Furniture plate flatness detection equipment
By designing furniture board flatness detection equipment with multiple moving mechanisms and testing mechanisms, the problem of difficulty in detecting the side thickness and flatness of the board is solved in existing equipment, and comprehensive inspection of the upper and lower sides and sides of the board is achieved, improving the detection accuracy and quality.
Patent Information
- Application Number
- CN202510181154.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing furniture board flatness detection equipment has a single detection method, making it difficult to effectively detect the thickness and flatness of the side of the board, resulting in uneven thickness of the board and uneven side edges, which reduces the production quality.
A furniture sheet flatness detection device is designed, including a first moving mechanism, a second moving mechanism, a position adjustment mechanism, a detection mechanism and a plate fixing mechanism. Through the collaborative work of these mechanisms, the detection mechanism can be moved in multiple directions to comprehensively detect different positions of the plate, including the thickness and flatness of the upper and lower sides and sides.
It realizes comprehensive inspection of the upper and lower sides and sides of the board, improves the accuracy and comprehensiveness of the inspection, ensures that the production quality of the board meets the standards, and enhances the detection capabilities of the testing equipment.
Smart Images

Figure CN119984109A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate detection, in particular to a device for detecting the flatness of furniture plates. Background Art
[0002] Furniture board flatness testing equipment is a professional instrument designed to detect the surface flatness of boards used in furniture manufacturing. This equipment can help ensure that furniture door panels, tabletops, drawer panels and other components meet certain flatness standards during the production process, thereby ensuring the quality and aesthetics of the finished product. Using this type of equipment can ensure that its board products meet established standards and avoid product defects caused by uneven boards. There are many specific methods for furniture board flatness testing, including contact measurement and non-contact measurement. Contact measurement is mainly measured by mechanical structure, and non-contact measurement is mainly measured by optical instruments.
[0003] A furniture board surface flatness detection device with Chinese patent application number 201920128538.9 comprises a base, a first support plate is fixedly mounted on the top of the base, a second support plate is fixedly mounted on one side of the first support plate, a motor is fixedly mounted on the top of the second support plate, a small pulley is fixedly sleeved on the output shaft of the motor, a threaded rod is rotatably mounted on the first support plate, a large pulley is fixedly sleeved on the threaded rod, and a belt is wound between the large pulley and the small pulley, a slider is mounted on the threaded rod, a third support plate is fixedly mounted on the bottom of the slider, a hydraulic cylinder is fixedly mounted on the bottom of the third support plate, and a fourth support plate is fixedly mounted on the output shaft of the hydraulic cylinder. The detection device performs non-contact measurement through a laser measurement component.
[0004] The existing furniture board flatness detection equipment has a single detection method during use, which is not convenient for detecting the thickness and flatness of the side of the board, which easily leads to uneven thickness and uneven sides of the board, reducing the production quality of the board. Summary of the invention
[0005] The technical problem to be solved by the present invention is that the existing furniture board flatness detection equipment has a single detection method during use, which is not convenient for detecting the thickness and flatness of the side of the board, easily leading to uneven thickness and uneven sides of the board, thereby reducing the production quality of the board.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a furniture plate flatness detection device, comprising:
[0007] a first moving mechanism;
[0008] a second moving mechanism, the second moving mechanism being mounted on top of the first moving mechanism;
[0009] A position adjustment mechanism, wherein the position adjustment mechanism is installed on the top of the second moving mechanism;
[0010] A detection mechanism, wherein the detection mechanism is installed on the position adjustment mechanism;
[0011] The plate fixing mechanism is installed on the right side of the first moving mechanism.
[0012] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: the first moving mechanism includes a first shell, a first screw rod is rotatably connected to the inner wall of the first shell, a first nut sleeve is threadedly sleeved on the surface of the first screw rod, the surface of the first nut sleeve is slidably connected to the inner wall of the first shell, a reduction motor is fixedly connected to the rear side of the first shell, the output shaft of the reduction motor is fixedly connected to the rear end of the first screw rod, a base is fixedly connected to the bottom of the first shell, a control module is fixedly installed on the front side of the base, and a sliding rod is fixedly connected to the right side of the first shell.
[0013] As a preferred solution of the furniture board flatness detection equipment described in the present invention, the second moving mechanism includes a second shell, the bottom of the second shell is fixedly connected to the top of the first nut sleeve, a multi-section telescopic cylinder is fixedly connected to the left side of the inner wall of the second shell, the piston rod of the multi-section telescopic cylinder is fixedly connected to a moving part, and the surface of the moving part is slidably connected to the inner wall of the second shell.
[0014] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: the front and rear sides of the movable part are fixedly connected to the limit rods, the movable part is movably connected to the front and rear sides of the second shell, the left and right sides of the bottom of the second shell are respectively fixedly connected with a support frame and a sliding sleeve, the bottom of the support frame is rotatably connected with a pulley, the pulley is rotatably connected to the left side of the second shell, and the sliding sleeve is movably mounted on the surface of the sliding rod.
