Flat plate load test support unit and structure and method of use

By designing a lightweight support unit structure and using adjustable-height support columns and diagonal braces, the problems of cumbersome disassembly and assembly and measurement errors caused by excessive weight and volume of the support structure were solved, enabling rapid installation and efficient plate load testing.

CN119981001BActive Publication Date: 2025-12-26GUODIAN SUZHOU SECOND THERMAL POWER CO LTD +2
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Patent Information

Application Number
CN202411818326.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-26
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

Existing flat plate experimental support structures are too heavy and too large, resulting in cumbersome assembly and disassembly and increased measurement errors. Furthermore, the traditional support hoisting process is labor-intensive and inefficient.

Method used

It adopts a support unit structure including top and bottom supports, height-adjustable support columns and diagonal rods, and is connected by grooves and holes, combined with threaded sleeves and buckles to achieve quick assembly and disassembly.

Benefits of technology

This design achieves lightweight and rapid assembly of the support structure, reducing transportation and handling costs, minimizing measurement errors, and improving installation efficiency.

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Abstract

The present application relates to the technical fields of structural engineering, and discloses a flat plate load experiment supporting unit, a supporting structure and a using method, which comprises a supporting column and an inclined rod, the two ends of the inclined rod are provided with elbows, a plurality of inclined rods are grouped into two, the inclined rods in the same group are arranged in cross, and the elbows of the same inclined rod pass through the holes on the first groove and the second groove, so that the first supporting piece and the second supporting piece are supported by the inclined rod; in use, first, according to the site conditions, the appropriate height interval is selected to select the appropriate hole, the distance between the bottom surface of the first supporting piece and the top surface of the second supporting piece is determined, then the inclined rods are arranged in two groups, the inclined rods in the same group are arranged in cross, and the elbows at the two ends are respectively inserted into the holes corresponding to the positions on the first groove and the second groove, so that the technical problems of the existing flat plate test supporting structure, such as heavy weight, large volume, complicated disassembly and assembly and increased measurement error, are solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of structural engineering, in particular to a rapid installation flat plate experiment support structure for a molten salt energy storage heat preservation foundation. BACKGROUND

[0002] In the construction of a molten salt energy storage heat preservation foundation, compaction of ceramsite and detection of deformation modulus are experiments that are often needed. After the ceramsite is compacted in layers, this experiment can be used to measure the bearing capacity, ground coefficient, and deformation modulus of each layer of ceramsite under the foundation of a molten salt storage tank. The current flat plate load experiment is suitable for measuring the bearing capacity and deformation modulus of each layer of ceramsite under the bearing plate of the foundation. In addition to the measurement instrument, the main items of the flat plate load experiment also include the support part.

[0003] The traditional reference beam support in the prior art is a steel pipe fastener assembled into a shape or a concrete support pier used as a reference beam support to complete the experimental detection task. However, the traditional support has the disadvantages of complicated disassembly and assembly, large size, and low efficiency. In order to facilitate the experiment, a concrete support pier is usually used as a reference beam support on site. However, the construction of a concrete support pier usually requires at least six concrete blocks, with a mass of more than 10 tons. The hoisting process is relatively slow, and there is an additional safety risk in hoisting heavy objects. At the same time, the concrete support pier occupies a large area and has a large mass, which can easily cause data errors in the surrounding area. The concrete itself has a large mass and has a certain compaction effect on the roadbed, which itself achieves the effect of compaction and has a certain impact on the test area. Thus, the data obtained has certain errors, and the hoisting requires a lot of manpower and resources, and the efficiency and economic value still need to be improved.

[0004] In the invention patent application for a device and method for detecting the bearing capacity of a water conservancy engineering foundation with publication number CN118745727A and the name of the device and method for detecting the bearing capacity of a water conservancy engineering foundation, two bottom plates are provided, a special steel plate is placed between the two bottom plates, a flat plate load instrument is placed on the special steel plate, the flat plate load instrument is located at the center of the top surface of the special steel plate, an iron frame is provided above the two bottom plates, and an iron frame, a first sliding bar, and a guide rail are also provided. When in use, the flat plate load instrument is first fixed at the detection point, and then the crane moves the iron frame and the bottom plate above the flat plate load instrument and releases them downward. Since the iron frame and the bottom plate are connected through the sliding bar, the flat plate load instrument gradually lifts the iron frame during the downward movement, forcing it to separate from the bottom plate.

