TBM auxiliary equipment and construction method thereof

By designing a TBM auxiliary equipment that integrates annular cleaning device and centering equipment, the problem of low efficiency of existing equipment in core sampling and hole wall cleaning is solved, and automated cleaning and efficient centering is achieved, reducing costs and improving equipment integration.

CN119981929AActive Publication Date: 2025-05-13CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202510382657.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-13
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

During the excavation and construction of hard rock tunnels using TBM, it is difficult for existing equipment to effectively perform core sampling and hole wall cleaning, resulting in low efficiency and high cost.

Method used

A TBM auxiliary equipment integrating annular cleaning device and a centering equipment is designed, including a walking track, annular beam and annular cleaning device. The ring cleaning device is driven to perform 360-degree annular cleaning and spray dust reduction through the annular beam, and a centering mechanism is set on the annular beam to achieve multi-degree of freedom of normal rock formation centering.

Benefits of technology

It realizes automatic cleaning of the excavation wall, reduces the intensity and labor costs of manpower, improves the space utilization and integration of equipment, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides TBM auxiliary equipment and a construction method thereof, and belongs to the technical field of shield tunneling machines. Comprising a walking track, an annular beam and an annular sweeper. The walking track is installed on a main beam saddle of the TBM and used for supporting the annular beam to move on the walking track along the axis of a tunnel. The annular sweeper is movably arranged on the annular beam and used for conducting annular sweeping and spraying dust falling on the tunnel. The TBM auxiliary equipment comprises a walking track, an annular beam and an annular sweeper, and displacement in the axial direction of a tunnel is achieved by arranging the walking track; by arranging the annular beam, the annular sweeper is driven to conduct 360-degree annular sweeping and spraying dust falling, so that the excavated hole wall is automatically cleaned, and the manual operation intensity and the labor cost are reduced; and the environmental dust concentration during equipment operation is reduced, and the operation environment is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of shield machines and relates to TBM auxiliary equipment and a construction method thereof. Background Art

[0002] During the excavation of hard rock tunnels using TBM, when core sampling is required in the normal direction of the excavated tunnel cylinder, the equipment needs to be integrated with rock coring equipment to meet the coring requirements of different radial angles and depths; in addition, for the excavation of stable rock areas of the tunnel and after preliminary support, manpower is required to carry out preliminary cleaning of the tunnel wall. In order to solve the problems of large workload and low efficiency of tunnel wall cleaning, the equipment is integrated with full-circle cleaning and spraying devices, which can reduce labor costs and operation difficulty and improve operation efficiency; at the same time, it can also reduce dust at the front end of the TBM equipment and perform preliminary cleaning of the excavated tunnel in the early stage. Summary of the invention

[0003] The purpose of the present invention is to provide a TBM auxiliary equipment which integrates an annular cleaning device and a coring device to simultaneously meet the coring and annular cleaning functions and can improve the space utilization and integration of the equipment.

[0004] The present invention provides a TBM auxiliary device, including a walking track, an annular beam and an annular sweeper;

[0005] The travel track is installed on the main beam saddle of the TBM and is used to support the ring beam to move along the tunnel axis on the travel track;

[0006] The annular sweeper is movably arranged on the annular beam and is used for annular sweeping and spraying dust reduction of the tunnel.

[0007] Furthermore, the walking track includes a track and a support frame;

[0008] The support frame is installed on the main beam saddle frame, one end of the track is fixedly connected to the main beam saddle frame, and the other end of the track is extended along the tunnel axis direction and installed on the support frame.

[0009] Furthermore, the annular beam comprises an annular track, a travel cylinder and a moving wheel set;

[0010] One end of the stroke cylinder is hinged to the main beam saddle, and the other end of the stroke cylinder is connected to the circular track;

[0011] The fixed end of the moving wheel set is installed on the circular track, and the driving end of the moving wheel set is movably connected to the walking track;

[0012] A rack for meshing and connecting with the annular sweeper and the coring mechanism is provided on the outer circumference of the annular track.

