A quick assembly device for assembling electromechanical equipment
By combining a dual-station material conveying mechanism with automated cleaning components, the problems of low efficiency and incomplete cleaning during motor fan blade assembly are solved, achieving efficient and low-cost automated assembly and optimizing the equipment structure and cleaning process.
Patent Information
- Application Number
- CN202510437748.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-04-09
AI Technical Summary
In the existing technology, the assembly process of motor fan blades has problems such as low production efficiency, incomplete manual cleaning, and high equipment costs. Especially when facing a large number of product assembly needs, the single-station assembly method of the fan blade transfer mechanism and pressing mechanism affects efficiency, and the cleaning work relies on manual operation, resulting in a high defect rate.
By combining a dual-station material conveying mechanism, a transfer robot, a material feeding mechanism, and a pushing mechanism, the fan blades and motor rotors are assembled automatically and quickly. The ends of the motor rotor shafts are cleaned by an automated cleaning component, reducing manual intervention.
It improved product assembly efficiency, reduced equipment manufacturing costs, optimized equipment structure, lowered requirements for control programs, improved cleaning thoroughness, and reduced the workload of staff.
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Figure CN120002345B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electromechanical assembly, in particular to a quick assembly device for electromechanical equipment assembly. BACKGROUND
[0002] Electromechanical equipment generally refers to mechanical, electrical and electrical automation equipment, and in construction, it refers to the general term of mechanical, piping equipment other than earthwork, woodworking, reinforcement and mortar. It is different from hardware, and refers to finished products that can achieve certain functions. There are many types of electromechanical equipment, and motor is one of them. In the process of assembling, the fan blades on the rotor of the motor are mostly installed manually, and only a few are semi-automatically operated. This processing method requires more equipment investment, needs more space, has low labor productivity, high defective rate and high production cost.
[0003] The above-mentioned patent file can realize the quick assembly of the fan blade and the motor rotor, but in the actual operation process, it still has the following defects: the cooperation of the fan blade transfer mechanism and the pressing mechanism can only realize the single-station assembly of the product, which affects the production efficiency in the face of large product assembly demand, and the equipment is equipped with a large number of driving structures to ensure the smooth assembly of the product. New driving operation is needed at different action nodes, which not only increases the manufacturing cost of the equipment, but also has high requirements for the control program, and the driving operation at each action node invisibly affects the assembly speed of the product; the motor rotor needs to be cleaned before the fan blade installation to ensure that the rotor surface is free of dust, oil stains or other impurities. In the prior art, the cleaning of the rotor is basically manually wiped by a cloth. Such cleaning method is prone to impurity residue on the end of the rotor shaft in actual operation.
[0004] In order to overcome the above-mentioned defects of the prior art, the present application provides a quick assembly device for electromechanical equipment assembly, which realizes the conveying of the motor by setting two conveying mechanisms, and then configures a transfer robot, a cloth distribution mechanism and a pushing mechanism between the two conveying mechanisms. The two conveying mechanisms cooperate with the transfer robot, the cloth distribution mechanism and the pushing mechanism to realize the double-station assembly of the product, so as to realize the quick assembly of the product, optimize the equipment structure, reduce the driving structure of each action node in the product assembly action, and further improve the assembly efficiency of the product, so as to solve the problems in the above background technology. SUMMARY
[0005] In order to overcome the above-mentioned defects of the prior art, the present application provides a quick assembly device for electromechanical equipment assembly, which realizes the conveying of the motor by setting two conveying mechanisms, and then configures a transfer robot, a cloth distribution mechanism and a pushing mechanism between the two conveying mechanisms. The two conveying mechanisms cooperate with the transfer robot, the cloth distribution mechanism and the pushing mechanism to realize the double-station assembly of the product, so as to realize the quick assembly of the product, optimize the equipment structure, reduce the driving structure of each action node in the product assembly action, and further improve the assembly efficiency of the product, so as to solve the problems in the above background technology.
[0006] To achieve the above object, the present application provides the following technical solutions.
[0007] A quick assembly device for assembling electromechanical equipment, comprising a cabinet body, and a bottom plate arranged on the top of the cabinet body, the top of the bottom plate is provided with a material conveying mechanism, a collecting piece, a material distributing mechanism and an assembly component, wherein the material conveying mechanism comprises two, which are symmetrically distributed front and back, and are used as double stations for conveying motor rotors, the collecting piece is located on the left side of the two material conveying mechanisms, and is used for carrying the assembled products, the material distributing mechanism is located between the two material conveying mechanisms, and is used for orderly distributing fan blades, the assembly component comprises a transfer robot, a feeding mechanism and a pushing mechanism, wherein the transfer robot is also located between the two material conveying mechanisms and on the left side of the material distributing mechanism, and is used for clamping and carrying the fan blades on the material distributing mechanism, the feeding mechanism is located on the two material conveying mechanisms, and is used for assembling the fan blades, and the pushing mechanism comprises two, which are respectively located on the outer sides of the two material conveying mechanisms and are combined with the feeding mechanism.
[0008] As a further scheme of the present application, the material conveying mechanism comprises side covers which are symmetrically distributed front and back, a support seat group is commonly arranged on the bottom of the two side covers, the support seat group is fixedly connected to the bottom plate through bolts, tooth rollers are symmetrically arranged left and right between the two side covers, the two tooth rollers are connected through a tooth belt, a plurality of push plates for pushing the motor rotors are equidistantly arranged on the outer surface of the tooth belt, an electric machine one for providing driving force is arranged on the end of the left tooth roller, an auxiliary piece is arranged on the outer wall of each side cover, and the two auxiliary pieces commonly constitute a material slide for supporting the motor rotors.