[0015] As a preferred solution of the furniture board flatness detection equipment described in the present invention, the position adjustment mechanism comprises a third shell, the bottom of the third shell is fixedly connected to the top of the moving part, the inner wall of the third shell is rotatably connected to the second screw rod, the left side of the third shell is fixedly connected to a stepper motor, the output shaft of the stepper motor is fixedly connected to the left end of the second screw rod, the surface of the second screw rod is threadedly sleeved with a second nut sleeve, the surface of the second nut sleeve is slidably connected to the inner wall of the third shell, the top of the second nut sleeve is fixedly connected to a fixing plate, the front side of the bottom of the fixing plate is fixedly connected to a first cylinder, the piston rod of the first cylinder is fixedly connected to a lifting plate, the rear side of the top of the lifting plate is fixedly connected to a rod body, and the top of the rod body passes through the fixing plate and is movably connected to it.
[0016] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: the detection mechanism includes a seat body, the top of the seat body is fixedly connected to the bottom of the lifting plate, the rear side of the seat body is fixedly connected to a first self-locking motor, the output shaft of the first self-locking motor is fixedly connected to a rotating rod, and the front end of the rotating rod passes through the front side of the seat body and is fixedly connected to the plate body.
[0017] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: a mounting plate is movably connected inside the plate body, a second cylinder is fixedly connected to the rear side of the top of the mounting plate, the second cylinder is fixedly installed on the rear side of the plate body, a laser scanning measuring head is fixedly installed on the bottom of the mounting plate, and a support is fixedly connected to the top of the mounting plate.
[0018] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: a plurality of contact measuring heads are provided at the bottom of the support member, a limit frame is movably sleeved on the surface of the contact measuring head, a fixing member is fixedly connected to the front side of the limit frame, the fixing member is fixedly installed on the front side of the support member, an elastic member is fixedly connected to the center of the top of the contact measuring head, a pressure sensor is fixedly installed on the top of the elastic member, auxiliary springs are fixedly connected to the left and right sides of the top of the contact measuring head, and the pressure sensor and the top of the auxiliary spring are fixedly connected to the bottom of the support member.
[0019] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: the board fixing mechanism includes a support table, a connecting frame is fixedly connected to the bottom of the support table, a second self-locking motor is fixedly connected to the bottom of the connecting frame, the output shaft of the second self-locking motor passes through the top of the connecting frame and is fixedly connected to a gear, the top of the gear is rotatably connected to the bottom of the support table, the left and right sides of the gear are meshed with racks, the surface of the rack is slidably connected to the opposite side of the support table and the connecting frame, one end of the rack is fixedly connected to a clamping assembly, the clamping assembly is movably connected to the front and rear sides of the support table, the bottom of the connecting frame is fixedly connected to a third cylinder, the bottom of the third cylinder is fixedly connected to a support seat, and the left side of the support seat is fixedly connected to the right side of the base.
[0020] As a preferred solution of the furniture board flatness detection equipment described in the present invention, wherein: the clamping assembly includes a clamping table, the bottom of the clamping table is fixedly connected to the rack, the inner wall of the clamping table is movably connected to the support table, the top of the clamping table is rotatably connected to a threaded rod, the bottom of the threaded rod is rotatably connected to a clamp, the surface of the clamp is movably connected to the inner wall of the clamping table, the left and right sides of the top of the clamp are fixedly connected to connecting rods, and the top of the connecting rod passes through the top of the clamping table and is movably connected to it.
[0021] Beneficial effects of the present invention:
[0022] 1. The present invention can facilitate the detection mechanism to move forward and backward by setting a first moving mechanism to detect different positions of the plate. The output shaft of the reduction motor drives the first screw to rotate, and the first screw drives the first nut sleeve to slide on the inner wall of the first shell. The first nut sleeve drives the second moving mechanism, the position adjustment mechanism and the detection mechanism to move synchronously, and the front and rear positions of the detection mechanism are changed, so that it can comprehensively detect different positions of the plate. The base provides stable support for the bottom of the first shell, and the control module can control the detection equipment.
[0023] 2. The present invention can facilitate the detection mechanism to move left and right by setting a second moving mechanism to detect different positions of the plate. The piston rod of the multi-section telescopic cylinder can drive the moving part to slide on the inner wall of the second shell. During the movement of the moving part, the position adjustment mechanism and the detection mechanism are driven to move synchronously to change the left and right position of the detection mechanism, so that it can comprehensively detect different positions of the plate. A sliding sleeve and a support frame are set at the bottom of the second shell. The sliding sleeve slides on the surface of the sliding rod, and the support frame moves on the left side of the first shell through the pulley to avoid shaking of the second shell when it moves back and forth, thereby improving the accuracy of the detection mechanism during detection.
