A micro cathode arc thrust system
By using liquid metal and heating units to replace protective resistors and combining them with thermocouples to monitor temperature, the problems of uneven cathode erosion and excessive energy consumption in traditional micro-cathode arc thrust systems are solved, achieving the effects of extending life and reducing energy consumption.
Patent Information
- Application Number
- CN202510302700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2045-03-14
AI Technical Summary
Traditional micro-cathode arc thrust systems have problems such as uneven cathode ablation, limited working fluid carrying capacity, and excessive energy consumption of protective resistors, which lead to shortened life and energy loss.
Liquid metal is used as the cathode working fluid, and the liquid properties of the cathode working fluid are maintained through a heating unit and a heating control unit. An electric heating sheet is used to replace the protective resistor, and a thermocouple is used to monitor the temperature to regulate the working state of the heating unit.
The service life and total impulse of the micro cathode arc thruster are improved, the energy loss is reduced, and the system is made simpler and lighter.
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Abstract
Description
Technical Field
[0001] The present application relates to the field of satellite micro-propulsion technology, and in particular to a micro cathode arc thrust system. Background Art
[0002] The microcathode arc thrusters in traditional microcathode arc thrust systems face a series of challenges in practical applications, such as uneven cathode ablation, limited working fluid carrying capacity in a single space mission, and excessive energy consumption of protective resistors. These problems shorten the life of the thrusters, reduce their total impulse, and cause huge energy loss in the protective resistors during discharge. Summary of the Invention
[0003] The purpose of this application is to provide a micro-cathode arc thrust system, which can improve the service life and total impulse of the micro-cathode arc thruster, reduce the energy loss of the micro-cathode arc thrust system, and at the same time make the entire thrust system more simple and lightweight.
[0004] To achieve the above objectives, this application provides the following solutions:
[0005] In a first aspect, the present application provides a micro-cathode arc thrust system, comprising: a power supply, a capacitor and a resistor, a micro-cathode arc thruster, a heating unit, and a heating control unit; the cathode working fluid of the micro-cathode arc thruster is liquid metal;
[0006] The heating unit is arranged on the cathode pipe of the micro cathode arc thruster; one end of the heating unit is connected to the capacitor, and the other end of the heating unit is connected to the heating control unit;
[0007] The heating control unit includes: a temperature measuring subunit, a first control subunit and a second control subunit;
[0008] The hot end of the temperature measuring subunit is arranged on the cathode pipe of the micro cathode arc thruster, the cold end of the temperature measuring subunit is arranged in the environment, and the output end of the temperature measuring subunit is connected to the first end of the first control subunit and the first end of the second control subunit;
[0009] The second end of the first control subunit is connected to the other end of the heating unit, and the third end of the first control subunit is connected to the positive electrode of the power supply;
[0010] The second end of the second control subunit is connected to the resistor, and the third end of the second control subunit is connected to the positive electrode of the power supply.
[0011] Optionally, the temperature measurement subunit includes: a temperature difference sensing device and a voltage amplifier;
[0012] The hot end of the temperature difference sensing device is arranged on the cathode pipe of the micro cathode arc thruster, the cold end of the temperature difference sensing device is arranged in the environment, and the output end of the temperature difference sensing device is connected to the input end of the voltage amplifier;
[0013] The output end of the voltage amplifier is connected to the first end of the first control subunit and the first end of the second control subunit.
[0014] Optionally, the first control subunit includes: a NOT gate and a first switch tube;
[0015] One end of the NOT gate is connected to the output end of the temperature measuring sub-unit, and the other end of the NOT gate is connected to the gate of the first switching tube;
[0016] The source of the first switching tube is connected to the other end of the heating unit, and the drain of the first switching tube is connected to the positive electrode of the power supply.
[0017] Optionally, the first control subunit is a second switch tube;
[0018] The drain of the second switch tube is connected to the positive electrode of the power supply; the gate of the second switch tube is connected to the temperature measuring subunit; and the source of the second switch tube is connected to the resistor.
[0019] Optionally, the liquid metal is gallium-based liquid metal.
[0020] Optionally, the heating unit is an electric heating plate.
[0021] Optionally, the temperature difference sensing device is a thermocouple.
[0022] Optionally, the first switching tube and the second switching tube are both IGBTs.
[0023] Optionally, the thermocouple is a K-type nickel-chromium-nickel-silicon thermocouple.