[0013] Furthermore, the annular sweeper comprises a first crawling trolley, a support cylinder, a telescopic support, an aerosol device and a cleaning drum;

[0014] The first crawling trolley is used to carry the telescopic bracket, the aerosol device and the cleaning roller to move on the circular track;

[0015] One end of the support cylinder is hinged to the first crawling trolley, and the other end of the support cylinder is hinged to the telescopic support;

[0016] An aerosol device and a cleaning roller are installed on the other end of the telescopic bracket. The aerosol device can atomize and spray cleaning liquid; the cleaning roller is used to wipe and clean the hole wall.

[0017] Furthermore, the first crawling trolley includes a frame, a driving motor, a pinion, a track wheel and a flange wheel;

[0018] The frame comprises a first vertical section, a horizontal section and a second vertical section which are connected in sequence, and the first vertical section, the horizontal section and the second vertical section are connected in sequence to form an n-shaped structure;

[0019] The fixed end of the driving motor is mounted on the horizontal section, and a pinion is mounted on the driving end of the driving motor. The pinion extends between the first vertical section and the second vertical section and meshes with the rack on the annular track.

[0020] At least one set of track wheels is provided on the inner side surfaces corresponding to the first vertical section and the second vertical section;

[0021] At least one set of flange wheels is provided on the outer end faces of the first vertical section and the second vertical section, and the central axis of the flange wheels is perpendicular to the central axis of the track wheels, so as to limit the forward and backward movement of the frame during the movement of the annular beam, so that the first crawling trolley can run smoothly on the annular beam.

[0022] Furthermore, the telescopic bracket includes an outer sleeve, an intermediate sleeve, a spring, a limit block and a shield mounting seat;

[0023] One end of the outer sleeve is fixedly connected to the horizontal section of the frame, and the other end of the outer sleeve is extended upward in the vertical direction;

[0024] One end of the middle sleeve and the extended end of the outer sleeve are sleeved together, and the other end of the middle sleeve is extended upward in the vertical direction;

[0025] One end of the shield mounting seat is mounted in the extended end of the intermediate sleeve, and an articulated seat for articulating with the support cylinder is mounted on the outer end surface of the shield mounting seat;

[0026] The spring sleeve is mounted on one end of the shield mounting seat mounted in the middle sleeve;

[0027] The limit block is installed on the shield mounting seat and is used to limit the spring;

[0028] The aerosol device and the cleaning roller are both installed on the guard shield mounting seat.

[0029] Furthermore, the TBM auxiliary equipment also includes a coring mechanism;

[0030] The coring mechanism is movably arranged on the annular beam and is spaced apart from the annular sweeper, and is used for radial core sampling of the tunnel.

[0031] Further, the coring mechanism includes a second crawling trolley, a swing motor and a coring drill;

[0032] The second crawling trolley is used to carry the swing motor and the core drilling rig to move circumferentially along the annular beam;

[0033] The fixed end of the swing motor is installed on the second crawling trolley, and the driving end of the swing motor is connected to the coring drill to adjust the radial coring angle of the coring drill.

[0034] Further, the coring drill comprises a mounting seat, a propulsion beam, a propulsion cylinder, a drilling rig, a drilling rig propulsion cylinder and a drill clamp;

[0035] The mounting seat is connected to the driving end of the swing motor and is slidably connected to the propulsion beam;

[0036] One end of the propulsion oil cylinder is connected to the mounting seat, and the other end of the propulsion oil cylinder is connected to an end of the propulsion beam away from the mounting seat, so as to push the propulsion beam to move in a vertical direction relative to the mounting seat;

[0037] One end of the drilling rig propulsion cylinder is connected to the drilling rig, and the other end of the drilling rig propulsion cylinder is connected to the propulsion beam, which is used to drive the drilling rig to drill forward or backward;

[0038] The drill clamp is installed on one end of the propulsion beam away from the mounting seat and is used for supporting and clamping the drill during the drilling process of the drilling rig.