[0024] 3. The present invention can further increase the left and right movement range of the detection mechanism by setting a position adjustment mechanism, and drive the detection mechanism to move up and down. The output shaft of the stepper motor drives the second screw to rotate on the inner wall of the third shell, and the second screw drives the second nut sleeve to slide on the inner wall of the third shell. The second nut sleeve drives the fixed plate, the first cylinder and the lifting plate to move. The lifting plate drives the detection mechanism to move left and right, thereby increasing the movement range of the detection mechanism. The piston rod of the first cylinder can drive the lifting plate to move up and down to adjust the height of the detection mechanism. During the movement of the lifting plate, the rod body is driven to slide inside the fixed plate to limit the lifting plate so that it can be stably lifted and lowered.
[0025] 4. The present invention is more convenient to detect the flatness of the upper and lower sides of the plate by setting a detection mechanism, and can detect the thickness and flatness of the side of the plate, thereby improving the comprehensiveness of the detection and increasing the production quality of the plate. When the detection mechanism is located at the top of the plate, the second cylinder drives the mounting plate to move downward, so that a plurality of contact measuring heads contact the top of the plate. After the contact measuring heads contact the plate, the pressure sensor detects the pressure exerted on the contact measuring heads through the elastic member. When the contact measuring heads move on the plate, the uneven surface of the plate will cause uneven force on the plurality of contact measuring heads. The pressure sensor transmits the detected pressure data to the control module. The control module detects the flatness of the plate surface according to the detected pressure data, and the auxiliary spring assists in resetting the contact measuring heads so that they can In order to keep in contact with the surface of the plate, and during the detection of the contact measuring head, the laser scanning measuring head emits a laser beam to the surface of the plate, and performs a secondary detection of the flatness of the plate surface through the reflected laser beam to improve the detection accuracy. When it is necessary to detect the side of the plate, the first cylinder drives the lifting plate to move downward, and the lifting plate drives the detection mechanism to move downward as a whole, and the third cylinder drives the connecting frame and the supporting platform to move upward, so that the plate moves upward, and the output shaft of the first self-locking motor drives the rotating rod to rotate, and the rotating rod drives the plate body to rotate ninety degrees, so that the contact measuring head and the laser scanning measuring head are aligned with the side of the plate. After the alignment is completed, the second cylinder drives the mounting plate to move to the left, so that the contact measuring head contacts the side of the plate, and detects the flatness of the side of the plate. The laser scanning measuring head emits a laser beam to detect the thickness of the side of the plate.
[0026] 5. The present invention can facilitate the clamping and fixing of the plate by setting a plate fixing mechanism to avoid shaking during the plate detection process. The plate is placed on the top of the support platform. After placement, the output shaft of the second self-locking motor drives the gear to rotate, the gear drives the rack to move, and the rack drives the two clamping assemblies to move to the front and rear sides of the plate to limit the plate. The front and rear sides of the plate contact the inner wall of the clamping platform, and the threaded rod is rotated. The threaded rod drives the clamp to move downward to clamp and fix the top of the plate. During the movement of the clamp, the connecting rod is driven to slide on the top of the clamping platform to limit the clamp. After the plate is fixed, the detection mechanism detects the plate. When the top detection of the plate is completed, the staff takes out the plate and turns the plate over for secondary fixing to achieve double-sided detection of the plate. When the detection of one side of the plate is completed, the staff continues to change the fixed position of the plate to detect the other sides of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of a first detection state of the present invention;
[0028] Figure 2It is a schematic diagram of a second detection state of the present invention;
[0029] Figure 3 It is a front axonometric view of the first moving mechanism of the present invention;
[0030] Figure 4 It is a top axonometric view of the second moving mechanism of the present invention;
[0031] Figure 5 It is a bottom-up isometric view of the second moving mechanism of the present invention;
[0032] Figure 6 It is a front axonometric view of the position adjustment mechanism of the present invention;
[0033] Figure 7 It is a front exploded view of the plate fixing mechanism of the present invention;
[0034] Figure 8 It is a bottom-up axonometric view of the plate fixing mechanism of the present invention;
[0035] Fig. 9 is a front axonometric view of the clamping assembly of the present invention;
[0036] Fig.10 It is a main axonometric view of the detection mechanism of the present invention;
[0037] Fig.11 For the present invention Fig.10 A magnified view of middle;
[0038] Fig.12 This is a bottom-up isometric view of the detection mechanism of the present invention.