[0024] Optionally, the thermocouple is a T-type copper-copper-nickel thermocouple.
[0025] According to the specific embodiments provided in this application, this application has the following technical effects:
[0026] The present application provides a micro-cathode arc thrust system. In the present application, by using liquid metal as the cathode working fluid of the micro-cathode arc thruster, the uneven cathode ablation can be reduced and the service life and total impulse of the micro-cathode arc thruster can be improved; by providing a heating unit to replace the protective resistor in the traditional micro-cathode arc thrust system, the energy lost by the protective resistor in the traditional thrust system is fully utilized to keep the cathode working fluid in liquid state in the low-temperature environment of the universe, further avoiding the addition of an additional heating system, thereby making the structure of the entire micro-cathode arc thrust system simpler and lighter; by cooperating with the heating unit and the heating control unit, the heat generated by the heating unit is used to maintain the liquid properties of the thruster cathode working fluid, thereby reducing the energy loss of the micro-cathode arc thrust system. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or related technologies, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 This is a structural diagram of a micro cathode arc thrust system in one embodiment of the present application;
[0029] Figure 2 Schematic diagram of the structure of a traditional micro cathode arc thrust system in one embodiment of the present application. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0031] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0032] In an exemplary embodiment, the present application provides a micro-cathode arc thrust system, which includes: a power supply, a capacitor, a resistor, a micro-cathode arc thruster, a heating unit and a heating control unit; the cathode working fluid of the micro-cathode arc thruster is liquid metal.
[0033] The liquid metal in the present application may be a gallium-based liquid metal having a melting point of 29.8°C.
[0034] Wherein, the heating unit is arranged on the cathode pipe of the micro cathode arc thruster; one end of the heating unit is connected to the capacitor, and the other end of the heating unit is connected to the heating control unit.
[0035] The heating unit in the present application may be an electric heating plate.
[0036] The heating control unit includes: a temperature measuring subunit, a first control subunit and a second control subunit.
[0037] The hot end of the temperature measuring subunit is set on the cathode pipe of the micro cathode arc thruster, the cold end of the temperature measuring subunit is set in the environment, the output end of the temperature measuring subunit is connected to the first end of the first control subunit and the first end of the second control subunit, and the temperature measuring subunit is used to detect the temperature of the cathode working fluid of the micro cathode arc thruster.
[0038] The second end of the first control subunit is connected to the other end of the heating unit, and the third end of the first control subunit is connected to the positive pole of the power supply. The first control subunit is used to control the working state of the heating unit according to the output of the temperature measuring subunit.
[0039] The second end of the second control subunit is connected to the resistor, and the third end of the second control subunit is connected to the positive pole of the power supply. The second control subunit is used to ensure the normal operation of the micro cathode arc thrust system according to the output of the temperature measuring subunit.
[0040] In another exemplary embodiment of the present application, the temperature measurement subunit includes: a temperature difference sensing device and a voltage amplifier.
[0041] Specifically, the hot end of the temperature difference sensing device is disposed on the cathode pipe of the micro-cathode arc thruster, the cold end of the temperature difference sensing device is disposed in the environment, and the output end of the temperature difference sensing device is connected to the input end of the voltage amplifier. The output end of the voltage amplifier is connected to the first end of the first control subunit and the first end of the second control subunit.
[0042] The temperature difference sensing device in the present application can be a thermocouple, such as a K-type nickel-chromium-nickel-silicon thermocouple with a temperature measurement range of -200°C to 1372°C or a T-type copper-copper-nickel thermocouple with a temperature measurement range of -200°C to 400°C.
[0043] The working principle of the thermocouple in this application is: when there is a certain temperature difference between the hot end and the cold end of the thermocouple, the thermocouple outputs a high-level signal, otherwise it outputs a low-level signal.
[0044] In another exemplary embodiment of the present application, the first control subunit includes: a NOT gate and a first switch tube.
[0045] Specifically, one end of the NOT gate is connected to the output of the temperature measurement subunit, and the other end of the NOT gate is connected to the gate of the first switching transistor. The source of the first switching transistor is connected to the other end of the heating unit, and the drain of the first switching transistor is connected to the positive electrode of the power supply. In practical applications, the first switching transistor can be an IGBT.
[0046] In another exemplary embodiment of the present application, the first control subunit is a second switch tube.