[0039] The present invention also provides a construction method of TBM auxiliary equipment, including annular cleaning operations and rock formation coring operations;

[0040] The specific process of circular cleaning operation is as follows:

[0041] The annular sweeper relies on the annular beam to move to the designated working area in the excavation direction;

[0042] The support cylinder drives the cleaning roller to stick to the hole wall, and the shield mounting seat compresses the spring to make the spring in the initial compression state;

[0043] The driving motor drives the first crawling trolley to perform circumferential movement on the annular beam to perform circumferential cleaning of the cave wall;

[0044] The aerosol device is arranged on both sides of the drum to spray and clean the hole wall;

[0045] The specific process of rock coring operation is as follows:

[0046] The coring mechanism moves to the designated working area in the excavation direction relying on the annular beam;

[0047] The second crawling trolley is equipped with a swing motor and a coring drill to perform circumferential movement on the annular beam to reach a specified circumferential coring position, and the radial rock entry angle of the coring drill is adjusted by the swing motor to perform coring operations.

[0048] Compared with the prior art, the present invention has the following beneficial effects:

[0049] (1) The present invention provides a TBM auxiliary equipment, including a walking track, a ring beam and a ring sweeper. The walking track is provided to achieve displacement in the direction of the tunnel axis. The ring beam is provided to drive the ring sweeper to perform 360-degree ring sweeping and spray dust reduction, so as to achieve automatic cleaning of the excavation wall, reduce manual work intensity and labor cost, and reduce the dust concentration in the environment during equipment operation, thereby improving the working environment.

[0050] (2) In the present invention, by configuring the annular sweeper as an adaptive telescopic sleeve design, the cleaning force of the roller on the tunnel wall can be increased, and at the same time, it can adapt to the operation application of irregular tunnel walls and the protection of mechanical structures.

[0051] (3) The present invention also includes a coring mechanism disposed on the annular beam, so as to realize normal rock coring with multiple degrees of freedom at different rock depths and circumferential ranges; and by integrating the annular sweeper with the coring mechanism, the space utilization and integration of the equipment are improved.

[0052] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0054] Figure 1 It is a schematic diagram of the overall structure of a TBM auxiliary device in an embodiment of the present invention;

[0055] Figure 2 yes Figure 1A side view schematic diagram of the interconnection of the middle walking track, the annular beam, the annular sweeper and the main beam saddle frame;

[0056] Figure 3 yes Figure 1 Schematic diagram of the structure of the walking track;

[0057] Figure 4 yes Figure 1 Structural diagram of the middle ring beam;

[0058] Figure 5 yes Figure 4 Schematic diagram of the AA section;

[0059] Figure 6 yes Figure 1 Schematic diagram of the structure of the central annular sweeper;

[0060] Figure 7 yes Figure 6 A side view schematic diagram of

[0061] Figure 8 yes Figure 6 The structural diagram of the first crawling car;

[0062] Fig. 9 yes Figure 8 A side view schematic diagram of

[0063] Fig.10 yes Figure 8 A schematic diagram of the structure of the middle telescopic bracket;

[0064] Fig.11 yes Fig.10 A side view schematic diagram of

[0065] Fig.12 yes Fig.11 Structural diagram of the centering mechanism;

[0066] Fig.13 yes Fig.12 A side view schematic diagram of

[0067] Fig.14 yes Fig.12 It is a structural diagram of a coring drill;

[0068] Fig.15 yes Fig.14 Schematic side view of .

[0069] in:

[0070] 01. Main beam saddle frame;

[0071] 1. Walking track, 101. Track, 102. Support frame;

[0072] 2. annular beam, 201. upper annular track, 202. travel cylinder, 203. moving wheel set, 204. lower annular track;

[0073] 3. Annular sweeper, 301. First crawling trolley, 30101. Frame, 30102. Driving motor, 30103. Pinion, 30104. Track wheel, 30105. Flange wheel, 302. Support cylinder, 303. Telescopic support, 30301. Outer sleeve, 30302. Middle sleeve, 30303. Spring, 30304. Limit block, 30305. Shield mounting seat, 304. Aerosol device, 305. Cleaning roller;