[0039] In the figure: 100, first moving mechanism; 101, first housing; 102, first nut sleeve; 103, first screw rod; 104, control module; 105, base; 106, reduction motor; 107, slide rod; 200, second moving mechanism; 201, second housing; 202, slide sleeve; 203, support frame; 204, multi-section telescopic cylinder; 205, moving part; 206, limit rod; 207, pulley; 300, position adjustment mechanism; 301, third housing; 302, lifting plate; 303, first cylinder; 304, fixing plate; 305, stepping motor; 306, rod body; 307, second nut sleeve; 308, second screw rod; 400, detection mechanism; 401, seat body; 402, rotating rod; 403, mounting plate; 404, plate body; 405, second cylinder; 406, first self-locking motor; 407, supporting member; 408, pressure sensor; 409, fixing member; 410, limiting frame; 411, elastic member; 412, contact measuring head; 413, auxiliary spring; 414, laser scanning measuring head; 500, plate fixing mechanism; 501, supporting platform; 502, connecting frame; 503, supporting seat; 504, rack; 505, third cylinder; 506, gear; 507, clamping assembly; 508, second self-locking motor; 509, fixture; 510, connecting rod; 511, threaded rod; 512, clamping platform. DETAILED DESCRIPTION
[0040] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0041] Embodiment 1, as Figure 1-12 As shown, this embodiment provides a furniture board flatness detection device, including a first moving mechanism 100.
[0042] Furthermore, the first moving mechanism 100 includes a first shell 101, the inner wall of the first shell 101 is rotatably connected to a first screw rod 103, the surface of the first screw rod 103 is threadedly sleeved with a first nut sleeve 102, the surface of the first nut sleeve 102 is slidably connected to the inner wall of the first shell 101, a reduction motor 106 is fixedly connected to the rear side of the first shell 101, the output shaft of the reduction motor 106 is fixedly connected to the rear end of the first screw rod 103, a base 105 is fixedly connected to the bottom of the first shell 101, a control module 104 is fixedly installed on the front side of the base 105, and a sliding rod 107 is fixedly connected to the right side of the first shell 101.
[0043] By setting up the first moving mechanism 100, it is convenient to drive the detection mechanism 400 to move forward and backward to detect different positions of the plate. The output shaft of the reduction motor 106 drives the first screw rod 103 to rotate, and the first screw rod 103 drives the first nut sleeve 102 to slide on the inner wall of the first shell 101. The first nut sleeve 102 drives the second moving mechanism 200, the position adjustment mechanism 300 and the detection mechanism 400 to move synchronously, and the front and rear positions of the detection mechanism 400 are changed, so that it can comprehensively detect different positions of the plate. The base 105 provides stable support for the bottom of the first shell 101, and the control module 104 can control the detection equipment.
[0044] Furthermore, it also includes a second moving mechanism 200 , which is installed on the top of the first moving mechanism 100 .
[0045] Furthermore, the second moving mechanism 200 includes a second shell 201, the bottom of the second shell 201 is fixedly connected to the top of the first nut sleeve 102, a multi-section telescopic cylinder 204 is fixedly connected to the left side of the inner wall of the second shell 201, the piston rod of the multi-section telescopic cylinder 204 is fixedly connected to a moving part 205, and the surface of the moving part 205 is slidably connected to the inner wall of the second shell 201.
[0046] Furthermore, the front and rear sides of the movable member 205 are fixedly connected to the limit rod 206, the movable member 205 is movably connected to the front and rear sides of the second shell 201, the left and right sides of the bottom of the second shell 201 are respectively fixedly connected to the support frame 203 and the sliding sleeve 202, the bottom of the support frame 203 is rotatably connected to the pulley 207, the pulley 207 is rotatably connected to the left side of the second shell 201, and the sliding sleeve 202 is movably sleeved on the surface of the sliding rod 107.
[0047] By setting up the second moving mechanism 200, it is convenient to drive the detection mechanism 400 to move left and right to detect different positions of the plate. The piston rod of the multi-section telescopic cylinder 204 can drive the moving part 205 to slide on the inner wall of the second shell 201. During the movement of the moving part 205, the position adjustment mechanism 300 and the detection mechanism 400 are driven to move synchronously, and the left and right positions of the detection mechanism 400 are changed, so that it can comprehensively detect different positions of the plate. A sliding sleeve 202 and a support frame 203 are provided at the bottom of the second shell 201. The sliding sleeve 202 slides on the surface of the sliding rod 107, and the support frame 203 moves on the left side of the first shell 101 through the pulley 207, so as to avoid shaking when the second shell 201 moves back and forth, thereby improving the accuracy of the detection mechanism 400 during the detection process.
[0048] Furthermore, it also includes a position adjustment mechanism 300 , which is installed on the top of the second moving mechanism 200 .
[0049] Furthermore, the position adjustment mechanism 300 includes a third shell 301, the bottom of the third shell 301 is fixedly connected to the top of the moving part 205, the inner wall of the third shell 301 is rotatably connected to the second screw rod 308, the left side of the third shell 301 is fixedly connected to the stepper motor 305, the output shaft of the stepper motor 305 is fixedly connected to the left end of the second screw rod 308, the surface of the second screw rod 308 is threadedly sleeved with a second nut sleeve 307, the surface of the second nut sleeve 307 is slidably connected to the inner wall of the third shell 301, the top of the second nut sleeve 307 is fixedly connected to the fixed plate 304, the bottom front side of the fixed plate 304 is fixedly connected to the first cylinder 303, the piston rod of the first cylinder 303 is fixedly connected to the lifting plate 302, the top rear side of the lifting plate 302 is fixedly connected to the rod body 306, and the top of the rod body 306 passes through the fixed plate 304 and is movably connected to it.