[0009] The auxiliary piece comprises a side plate fixedly connected to the outer wall of the side cover through bolts, an adjusting screw is threadedly connected to the side wall of the side plate, a material supporting piece is movably connected to the inner end of the adjusting screw, the material supporting piece comprises a groove opened in the top shell wall of the side plate, a straight plate is slidably connected in the groove, an L-shaped plate is integrally arranged on the bottom shell wall of the straight plate, and the adjusting screw and the L-shaped plate are movably connected through a bearing.
[0010] As a further scheme of the present application, the collecting piece comprises a base fixedly connected to the bottom plate through bolts, a cylinder is arranged at each of the four corners of the top of the base, and a loading disc for carrying the assembled products is commonly arranged on the top ends of the plurality of cylinders.
[0011] Two through grooves are arranged on the bottom shell wall of the loading disc, and correspond to the corresponding material conveying mechanisms.
[0012] As a further further scheme of the present application, the cloth mechanism comprises a motor two arranged on the bottom plate, the output end of the motor two is provided with a cloth disc, a plurality of accommodating grooves for placing the fan blades are arranged on the top shell wall of the cloth disc in the circumferential direction, the right side of the motor two is provided with a vice frame on the bottom plate through bolts, and the top of the vice frame is provided with a stacking cylinder for orderly stacking the fan blades.
[0013] As a further further scheme of the present application, the transfer robot comprises a transverse electric sliding rail mounted on the bottom plate through bolts, a base movably connected to the transverse electric sliding rail, a robot hand body and a double-sided wedge block mounted on the base, wherein the double-sided wedge block is located on the right side of the transverse electric sliding rail, and the output end of the robot hand body is provided with a material taking assembly for clamping the fan blades.
[0014] The material taking assembly comprises a base frame mounted on the output end of the robot hand body through bolts, an electric push rod provided on the top of the base frame, a cross bar mounted on the output end of the electric push rod, and a movable clamp provided on both ends of the cross bar through screws, wherein the outer side of each movable clamp is provided with a fixed clamp on the bottom shell wall of the base frame, and the movable clamp and the fixed clamp jointly constitute a clamping piece for clamping the fan blades.
[0015] As a further further scheme of the present application, the feeding mechanism comprises a U-shaped frame, a cylinder, guide rods, a sliding rail piece and a press fitting assembly, wherein the U-shaped frame is fixedly connected to the two material conveying mechanisms through bolts, the cylinder is arranged on the top outer wall of the U-shaped frame, the guide rods comprise two, which are respectively located on the front and rear sides of the cylinder, and the bottom ends of the guide rods penetrate through the top shell wall of the U-shaped frame, the sliding rail piece comprises a sliding rail located in the U-shaped frame, and both ends of the sliding rail are fixedly connected with contact rods, wherein a plurality of sliding sleeves are slidably connected to the sliding rail, the output end of the cylinder is arranged on the corresponding sliding sleeve, and the bottom ends of the two guide rods are also fixedly connected to the corresponding sliding sleeves.
[0016] The press fitting assembly comprises two, which are respectively arranged at the bottom of the sliding rail.
[0017] As a further further scheme of the present application, the press fitting assembly comprises a placement plate arranged on the bottom shell wall of the sliding rail, an adjusting rod, a pressing sleeve and a cleaning piece arranged on the bottom of the placement plate, wherein the bottom end of the adjusting rod is movably connected with a supporting plate, the placement plate and the supporting plate are sleeved with a compression spring arranged on the adjusting rod, the bottom of the supporting plate is provided with a pressing plate, the top of the pressing plate is fixedly connected with a lifting rod, the top end of the lifting rod penetrates through the supporting plate, and the supporting plate and the pressing plate are sleeved with a return spring arranged on the lifting rod.
[0018] The pressing sleeve is arranged centrally above the supporting plate, and the supporting plate and the pressing sleeve jointly constitute a loading station, the adjusting rod and the cleaning piece are respectively located on the two sides of the pressing sleeve, and the cleaning piece is rotatably connected with the placement plate.
[0019] The outer surface of the cleaning piece is provided with an arc-shaped closed groove, a convex rod is slidably connected in the arc-shaped closed groove, and a fixing rod is installed at the outer end of the convex rod.
[0020] As a further scheme of the application, the pushing mechanism comprises a vertical plate mounted on the bottom plate by a bolt, a bent rod is sleeved on the vertical plate, a single-sided wedge is mounted at the right end of the bent rod, the single-sided wedge is slidably connected between the side wall of the U-shaped frame, and the single-sided wedge is also in movable contact with the contact rod, a ball is rollingly connected at the left end of the bent rod, and the ball is in movable contact with the double-sided wedge.
[0021] A strong spring is sleeved between the vertical plate and the single-sided wedge on the bent rod, so as to ensure the reset adjustment of the single-sided wedge.
[0022] Compared with the prior art, the application has the following beneficial effects:
[0023] 1. Two feeding mechanisms are arranged on the bottom plate to realize double-station feeding of the motor, and a transfer robot, a distributing mechanism and a pushing mechanism are arranged between the two feeding mechanisms, wherein the distributing mechanism realizes automatic arrangement of the fan blades for feeding, the transfer robot takes the arranged fan blades, and then transfers them to the position of the corresponding feeding mechanism, and then realizes the pressing assembly between the taken fan blades and the corresponding motor through the feeding mechanism, so that the double-station assembly of the product is realized, and the rapid assembly of the product is realized.
