Multi-thread processing intelligent adjustment preliminary forming device for cable production

Abstract

The invention relates to the field of cable processing, in particular to an intelligent adjusting preliminary forming device for multi-thread processing in cable production, which comprises a wire twisting disc, six groups of conveying wheels are rotatably mounted on the wire twisting disc, a plurality of mounting holes are formed in the wire twisting disc, an adjusting mechanism is arranged on the wire twisting disc, and a temperature control mechanism is arranged on the adjusting mechanism. By means of the adjusting mechanism and the temperature control mechanism, accurate control in the cable conveying process is achieved, it is ensured that the cable is kept in an ideal tension state in the conveying process, the cable damage risk caused by too loose or too tight cable is reduced, the overall production efficiency is improved, the heating assembly and the air outlet assembly work cooperatively, and the production efficiency is improved. The cable can be pretreated at a proper temperature, the problem that the cable material is deformed or the performance of the cable material is reduced due to too high temperature is avoided, and a good basic condition is provided for subsequent processing.

Description

Technical Field

[0001] The invention relates to the field of cable processing, and in particular to an intelligent adjustment and preliminary forming device for multi-threaded processing of cable production. Background Art

[0002] In the cable production industry, in order to meet the needs of different application scenarios, multi-threaded processing cable production equipment has gradually become a development trend of the industry. Traditional cable production equipment often has problems such as inaccurate cable tightness control, unstable heating pretreatment, and insufficient cable surface cleanliness when performing multi-wire twisting. These problems not only affect the quality of the cable, but may also lead to reduced efficiency and increased costs in subsequent processes. In addition, traditional equipment usually lacks intelligent adjustment capabilities and cannot flexibly adjust parameters according to actual production conditions, resulting in poor adaptability of the production line and inability to quickly respond to market changes and technological advances.

[0003] Therefore, in response to the above problems, a kind of intelligent adjustment preliminary forming device of cable production multi-thread processing is now developed. Summary of the invention

[0004] In order to overcome the shortcomings of existing devices that lack intelligent adjustment capabilities and cannot flexibly adjust parameters according to actual production conditions, resulting in poor adaptability of the production line, the present invention provides an intelligent adjustment preliminary molding device for multi-threaded processing in cable production.

[0005] The technical solution of the present invention is: an intelligent adjustment and preliminary forming device for multi-threaded processing of cable production, including a stranding drum, six sets of conveying wheels are rotatably installed on the stranding drum, the conveying wheels are used to guide the cable to move, a plurality of mounting holes are opened on the stranding drum, the mounting holes are used to assist the stranding drum to be fixed and installed, the stranding drum is provided with an adjustment mechanism, the adjustment mechanism is used to adjust the tightness of the cable during the transmission process to avoid the cable being too loose or too tight, the adjustment mechanism is provided with a temperature control mechanism, the temperature control mechanism is used to perform heating pretreatment on the cable before processing.

[0006] As an improvement of the above scheme, the adjustment mechanism includes a fixed plate, six fixed plates are arranged on the winch drum, pressure sensors are arranged on the fixed plates, contact wheels are rotatably arranged at the bottom of the pressure sensors, the contact wheels contact the cable and perform extrusion and limiting, six first hydraulic cylinders are installed on the winch drum, the telescopic ends of the first hydraulic cylinders are all arranged outward, the telescopic ends of the first hydraulic cylinders are connected to sliding frames, two rollers are rotatably connected in the sliding frames, and the rollers are used to cooperate with the conveying wheel to further stably guide the cable.

[0007] As an improvement on the above scheme, the temperature control mechanism includes a mounting frame, two mounting frames are connected to the fixed plate, a guide frame is connected between two adjacent mounting frames, a heating component is rotatably connected to the mounting frame on one side, the heating component is used to generate heat to heat the cable, and an air outlet component is rotatably connected to the mounting frame on the other side, the air outlet component is used to prevent the current heating temperature from being too high, and a mounting seat is installed on the mounting frame on which the air outlet component is rotatably installed, and a first driving motor is arranged on the mounting seat, and a first gear is connected to the output shaft of the first driving motor, and a first gear is also connected to the front side of the air outlet component and the front side of the heating component, and the two first gears close to each other are meshed with each other, and a rack rack is slidably connected to the guide frame, and the rack rack is meshed with the adjacent first gears.