[0005] The above application includes a flat plate experiment support structure, but the support structure concentrates weight on the middle detector during installation, and the pre-pressing requirement during detection of the ceramsite in the storage tank is generally required to be less than 0.01 MPa, the support structure during installation exceeds the pre-pressing standard and affects the detection; and the main stress end of the support structure is an auxiliary jack, the jack is heavy, and it is time-consuming and laborious to carry. SUMMARY

[0006] In order to solve the technical problems of the existing flat plate experiment support structure, which is heavy and large in size, and causes complicated disassembly and measurement error, the present application provides a flat plate load experiment support unit, structure and use method.

[0007] The flat plate load experiment support unit comprises a first support at the top, a second support at the bottom, and an even number of support columns, the first support and the second support are connected by the support columns with adjustable height at both ends, the first support and the second support are both T-shaped steel beams, the web of the first support is arranged downward, and the web of the second support is arranged upward, a first groove is arranged through the web of the first support, a second groove is arranged through the web of the second support, a plurality of uniformly arranged holes are arranged at the top of the first groove and the bottom of the second groove, and each hole is in communication with the first groove or the second groove; the unit further comprises an even number of inclined rods, the two ends of the inclined rod are provided with elbows, the inclined rods are arranged in groups of two, the inclined rods in the same group are arranged in cross, and the elbows of the inclined rods in the same group are fixed on the two supports after passing through the corresponding holes in the vertical direction on the first groove and the second groove, so that the first support and the second support are supported by the inclined rods.

[0008] The flat plate load experiment support unit, the support column comprises a support screw, a lower sleeve and an adjusting sleeve, the inner side of the adjusting sleeve is provided with an inner thread matched with the support screw, the support screw passes through the adjusting sleeve and is inserted into the lower sleeve to form the support column, and the adjusting sleeve is supported at the top end of the lower sleeve.

[0009] The flat plate load experiment support unit, the two ends of the lower surface of the first support are provided with first short thread sleeves, the inner thread of the first short thread sleeve is matched with the thread of the support screw, and the upper end of the support screw is connected and fixed with the first support through the first short thread sleeve; the two ends of the upper surface of the second support are provided with short thread steels, the bottom of the lower sleeve is provided with a second short thread sleeve matched with the short thread steel, and the lower sleeve is connected and fixed with the second support through the second short thread sleeve.

[0010] The flat plate load experiment support unit, the support screw is made of threaded steel.

[0011] The flat plate load experiment support unit, the outer wall of the adjusting sleeve is provided with a cylinder.

[0012] The elbow is provided with an elbow thread, and the elbow is fixed to the hole through a nut corresponding to the elbow thread after passing through the hole.

[0013] The elbow is provided with an elbow thread, and the elbow is fixed to the hole through a nut corresponding to the elbow thread after passing through the hole.

[0014] The plate loading test support structure adopts a plurality of plate loading test support units according to any one of the technical solutions, the length of the support column, the angle between the inclined rod and the horizontal direction of the plurality of plate loading test support units are adjusted to specific values, and the plurality of plate loading test support units are placed adjacent to each other, so that the upper surfaces of the first support members of the plurality of plate loading test support units jointly form a support surface.

[0015] The plate loading test support structure uses the plate loading test support structure according to the above claim, and includes the following steps:

[0016] S1: According to the site conditions, the distance between the bottom surface of the first support member and the top surface of the second support member is determined;

[0017] S2: The inclined rods are arranged in two groups, the inclined rods in the same group are arranged in a cross shape, appropriate holes are selected according to the height requirement, and the two ends of the elbow are inserted into the holes corresponding to the positions in the first groove and the second groove;

[0018] S3: The lower sleeve is screwed into the short threaded steel at both ends of the second support member through the second short threaded sleeve;

[0019] S4: The adjusting sleeve is sequentially screwed into the corresponding support screw, then the support screw is inserted into the lower sleeve, and the same number of support screw top ends are screwed into the first short threaded sleeve at both ends of the first support member;

[0020] S5: The length of the support column is matched with the distance between the bottom surface of the first support member and the top surface of the second support member by rotating the adjusting sleeve, and the setting of the single plate loading test support unit is completed.

[0021] S6: The above steps S-S are repeated to set the plurality of plate loading test support units, so that the heights of the plurality of plate loading test support units are adjusted to correspond to the positions where they are placed, and the set plate loading test support units are placed in the specified positions, so that the plurality of first support members jointly form a support surface.