[0024] 2. The taking assembly in the transfer robot is provided with two taking positions, when the robot hand body carrying the taken fan blades moves to the corresponding loading area, the other idle taking position on the taking assembly is at the taking position of the distributing mechanism, so that the taken fan blades are released on one side during the movement of the taking assembly, and the new fan blades are taken on the other side, so that the rapid taking of the fan blades is improved, and the assembly efficiency of the product is further improved.
[0025] 3. When the robot hand body in the transfer robot is displaced to the maximum distance on any side, the double-sided wedge thereon pushes and adjusts the corresponding pushing mechanism, so that the pushing mechanism is displaced and moved, and then the corresponding pressing assemblies of the two feeding mechanisms in the feeding mechanism are synchronously deviated, the loading position in the pressing assembly close to the robot hand body corresponds to the motor on the feeding mechanism, and the cleaning piece in the other pressing assembly corresponds to the motor on the feeding mechanism, so that the calibration of the double-station structure is realized.
[0026] 4、The cylinder in the feeding mechanism runs, and the two pressing assemblies are driven to move synchronously by the slide rail. When the pressing assembly carrying the fan blade moves downward, the pressing plate first contacts the motor to be assembled. Under the condition that the pressing assembly continuously moves, the return spring is compressed, and the supporting plate carrying the fan blade continuously moves downward. After the fan blade contacts the shaft of the motor rotor, the fan blade separates from the supporting plate and is on the shaft. The pressing sleeve on the pressing assembly continues to move downward, and the fan blade is pressed to be assembled on the shaft. The cleaning member on the other pressing assembly rotates while moving downward under the auxiliary action of the corresponding fixed rod. When it contacts the motor on the feeding mechanism, it rotates the shaft end of the motor rotor for preliminary cleaning, further improves the thoroughness of cleaning the motor rotor, avoids the shaft of the motor rotor from being affected by the impurities remaining on the end, and reduces the burden of manual cleaning in an automatic cleaning manner, further improves the efficiency of product assembly.
[0027] 5、When the robot hand body in the transfer robot moves laterally, the displacement adjustment of the feeding mechanism realized by the double-sided wedge block in contact with the pushing mechanism realizes the position switching of each pressing assembly, thereby facilitating the subsequent assembly of the fan blade and the cleaning of the shaft of the motor rotor. The driving structure of the corresponding action node is cancelled, the equipment structure is optimized, the manufacturing cost is reduced, the requirements for the program are reduced, and the operation of the driving structure in the action node is further accelerated to improve the assembly efficiency of the product. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 A three-dimensional structure of a quick assembly device for mechanical and electrical equipment assembly Figure 1 ;
[0029] Figure 2 A three-dimensional structure of a quick assembly device for mechanical and electrical equipment assembly Figure 2 ;
[0030] Figure 3 A bottom plate and assembly component structure diagram of Figure 1 ;
[0031] Figure 4 A bottom plate and assembly component structure diagram of Figure 3 ;
[0032] Figure 5 A bottom plate and assembly component structure diagram of Figure 2 ;
[0033] Figure 6 A feeding mechanism structure diagram of Figure 1 ;
[0034] Figure 7 A feeding mechanism structure diagram of Figure 3A schematic view of the structure of the taking-out assembly of the device;
[0035] Figure 8 As Figure 7 A schematic view of the structure of the taking-out assembly of the device;
[0036] Figure 9 As Figure 3 A schematic view of the structure of the taking-out assembly of the device;
[0037] Figure 10 As Figure 9 A schematic view of the structure of the taking-out assembly of the device;
[0038] Figure 11 As Figure 1 A schematic view of the structure of the taking-out assembly of the device;
[0039] Figure 12 As Figure 11 A schematic view of the structure of the taking-out assembly of the device;
[0040] Figure 13 As Figure 11 A schematic view of the structure of the taking-out assembly of the device;
[0041] Figure 14 As Figure 13 A schematic view of the structure of the taking-out assembly of the device.
[0042] In the figure: 1, main body of the case; 2, bottom plate; 3, feeding mechanism; 31, side cover; 32, toothed roller; 33, toothed belt; 34, push plate; 35, motor one; 36, auxiliary part; 361, side plate; 362, adjusting screw; 363, material supporting part; 3631, straight plate; 3632, L-shaped plate; 4, collecting part; 5, distributing mechanism; 51, motor two; 52, distributing disc; 53, auxiliary frame; 54, stacking cylinder; 6, transfer robot; 61, horizontal electric slide rail; 62, robot hand main body; 63, double-sided wedge block; 64, taking-out assembly; 641, base frame; 642, electric push rod; 43, horizontal rod; 644, movable clamp; 645, fixed clamp; 7, feeding mechanism; 71, U-shaped frame; 72, air cylinder; 73, guide rod; 74, slide rail part; 741, slide rail; 742, contact rod; 75, pressing assembly; 751, placing plate; 752, adjusting rod; 753, supporting plate; 754, lifting rod; 755, pressing plate; 756, pressing sleeve; 757, cleaning part; 758, fixing rod; 8, pushing mechanism; 81, vertical plate; 82, bent rod; 83, single-sided wedge block. DETAILED DESCRIPTION
[0043] Please refer to Figures 1-2The embodiment of the application discloses a quick assembling device for assembling electromechanical equipment, which comprises a case main body 1 and a bottom plate 2 arranged on the top of the case main body 1.