[0008] As an improvement of the above scheme, a wiping mechanism is also included, which includes a mounting frame, six mounting frames are installed on the winch drum, second drive motors are installed in the mounting frames, second gears are connected to the output shafts of the second drive motors, four rotating wheels are rotatably connected in the mounting frames, four adjacent rotating wheels are in contact with each other, second gears are also connected to the outer sides of the rotating wheels close to the adjacent second drive motors, two second gears close to each other are meshed with each other, and wiping members are connected to the rotating wheels, which are used to wipe the cables on the one hand and to separate and guide the cables on the other hand.

[0009] As an improvement of the above scheme, a clamping mechanism is also included, which includes a mounting ring, the mounting ring is connected to the inner side of the winch drum, four second hydraulic cylinders are installed on the mounting ring, and the telescopic ends of the second hydraulic cylinders are connected to contact pieces, which are used to clamp and stabilize the central main cable.

[0010] As an improvement of the above scheme, a guiding mechanism is also included, which includes a mounting plate. Six mounting plates are connected to the winch drum, and guide slot plates are rotatably connected to the mounting plates. The guide slot plates are used to isolate and guide cable branch lines, and two torsion springs are connected between the guide slot plates and adjacent mounting plates.

[0011] As an improvement of the above scheme, a protective mechanism is also included, which includes a protective frame. Twelve protective frames are connected to the winch drum by bolts. The protective frames are used to shield and protect adjacent components. Two adjacent protective frames are connected with two fasteners.

[0012] As an improvement of the above solution, the contact members are all arc surface structures.

[0013] By adopting the above technical solution, the present invention has the following advantages:

[0014] 1. The present invention realizes precise control during the cable transportation process through the adjustment mechanism and the temperature control mechanism. Firstly, the pressure sensors on the six fixed plates cooperate with the contact wheel to monitor the tightness of the cable in real time, and adjust the position of the sliding frame with the help of the first hydraulic cylinder to ensure that the cable maintains an ideal tension state during the transmission process. This not only improves the stability of cable transmission, reduces the risk of cable damage caused by being too loose or too tight, but also improves the overall production efficiency. Secondly, the heating component and the air outlet component work together to allow the cable to be pre-treated at an appropriate temperature, avoiding deformation or performance degradation of the cable material due to excessive temperature, and providing good basic conditions for subsequent processing.

[0015] 2. The present invention drives the wiping piece to rotate by the rotating wheel, which effectively removes impurities on the cable surface and ensures the cleanliness of the cable, which is crucial for improving the insulation performance of the cable and extending its service life. At the same time, the second hydraulic cylinder is used to drive the contact piece to ensure that the main cable is stable and motionless during the twisting process, thereby preventing product quality problems caused by cable shaking. In addition, the guiding mechanism solves the problem of guiding the cable branch line, reduces manual intervention, and improves operational convenience and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0017] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the present invention.

[0019] Figure 4 It is a partial cross-sectional three-dimensional structural schematic diagram of the adjustment mechanism of the present invention.

[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the temperature control mechanism of the present invention.

[0021] Figure 6 It is a partial three-dimensional structural schematic diagram of the temperature control mechanism of the present invention.

[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the wiping mechanism of the present invention.

[0023] Figure 8 It is a partial cross-sectional three-dimensional structural schematic diagram of the wiping mechanism of the present invention.

[0024] Fig. 9 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention.

[0025] Fig.10 It is a schematic diagram of the three-dimensional structure of the guide mechanism of the present invention.

[0026] Fig.11 It is a three-dimensional structural schematic diagram of the protection mechanism of the present invention.