[0074] 4. Coring mechanism, 401. Second crawling trolley, 402. Swing motor, 403. Coring drill, 40301. Mounting seat, 40302. Propulsion beam, 40303. Propulsion cylinder, 40304. Drill, 40305. Drill propulsion cylinder, 40306. Drill clamp. DETAILED DESCRIPTION

[0075] In order to make the above-mentioned purposes, features and advantages of the present invention more clear and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. It should be noted that the drawings of the present invention are all simplified and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the implementation of the present invention; the "number" mentioned in the present invention is not limited to the specific number in the examples in the accompanying drawings; the directions or positional relationships indicated by "front", "middle", "back", "left", "right", "up", "down", "top", "bottom", "middle", etc. mentioned in the present invention are based on the directions or positional relationships shown in the drawings of the present invention, and do not indicate or imply that the devices or components referred to must have a specific direction, nor can they be understood as limitations on the present invention.

[0076] Example:

[0077] See also Figure 1 and Figure 2 As shown, a TBM auxiliary equipment provided by the present invention is used for radial core sampling, tunnel spraying and dust reduction, and circumferential cleaning of the tunnel by a shield machine after excavation; the TBM auxiliary equipment includes a walking track 1, an annular beam 2, an annular cleaner 3 and a coring mechanism 4;

[0078] The walking track 1 is provided with two groups symmetrically arranged along the central axis of the ring beam 2. Both groups of walking tracks 1 are installed on the main beam saddle 01 of the TBM, and are used to support the ring beam 2 to move along the tunnel axis on the walking track 1, so that the ring beam 2 has the ability to cover the working range along the tunnel axis independently;

[0079] The annular sweeper 3 is movably arranged on the annular beam 2 and is used for annular sweeping and spraying dust reduction of the tunnel;

[0080] The coring mechanism 4 is movably arranged on the annular beam 2 and is used for radial core sampling of the tunnel.

[0081] See also Figure 3 As shown, a single set of the walking track 1 includes a track 101 and a support frame 102; the support frame 102 is installed on the main beam saddle frame 01, one end of the track 101 is fixedly connected to the main beam saddle frame 01, and the other end of the track 101 is extended along the tunnel axis direction and installed on the support frame 102.

[0082] See also Figure 4 and Figure 5 As shown, the annular beam 2 includes an annular track, a travel cylinder 202 and a moving wheel set 203;

[0083] One end of the travel cylinder 202 is hinged to the main beam saddle frame 01, and the other end of the travel cylinder 202 is connected to the circular track;

[0084] The fixed end of the moving wheel set 203 is installed on the annular track, and the driving end of the moving wheel set 203 is movably connected to the track 101;

[0085] The annular track is driven by the travel cylinder 202 and the cooperation between the moving wheel group 203 and the track 101 to achieve displacement along the tunnel axis.

[0086] Preferably, the annular track includes an upper annular track 201 and a lower annular track 202, the upper annular track 201 and the lower annular track 202 are both configured as semicircular arc structures, and the upper annular track 201 and the lower annular track 202 are spliced ​​with each other to form a complete annular track structure.

[0087] Further preferably, racks for meshing and connecting with the annular sweeper 3 and the coring mechanism 4 are provided on the outer circumferences of the upper annular track 201 and the lower annular track 202 .

[0088] See also Figures 6 to 11 As shown, the annular sweeper 3 includes a first crawling trolley 301, a support cylinder 302, a telescopic support 303, an aerosol device 304 and a cleaning roller 305;

[0089] The first crawling trolley 301 is used to carry the telescopic bracket 303, the aerosol device 304 and the cleaning roller 305 to move on the circular track;

[0090] One end of the support cylinder 302 is hinged to the first crawling trolley 301, and the other end of the support cylinder 302 is hinged to the telescopic support 303;

[0091] An aerosol device 304 and a cleaning roller 305 are installed on the other end of the telescopic bracket 303. The aerosol device 304 can atomize and spray the cleaning liquid; the cleaning roller 305 is used to wipe and clean the hole wall.