[0047] Specifically, the drain of the second switch tube is connected to the positive electrode of the power supply; the gate of the second switch tube is connected to the temperature measuring subunit; and the source of the second switch tube is connected to the resistor. In practical applications, the second switch tube can be an IGBT.
[0048] In another exemplary embodiment of the present application, in order to better illustrate the micro cathode arc thrust system provided by the present application, a specific example is given below.
[0049] Conventional microcathode arc thrust systems such as Figure 2 As shown, the cathode working fluid of the micro-cathode arc is solid metal, which leads to the problems of uneven cathode ablation of the cathode arc thruster and limited amount of working fluid carried in a single space mission. Therefore, the present application adopts liquid metal as the cathode working fluid of the micro-cathode arc thruster. This metal can remain liquid at extremely low temperatures (about 29.8°C), thereby reducing uneven cathode ablation and increasing the service life and total impulse of the micro-cathode arc thruster. However, in space, the temperature is usually around -270°C. In order to keep the liquid metal as the cathode working fluid in liquid state, a heating system needs to be introduced.
[0050] In order to avoid introducing an additional heating system that would increase the complexity and weight of the entire thrust system, the present application improves the circuit structure of the traditional micro cathode arc propulsion system. Figure 2 As shown in the figure, the protection resistor in the traditional micro-cathode arc thrust system is connected in series between the DC power supply anode and the capacitor. Its function is to prevent the large current generated by the rapid disconnection of the IGBT switch during the thruster pulse discharge process from damaging the DC power supply. However, the protection resistor will generate a lot of heat due to the passage of large current in this process. Therefore, this application uses an electric heating plate to replace the protection resistor in series between the power supply and the capacitor, as shown in the figure. Figure 1 As shown, this electric heating plate is installed on the cathode pipe of the micro cathode arc thruster, and this part of the heat is used to heat the cathode working medium of the micro cathode arc.
[0051] Furthermore, in order to prevent the electric heating plate from continuously heating and causing the cathode working fluid of the micro-cathode arc to overheat, resulting in its evaporation and loss, a thermocouple is used as a monitoring system for the temperature of the cathode working fluid of the micro-cathode arc to regulate the working state of the electric heating plate so that the cathode working fluid remains in a liquid state.
[0052] According to the working principle of thermocouple, the thermocouple is set Figure 1 In the micro cathode arc thrust system shown, a NOT gate, IGBT① (corresponding to the first switch tube) and IGBT② (corresponding to the second switch tube) are provided to jointly realize the regulation of the working state of the electric heating plate. Specifically, the cold end of the thermocouple is placed in the environment, and the hot end is placed on the cathode pipe of the micro cathode arc thruster. When the cathode pipe temperature of the micro cathode arc thruster is lower than the melting point of the cathode working fluid, the thermocouple outputs a low level. After the NOT gate is activated, IGBT① is turned on and IGBT② is turned off. The electric heating plate works, generating heat while protecting the circuit. The capacitor charging path is as follows: Figure 1 As shown in the loop ② formed by the red arrow in the middle; when the cathode pipe temperature of the micro cathode arc thruster is higher than the melting point of the cathode working medium, the thermocouple outputs a high level. After the NOT gate acts, IGBT ① is disconnected and IGBT ② is turned on. The electric heating plate does not work, and the capacitor charging path is as follows Figure 1 As shown in the loop ① formed by the blue arrow in the figure, the branch resistance plays the role of protecting the circuit. The specific size can be determined according to the discharge situation of the micro cathode arc thruster. However, if it is necessary to achieve extremely regular timing control and reduce the impact on the discharge characteristics of the micro cathode arc thruster, the size of the branch resistance should be Figure 2 The protection resistor values in the conventional micro-cathode arc thrust system shown are the same.
[0053] Furthermore, the output level of the thermocouple may not be sufficient to stimulate the on and off states of the IGBT element, so a voltage amplifier needs to be added to the circuit, such as Figure 1 As shown, it is used to activate the working state of IGBT① and IGBT②.
[0054] This application has the following advantages over the prior art:
[0055] (1) Using liquid metal as the cathode working fluid of the micro cathode arc thruster solves the problems of uneven cathode ablation of the cathode arc thruster in the existing technology and the limited amount of working fluid carried in a single space mission, thereby improving the service life and total impulse of the micro cathode arc thruster.