[0022] The beneficial effects of the present application include: the present application adopts support columns and inclined rods to support between the first support surface and the second support surface, so that the support structure is simpler and lighter, and less time and manpower are spent during erection, and the inclined rods can be directly stored through the grooves to fold and store the support structure, so that the structure is more convenient to disassemble and transport, and the efficiency during reassembly can be increased. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a front view of one embodiment of the flat plate load experiment support structure of the present application.

[0024] Figure 2 It is a side view of one embodiment of the flat plate load experiment support structure of the present application.

[0025] Figure 3 It is a structural schematic view of the support column of one embodiment of the flat plate load experiment support structure of the present application.

[0026] Figure 4 It is a Figure 1 enlarged view of A in the figure.

[0027] Figure 5 It is a Figure 1 enlarged view of B in the figure.

[0028] Figure 6 It is a Figure 1 enlarged view of C in the figure.

[0029] In the figure, the marks are: 1-first support surface, 11-first groove, 12-first short threaded sleeve, 2-second support surface, 21-second groove, 22-short threaded steel, 3-support column, 31-support rod, 32-lower sleeve, 33-adjusting sleeve, 34-second short threaded sleeve, 35-cylinder, 4-hole, 5-inclined rod, 51- elbow, 6-buckle. DETAILED DESCRIPTION

[0030] The present application will be described below in conjunction with the drawings.

[0031] As Figures 1 to 6The plate load test support structure of the present application comprises a first support 1 at the top, a second support 2 at the bottom, and an even number of support columns 3, the first support 1 and the second support 2 are connected by the support columns 3 with adjustable height at both ends, which ensures that the first support surface 1 and the second support surface are evenly stressed on both sides, the first support 1 and the second support 2 are both T-shaped steel beams, which are simple in structure and easy to process, and the web of the first support 1 is arranged downward, and the web of the second support 2 is arranged upward, a first groove 11 is arranged through the web of the first support 1, a second groove 21 is arranged through the web of the second support 2, a plurality of evenly arranged holes 4 are arranged at the top of the first groove 11 and at the bottom of the second groove 21, and each hole 4 is in communication with the first groove 11 or the second groove 21; further comprising an even number of inclined rods 5, the two ends of the inclined rod 5 are provided with elbows 51, the inclined rod 5 is in a group of two, the inclined rods 5 in the same group are cross arranged, and the elbows 51 of the inclined rods 5 in the same group are fixed on the two supports after passing through the corresponding holes 4 in the vertical direction position on the first groove 11 and the second groove 21, so that the first support 1 and the second support 2 are supported by the inclined rods 5, according to actual needs, the holes 4 on the first groove 11 and the holes 4 on the second groove 21 through which the elbows 51 of the same inclined rod 5 pass may be adjacent or may be spaced in the vertical direction, when disassembly or temporary storage is required, the support columns 3 can be removed first, and then all the elbows 51 are taken out of the holes 4, so that they can slide in the first groove 11 or the second groove 12, so that all the inclined rods 5 can change the direction and be placed in the first support 1 and the second support 2 for storage, and disassembly and reassembly are more convenient.

[0032] Further, as shown in Figure 3 the support column 3 comprises a support screw 31, a lower sleeve 32 and an adjusting sleeve 33, the support screw 31 is provided with external threads, the inner side of the adjusting sleeve 33 is provided with internal threads matched with the support screw 31, and the support screw 31 is inserted into the lower sleeve 32 through the adjusting sleeve 33 to form the support column 3, and the adjusting sleeve 33 is supported at the top end of the lower sleeve 32, which is simple in structure and reliable, and convenient to disassemble and assemble.

[0033] Further, the two ends of the lower surface of the first support 1 are provided with first short threaded sleeves 12, the internal threads of the first short threaded sleeves 12 are matched with the threads of the support screw 31, and the upper end of the support screw 31 is connected and fixed with the first support 1 through the first short threaded sleeves 12; the two ends of the upper surface of the second support 2 are provided with short threaded steels 22, the bottom of the lower sleeve 32 is provided with second short threaded sleeves 34 matched with the short threaded steels 22, and the lower sleeve 32 is connected and fixed with the second support 2 through the second short threaded sleeves 34, through the above structure, the height can be adjusted and disassembled and assembled more conveniently while maintaining good stress of the support column 3, the first support 1 and the second support 2.

[0034] Further, the support screw 31 adopts threaded steel, compared with the bearing structure in the prior art, while reducing the weight and volume, the cost and transportation difficulty are greatly reduced.

