to a piston, and the middle part of the piston is fixedly connected to the movable rod 303, and the two ends of the movable rod 303 are respectively fixedly connected to a connecting rod 304 and a tooth plate 308, and one end of the connecting rod 304 is rotatably connected to an eccentric disk 305, and the side of the eccentric disk 305 close to the mounting frame 1 is fixedly connected to one end of the driving shaft of the conveyor belt, and the two sides of the outside of the air cylinder 301 are respectively fixedly connected to a one-way valve 1 306 and a one-way valve 2 307.
[0035] The outside of the movable rod 303 is slidably connected to a stabilizing sleeve 20, the outside of the stabilizing sleeve 20 is fixedly connected to the outside of the installation frame 1, the outside of the installation frame 1 is fixedly connected to a partition plate 21 on one side close to the tooth plate 308, the side of the tooth plate 308 close to the installation frame 1 is slidably connected to one side of the partition plate 21, the bottom of the installation frame 1 is fixedly connected to a curved plate 309, the inner bottom of the curved plate 309 is fixedly connected to a water tank 15, the water tank 15 is used to store liquid, and the inner side of the curved plate 309 is rotatably connected to a wind wheel 16;
[0036] One end of the wind wheel 16 is fixedly connected to a gear 17 meshing with the tooth plate 308. The wind wheel 16 rotates along with the gear 17 to generate wind power. One side of the water tank 15 is fixedly connected to a solenoid valve. One end of the solenoid valve away from the water tank 15 is fixedly connected to an air intake pipe 18. One end of the air intake pipe 18 away from the solenoid valve is fixedly connected to the bottom of the one-way valve 2 307. The bottom of the mounting frame 1 is rotatably connected to a sponge cleaning roller 19.
[0037] In the specific setting, the used storage battery is placed on the top of the conveyor belt. At this time, the driving shaft of the conveyor belt drives the eccentric disk 305 to rotate. After the eccentric disk 305 rotates, it drives one end of the connecting rod 304 to rotate, and causes the other end of the connecting rod 304 to reciprocate. The movable rod 303 reciprocates under the action of the connecting rod 304, and the piston reciprocates and moves to the side away from the tooth plate 308.
[0038] At this time, the one-way valve 1 306 is opened, and the one-way valve 2 307 is closed, and the gas is then extracted. When the piston moves to one side of the toothed plate 308, the one-way valve 1 306 is closed, and the one-way valve 2 307 is opened. The gas inside the gas cylinder 301 enters the inside of the air inlet pipe 18 through the one-way valve 2 307, and enters the inside of the water tank 15 through the air inlet pipe 18 when the solenoid valve is opened;
[0039] When the solenoid valve is closed after the inflation is completed, the internal pressure of the water tank 15 will be increased. When the movable rod 303 reciprocates, it drives the toothed plate 308 to reciprocate synchronously, and uses the toothed plate 308 to drive the gear 17 and the wind wheel 16 to reciprocate. At this time, the surface of the conveyor belt is wiped clean by the sponge cleaning roller 19, and the surface of the conveyor belt is blown by the wind wheel 16 to accelerate the drying of its outer surface.
[0040] Embodiment 2: Fixed plates 401 are fixedly connected to both sides of the bottom of the installation frame 1, a storage tank 402 is fixedly connected between the bottoms of the two fixed plates 401, a mounting box 403 is fixedly connected between the middle parts of the two fixed plates 401, a plurality of groups of compression springs are arranged inside the mounting box 403, a limiting plate 405 is slidably connected inside the mounting box 403, one end of the compression spring is fixedly connected to the inner bottom end of the mounting box 403, and the other end of the compression spring is fixedly connected to the bottom of the limiting plate 405.
[0041] A scraper plate 406 with holes is fixedly connected to the top of the limiting plate 405, and a plurality of connecting pipes 407 are fixedly connected to the bottom of the mounting box 403. The bottoms of the plurality of connecting pipes 407 are fixedly connected to the top of the storage tank 402. Both ends of the storage tank 402 are fixedly connected to water-passing installation pipes, and a sprinkler head 409 is fixedly connected between the tops of the water-passing installation pipes. An electric valve is fixedly connected to the bottom end of one side of the water tank 15, and a water-passing elbow is connected to the side of the electric valve away from the water tank 15, and the side of the water-passing elbow away from the water tank 15 is connected to the storage tank 402.
