Mildew-proof colored polyester high-tenacity yarn

By using the polyester high-strength wire body composed of wood dispersed fibers, viscose, chemical treatment layer and chemical fibers, the melt extrusion process and the addition of color masterbatch and other components, a colored polyester high-strength wire is produced, which solves the problem of poor anti-mold effect of existing polyester high-strength wire, and achieves high strength, good elasticity, wear resistance, corrosion resistance and anti-mold effects.

CN119980505APending Publication Date: 2025-05-13WUJIANG MAIBU TEXTILE CO LTD
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Patent Information

Application Number
CN202510255556.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The existing polyester high-strength wires are not anti-mold when used, which leads to easy breakage and severely shorten their service life.

Method used

Polyester high-strength wire body composed of wood dispersed fibers, viscose, chemical treatment layer and chemical fibers is made of polyester base wire by melt extrusion, filtration, tackification, spinning and cooling process steps, and color masterbatch, nanocellulose, carbon black and brightener are added therein, and melted by a twin-screw extruder to form a spinning melt. Finally, mold-proof colored polyester high-strength wire is produced through the spinneret extrusion, cooling, stretching and shaping process.

Benefits of technology

The obtained mold-resistant colored polyester high-strength wire has the characteristics of high strength, good elasticity, wear resistance, corrosion resistance and mildew resistance. It fully meets the requirements of mold-resistant polyester high-strength wire in the new era and extends its service life.

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Abstract

The invention discloses a mildew-proof colored polyester high-tenacity yarn which comprises a polyester high-tenacity yarn body, the polyester high-tenacity yarn body is composed of wood dispersed fibers, mucilage glue, a chemical treatment layer and chemical fibers, and the wood dispersed fibers, the mucilage glue, the chemical treatment layer and the chemical fibers are prepared into polyester base yarn through the technological steps of melting extrusion, filtering, tackifying, spinning and cooling. The polyester base yarn comprises color master batches, nano-crystalline cellulose, carbon black and a brightening agent, the polyester base yarn slices are mixed with the color master batches, the nano-crystalline cellulose, the carbon black and the brightening agent, the mixture is heated and melted through a double-screw extruder, and a spinning melt is formed. The mould-proof colored polyester high-tenacity yarn prepared by the method has the characteristics of high strength, good elasticity, wear resistance, corrosion resistance and mould prevention, completely meets the requirements on the mould-proof colored polyester high-tenacity yarn in the new era, and is more beneficial to the development of the industrial fields such as automobile tire lines, lamp box fabrics, conveying belts and fire fighting belts.
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Description

Technical Field

[0001] The invention relates to the technical field of polyester yarns, in particular to mildew-proof colored high-strength polyester yarns. Background Art

[0002] Polyester high-strength yarn refers to polyester fiber with relatively high strength. High-strength polyester fiber composite yarn is generally used in industrial fields such as automobile tire lines, light box cloth, conveyor belts, fire belts, etc. The single-filament breaking strength of general civilian fibers is less than 5cN / dtex. At present, the polyester single-filament strength of about 5Cn / dtex available on the market is mainly used for fabric products such as headscarves, masks, and gap cloths.

[0003] As the demand for the use of polyester high-strength yarn increases, the performance requirements for the use of polyester high-strength yarn are also getting higher and higher. The performance of traditional polyester high-strength yarn can no longer meet the demand. The existing polyester high-strength yarn has a poor mildew-proof effect when used, which makes it easy to break during use, seriously shortening the service life of the polyester high-strength yarn. Therefore, it is urgent to design mildew-proof colored polyester high-strength yarn to solve the above problems. Summary of the invention

[0004] The object of the present invention is to provide a mildew-proof colored high-strength polyester yarn to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solutions: The mildew-proof colored high-strength polyester yarn comprises a polyester high-strength yarn body, wherein the polyester high-strength yarn body is composed of wood dispersed fibers, viscose, a chemical treatment layer and chemical fibers, and the wood dispersed fibers, viscose, a chemical treatment layer and chemical fibers are made into polyester-based yarns through melt extrusion, filtration, viscosity increase, spinning and cooling process steps.

[0006] In a preferred embodiment of the present invention, the polyester-based yarn comprises a masterbatch, nanocellulose, carbon black and a brightener, and the polyester-based yarn slices are mixed with the masterbatch, nanocellulose, carbon black and the brightener, and heated and melted by a twin-screw extruder to form a spinning melt; The melt is extruded into filaments through a spinneret, and then goes through cooling, stretching and shaping processes to produce mildew-proof colored high-strength polyester yarn.