[0092] Preferably, the first crawling vehicle 301 includes a vehicle frame 30101, a driving motor 30102, a pinion 30103, a track wheel 30104 and a flange wheel 30105;

[0093] The vehicle frame 30101 comprises a first vertical section, a horizontal section and a second vertical section which are connected in sequence, and the first vertical section, the horizontal section and the second vertical section are connected in sequence to form an n-shaped structure;

[0094] The fixed end of the driving motor 30102 is mounted on the horizontal section, and a pinion 30103 is mounted on the driving end of the driving motor 30102. The pinion 30103 extends between the first vertical section and the second vertical section and meshes with the rack on the annular track.

[0095] At least one set of track wheels 30104 is provided on the inner side surfaces corresponding to the first vertical section and the second vertical section;

[0096] At least one set of side guard wheels 30105 is provided on the outer end faces of the first vertical section and the second vertical section. The central axis of the side guard wheel 30105 is perpendicular to the central axis of the track wheel 30104, and is used to limit the forward and backward movement of the frame 30101 during the movement of the annular beam 2, so that the first crawling trolley 301 can run smoothly on the annular beam 2.

[0097] Preferably, one end of the support cylinder 302 is hinged to the horizontal section.

[0098] Preferably, the telescopic bracket 303 includes an outer sleeve 30301, an intermediate sleeve 30302, a spring 30303, a limit block 30304 and a shield mounting seat 30305;

[0099] One end of the outer sleeve 30301 is fixedly connected to the horizontal section of the frame 30101, and the other end of the outer sleeve 30301 is extended upward in the vertical direction;

[0100] One end of the middle sleeve 30302 is sleeved with the extended end of the outer sleeve 30301, and the other end of the middle sleeve 30302 is extended upward in the vertical direction;

[0101] One end of the shield mounting seat 30305 is mounted in the extended end of the middle sleeve 30302, and a hinge seat for hinged connection with the support cylinder 302 is installed on the outer end surface of the shield mounting seat 30305;

[0102] The spring 30303 is sleeved on one end of the shield mounting seat 30305 which is mounted in the middle sleeve 30302;

[0103] The limiting block 30304 is installed on the shield mounting seat 30305 and is used to limit the spring 30303;

[0104] The aerosol device 304 and the cleaning roller 305 are both installed on the shield mounting seat 30305.

[0105] Further preferably, the aerosol device 304 is provided with a plurality of groups arranged in parallel with each other.

[0106] Further preferably, the cleaning rollers 305 are provided with at least two groups arranged in parallel with each other, and the central axis of a single group of cleaning rollers 305 is parallel to the arrangement direction of the multiple groups of aerosol devices 304.

[0107] See also Figures 12 to 15 As shown, the coring mechanism 4 includes a second crawling trolley 401, a swing motor 402 and a coring drill 403;

[0108] The second crawling trolley 401 is used to carry the swing motor 402 and the core drilling machine 403 to move circumferentially along the annular beam 2;

[0109] The fixed end of the swing motor 402 is mounted on the second crawling trolley 401 , and the driving end of the swing motor 402 is connected to the coring drill 403 for adjusting the radial coring angle of the coring drill 403 .

[0110] Preferably, the structure and operation mode of the second crawling trolley 401 are the same as those of the first crawling trolley 301;

[0111] Preferably, the swing motor 402 can adjust the radial rock penetration angle of the coring drill 403 within the range of 0°-180° to meet different coring angle requirements.

[0112] Further preferably, the coring drill 403 includes a mounting seat 40301, a propulsion beam 40302, a propulsion cylinder 40303, a drilling rig 40304, a drilling rig propulsion cylinder 40305 and a drill clamp 40306;

[0113] The mounting seat 40301 is connected to the driving end of the swing motor 402 and is slidably connected to the propulsion beam 40302;

[0114] One end of the propulsion cylinder 40303 is connected to the mounting seat 40301, and the other end of the propulsion cylinder 40303 is connected to the end of the propulsion beam 40302 away from the mounting seat 40301, so as to push the propulsion beam 40302 to move in the vertical direction relative to the mounting seat 40301, so as to adjust the position of the drill bit on the drilling rock wall and adapt to the operation of the hole wall with different diameters within a certain adjustment range;