[0044] The top of the bottom plate 2 is provided with a feeding mechanism 3, a collecting piece 4, a distributing mechanism 5 and assembling components.
[0045] The collecting piece 4 is located on the left side of the two feeding mechanisms 3 and is used for bearing the assembled products.
[0046] The distributing mechanism 5 is located between the two feeding mechanisms 3 and is used for orderly distributing the fan blades.
[0047] The upper feeding mechanism 7 is located on the two feeding mechanisms 3 and is used for assembling the fan blades.
[0048] Please refer to Figures 1-2 and Figures 11-14 In the embodiment of the application, the feeding mechanism 3 comprises two side covers 31 which are symmetrically arranged in front and back, and a support seat group is arranged at the bottom of the two side covers 31.
[0049] The two side covers 31 are symmetrically provided with tooth rollers 32, and the two tooth rollers 32 are connected through a tooth belt 33.
[0050] The outer surface of the toothed belt 33 is provided with a plurality of mounting plates equidistantly arranged, and each mounting plate is fixedly connected with a push plate 34 for pushing the motor rotor through bolts.
[0051] The end of the left toothed roller 32 is provided with a motor 35 for providing driving force, and the motor 35 is fixedly connected with the outer wall of the corresponding side cover 31 through bolts. The outer wall of each side cover 31 is provided with an auxiliary part 36, and the two auxiliary parts 36 jointly form a material slide for carrying the motor rotor. The middle part of the material slide formed by the two auxiliary parts 36 has a gap for the movement of the push plate 34.
[0052] The auxiliary part 36 comprises a side plate 361 fixedly connected to the outer wall of the side cover 31 through bolts. The side wall of the side plate 361 is provided with a threaded hole, and an adjusting screw 362 is movably connected in the threaded hole. The outer end of the adjusting screw 362 is provided with a handle, and the inner end of the adjusting screw 362 is movably connected with a material carrying part 363. The displacement of the material carrying part 363 can be adjusted through the adjusting screw 362, so that the product can carry and convey motor rotors of multiple specifications, and the applicability of the equipment is improved.
[0053] The material carrying part 363 comprises a groove opened in the top shell wall of the side plate 361, and a straight plate 3631 is slidably connected in the groove. The bottom shell wall of the straight plate 3631 is integrally provided with an L-shaped plate 3632, and the adjusting screw 362 is movably connected with the L-shaped plate 3632 through a bearing. The displacement of the material carrying part 363 is adjusted under the sliding guidance of the straight plate 3631 through the adjustment of the adjusting screw 362.
[0054] Please refer to Figures 1-2 In the embodiment of the present application, the collecting part 4 comprises a base fixedly connected to the bottom plate 2 through bolts, and a plurality of cylinders are installed at the top of the four corners of the base. The top ends of the plurality of cylinders are jointly provided with a loading disc for carrying the assembled product.
[0055] Two through grooves are opened in the bottom shell wall of the loading disc, corresponding to the respective material conveying mechanisms 3. The loading disc and the L-shaped plate 3632 of the material carrying part 363 in each material conveying mechanism 3 are in the same horizontal plane, so that the motor rotor on the material slide can smoothly enter the collecting part 4 after assembly is completed.
[0056] Please refer to Figure 1 、 Figure 2 With Figure 6In the embodiment of the present application, the distributing mechanism 5 comprises a motor two 51 arranged on the bottom plate 2, and a distributing disc 52 is mounted at the output end of the motor two 51. A plurality of accommodating grooves for placing the wind blades are formed on the top shell wall of the distributing disc 52 in the circumferential direction, and a vice frame 53 is bolted to the bottom plate 2 at the right side of the motor two 51, and a stacking cylinder 54 for orderly stacking the wind blades is arranged on the top of the vice frame 53. The vice frame 53 is composed of a Z-shaped plate and a constraint sleeve, wherein the constraint sleeve is integrally arranged on the top shell wall of the Z-shaped plate, and the stacking cylinder 54 is fixed by the constraint sleeve.
[0057] The stacking cylinder 54 comprises a cylinder, and a plurality of convex plates are arranged on the inner wall of the cylinder in the circumferential direction, so that the wind blades can be orderly stacked, the wind blades are prevented from being interlaced, and the smoothness of the wind blade discharging is ensured. The rotation of the distributing disc 52 driven by the motor two 51 is at an interval of 60 degrees, so as to realize the switching and distributing of the wind blades.
[0058] Please refer to Figures 3-5 and Figures 7-8 In the embodiment of the present application, the transfer robot 6 comprises a horizontal electric sliding rail 61 bolted to the bottom plate 2. A base is movably connected to the horizontal electric sliding rail 61, and a robot hand body 62 and a double-sided wedge block 63 are arranged on the base. The double-sided wedge block 63 is located at the right side of the horizontal electric sliding rail 61, and a material taking assembly 64 for clamping the wind blades is arranged at the output end of the robot hand body 62. The base is driven by the horizontal electric sliding rail 61 to move forward and backward, so as to synchronously drive the robot hand body 62 and the double-sided wedge block 63 to move, and the material taking assembly 64 is synchronously displaced and adjusted when the robot hand body 62 moves.