[0007] In a preferred embodiment of the present invention, the masterbatch is composed of a pigment or dye, a carrier and an additive.

[0008] As a preferred solution of the present invention, the ratio of the wood dispersed fiber, viscose, chemical treatment layer and chemical fiber is 6:1:0.3:2.

[0009] In a preferred embodiment of the present invention, the chemical treatment layer includes an antifungal agent or an antibacterial agent to inhibit the growth of microorganisms.

[0010] As a preferred solution of the present invention, the single-filament breaking strength of the polyester high-strength yarn body is 5.6-8.0 cN / dtex; The elastic modulus of the polyester high-strength yarn body is 22-141 cN / dtex.

[0011] As a preferred solution of the present invention, a winding column is wound inside the polyester high-strength yarn body, and the winding column is a truncated cone structure, and a limiting plate is fixedly installed at one end of the winding column.

[0012] In the above technical solution, the mildew-proof colored high-strength polyester yarn provided by the present invention has the following beneficial effects: The mildew-proof colored high-strength polyester yarn produced by the present invention has the characteristics of high strength, good elasticity, wear resistance, corrosion resistance and mildew resistance, which fully meets the requirements for mildew-proof colored high-strength polyester yarn in the new era, and is more conducive to the development of industrial fields such as automobile tire lines, light box cloths, conveyor belts, fire belts, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0014] Figure 1 A schematic diagram of the winding structure of the polyester high-strength yarn body provided for the mildew-proof colored polyester high-strength yarn embodiment of the present invention.

[0015] Figure 2 A schematic diagram of the internal structure of the polyester high-strength yarn body provided for the mildew-proof colored polyester high-strength yarn embodiment of the present invention.

[0016] Figure 3 A schematic diagram of the internal structure of the polyester base yarn provided in the embodiment of the mildew-proof colored polyester high-strength yarn of the present invention.

[0017] 1. Polyester high-strength yarn body; 11. Wood dispersed fiber; 12. Viscose; 13. Chemical treatment layer; 14. Chemical fiber; 15. Polyester base yarn; 16. Masterbatch; 17. Nanocellulose; 18. Carbon black; 19. Brightener; 2. Limiting plate; 3. Roll column. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0019] like Figure 1-3As shown, the mildew-proof colored polyester high-strength yarn provided in an embodiment of the present invention includes a polyester high-strength yarn body 1, which is composed of wood dispersed fibers 11, viscose 12, a chemical treatment layer 13 and chemical fibers 14. The wood dispersed fibers 11, viscose 12, chemical treatment layer 13 and chemical fibers 14 are made into polyester base yarn 15 through melt extrusion, filtration, viscosity increasing, spinning and cooling process steps.

[0020] In this embodiment, a polyester high-strength yarn body 1 is included, and the polyester high-strength yarn body 1 is composed of wood dispersed fibers 11, viscose 12, a chemical treatment layer 13 and chemical fibers 14. The wood dispersed fibers 11, viscose 12, chemical treatment layer 13 and chemical fibers 14 are made into polyester base yarn 15 through melt extrusion, filtration, viscosity increase, spinning and cooling process steps; Specifically, the ratio of the wood dispersed fiber 11, the viscose 12, the chemical treatment layer 13 and the chemical fiber 14 is 6:1:0.3:2; Wood fiber accounts for about 60%-70%, providing basic structural support and moisture absorption; Viscose 12 accounts for about 9%-16%, increasing the softness and comfort of the fiber; Chemical fiber 14 is mainly polyvinyl chloride fiber, accounting for about 20%-25%, which enhances the strength and wear resistance of the fiber; The chemical treatment layer 13 inhibits the growth of microorganisms by adding a mildew-proofing agent or an antibacterial agent, such as a bisabolol derivative.

[0021] In this embodiment, the chemical treatment layer 13 includes an antifungal agent or an antibacterial agent to inhibit the growth of microorganisms.