[0042] In the specific setting, when the pressure inside the water tank 15 increases, the electric valve is opened and the high-pressure water flow inside the water tank 15 enters the interior of the storage tank 402 through the water-passing elbow pipe, and the water flow inside the storage tank 402 enters the interior of the water spray head 409 through the water-passing installation pipe, and sprays water through the water spray head 409 to wash the conveyor belt. At the same time, the water flow in the storage tank 402 enters the interior of the installation box 403 through the connecting pipe 407, and can flow out through the holes inside the limit plate 405 and the scraper with holes 406;
[0043] At this time, under the action of the compression spring, the limit plate 405 and the perforated scraper 406 can be pushed upward, so that the perforated scraper 406 is close to the outside of the sponge cleaning roller 19, and then, driven by the conveyor belt, the rotating sponge cleaning roller 19 is brought into contact with the perforated scraper 406 and the impurities on the surface of the sponge cleaning roller 19 are effectively cleaned, preventing the sponge cleaning roller 19 from causing secondary pollution to the outer surface of the conveyor belt.
[0044] A dust box 5 is fixedly connected to the outside of the installation frame 1, an exhaust pipe 6 is fixedly connected to the top of the dust box 5, one end of the exhaust pipe 6 away from the dust box 5 is fixedly connected to the top of the one-way valve 306, and a mounting pipe is fixedly connected to the middle of the top of the dust box 5;
[0045] A dust suction head is fixedly installed on one end of the mounting tube, a base tube 8 is fixedly connected to one side of the dust box 5, an exhaust pipe 9 is threadedly connected to the inner cavity of the base tube 8, an mounting ring is fixedly connected to the end of the exhaust pipe 9 away from the dust box 5, a compression spring is fixedly connected to the end of the exhaust pipe 9 away from the dust box 5, a side of the compression spring away from the dust box 5 is fixedly connected to the inside of the sliding sleeve 10, the outside of the exhaust pipe 9 is slidably connected to the sliding sleeve 10, a plurality of exhaust holes are opened on the outside of the sliding sleeve 10, and a plurality of air holes 12 are opened in the middle of the exhaust pipe 9.
[0046] The outside of the sponge cleaning roller 19 contacts the outside of the conveyor belt, the outside of the sponge cleaning roller 19 contacts the top of the perforated scraper 406, the inside of the dust box 5 is slidably connected to the dust exhaust pull-out door 11, the outside of the dust exhaust pull-out door 11 is fixedly connected to the outside of the handle movable rod 303 that passes through the middle of the air cylinder 301, and the outer top of the water tank 15 is fixedly connected to a water injection pipe.
[0047] In the specific setting, the dust inside the dust box 5 will be taken away after the dust exhaust draw-out door 11 is opened, and the dust box 5 will form a closed space after the dust exhaust draw-out door 11 is closed. When the one-way valve 306 draws the gas out of the dust box 5 through the exhaust pipe 6, suction is generated inside the dust box 5, and the sliding sleeve 10 is sucked toward the direction of the dust box 5 and the compression spring is further compressed.
[0048] When the exhaust hole is connected to the air vent 12, the outside air is sucked into the dust box 5 to avoid excessive pressure difference inside the dust box 5. At this time, due to the pressure difference inside the dust box 5, the dust will be sucked into the connecting installation pipe and into the dust box 5 by the dust suction head, completing the dust collection and preventing dust from polluting the working space.
[0049] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An anti-deviating feeding device for recycling and processing waste batteries, comprising a mounting frame (1), characterized in that: A conveyor belt is arranged inside the installation frame (1), and a pressurized cleaning mechanism is arranged outside the installation frame (1); The pressurized cleaning mechanism comprises an air cylinder (301) and a movable rod (303), wherein the outside of the air cylinder (301) is fixedly connected to the outside side of the mounting frame (1), the inside of the air cylinder (301) is slidably connected to a piston, the middle of the piston is fixedly connected to the movable rod (303), and the two ends of the movable rod (303) are respectively fixedly connected to a connecting rod (304) and a toothed plate (308); One end of the connecting rod (304) is rotatably connected to an eccentric disk (305), and the side of the eccentric disk (305) close to the installation frame (1) is fixedly connected to one end of the driving shaft of the conveyor belt. The two sides of the outside of the air cylinder (301) are respectively fixedly connected to a one-way valve 1 (306) and a one-way valve 2 (307).
2. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 1 is characterized in that: A curved plate (309) is fixedly connected to the bottom of the installation frame (1), a water tank (15) is fixedly connected to the inner bottom of the curved plate (309), and a wind wheel (16) is rotatably connected to the inner side of the curved plate (309); One end of the wind wheel (16) is fixedly connected to a gear 1 (17) meshing with a toothed plate (308); one side of the water tank (15) is fixedly connected to a solenoid valve; one end of the solenoid valve away from the water tank (15) is fixedly connected to an air intake pipe (18); one end of the air intake pipe (18) away from the solenoid valve is fixedly connected to the bottom of the one-way valve 2 (307); and the bottom of the mounting frame (1) is rotatably connected to a sponge cleaning roller (19).
3. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 2 is characterized in that: Fixed plates (401) are fixedly connected to both sides of the bottom of the installation frame (1), a storage tank (402) is fixedly connected between the bottoms of the two fixed plates (401), a mounting box (403) is fixedly connected between the middle parts of the two fixed plates (401), a plurality of groups of compression springs are arranged inside the mounting box (403), and a limiting plate (405) is slidably connected inside the mounting box (403).
4. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 3 is characterized in that: The top of the limiting plate (405) is fixedly connected to a scraper plate with holes (406), the bottom of the installation box (403) is fixedly connected to multiple groups of connecting pipes (407), the bottoms of the multiple connecting pipes (407) are fixedly connected to the top of the storage tank (402), both ends of the storage tank (402) are fixedly connected to water-passing installation pipes, and a water spray head (409) is fixedly connected between the tops of the water-passing installation pipes. The bottom end of one side of the water tank (15) is fixedly connected to an electric valve, and the side of the electric valve away from the water tank (15) is connected to a water-passing elbow, and the side of the water-passing elbow away from the water tank (15) is connected to the storage tank (402).
5. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 1 is characterized in that: The outer side of the installation frame (1) is fixedly connected to a dust box (5), the top of the dust box (5) is fixedly connected to an exhaust pipe (6), one end of the exhaust pipe (6) away from the dust box (5) is fixedly connected to the top of a one-way valve (306), and the middle part of the top of the dust box (5) is fixedly connected to a mounting pipe; A dust collector head is fixedly mounted on one end of the mounting tube, a base tube (8) is fixedly connected to one side of the dust collecting box (5), an exhaust pipe (9) is threadedly connected to the inner cavity of the base tube (8), a sliding sleeve (10) is slidably connected to the outside of the exhaust pipe (9), a plurality of exhaust holes are provided on the outer side of the sliding sleeve (10), and a plurality of air holes (12) are provided in the middle of the exhaust pipe (9).
6. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 1 is characterized in that: The outside of the movable rod (303) is slidably connected to a stabilizing sleeve (20), and the outside of the stabilizing sleeve (20) is fixedly connected to the outside of the installation frame (1).
7. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 1 is characterized in that: A partition plate (21) is fixedly connected to a side of the outside of the installation frame (1) close to the tooth plate (308), and a side of the tooth plate (308) close to the installation frame (1) is slidably connected to a side of the partition plate (21).
8. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 2 is characterized in that: The outside of the sponge cleaning roller (19) contacts the outside of the conveyor belt, and the outside of the sponge cleaning roller (19) contacts the top of the perforated scraper (406).
9. The anti-deviating feeding device for recycling and processing of waste batteries according to claim 2 is characterized in that: The dust collecting box (5) is slidably connected to a dust removal drawer door (11), the outside of the movable rod (303) passes through the middle of the air cylinder (301), and the top of the outer side of the water tank (15) is fixedly connected to a water injection pipe.