[0035] Further, the outer wall of the adjusting sleeve 33 is provided with a cylinder 35, which can be customized according to the working condition to facilitate tool-free operation or tool operation, reducing the difficulty of adjusting the adjusting sleeve 33.

[0036] Further, the elbow 51 is provided with an elbow thread, and the elbow 51 is fixed to the hole 4 through the corresponding nut of the elbow thread after passing through the hole 4.

[0037] Further, the hole 4 is provided with a buckle 6 at the connection between the first groove 11 or the second groove 12, and the buckle 6 can be rotated into the hole 4 on one side of the hole 4 to open, and the elbow 51 is fixed in the vertical direction through the buckle 6 after passing through the hole 4.

[0038] The use method of the flat plate load test support structure adopts any one of the flat plate load test support structures in the above technical solutions, comprising the following steps:

[0039] S1: according to the site condition, determine the distance between the bottom surface of the first support 1 and the top surface of the second support 2;

[0040] S2: the inclined rod 5 is arranged in two groups, the inclined rods 5 in the same group are arranged in cross, the appropriate hole 4 is selected according to the height requirement, and the two ends of the elbow 51 are inserted into the hole 4 corresponding to the position in the first groove 11 and the second groove 21 respectively;

[0041] S3: the lower sleeve 32 is screwed into the short threaded steel 22 at both ends of the second support 2 through the second short threaded sleeve 34;

[0042] S4: the adjusting sleeve 33 is sequentially rotated and sleeved on the corresponding support screw 31, then the support screw 31 is inserted into the lower sleeve 32, and the same number of support screws 31 are simultaneously screwed into the first short threaded sleeve 12 at both ends of the first support 1;

[0043] S5: the length of the support column 3 is matched with the distance between the bottom surface of the first support 1 and the top surface of the second support 2 by rotating the adjusting sleeve 33, and the setting of the single flat plate load test support unit is completed.

[0044] S6: Repeat the above steps S1-S5 to set up a plurality of plate load test support units, so that the height of the plurality of plate load test support units is adjusted to correspond to the placement position, and the set plate load test support unit is placed in the designated position, so that the plurality of first support members 1 collectively form a support surface, and finally the installation of the entire support structure is completed.

[0045] The application described in the above embodiments can be conveniently and quickly assembled in use, wherein the T-shaped beam has good bending resistance, and can be replaced by flat steel, channel steel or square steel according to specific working conditions; the inclined rod 5 can be a hollow steel pipe, which is low in cost and good in processing; different spacings between the holes 4 can be selected according to the angle requirement of the inclined rod 5 with the horizontal direction.

[0046] Compared with the prior art, the plane load test support structure provided by the application has good support effect on the first support surface and the second support surface through the inclined rod and the support column with a specific structure, greatly reduces the volume and weight of the support structure, reduces the measurement error, saves the transportation and handling cost, and solves the technical problems of the prior art, i.e., the cumbersome disassembly and assembly and the increased measurement error caused by the excessive weight and volume of the plate test support structure.

Claims

1. A flat plate load test support unit comprising a first support member (1) at the top, a second support member (2) at the bottom, an even number of support columns (3), the first support member (1) and the second support member (2) being connected at both ends by adjustable height support columns (3), characterized in that: The first support (1) and the second support (2) are both T-shaped steel beams, the web of the first support (1) is downward, the web of the second support (2) is upward, a first groove (11) is arranged through the web of the first support (1), a second groove (21) is arranged through the web of the second support (2), a plurality of uniformly arranged holes (4) are arranged on the top of the first groove (11) and the bottom of the second groove (21), each hole (4) is communicated with the first groove (11) or the second groove (21); the support column (3) further comprises an even number of inclined rods (5), the two ends of the inclined rod (5) are provided with elbows (51), the inclined rods (5) are arranged in groups of two, the elbows (51) of the inclined rods (5) in the same group are fixed on the two supports after penetrating the holes (4) corresponding in vertical direction on the first groove (11) and the second groove (21), so that the first support (1) and the second support (2) are supported by the inclined rods (5).

2. The flat plate load test support unit according to claim 1, characterized by: The support column (3) comprises a support screw (31), a lower sleeve (32) and an adjusting sleeve (33), the inner side of the adjusting sleeve (33) is provided with an internal thread matched with the support screw (31), the support screw (31) is inserted into the lower sleeve (32) through the adjusting sleeve (33) to form the support column (3), and the adjusting sleeve (33) is supported on the top end of the lower sleeve (32).