[0056] (2) In this application, the liquid metal can remain in liquid form at extremely low temperatures (about 29.8°C). However, in space, the temperature is usually around -270°C. In order to keep the liquid metal as the cathode working medium in liquid form, a heating system needs to be introduced. This application replaces the above mentioned heating unit by adding a heating unit. Figure 2The protective resistor in the traditional micro-cathode arc thrust system shown in the figure effectively utilizes the heat generated by the large current, maintains the liquid properties of the cathode working fluid, and realizes the sufficient supply and self-repair characteristics of the cathode working fluid by ensuring the fluidity of the liquid metal, avoiding the addition of an additional heating system, thereby making the structure of the entire micro-cathode arc thrust system more simple and lightweight, and ensuring the reliability of the micro-cathode arc thrust system working in a low-temperature environment.
[0057] (3) The present application uses a thermocouple as a temperature monitoring system to achieve regulation of the working state of the heating unit, which can not only keep the cathode working fluid in a liquid state, but also prevent the heating unit from continuously heating the cathode working fluid so as to overheat and cause the cathode working fluid to evaporate and form losses.
[0058] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0059] This document uses specific examples to illustrate the principles and implementation methods of this application. The description of the above examples is only intended to help understand the method and core concept of this application. At the same time, for those skilled in the art, based on the concept of this application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting this application.
Claims
1. A micro cathode arc thrust system, comprising: power supply, capacitor and resistor, characterized in that the micro cathode arc thrust system further comprises: a micro cathode arc thruster, a heating unit and a heating control unit; the cathode working fluid of the micro cathode arc thruster is liquid metal; The heating unit is arranged on the cathode pipe of the micro cathode arc thruster; one end of the heating unit is connected to the capacitor, and the other end of the heating unit is connected to the heating control unit; The heating control unit includes: a temperature measuring subunit, a first control subunit and a second control subunit; The hot end of the temperature measuring subunit is arranged on the cathode pipe of the micro cathode arc thruster, the cold end of the temperature measuring subunit is arranged in the environment, and the output end of the temperature measuring subunit is connected to the first end of the first control subunit and the first end of the second control subunit; The second end of the first control subunit is connected to the other end of the heating unit, and the third end of the first control subunit is connected to the positive electrode of the power supply; The second end of the second control subunit is connected to the resistor, and the third end of the second control subunit is connected to the positive electrode of the power supply.
2. The micro cathode arc thrust system according to claim 1, characterized in that: The temperature measurement subunit includes: a temperature difference sensing device and a voltage amplifier; The hot end of the temperature difference sensing device is arranged on the cathode pipe of the micro cathode arc thruster, the cold end of the temperature difference sensing device is arranged in the environment, and the output end of the temperature difference sensing device is connected to the input end of the voltage amplifier; The output end of the voltage amplifier is connected to the first end of the first control subunit and the first end of the second control subunit.
3. The micro cathode arc thrust system according to claim 1, characterized in that: The first control subunit includes: a NOT gate and a first switch tube; One end of the NOT gate is connected to the output end of the temperature measuring sub-unit, and the other end of the NOT gate is connected to the gate of the first switching tube; The source of the first switching tube is connected to the other end of the heating unit, and the drain of the first switching tube is connected to the positive electrode of the power supply.
4. The micro cathode arc thrust system according to claim 1, characterized in that: The first control subunit is a second switch tube; The drain of the second switch tube is connected to the positive electrode of the power supply; the gate of the second switch tube is connected to the temperature measuring subunit; and the source of the second switch tube is connected to the resistor.
5. The micro cathode arc thrust system according to claim 1, characterized in that: The liquid metal is gallium-based liquid metal.
6. The micro cathode arc thrust system according to claim 1, characterized in that: The heating unit is an electric heating plate.
7. The micro cathode arc thrust system according to claim 2, characterized in that: The temperature difference sensing device is a thermocouple.
8. The micro cathode arc thrust system according to claim 3 or claim 4, characterized in that: The first switching tube and the second switching tube are both IGBTs.
9. The micro cathode arc thrust system according to claim 7, characterized in that: The thermocouple is a K-type nickel-chromium-nickel-silicon thermocouple.
10. The micro cathode arc thrust system according to claim 7, characterized in that: The thermocouple is a T-type copper-copper-nickel thermocouple.
Citation Information
Patent Citations
Micro-cathode arc propulsion system
CN111348224A
High thrust to power micro cathode arc thruster
US20180370659A1