[0115] One end of the drilling rig propulsion cylinder 40305 is connected to the drilling rig 40304, and the other end of the drilling rig propulsion cylinder 40305 is connected to the propulsion beam 40302, which is used to drive the drilling rig 40304 to drill forward or backward;

[0116] The drill clamp 40306 is installed on one end of the propulsion beam 40302 away from the mounting seat 40301, and is used to support and clamp the drill during the drilling process of the drilling rig 40304, thereby achieving stable positioning of the replacement rod during the operation of the drilling rig and realizing coring operations in deeper rock formations.

[0117] Preferably, the annular cleaning and rock coring can be performed synchronously (or asynchronously). In their respective operation modes, the annular cleaning device 3 and the coring mechanism 4 have their respective crawling trolleys (carrying structures) installed at a certain distance and driven in the same direction at the same time, thereby avoiding interference caused by repeated travel areas when operating in the two modes.

[0118] As a further embodiment of the present invention, the specific process of using the above-mentioned TBM auxiliary equipment to perform circumferential cleaning operations is as follows:

[0119] After the annular sweeper 3 moves to the designated working area in the excavation (axis) direction relying on the annular beam 2, the support cylinder 302 drives the cleaning roller 305 (installed on the telescopic support 303) to stick to the hole, and the shield mounting seat 30305 compresses the spring 30303, so that the spring 30303 has a certain initial stroke compression amount, and then the driving motor 30102 drives the first crawling trolley 301 to perform circumferential movement on the annular beam 2 to perform circumferential cleaning of the hole wall;

[0120] The initial compression of the spring 30303 can make the cleaning roller 305 compress / elevate during the circumferential cleaning process to adapt to the cleaning of irregularly changing hole walls (diameters), improve the cleaning effect, and also avoid large rigid interference during the operation process that may cause damage to the equipment. The aerosol device 304 is arranged on both sides of the roller 305, which can throttle the water vapor passing through the pipeline to achieve spray cleaning of the hole wall (or switch to the atomized water vapor mode to reduce dust on the roller 305 when it is in the cleaning area).

[0121] As a further embodiment of the present invention, the specific process of using the above-mentioned TBM auxiliary equipment to perform rock coring operation is as follows:

[0122] The coring mechanism 4 moves to the designated operation area in the excavation (axis) direction by relying on the annular beam 2. Afterwards, the second crawling trolley 401 carries the swing motor 402 and the coring drill 403 thereon and performs circumferential movement on the annular beam 2 to reach the designated circumferential coring position. The radial rock entry angle of the coring drill 403 can be adjusted by the swing motor 402 to perform coring operation.

[0123] The coring drill 403 realizes the extension and retraction of the propulsion beam 40302 through the drilling rig propulsion cylinder 40305, thereby achieving the coring operation requirements within a certain range (hole wall diameter); the drill clamp 40306 can support the drill and stably clamp the drill during the drilling process, thereby achieving stable positioning during the drilling rig operation to replace the drill rod and realize coring operations in deeper rock formations.

[0124] As a further embodiment of the present invention, based on the fact that the TBM equipment needs to have two different functions, namely, coring the rock layer and cleaning the excavated hole wall in an annular direction, the specific requirements of each function need to be clarified:

[0125] Rock coring: realize the rock coring function at different rock entry angles and depths within the 240° range on the upper side (circumferential) of the excavation section; Circumferential cleaning: covers the cleaning and dust reduction functions of the tunnel wall within the 300° range on the upper side (circumferential) of the excavation section. Because both require the circumferential range of the section to operate, the two can be integrated (the main structure is shared) and equipped with a split structure design. This can improve the utilization rate of the equipment space and the integration of the equipment. The structural design and implementation methods are as follows:

[0126] In order to realize the circumferential operation range on the cross section, the circumferential beam 2 is used as the circumferential support and the functional equipment carrying device (circumferential) moving track, and the circumferential (driving) is realized by the gear on the carrying device meshing with the gear ring on the annular beam; at the same time, the moving wheel group 203 on the annular beam 2 cooperates with the walking track 1, so that the annular beam 2 also needs to have a certain range of travel movement in the axial direction of the excavation tunnel, which can improve the operation flexibility of the overall equipment;

[0127] The annular cleaning mechanism is mainly equipped with an aerosol device 304 and a cleaning roller 305 to realize the circumferential drive along the annular beam 2, and to adjust the aerosol effect and the cleaning roller adaptation range during the operation process to meet different environmental operation requirements;

[0128] The rock formation coring mechanism is mainly equipped with a coring drill 403 to realize circumferential drive along the annular beam 2, and to realize coring operations at different radial rock penetration angles and different depths through a swing motor 402 at different circumferential angular positions.

[0129] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A TBM auxiliary equipment, characterized in that: It comprises a walking track (1), an annular beam (2) and an annular sweeper (3); The walking track (1) is installed on the main beam saddle (01) of the TBM and is used to support the ring beam (2) to move along the tunnel axis on the walking track (1); The annular sweeper (3) is movably arranged on the annular beam (2) and is used for annular sweeping and spraying dust reduction in the tunnel.

2. The TBM auxiliary equipment according to claim 1, characterized in that: The walking track (1) comprises a track (101) and a support frame (102); The support frame (102) is installed on the main beam saddle frame (01), one end of the track (101) is fixedly connected to the main beam saddle frame (01), and the other end of the track (101) is extended along the tunnel axis direction and installed on the support frame (102).

3. The TBM auxiliary equipment according to claim 1, characterized in that: The annular beam (2) comprises an annular track, a travel cylinder (202) and a moving wheel set (203); One end of the stroke cylinder (202) is hinged to the main beam saddle frame (01), and the other end of the stroke cylinder (202) is connected to the circular track; The fixed end of the moving wheel group (203) is installed on the annular track, and the driving end of the moving wheel group (203) is movably connected to the walking track (1); A rack for meshing and connecting with the annular sweeper (3) and the coring mechanism (4) is provided on the outer circumference of the annular track.

4. The TBM auxiliary equipment according to any one of claims 1 to 3, characterized in that: The annular sweeper (3) comprises a first crawling trolley (301), a support cylinder (302), a telescopic support (303), an aerosol device (304) and a cleaning roller (305); The first crawling trolley (301) is used to carry the telescopic bracket (303), the aerosol device (304) and the cleaning roller (305) to move on the circular track; One end of the support cylinder (302) is hinged to the first crawling trolley (301), and the other end of the support cylinder (302) is hinged to the telescopic support (303); An aerosol device (304) and a cleaning roller (305) are installed on the other end of the telescopic bracket (303). The aerosol device (304) can atomize and spray cleaning liquid; and the cleaning roller (305) is used to wipe and clean the hole wall.

5. The TBM auxiliary equipment according to claim 4, characterized in that: The first crawling vehicle (301) comprises a vehicle frame (30101), a driving motor (30102), a pinion (30103), a track wheel (30104) and a flange wheel (30105); The vehicle frame (30101) comprises a first vertical section, a horizontal section and a second vertical section which are connected in sequence, and the first vertical section, the horizontal section and the second vertical section are connected in sequence to form an n-shaped structure; The fixed end of the driving motor (30102) is mounted on the horizontal section, and a pinion (30103) is mounted on the driving end of the driving motor (30102), wherein the pinion (30103) extends between the first vertical section and the second vertical section and meshes with the rack on the annular track; At least one set of track wheels (30104) is provided on the inner side surfaces corresponding to the first vertical section and the second vertical section; At least one set of flange wheels (30105) is provided on the outer end faces of the first vertical section and the second vertical section, and the central axis of the flange wheels (30105) is perpendicular to the central axis of the track wheel (30104) and is used to limit the forward and backward movement of the frame (30101) during the movement of the annular beam (2), so that the first crawling trolley (301) can run smoothly on the annular beam (2).