[0022] In this embodiment, the polyester base yarn 15 includes a masterbatch 16, nanocellulose 17, carbon black 18 and a brightener 19. The polyester base yarn 15 slices are mixed with the masterbatch 16, nanocellulose 17, carbon black 18 and the brightener 19, and heated and melted by a twin-screw extruder to form a spinning melt. The melt is extruded into filaments through a spinneret, and then goes through cooling, stretching, and shaping processes to produce mildew-proof colored high-strength polyester yarns; Nanocellulose 17 is a material obtained by nano-processing natural plant cellulose. It has excellent mechanical properties, transparency, lightness and biodegradability; The particle size of carbon black 18 is between 10-100nm, and it has excellent rubber reinforcement, coloring, conductivity or antistatic and UV absorption functions; Brightener 19 is a functional preparation that improves the surface gloss of materials through specific chemical components; silicones, fluorines and metal salts.

[0023] In this embodiment, the masterbatch 16 is composed of a pigment or dye, a carrier and an additive; Pigments or dyes: divided into organic pigments and inorganic pigments, such as phthalocyanine red, phthalocyanine blue, titanium dioxide, etc.

[0024] Carrier: Usually the same resin as the product resin, with good compatibility.

[0025] Dispersants: such as polyethylene low molecular weight wax and stearate, which promote uniform dispersion of pigments.

[0026] Additives: May contain flame retardant, brightening, antibacterial, etc. as needed.

[0027] Specifically, the single-filament breaking strength of the polyester high-strength yarn body 1 is 5.6-8.0 cN / dtex; The elastic modulus of the polyester high-strength yarn body 1 is 22-141 cN / dtex.

[0028] In this embodiment, a winding column 3 is wound inside the polyester high-strength yarn body 1. The winding column 3 is a truncated cone structure, and a limiting plate 2 is fixedly installed at one end of the winding column 3.

[0029] Working steps: 1. The wood dispersed fiber 11, the viscose 12, the chemical treatment layer 13 and the chemical fiber 14 are made into the polyester base yarn 15 through the process steps of melt extrusion, filtration, viscosity enhancement, spinning and cooling; 2. Slice the polyester base yarn 15, mix it with the masterbatch 16, nanocellulose 17, carbon black 18 and brightener 19, and heat and melt it through a twin-screw extruder to form a spinning melt; The melt is extruded into filaments through a spinneret, and then goes through cooling, stretching and shaping processes to produce mildew-proof colored high-strength polyester yarn.

[0030] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A mildew-proof colored high-strength polyester yarn, comprising a polyester high-strength yarn body (1), characterized in that: The polyester high-strength yarn body (1) is composed of wood dispersion fibers (11), viscose (12), a chemical treatment layer (13) and chemical fibers (14). The wood dispersion fibers (11), viscose (12), chemical treatment layer (13) and chemical fibers (14) are made into polyester base yarns (15) through melt extrusion, filtration, viscosity enhancement, spinning and cooling process steps.

2. The mildew-proof colored high-strength polyester yarn according to claim 1, characterized in that: The polyester-based filament (15) comprises a masterbatch (16), nanocellulose (17), carbon black (18) and a brightener (19); the polyester-based filament (15) slices are mixed with the masterbatch (16), nanocellulose (17), carbon black (18) and the brightener (19); and the mixture is heated and melted by a twin-screw extruder to form a spinning melt; The melt is extruded into filaments through a spinneret, and then goes through cooling, stretching and shaping processes to produce mildew-proof colored high-strength polyester yarn.

3. The mildew-proof colored high-strength polyester yarn according to claim 2, characterized in that: The masterbatch (16) is composed of a pigment or dye, a carrier and an additive.

4. The mildew-proof colored high-strength polyester yarn according to claim 1, characterized in that: The ratio of the wood dispersed fibers (11), viscose (12), chemical treatment layer (13) and chemical fibers (14) is 6:1:0.3:

2.

5. The mildew-proof colored high-strength polyester yarn according to claim 4, characterized in that: The chemical treatment layer (13) includes an antifungal agent or an antibacterial agent to inhibit the growth of microorganisms.

6. The mildew-proof colored high-strength polyester yarn according to claim 1, characterized in that: The single-filament breaking strength of the polyester high-strength yarn body (1) is 5.6-8.0 cN / dtex; The elastic modulus of the polyester high-strength yarn body (1) is 22-141 cN / dtex.

7. The mildew-proof colored high-strength polyester yarn according to claim 1, characterized in that: A winding column (3) is wound inside the polyester high-strength yarn body (1); the winding column (3) is a truncated cone structure; and a limiting plate (2) is fixedly mounted on one end of the winding column (3).