3. The flat plate load test support unit according to claim 2, characterized by: The lower surface of the first support (1) is provided with a first short threaded sleeve (12) at both ends, the internal thread of the first short threaded sleeve (12) is matched with the thread of the support screw (31), and the upper end of the support screw (31) is connected and fixed with the first support (1) through the first short threaded sleeve (12); the upper surface of the second support (2) is provided with a short threaded steel (22) at both ends, the bottom of the lower sleeve (32) is provided with a second short threaded sleeve (34) matched with the short threaded steel (22), and the lower sleeve (32) is connected and fixed with the second support (2) through the second short threaded sleeve (34).

4. The flat plate load test support unit according to claim 2, characterized by: The support screw (31) is a threaded steel.

5. The flat plate load test support unit according to claim 2, characterized by: A cylinder (35) is arranged on the outer wall of the adjusting sleeve (33).

6. The flat plate load test support unit according to claim 1, characterized by: An elbow thread is arranged on the elbow (51), and the elbow (51) is fixed on the hole (4) through a nut corresponding to the elbow thread after penetrating the hole (4).

7. The flat plate load test support unit according to claim 1, characterized by: A buckle (6) is arranged at the connection between each hole (4) and the first groove (11) or the second groove (21), the buckle (6) can be rotated into the hole (4) on one side of the hole (4) to open, and the vertical direction of the elbow (51) is fixed through the buckle (6) after penetrating the hole (4).

8. A flat plate loading test support structure characterized by, The support column (3), the inclined rod (5) and the horizontal direction of the plurality of plate loading test support units are adjusted to specific values, and the plurality of plate loading test support units are placed adjacent to each other, so that the upper surfaces of the first supports (1) of the plurality of plate loading test support units jointly form a support surface.

9. A method of using a flat plate loading test support structure, characterized by, The support structure comprises a support column (3), an inclined rod (5) and a horizontal direction, and the support column (3) comprises a support screw (31), a lower sleeve (32) and an adjusting sleeve (33). The inner side of the adjusting sleeve (33) is provided with an internal thread matched with the support screw (31). The support screw (31) passes through the adjusting sleeve (33) and is inserted into the lower sleeve (32) to form the support column (3). The adjusting sleeve (33) is supported at the top end of the lower sleeve (32). The lower surface of the first support (1) is provided with a first short threaded sleeve (12) at both ends, and the internal thread of the first short threaded sleeve (12) is matched with the thread of the support screw (31). The upper end of the support screw (31) is connected and fixed with the first support (1) through the first short threaded sleeve (12). The upper surface of the second support (2) is provided with a short threaded steel (22) at both ends. The bottom of the lower sleeve (32) is provided with a second short threaded sleeve (34) matched with the short threaded steel (22). The lower sleeve (32) is connected and fixed with the second support (2) through the second short threaded sleeve (34). The method comprises the following steps: S1: According to the site conditions, the distance between the bottom surface of the first support (1) and the top surface of the second support (2) is determined. S2: The inclined rods (5) are arranged in two groups, and the inclined rods (5) in the same group are arranged in cross. According to the height requirement, the appropriate hole (4) is selected. The two ends of the elbow (51) are respectively inserted into the hole (4) corresponding to the position of the first groove (11) and the second groove (21). S3: The lower sleeve (32) is screwed into the short threaded steel (22) at both ends of the second support (2) through the second short threaded sleeve (34). S4: The adjusting sleeve (33) is sequentially screwed onto the corresponding support screw (31), and then the support screw (31) is inserted into the lower sleeve (32) at the same time. The same number of support screws (31) are screwed into the first short threaded sleeve (12) at both ends of the first support (1) at the same time. S5: The length of the support column (3) is matched with the distance between the bottom surface of the first support (1) and the top surface of the second support (2) by rotating the adjusting sleeve (33), and the setting of the single plate loading test support unit is completed. S6: Repeat the above steps S1-S5 to set up multiple plate loading test support units, so that the height of the multiple plate loading test support units is adjusted to the corresponding position, and the set plate loading test support units are placed in the designated position, so that the multiple first support members (1) together form a support surface.

Citation Information

Patent Citations

  • Deep flat plate load testing device

    CN102465539A

  • Device and method for detecting bearing capacity of foundation of water conservancy project

    CN118745727A