[0027] Names of the numbers in the figure: 1-crank drum, 2-conveying wheel, 3-mounting hole, 4-adjusting mechanism, 41-fixed plate, 42-pressure sensor, 43-contact wheel, 44-sliding frame, 45-roller, 46-first hydraulic cylinder, 5-temperature control mechanism, 51-mounting frame, 52-guide frame, 53-heating component, 54-air outlet component, 55-mounting seat, 56-first drive motor, 57-first gear, 58-rack frame, 6-wiping mechanism, 61-mounting frame, 62-second drive motor, 63-second gear, 64-rotating wheel, 65-wiping member, 7-clamping mechanism, 71-mounting ring, 72-second hydraulic cylinder, 73-contact member, 8-guide mechanism, 81-mounting plate, 82-guide groove plate, 83-torsion spring, 9-protective mechanism, 91-protective frame, 92-fastener. DETAILED DESCRIPTION

[0028] The above scheme is further described below in conjunction with specific examples. It should be understood that these examples are used to illustrate the present application and are not limited to the scope of the present application. The implementation conditions adopted in the examples can be further adjusted according to the conditions of the specific manufacturer, and the implementation conditions not specified are usually the conditions in conventional experiments. Example 1

[0029] An intelligent adjustment and preliminary forming device for multi-thread processing of cable production, such as Figure 1-Figure 11 As shown, it includes a winding drum 1, six sets of conveying wheels 2 are rotatably installed on the winding drum 1, the conveying wheels 2 are used to guide the cable to move, a plurality of mounting holes 3 are opened on the winding drum 1, the mounting holes 3 are used to assist the winding drum 1 to be fixed and installed, and an adjustment mechanism 4 is provided on the winding drum 1. The adjustment mechanism 4 is used to adjust the tightness of the cable during the transportation process to avoid the cable being too loose or too tight. The adjustment mechanism 4 is provided with a temperature control mechanism 5, and the temperature control mechanism 5 is used to pre-heat the cable before processing.

[0030] It should be noted that the present device can be used to assist in the cable production and processing. First, the cable is passed through the corresponding conveying wheel 2 and the adjustment mechanism 4. The tightness of the cable during conveying is automatically and freely adjusted by the cooperation of the adjustment mechanism 4 and the conveying wheel 2 to ensure smooth transportation of the cable. At the same time, the temperature control mechanism 5 is used to heat the cable at an appropriate time, so that the cable can enter a preheating state, thereby improving the efficiency of subsequent processing.

[0031] The adjustment mechanism 4 includes a fixed plate 41. Six fixed plates 41 are arranged on the capstan drum 1. Pressure sensors 42 are arranged on the fixed plates 41. Contact wheels 43 are rotatably arranged at the bottom of the pressure sensors 42. The contact wheels 43 contact the cable and perform extrusion and limiting. Six first hydraulic cylinders 46 are installed on the capstan drum 1. The telescopic ends of the first hydraulic cylinders 46 are all arranged outward. Sliding frames 44 are connected to the telescopic ends of the first hydraulic cylinders 46. Two rollers 45 are rotatably connected in the sliding frames 44. The rollers 45 are used to cooperate with the conveying wheel 2 to further stably guide the cable.

[0032] It should be noted that when guiding the cable to move, the cable is passed through the rollers 45 so that the cable contacts the contact wheel 43, and then the telescopic end of the first hydraulic cylinder 46 is controlled to move, so that the sliding frame 44 moves upward, and cooperates with the contact wheel 43 to squeeze the cable. After that, the data from the pressure sensor 42 is read to determine the pressure on the cable at this time, and then the tightness of the cable at this time is determined. According to the tightness, the telescopic end of the first hydraulic cylinder 46 is controlled to move, thereby changing the position of the sliding frame 44 again, so as to achieve the effect of automatically and quickly adjusting the tightness during cable transportation.

[0033] The temperature control mechanism 5 includes a mounting frame 51, two mounting frames 51 are connected to the fixing plate 41, a guide frame 52 is connected between two adjacent mounting frames 51, a heating component 53 is rotatably connected to the mounting frame 51 on one side, the heating component 53 is used to generate heat to heat the cable, and an air outlet component 54 is rotatably connected to the mounting frame 51 on the other side, the air outlet component 54 is used to prevent the current heating heat from being too high, and a mounting seat 55 is installed on the mounting frame 51 on which the air outlet component 54 is rotatably installed, and a first driving motor 56 is arranged on the mounting seat 55, and a first gear 57 is connected to the output shaft of the first driving motor 56, and a first gear 57 is also connected to the front side of the air outlet component 54 and the front side of the heating component 53, and the two first gears 57 close to each other are meshed with each other, and a rack rack 58 is slidably connected to the guide frame 52, and the rack rack 58 is meshed with the adjacent first gear 57.