[0059] The material taking assembly 64 comprises a base frame 641 bolted to the output end of the robot hand body 62. An electric push rod 642 is arranged on the top of the base frame 641, and a load block is mounted at the output end of the electric push rod 642. The load block is slidably connected between the bottom of the base frame 641 and the load block, and a cross rod 643 is arranged on the load block.
[0060] The two ends of the cross rod 643 are both screwed with movable clamps 644, and the outer side of each movable clamp 644 is provided with a fixed clamp 645 arranged on the bottom shell wall of the base frame 641. The movable clamp 644 and the fixed clamp 645 jointly constitute a clamping piece for clamping the wind blades. The clamping piece serves as a material taking position, so as to realize the convenient clamping of the wind blades. Two through grooves are formed in the base frame 641, and the top of each movable clamp 644 penetrates through the corresponding through groove, so as to ensure the movement range and stability of the movable clamp 644.
[0061] Please refer to Figures 2-5 and Figures 9-10The feeding mechanism 7 comprises a U-shaped frame 71, a cylinder 72, guide rods 73, a sliding rail 74 and a pressing assembly 75.
[0062] The guide rods 73 are arranged on the front and rear sides of the cylinder 72, and the bottom ends of the guide rods 73 penetrate the top shell wall of the U-shaped frame 71.
[0063] The sliding rail 741 is internally provided with two contact rods 742.
[0064] The pressing assembly 75 is fixedly connected with the sliding rail 741, and the connection mode is various, for example, welding, riveting and bolt fixing, and in this embodiment, the welding fixed mode is adopted for assembly.
[0065] The pressing assembly 75 comprises a placement plate 751 arranged on the bottom shell wall of the sliding rail 741.
[0066] The bottom of the placement plate 751 is horizontally and linearly provided with an adjusting rod 752, a pressing sleeve 756 and a cleaning piece 757.
[0067] The pressing sleeve 756 is centrally arranged above the supporting plate 753, and the pressing sleeve 756 can stably press and assemble the wind blade placed on the supporting plate 753 when moving downward. The supporting plate 753 and the pressing sleeve 756 jointly constitute a loading station. The adjusting rod 752 and the cleaning piece 757 are respectively arranged on the two sides of the pressing sleeve 756, and the cleaning piece 757 is rotationally connected with the supporting plate 751.
[0068] The outer surface of the cleaning piece 757 is provided with an arc-shaped closed groove, and a convex rod is slidably connected in the arc-shaped closed groove. The outer end of the convex rod is provided with a fixed rod 758, and the top of the fixed rod 758 is slidably connected to the top inner wall of the U-shaped frame 71. The top inner wall of the U-shaped frame 71 is provided with a sliding groove, and the top end of the fixed rod 758 is slidably connected to the sliding groove, thereby ensuring smooth displacement adjustment of the pressing assembly 75. When the cleaning piece 757 is adjusted up and down with the supporting plate 751, the height of the fixed rod 758 is fixed, and when the cleaning piece 757 moves, the convex rod on the fixed rod 758 slides in the arc-shaped closed groove on the cleaning piece 757, thereby driving the rotational movement of the cleaning piece 757.
[0069] The cleaning piece 757 is composed of an outer sleeve and an inner cylinder, wherein the inner cylinder is threadedly connected to the bottom inner wall of the outer sleeve, the arc-shaped closed groove is arranged on the outer surface of the outer sleeve, and the top end of the outer sleeve is rotationally connected to the supporting plate 751. The inner wall of the inner cylinder is provided with a cleaning brush, thereby enabling rotational cleaning of the shaft end of the motor rotor, and the threaded assembly between the inner cylinder and the outer sleeve enables flexible disassembly and assembly, facilitating replacement.
[0070] Please refer to Figure 2 、 Figure 3 、 Figure 4 and Figure 9 , in the embodiment of the application, the pushing mechanism 8 comprises a vertical plate 81 mounted on the bottom plate 2 by bolts, and a bent rod 82 is sleeved on the vertical plate 81. A single-sided wedge block 83 is mounted at the right end of the bent rod 82, and the single-sided wedge block 83 is slidably connected with the side wall of the U-shaped frame 71, and the single-sided wedge block 83 also movably contacts with the ball of the contact rod 742. A ball is rollingly connected to the left end of the bent rod 82, and the ball movably contacts with the double-sided wedge block 63. When the double-sided wedge block 63 contacts with the ball of the bent rod 82 in the pushing mechanism 8 during movement, the ball moves on the inclined surface of the double-sided wedge block 63 with the displacement of the double-sided wedge block 63, thereby enabling the displacement adjustment of the bent rod 82, so as to drive the displacement movement of the single-sided wedge block 83.
[0071] The strong spring sleeved between the vertical plate 81 and the single-sided wedge block 83 is arranged on the bent rod 82, which is used for guaranteeing the reset adjustment of the single-sided wedge block 83. The arrangement of the strong spring can realize the automatic reset of the corresponding single-sided wedge block 83 when the double-sided wedge block 63 leaves the bent rod 82. The single-sided wedge block 83 has a certain height, which can guarantee the mileage requirement of the downward adjustment of the contact rod 742 in the slide rail piece 74. The T-shaped guide groove is arranged on the inner wall of the side of the U-shaped frame 71, and the T-shaped guide strip is integrally arranged on the side wall of the single-sided wedge block 83, which is matched with the T-shaped guide groove, thereby guaranteeing the stability of the displacement adjustment of the single-sided wedge block 83.