6. The TBM auxiliary equipment according to claim 5, characterized in that: The telescopic bracket (303) comprises an outer sleeve (30301), an intermediate sleeve (30302), a spring (30303), a limit block (30304) and a shield mounting seat (30305); One end of the outer sleeve (30301) is fixedly connected to the horizontal section of the frame (30101), and the other end of the outer sleeve (30301) is extended upward in the vertical direction; One end of the middle sleeve (30302) and the extended end of the outer sleeve (30301) are sleeved together, and the other end of the middle sleeve (30302) is extended upward in the vertical direction; One end of the shield mounting seat (30305) is mounted in the extended end of the middle sleeve (30302), and an articulated seat for articulating with the support cylinder (302) is mounted on the outer end surface of the shield mounting seat (30305); The spring (30303) is sleeved on one end of the shield mounting seat (30305) mounted in the middle sleeve (30302); The limiting block (30304) is installed on the shield mounting seat (30305) and is used to limit the spring (30303); The aerosol device (304) and the cleaning roller (305) are both mounted on the shield mounting seat (30305).

7. The TBM auxiliary equipment according to claim 5 or 6, characterized in that: Also included is a coring mechanism (4); The coring mechanism (4) is movably arranged on the annular beam (2) and is spaced apart from the annular sweeper (3) for radial core sampling of the tunnel.

8. The TBM auxiliary equipment according to claim 7, characterized in that: The coring mechanism (4) comprises a second crawling trolley (401), a swing motor (402) and a coring drill (403); The second crawling trolley (401) is used to carry the swing motor (402) and the core drilling machine (403) to perform circumferential movement along the annular beam (2); The fixed end of the swing motor (402) is mounted on the second crawling trolley (401), and the driving end of the swing motor (402) is connected to the coring drill (403) for adjusting the radial coring angle of the coring drill (403).

9. The TBM auxiliary equipment according to claim 8, characterized in that: The coring drill (403) comprises a mounting seat (40301), a propulsion beam (40302), a propulsion cylinder (40303), a drilling rig (40304), a drilling rig propulsion cylinder (40305) and a drill clamp (40306); The mounting seat (40301) is connected to the driving end of the swing motor (402) and is slidably connected to the propulsion beam (40302); One end of the propulsion cylinder (40303) is connected to the mounting seat (40301), and the other end of the propulsion cylinder (40303) is connected to an end of the propulsion beam (40302) away from the mounting seat (40301), so as to push the propulsion beam (40302) to move in a vertical direction relative to the mounting seat (40301); One end of the drilling rig propulsion cylinder (40305) is connected to the drilling rig (40304), and the other end of the drilling rig propulsion cylinder (40305) is connected to the propulsion beam (40302), which is used to drive the drilling rig (40304) to drill forward or backward; The drill clamp (40306) is installed on one end of the propulsion beam (40302) away from the mounting seat (40301), and is used to support and clamp the drill during the drilling process of the drilling rig (40304).

10. A construction method of TBM auxiliary equipment, characterized in that: Includes circumferential sweeping operations and rock coring operations; The specific process of circular cleaning operation is as follows: The annular sweeper (3) moves to a designated operation area in the excavation direction by relying on the annular beam (2); The support cylinder (302) drives the cleaning roller (305) to stick to the hole wall, and the shield mounting seat (30305) compresses the spring (30303), so that the spring (30303) is in an initial compression state; The driving motor (30102) drives the first crawling trolley (301) to perform circumferential movement on the annular beam (2) to perform circumferential cleaning of the cave wall; The aerosol device (304) is arranged on both sides of the drum (305) and is used for spraying and cleaning the hole wall; The specific process of rock coring operation is as follows: The coring mechanism (4) moves to a designated operation area in the excavation direction by relying on the annular beam (2); The second crawling trolley (401) is equipped with a swing motor (402) and a coring drill (403) to perform circumferential movement on the annular beam (2) to reach a specified circumferential coring position, and the radial rock entry angle of the coring drill (403) is adjusted by the swing motor (402) to perform coring operations.

Citation Information

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