[0050] By setting up a position adjustment mechanism 300, the range of left and right movement of the detection mechanism 400 can be further increased, and the detection mechanism 400 can be driven to move up and down. The output shaft of the stepper motor 305 drives the second screw rod 308 to rotate on the inner wall of the third shell 301, and the second screw rod 308 drives the second nut sleeve 307 to slide on the inner wall of the third shell 301. The second nut sleeve 307 drives the fixed plate 304, the first cylinder 303 and the lifting plate 302 to move. The lifting plate 302 drives the detection mechanism 400 to move left and right, thereby increasing the moving range of the detection mechanism 400. The piston rod of the first cylinder 303 can drive the lifting plate 302 to move up and down to adjust the height of the detection mechanism 400. During the movement of the lifting plate 302, the rod body 306 is driven to slide inside the fixed plate 304 to limit the lifting plate 302 so that it can be stably lifted and lowered.
[0051] Furthermore, it also includes a detection mechanism 400 , which is installed on the position adjustment mechanism 300 .
[0052] Furthermore, the detection mechanism 400 includes a seat body 401, the top of the seat body 401 is fixedly connected to the bottom of the lifting plate 302, the rear side of the seat body 401 is fixedly connected to a first self-locking motor 406, the output shaft of the first self-locking motor 406 is fixedly connected to a rotating rod 402, and the front end of the rotating rod 402 passes through the front side of the seat body 401 and is fixedly connected to a plate body 404.
[0053] Furthermore, a mounting plate 403 is movably connected inside the plate body 404, a second cylinder 405 is fixedly connected to the rear side of the top of the mounting plate 403, the second cylinder 405 is fixedly installed on the rear side of the plate body 404, a laser scanning measuring head 414 is fixedly installed at the bottom of the mounting plate 403, and a support member 407 is fixedly connected to the top of the mounting plate 403.
[0054] Furthermore, a plurality of contact measuring heads 412 are provided at the bottom of the support member 407, and a limit frame 410 is movably sleeved on the surface of the contact measuring head 412, and a fixing member 409 is fixedly connected to the front side of the limit frame 410, and the fixing member 409 is fixedly installed on the front side of the support member 407, and an elastic member 411 is fixedly connected to the center of the top of the contact measuring head 412, and a pressure sensor 408 is fixedly installed on the top of the elastic member 411, and auxiliary springs 413 are fixedly connected to the left and right sides of the top of the contact measuring head 412, and the pressure sensor 408 and the top of the auxiliary spring 413 are fixedly connected to the bottom of the support member 407.
[0055] By setting up the detection mechanism 400, it is more convenient to detect the flatness of the upper and lower sides of the plate, and the thickness and flatness of the side of the plate can be detected, so as to improve the comprehensiveness of the detection and increase the production quality of the plate. When the detection mechanism 400 is located at the top of the plate, the second cylinder 405 drives the mounting plate 403 to move downward, so that a plurality of contact measuring heads 412 contact the top of the plate. After the contact measuring heads 412 contact the plate, the pressure sensor 408 detects the pressure exerted on the contact measuring heads 412 through the elastic member 411. When the contact measuring heads 412 move on the plate, the uneven surface of the plate will cause uneven force on the plurality of contact measuring heads 412. The pressure sensor 408 transmits the detected pressure data to the control module 104. The control module 104 detects the flatness of the plate surface according to the detected pressure data. The auxiliary spring 413 assists in resetting the contact measuring heads 412 so that it can maintain contact with the plate surface. During the detection process of the contact measuring head 412, the laser scanning measuring head 414 emits a laser beam to the surface of the plate, and performs a secondary detection on the flatness of the plate surface through the reflected laser beam to improve the detection accuracy. When it is necessary to detect the side of the plate, the first cylinder 303 drives the lifting plate 302 to move downward, and the lifting plate 302 drives the detection mechanism 400 to move downward as a whole, and the third cylinder 505 drives the connecting frame 502 and the supporting platform 501 to move upward, so that the plate moves upward, and the output shaft of the first self-locking motor 406 drives the rotating rod 402 to rotate, and the rotating rod 402 drives the plate body 404 to rotate ninety degrees, so that the contact measuring head 412 and the laser scanning measuring head 414 are aligned with the side of the plate. After the alignment is completed, the second cylinder 405 drives the mounting plate 403 to move leftward, so that the contact measuring head 412 contacts the side of the plate, and detects the flatness of the side of the plate. The laser scanning measuring head 414 emits a laser beam to detect the thickness of the side of the plate.