[0072] The working principle of the application is that when the blades are assembled on the motor rotor of a unified specification, the blades to be assembled are sequentially stacked in the stacking cylinder 54 in the distributing mechanism 5. At this time, the bottom layer of the blades enters the corresponding accommodating groove of the distributing disc 52 under the action of gravity. Then, according to the specification of the current motor rotor, the adjusting screw rod 362 of the auxiliary part 36 in each material conveying mechanism 3 is adjusted, so that each corresponding L-shaped plate 3632 and straight plate 3631 is displaced. This can guarantee that the current material chute can convey the motor rotor of the specification. The initial motor rotor is thoroughly cleaned, so that the end of the shaft of the motor rotor does not have impurities, and the assembly of the blades can be directly performed.
[0073] After the preparation of each material conveying mechanism 3 is completed, the external controller body is started to run. During the running process, the cleaned motor rotor is placed in the material chute in each material conveying mechanism 3. Then, the motor 35 in the material conveying mechanism 3 drives the corresponding toothed roller 32 to move after running, so that the toothed belt 33 runs, thereby causing each push plate 34 on the toothed belt 33 to move, and the motor rotor in the corresponding material chute is pushed and moved.
[0074] The running of the two material conveying mechanisms 3 adopts an intermittent motion mode. When one of the material conveying mechanisms 3 runs, the other material conveying mechanism 3 stops running, thereby causing the motor rotors on the two material conveying mechanisms 3 to move intermittently. When the motor rotors on the two material conveying mechanisms 3 move to the lower side of the feeding mechanism 7 in the material chute, the material conveying mechanism 3 is temporarily stopped. At this time, the external controller body starts the motor 51 in the distributing mechanism 5 to drive the distributing disc 52 to rotate. During the rotation of the distributing disc 52, the blades stacked in the stacking cylinder 54 fall into the accommodating grooves of the distributing disc 52 one by one under the action of gravity. When the distributing disc 52 rotates by half a circle, the blades falling into the accommodating grooves first are adjusted by one hundred and eighty degrees in position with the movement of the distributing disc 52, and at this time, they are in the position to be taken. The motor 51 is turned off, and the distributing disc 52 stops moving. At this time, the initial adjustment of the whole equipment is completed.
[0075] After the initial adjustment of the entire device is completed, the robot 6 is started by the external controller to move the robot arm 62, so that the rear side of the material taking assembly 64 reaches the position of the material disc 52, which corresponds to the fan blade that has been adjusted by 180 degrees. Then the electric push rod 642 in the material taking assembly 64 is operated to move the cross rod 643 backward. During the movement of the cross rod 643, the movable clamps 644 at both ends of the cross rod 643 move synchronously. At this time, the rear movable clamp 644 moves to cooperate with the corresponding fixed clamp 645 to clamp and limit the fan blade. The gap between the front movable clamp 644 and the corresponding fixed clamp 645 is enlarged to facilitate the clamping and limiting of the subsequent fan blade.
[0076] After the material taking assembly 64 clamps the fan blade, the robot arm 62 moves the fan blade away from the material disc 52. At this time, the motor 2 is started to rotate the material disc 52 by 60 degrees to realize the feeding of the subsequent fan blade. Then, the external controller starts the horizontal electric slide rail 61 in the transfer robot 6 to move the robot arm 62 backward, and the fan blade clamped by the material taking assembly 64 moves backward to the upper side of the material conveying mechanism 3.
[0077] During the backward movement of the robot arm 62, the double-sided wedge 63 moves synchronously. During the movement of the double-sided wedge 63, the double-sided wedge 63 presses the bent rod 82 in the pushing mechanism 8. After the bent rod 82 is pressed, the corresponding single-sided wedge 83 moves backward to stretch the strong spring sleeved thereon. During the backward movement of the single-sided wedge 83, the single-sided wedge 83 contacts the corresponding contact rod 742 of the slide rail 74 in the feeding mechanism 7. When the single-sided wedge 83 moves, the contact rod 742 is pressed to move the slide rail 74 and the compression assembly 75 arranged thereon forward.
[0078] When the robot arm 62 moves to the maximum distance, the movement is stopped. At this time, the pushing mechanism 8 completes the adjustment of the maximum distance to realize the adjustment of the maximum distance of the slide rail 74 and the compression assembly 75 arranged thereon. The loading station in the rear compression assembly 75 is located above the motor rotor to be assembled in the corresponding material conveying mechanism 3, and the loading station in the front compression assembly 75 is located above the motor rotor to be assembled in the corresponding material conveying mechanism 3, but the cleaning piece 757 in the compression assembly 75 is located above the motor rotor to be assembled in the corresponding material conveying mechanism 3.
[0079] After the displacement adjustment of the robot body 62, the robot body 62 is adjusted so that the material taking assembly 64 thereon is adjusted in position, so that the fan blade in the material taking assembly 64 is in the middle position of the supporting plate 753 and the pressing sleeve 756 in the rear side pressing assembly 75. Then the electric push rod 642 in the material taking assembly 64 moves reversely. Then the rear side material taking position in the material taking assembly 64 releases the clamped fan blade, which falls onto the supporting plate 753 below under the action of gravity, while the front side material taking position in the material taking assembly 64 simultaneously clamps and takes the fan blade on the cloth distribution disc 52. Then the robot body 62 is operated so that the material taking assembly 64 leaves the area where the pressing assembly 75 is located, facilitating the assembly of the fan blade. After the material taking assembly 64 leaves, the motor 2 51 in the cloth distribution mechanism 5 drives the cloth distribution disc 52 to rotate by 60 degrees again, and the cylinder 72 in the material feeding mechanism 7 also starts to operate.