[0034] It should be noted that during the cable transportation process, the heating component 53 can be started to pre-heat the cable according to the needs of subsequent processes. After the heating is completed, the blowing component is used to initially cool the cable surface to prevent the cable from overheating and over-softening. After the heating is completed, the first drive motor 56 output shaft is used to drive the first gear 57 to rotate, so that the rack rack 58 starts to move. After the rack rack 58 starts to move, it will drive the corresponding heating component 53 and the blowing component to rotate and unfold, so as to prevent the heating component 53 and the blowing component from continuing to affect the cable. Example 2

[0035] It also includes a wiping mechanism 6, which includes a mounting frame 61. Six mounting frames 61 are installed on the winch drum 1. A second drive motor 62 is installed in each mounting frame 61. A second gear 63 is connected to the output shaft of the second drive motor 62. Four rotating wheels 64 are rotatably connected in the mounting frame 61. The four adjacent rotating wheels 64 are in contact with each other. The outer side of the rotating wheel 64 close to the adjacent second drive motor 62 is also connected to the second gear 63. Two second gears 63 close to each other are meshed with each other. A wiping member 65 is connected to the rotating wheel 64. The wiping member 65 is used to wipe the cable on the one hand and to separate and guide the cable on the other hand.

[0036] It should be noted that after the cable passes through the conveying wheel 2, it is necessary to pass the cable through the corresponding rotating wheel 64 so that the cable passes through the wiping piece 65. Then, during the movement of the cable, the second drive motor 62 is started synchronously. The rotation of the output shaft of the second drive motor 62 will drive the corresponding second gear 63 to rotate, so that the rotating wheels 64 start to rotate, and then the wiping piece 65 starts to rotate. As the wiping piece 65 continues to rotate, the cable can be wiped and cleaned during the movement to prevent impurities from adhering to the surface of the cable and affecting the twisting process.

[0037] It also includes a clamping mechanism 7, which includes a mounting ring 71. The mounting ring 71 is connected to the inner side of the winch drum 1, and four second hydraulic cylinders 72 are installed on the mounting ring 71. The telescopic ends of the second hydraulic cylinders 72 are connected to contact pieces 73, which are all arc-surface structures. The contact pieces 73 are used to clamp and stabilize the main cable in the center.

[0038] It should be noted that when guiding the cable to be twisted, the telescopic end of the second hydraulic cylinder 72 controls the movement of the contact piece 73, thereby limiting and guiding the main cable passing through the central hole of the twisting drum 1, avoiding violent shaking of the main cable during the twisting process, and improving the stability of the cable during the twisting process.

[0039] It also includes a guide mechanism 8, which includes a mounting plate 81. Six mounting plates 81 are connected to the winch drum 1. The mounting plates 81 are rotatably connected to guide slot plates 82. The guide slot plates 82 are used to isolate and guide cable branch lines. Two torsion springs 83 are connected between the guide slot plates 82 and adjacent mounting plates 81.

[0040] It should be noted that when guiding the cable branch line, the cable branch line can be quickly aligned with the hole of the wiper 65 by relying on the separation of the guide groove plate 82, thereby reducing the working time of manual threading guidance and further improving the convenience of operation and work efficiency.

[0041] It also includes a protection mechanism 9, which includes a protection frame 91. Twelve protection frames 91 are connected to the winch drum 1 by bolts. The protection frames 91 are used to shield and protect adjacent components. Two adjacent protection frames 91 are connected with two fasteners 92.

[0042] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. An intelligent adjustment and preliminary forming device for multi-thread processing of cable production, characterized in that: The invention comprises a cable drum (1), six groups of conveying wheels (2) are rotatably mounted on the cable drum (1), the conveying wheels (2) are used to guide the cable to move, a plurality of mounting holes (3) are opened on the cable drum (1), the mounting holes (3) are used to assist the cable drum (1) in being fixedly mounted, an adjustment mechanism (4) is arranged on the cable drum (1), the adjustment mechanism (4) is used to adjust the tightness of the cable during the conveying process to avoid the cable being too loose or too tight, and a temperature control mechanism (5) is arranged on the adjustment mechanism (4), the temperature control mechanism (5) is used to perform heating pretreatment on the cable before processing.