[0056] The contact measuring head 412 contacts the surface of the plate. A pressure sensor 408 is connected to the top of each contact measuring head 412 and connected through an elastic member 411. When the contact measuring head 412 contacts the surface of the plate, a certain pressure is generated. This pressure is transmitted to the pressure sensor 408 through the elastic member 411. The function of the elastic member 411 is to convert the contact force into a measurable pressure change, which can produce a linear force-displacement relationship. The pressure sensor 408 detects the pressure exerted on the contact measuring head 412 and transmits these data to the control module 104. The control module 104 receives the pressure data and determines the flatness of the plate surface according to the pressure change. If the surface of the plate is uneven, the pressure exerted on each contact measuring head 412 will be different. By comparing these pressure data, the height change of the plate surface can be determined. The auxiliary spring 413 is installed on the left and right sides of the top of the contact measuring head 412 to help the contact measuring head 412 to remain stable when contacting the surface of the plate and quickly reset after the detection is completed.
[0057] The laser scanning measuring head 414 emits one or more laser beams, which usually have high accuracy and directionality. When the laser beam hits the surface of the plate, a part of the light will be reflected back. The receiver in the laser scanning measuring head 414 will capture the reflected light beams. The receiver detects the intensity, phase and other information of the reflected laser beam. By analyzing the intensity change and time delay of the reflected light, the height change of the plate surface can be calculated. If the plate surface is flat, the intensity and phase changes of the reflected light are relatively consistent. If the plate surface is uneven, the intensity and phase of the reflected light will change. By scanning the plate surface with the laser scanning measuring head 414, three-dimensional point cloud data of the plate surface can be obtained. These point cloud data are fused and processed to generate a three-dimensional model of the plate surface, and the flatness and parallelism of the plate are further analyzed.
[0058] The contact measuring head 412 can detect subtle changes on the surface of the plate, while the laser scanning measuring head 414 can provide an overall three-dimensional model. The combination of the two can make up for each other's shortcomings and provide more complete data. By fusing the contact measurement data with the laser scanning data, a more accurate three-dimensional model can be generated to further analyze the flatness and parallelism of the plate. By combining the contact measuring head 412 and the laser scanning measuring head 414, high-precision, high-efficiency and comprehensive plate flatness and parallelism detection can be achieved, thereby ensuring that the quality of the plate meets the standards and improving overall production efficiency.
[0059] Furthermore, it also includes a plate fixing mechanism 500 , which is installed on the right side of the first moving mechanism 100 .
[0060] Furthermore, the plate fixing mechanism 500 includes a support platform 501, a connecting frame 502 is fixedly connected to the bottom of the support platform 501, a second self-locking motor 508 is fixedly connected to the bottom of the connecting frame 502, an output shaft of the second self-locking motor 508 passes through the top of the connecting frame 502 and is fixedly connected to a gear 506, the top of the gear 506 is rotatably connected to the bottom of the support platform 501, and racks 504 are meshed on both sides of the gear 506. The surface of the rack 504 is slidably connected to the opposite side of the support platform 501 and the connecting frame 502, one end of the rack 504 is fixedly connected to a clamping assembly 507, the clamping assembly 507 is movably connected to the front and rear sides of the support platform 501, the bottom of the connecting frame 502 is fixedly connected to a third cylinder 505, the bottom of the third cylinder 505 is fixedly connected to a support seat 503, and the left side of the support seat 503 is fixedly connected to the right side of the base 105.
[0061] Furthermore, the clamping assembly 507 includes a clamping platform 512, the bottom of the clamping platform 512 is fixedly connected to the rack 504, the inner wall of the clamping platform 512 is movably connected to the support platform 501, the top of the clamping platform 512 is rotatably connected to a threaded rod 511, the bottom of the threaded rod 511 is rotatably connected to a clamp 509, the surface of the clamp 509 is movably connected to the inner wall of the clamping platform 512, the left and right sides of the top of the clamp 509 are fixedly connected to connecting rods 510, and the top of the connecting rod 510 passes through the top of the clamping platform 512 and is movably connected to it.
[0062] By setting the plate fixing mechanism 500, it is convenient to clamp and fix the plate to avoid shaking during the plate detection process. The plate is placed on the top of the support platform 501. After placement, the output shaft of the second self-locking motor 508 drives the gear 506 to rotate, the gear 506 drives the rack 504 to move, and the rack 504 drives the two clamping assemblies 507 to move to the front and back sides of the plate to limit the plate. The front and back sides of the plate contact the inner wall of the clamping platform 512, and the threaded rod 511 is rotated. The threaded rod 511 drives the clamp 509 to move downward to clamp and fix the top of the plate. During the movement of the clamp 509, the connecting rod 510 is driven to slide on the top of the clamping platform 512 to limit the clamp 509. After the plate is fixed, the detection mechanism 400 detects the plate. When the top detection of the plate is completed, the staff takes out the plate and turns the plate over for secondary fixation to achieve double-sided detection of the plate. When one side of the plate is detected, the staff continues to change the fixed position of the plate to detect the other side of the plate.