[0080] The downward movement of the cylinder 72 causes the slide rail member 74 to move, thereby driving the various pressing assemblies 75 arranged thereon to move downward synchronously. During the downward movement of the rear side pressing assembly 75, the pressing plate 755 thereof first contacts the motor rotor to be assembled, thereby limiting the pressing of the motor rotor. Then, the pressing assembly 75 continues to move downward, the reset spring is contracted, and the supporting plate 753 loaded with the fan blade moves downward, and the fan blade on the supporting plate 753 is sleeved on the shaft of the motor rotor. The pressing assembly 75 continues to move downward, compressing the compression spring, and then the pressing sleeve 756 in the pressing assembly 75 presses and assembles the fan blade that has been sleeved, thereby realizing the stable assembly of the fan blade on the shaft of the motor rotor.
[0081] During the downward movement of the front side pressing assembly 75, the cleaning member 757 at this position rotates downward due to the cooperation of the fixed rod 758, thereby realizing the automatic cleaning of the shaft end of the motor rotor on the downward material feeding mechanism 3.
[0082] After the assembly of the fan blade is completed, the cylinder 72 reversely operates for a short distance, so that the pressing sleeve 756 and the cleaning member 757 are separated from the corresponding motor rotor. Then, the cylinder 72 is adjusted to operate, and the horizontal electric slide rail 61 drives the robot body 62 to move forward again. When the robot body 62 moves forward, the pushing mechanism 8 gradually separates from the double-sided wedge block 63, and the single-sided wedge block 83 and the bent rod 82 in the pushing mechanism 8 are reset under the action of the strong spring.
[0083] And the machine hand body 62 is moved forward to a certain distance, and the double-sided wedge block 63 is in contact with the pushing mechanism 8 of the front position, and is extruded, so as to realize the transverse adjustment of the slide rail piece 74 in the feeding mechanism 7, so that the two pressing assembly 75s on it are dislocated, the loading station in the front pressing assembly 75 corresponds to the motor rotor to be assembled on the corresponding feeding mechanism 3, and the loading station in the rear pressing assembly 75 is dislocated with the motor rotor assembled on the corresponding feeding mechanism 3, and the cleaning piece 757 in the pressing assembly 75 is moved to the upper side of the corresponding feeding mechanism 3 and corresponds to the motor rotor.
[0084] At this time, the rear feeding mechanism 3 is operated, so that the motor rotor arranged thereon is switched. The air cylinder 72 is started again, so that the slide rail piece 74 is reset to the initial state, facilitating the assembly of the subsequent motor rotor.
[0085] Then the machine hand body 62 in the transfer robot 6 is adjusted, so that the position of the material taking assembly 64 is adjusted, facilitating the feeding of the fan blade. Cycle repeatedly, and then realize the rapid fan blade assembly of the motor rotor on the feeding mechanism 3 of the two sides.
[0086] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art in the technical range disclosed by the present application, according to the technical scheme and the inventive concept of the present application, equivalent replacement or change, should be covered in the protection scope of the present application.
Claims
1. A quick assembly device for assembling electromechanical equipment, comprising a cabinet body (1) and a bottom plate (2) arranged on the top of the cabinet body (1), characterized in that: The top of the bottom plate (2) is provided with a feeding mechanism (3), a collecting part (4), a distributing mechanism (5) and an assembly part, wherein the feeding mechanism (3) includes two, which are symmetrically distributed in front and back, and are used as double stations for conveying motor rotors, the collecting part (4) is located on the left side of the two feeding mechanisms (3) and is used to carry the assembled products, the distributing mechanism (5) is located between the two feeding mechanisms (3) and is used to orderly distribute the fan blades, the assembly part includes a transfer robot (6), a feeding mechanism (7) and a pushing mechanism (8), wherein the transfer robot (6) is also located between the two feeding mechanisms (3) and is located on the left side of the distributing mechanism (5) and is used to clamp and carry the fan blades on the distributing mechanism (5), the feeding mechanism (7) is located on the two feeding mechanisms (3) and is used for the assembly of the fan blades, and the pushing mechanism (8) includes two and is located on the outer side of the two feeding mechanisms (3) and is combined with the feeding mechanism (7); The feeding mechanism (3) includes front and back symmetrically distributed side covers (31), the bottoms of the two side covers (31) are commonly provided with a support seat group, the support seat group is fixedly connected to the bottom plate (2) through bolts, left and right symmetrically arranged tooth rollers (32) are arranged between the two side covers (31), the two tooth rollers (32) are connected through a tooth belt (33), a plurality of push plates (34) for pushing the motor rotors are equidistantly arranged on the outer surface of the tooth belt (33), a motor one (35) for providing driving force is arranged on the tail end of the left tooth roller (32), an auxiliary part (36) is arranged on the outer wall of each side cover (31), and the two auxiliary parts (36) commonly constitute a material slide for supporting the motor rotors; The auxiliary part (36) includes a side plate (361) fixedly connected to the outer wall of the side cover (31) through bolts, an adjusting screw rod (362) is threadedly connected to the side wall of the side plate (361), a material supporting part (363) is movably connected to the inner end of the adjusting screw rod (362), the material supporting part (363) includes a groove opened in the top shell wall of the side plate (361), a straight plate (3631) is slidably connected in the groove, and an L-shaped plate (3632) is integrally arranged on the bottom shell wall of the straight plate (3631); and the adjusting screw rod (362) and the L-shaped plate (3632) are movably connected through bearings; The transfer robot (6) includes a transverse electric sliding rail (61) mounted on the bottom plate (2) through bolts, a base movably connected to the transverse electric sliding rail (61), a robot hand main body (62) and a double-sided wedge block (63) mounted on the base, wherein the double-sided wedge block (63) is located on the right side of the transverse electric sliding rail (61), and the output end of the robot hand main body (62) is provided with a material taking assembly (64) for clamping the fan blades; The taking-out assembly (64) comprises a base frame (641) bolted to the output end of the robot hand body (62), the top of the base frame (641) is provided with an electric push rod (642), the output end of the electric push rod (642) is provided with a cross rod (643), the two ends of the cross rod (643) are both provided with a movable clamp (644) through screws, and the outer side of each movable clamp (644) is provided with a fixed clamp (645) on the bottom shell wall of the base frame (641), and the movable clamp (644) and the fixed clamp (645) jointly constitute a clamping piece for clamping the fan blade.