2. The intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 1 is characterized in that: The adjustment mechanism (4) comprises a fixing plate (41), six fixing plates (41) are arranged on the winch drum (1), each fixing plate (41) is provided with a pressure sensor (42), a contact wheel (43) is rotatably arranged at the bottom of each pressure sensor (42), the contact wheel (43) contacts the cable and performs extrusion and limiting, six first hydraulic cylinders (46) are installed on the winch drum (1), the telescopic ends of the first hydraulic cylinders (46) are all arranged to face outwards, the telescopic ends of the first hydraulic cylinders (46) are connected to a sliding frame (44), the sliding frame (44) is rotatably connected to two rollers (45), and the rollers (45) are used to cooperate with the conveying wheel (2) to further stably guide the cable.

3. The intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 2 is characterized in that: The temperature control mechanism (5) comprises a mounting frame (51), two mounting frames (51) are connected to the fixing plate (41), a guide frame (52) is connected between two adjacent mounting frames (51), a heating component (53) is rotatably connected to the mounting frame (51) on one side, the heating component (53) is used to generate heat to heat the cable, and an air outlet component (54) is rotatably connected to the mounting frame (51) on the other side, the air outlet component (54) is used to prevent the current heating temperature from being too high, and the air outlet component (54) is rotatably mounted. 4) is provided with a mounting seat (55), and a first driving motor (56) is provided on the mounting seat (55), and a first gear (57) is connected to the output shaft of the first driving motor (56), and the front side of the air outlet component (54) and the front side of the heating component (53) are also connected to the first gear (57), and two first gears (57) close to each other are meshed with each other, and a rack rack (58) is slidably connected to the guide frame (52), and the rack rack (58) is meshed with the adjacent first gear (57).

4. The intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 3 is characterized in that: The invention also comprises a wiping mechanism (6), wherein the wiping mechanism (6) comprises a mounting frame (61), six mounting frames (61) are mounted on the winch drum (1), a second drive motor (62) is mounted in each of the mounting frames (61), a second gear (63) is connected to the output shaft of each of the second drive motors (62), four rotating wheels (64) are rotatably connected in each of the mounting frames (61), four adjacent rotating wheels (64) are in contact with each other, a second gear (63) is also connected to the outer side of the rotating wheel (64) close to the adjacent second drive motor (62), two second gears (63) close to each other are meshed with each other, and a wiping member (65) is connected to each of the rotating wheels (64), and the wiping member (65) is used to wipe the cable on the one hand and to separate and guide the cable on the other hand.

5. The intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 4 is characterized in that: It also includes a clamping mechanism (7), the clamping mechanism (7) including a mounting ring (71), the mounting ring (71) being connected to the inner side of the winch drum (1), four second hydraulic cylinders (72) being mounted on the mounting ring (71), the telescopic ends of the second hydraulic cylinders (72) being connected to contact pieces (73), the contact pieces (73) being used to clamp and stabilize the main cable at the center.

6. An intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 5, characterized in that: The invention also comprises a guide mechanism (8), wherein the guide mechanism (8) comprises a mounting plate (81), six mounting plates (81) are connected to the winch drum (1), and guide slot plates (82) are rotatably connected to the mounting plates (81), and the guide slot plates (82) are used to isolate and guide the cable branch lines, and two torsion springs (83) are connected between the guide slot plates (82) and the adjacent mounting plates (81).

7. An intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 6, characterized in that: It also includes a protection mechanism (9), the protection mechanism (9) including a protection frame (91), twelve protection frames (91) are connected to the winch drum (1) via bolts, the protection frames (91) are used to shield and protect adjacent components, and two adjacent protection frames (91) are connected to each other with two fasteners (92).

8. The intelligent adjustment and preliminary forming device for multi-thread processing of cable production as claimed in claim 5 is characterized in that: The contact members (73) are all of arc surface structure.

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