[0063] Embodiment 2, as Figure 1-12 As shown, as a second embodiment of the present invention, this embodiment provides a detection method of a furniture plate flatness detection device, comprising the following steps:
[0064] S1 . Place a plate to be inspected on the support platform 501 in the plate fixing mechanism 500 .
[0065] S2, fix the plate, start the second self-locking motor 508, and drive the clamping assembly 507 to approach the plate through the cooperation of the gear 506 and the rack 504, and the clamping table 512 and the clamp 509 fix the plate.
[0066] S3, upper side flatness detection, adjust the detection mechanism position 400, start the reduction motor 106, drive the first screw rod 103 to rotate, so that the first nut sleeve 102 moves along the inner wall of the first shell 101, adjust the front and rear positions of the detection mechanism 400, start the multi-section telescopic cylinder 204, drive the moving part 205 to slide along the inner wall of the second shell 201, adjust the left and right positions of the detection mechanism 400, start the stepper motor 305, drive the second screw rod 308 to rotate, so that the second nut sleeve 307 slides along the inner wall of the third shell 301, adjust the left and right positions of the detection mechanism 400 again, start the first cylinder 303, drive the lifting plate 302 to move up and down, and adjust the height of the detection mechanism 400.
[0067] S4, detection preparation, the second cylinder 405 pushes the mounting plate 403 to move downward, so that the contact measuring head 412 contacts the top of the plate, and the laser scanning measuring head 414 is ready to emit a laser beam.
[0068] S5. Perform detection. After the contact measuring head 412 contacts the top of the plate, the pressure sensor 408 detects the pressure exerted on the contact measuring head 412 and transmits the data to the control module 104. The laser scanning measuring head 414 emits a laser beam to the surface of the plate and receives the reflected beam to further verify the flatness of the plate surface. The control module 104 analyzes the collected data to determine the flatness of the plate surface.
[0069] S6, lower side flatness detection, flip the plate, remove the plate from the support table 501, flip it over, re-place it and fix it, and then repeat the detection steps.
[0070] S7, side flatness detection, adjust the detection mechanism angle 400, start the first self-locking motor 406, drive the rotating rod 402 to rotate, rotate the plate body 404 90 degrees, align the contact measuring head 412 and the laser scanning measuring head 414 with the side of the plate, start the third cylinder 505, drive the connecting frame 502 and the supporting platform 501 to move upward, move the plate upward, and facilitate the contact measuring head 412 to contact the side of the plate. The second cylinder 405 pushes the mounting plate 403 to move sideways, so that the contact measuring head 412 contacts the side of the plate. The laser scanning measuring head 414 emits a laser beam to the side of the plate to detect thickness and flatness. The control module 104 collects data and analyzes the quality of the side of the plate.
Claims
1. A furniture board flatness detection device, characterized in that: include, A first moving mechanism (100); A second moving mechanism (200), the second moving mechanism (200) being installed on the top of the first moving mechanism (100); A position adjustment mechanism (300), wherein the position adjustment mechanism (300) is installed on the top of the second moving mechanism (200); A detection mechanism (400), wherein the detection mechanism (400) is installed on the position adjustment mechanism (300); A plate fixing mechanism (500), wherein the plate fixing mechanism (500) is installed on the right side of the first moving mechanism (100).
2. The furniture board flatness detection device according to claim 1, characterized in that: The first moving mechanism (100) comprises a first shell (101), the inner wall of the first shell (101) is rotatably connected to a first screw rod (103), the surface of the first screw rod (103) is threadedly sleeved with a first nut sleeve (102), the surface of the first nut sleeve (102) is slidably connected to the inner wall of the first shell (101), the rear side of the first shell (101) is fixedly connected to a reduction motor (106), the output shaft of the reduction motor (106) is fixedly connected to the rear end of the first screw rod (103), the bottom of the first shell (101) is fixedly connected to a base (105), the front side of the base (105) is fixedly installed with a control module (104), and the right side of the first shell (101) is fixedly connected to a sliding rod (107).
3. The furniture board flatness detection device according to claim 2, characterized in that: The second moving mechanism (200) comprises a second shell (201), the bottom of the second shell (201) is fixedly connected to the top of the first nut sleeve (102), a multi-section telescopic cylinder (204) is fixedly connected to the left side of the inner wall of the second shell (201), the piston rod of the multi-section telescopic cylinder (204) is fixedly connected to a moving part (205), and the surface of the moving part (205) is slidably connected to the inner wall of the second shell (201).