2. A quick assembly device for assembling an electromechanical device according to claim 1, characterized in that, The collecting device (4) comprises a base fixedly connected to the bottom plate (2) by bolts, and a plurality of cylinders are arranged at the top of the four corners of the base. Two through grooves are formed in the bottom shell wall of the loading disc.
3. The quick assembly device for assembling an electromechanical apparatus according to claim 1, wherein The distributing mechanism (5) comprises a second motor (51) arranged on the bottom plate (2), and a distributing disc (52) is arranged on the output end of the second motor (51), a plurality of accommodating grooves for placing the fan blades are formed in the circumferential direction of the top shell wall of the distributing disc (52), and a sub-frame (53) is arranged on the bottom plate (2) on the right side of the second motor (51), and the top of the sub-frame (53) is provided with a stacking cylinder (54) for orderly stacking the fan blades.
4. The quick assembly device for assembling an electromechanical apparatus according to claim 1, wherein The feeding mechanism (7) comprises a U-shaped frame (71), a cylinder (72), guide rods (73), a sliding rail device (74) and a pressing assembly (75), wherein the U-shaped frame (71) is fixedly connected to the two material conveying mechanisms (3) by bolts, the cylinder (72) is arranged on the top outer wall of the U-shaped frame (71), the guide rods (73) are arranged on the front and rear sides of the cylinder (72), and the bottom ends of the guide rods (73) penetrate through the top shell wall of the U-shaped frame (71), the sliding rail device (74) comprises a sliding rail (741) arranged in the U-shaped frame (71), and the two ends of the sliding rail (741) are fixedly connected with contact rods (742), wherein a plurality of sliding sleeves are slidably connected to the sliding rail (741), the output end of the cylinder (72) is arranged on the corresponding sliding sleeve, and the bottom ends of the two guide rods (73) are also fixedly connected to the corresponding sliding sleeves. The pressing assembly (75) comprises two pressing assemblies arranged at the bottom ends of the sliding rail (741).
5. A quick assembly device for assembling an electromechanical device according to claim 4, characterized in that The pressing assembly (75) comprises a placing plate (751) arranged on the bottom shell wall of the sliding rail (741), an adjusting rod (752), a pressing sleeve (756) and a cleaning device (757) are arranged on the bottom of the placing plate (751), the bottom end of the adjusting rod (752) is movably connected with a supporting plate (753), the adjusting rod (752) is sleeved with a compression spring arranged thereon between the placing plate (751) and the supporting plate (753), a pressing plate (755) is arranged below the supporting plate (753), the top of the pressing plate (755) is fixedly connected with a lifting rod (754), the top end of the lifting rod (754) penetrates through the supporting plate (753), and a return spring arranged on the lifting rod (754) is sleeved between the supporting plate (753) and the pressing plate (755). The pressing sleeve (756) is centrally arranged above the supporting plate (753), and the supporting plate (753) and the pressing sleeve (756) jointly constitute a loading station; the adjusting rod (752) and the cleaning member (757) are respectively arranged on the two sides of the pressing sleeve (756); and the cleaning member (757) is rotationally connected with the supporting plate (751). An arc-shaped closed groove is formed in the outer surface of the cleaning member (757), a convex rod is slidably connected in the arc-shaped closed groove, and a fixing rod (758) is arranged at the outer end of the convex rod; and the top of the fixing rod (758) is slidably connected to the inner wall of the top of the U-shaped frame (71).
6. A quick assembly device for assembling an electromechanical device according to claim 5, characterized in that The pushing mechanism (8) comprises a vertical plate (81) which is mounted on the bottom plate (2) by bolts, a bent rod (82) which is sleeved on the vertical plate (81), a single-sided wedge block (83) which is mounted at the right end of the bent rod (82), a single-sided wedge block (83) which is slidably connected between the side wall of the U-shaped frame (71) and the single-sided wedge block (83), and a single-sided wedge block (83) which is in movable contact with the contact rod (742); a ball is rollingly connected to the left end of the bent rod (82), and the ball is in movable contact with the double-sided wedge block (63). A strong spring which is sleeved on the bent rod (82) is arranged between the vertical plate (81) and the single-sided wedge block (83), so as to ensure the reset adjustment of the single-sided wedge block (83).
Citation Information
Patent Citations
Motor fan blade assembling machine
CN217224397U
Quick assembling device for computer power supply
CN113500365A
Electromechanical engineering workpiece assembling robot
CN220806134U