4. The furniture board flatness detection device according to claim 3, characterized in that: The front and rear sides of the movable member (205) are fixedly connected to the limit rod (206); the movable member (205) is movably connected to the front and rear sides of the second shell (201); the left and right sides of the bottom of the second shell (201) are respectively fixedly connected to the support frame (203) and the sliding sleeve (202); the bottom of the support frame (203) is rotatably connected to a pulley (207); the pulley (207) is rotatably connected to the left side of the second shell (201); and the sliding sleeve (202) is movably sleeved on the surface of the sliding rod (107).
5. The furniture board flatness detection device according to claim 4, characterized in that: The position adjustment mechanism (300) comprises a third housing (301), the bottom of the third housing (301) is fixedly connected to the top of the moving member (205), the inner wall of the third housing (301) is rotatably connected to a second screw rod (308), the left side of the third housing (301) is fixedly connected to a stepper motor (305), the output shaft of the stepper motor (305) is fixedly connected to the left end of the second screw rod (308), the surface of the second screw rod (308) is threadedly sleeved with a second nut sleeve (307), The surface of the second nut sleeve (307) is slidably connected to the inner wall of the third shell (301); the top of the second nut sleeve (307) is fixedly connected to a fixing plate (304); the bottom front side of the fixing plate (304) is fixedly connected to a first cylinder (303); the piston rod of the first cylinder (303) is fixedly connected to a lifting plate (302); the top rear side of the lifting plate (302) is fixedly connected to a rod body (306); the top of the rod body (306) passes through the fixing plate (304) and is movably connected thereto.
6. The furniture board flatness detection device according to claim 5, characterized in that: The detection mechanism (400) comprises a seat body (401), the top of the seat body (401) is fixedly connected to the bottom of the lifting plate (302), the rear side of the seat body (401) is fixedly connected to a first self-locking motor (406), the output shaft of the first self-locking motor (406) is fixedly connected to a rotating rod (402), and the front end of the rotating rod (402) passes through the front side of the seat body (401) and is fixedly connected to a plate body (404).
7. The furniture board flatness detection device according to claim 6, characterized in that: The plate body (404) is movably connected to a mounting plate (403) inside, a second cylinder (405) is fixedly connected to the rear side of the top of the mounting plate (403), the second cylinder (405) is fixedly installed on the rear side of the plate body (404), a laser scanning measuring head (414) is fixedly installed on the bottom of the mounting plate (403), and a support member (407) is fixedly connected to the top of the mounting plate (403).
8. The furniture board flatness detection device according to claim 7, characterized in that: A plurality of contact measuring heads (412) are arranged at the bottom of the support member (407); a limit frame (410) is movably sleeved on the surface of the contact measuring head (412); a fixing member (409) is fixedly connected to the front side of the limit frame (410); the fixing member (409) is fixedly installed on the front side of the support member (407); an elastic member (411) is fixedly connected to the center of the top of the contact measuring head (412); a pressure sensor (408) is fixedly installed on the top of the elastic member (411); auxiliary springs (413) are fixedly connected to the left and right sides of the top of the contact measuring head (412); and the tops of the pressure sensor (408) and the auxiliary spring (413) are fixedly connected to the bottom of the support member (407).
9. The furniture board flatness detection device according to claim 8, characterized in that: The plate fixing mechanism (500) comprises a support platform (501), the bottom of the support platform (501) is fixedly connected to a connecting frame (502), the bottom of the connecting frame (502) is fixedly connected to a second self-locking motor (508), the output shaft of the second self-locking motor (508) passes through the top of the connecting frame (502) and is fixedly connected to a gear (506), the top of the gear (506) is rotatably connected to the bottom of the support platform (501), and the left and right sides of the gear (506) are meshed with racks (504). The surface of the rack (504) is slidably connected to the opposite side of the support platform (501) and the connecting frame (502); one end of the rack (504) is fixedly connected to a clamping assembly (507); the clamping assembly (507) is movably connected to the front and rear sides of the support platform (501); the bottom of the connecting frame (502) is fixedly connected to a third cylinder (505); the bottom of the third cylinder (505) is fixedly connected to a support seat (503); the left side of the support seat (503) is fixedly connected to the right side of the base (105).
10. The furniture board flatness detection device according to claim 9, characterized in that: The clamping assembly (507) includes a clamping platform (512), the bottom of the clamping platform (512) is fixedly connected to the rack (504), the inner wall of the clamping platform (512) is movably connected to the support platform (501), the top of the clamping platform (512) is rotatably connected to a threaded rod (511), the bottom of the threaded rod (511) is rotatably connected to a clamp (509), the surface of the clamp (509) is movably connected to the inner wall of the clamping platform (512), the left and right sides of the top of the clamp (509) are fixedly connected to connecting rods (510), and the top of the connecting rod (510) passes through the top of the clamping platform (512) and is movably connected to it.
Citation Information
Patent Citations
Furniture plate surface flatness detection device
CN209181743U
Cited By
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