Hydraulic jacking system

By designing pipeline finishing components and protective components in the hydraulic hoisting system, the pulling accident problem caused by inconsistent length of hydraulic pipelines is solved, efficient organization and storage of hydraulic oil pipes is achieved, and construction efficiency and system safety are improved.

CN120004170APending Publication Date: 2025-05-16ANHUI WATER CONSERVANCY DEV CO LTD +1
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Patent Information

Application Number
CN202510167356.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-15
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

During the pipeline welding construction of the existing hydraulic hoisting system, inconsistent length of hydraulic pipelines leads to pulling accidents, affecting the normal operation of the system and welding construction efficiency.

Method used

A hydraulic hoisting system is designed, including hydraulic hoisting components, pipe finishing components and protective components. The pipeline finishing assembly realizes the storage and length adjustment of the hydraulic oil pipe through the collection roller and threaded rod, and the protective assembly provides buffering through the finishing wheel and spring to avoid the hydraulic oil pipe pulling.

Benefits of technology

Effectively organize and store hydraulic oil pipes, reduce pulling accidents, improve system regulation efficiency and construction efficiency, and ensure the safety and connection stability of hydraulic oil pipes.

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Abstract

The invention belongs to the technical field of hydraulic jacking systems, and particularly relates to a hydraulic jacking system which comprises a first shell, a hydraulic power source and a plurality of hydraulic jacking mechanisms are fixedly arranged in the first shell, and each hydraulic jacking mechanism comprises a hydraulic jacking assembly, a pipeline arrangement assembly and a protection assembly. The hydraulic jacking assembly comprises a first hydraulic oil pipe communicating with the output end of a hydraulic power source, a hydraulic valve is installed at the output end of the first hydraulic oil pipe, and a first through groove is formed in the side wall of the first shell. The hydraulic jacking assembly is arranged, the multiple hydraulic cylinders can be controlled to conduct jacking work at the same time, the jacking heights of the multiple hydraulic cylinders can be independently adjusted, hydraulic oil pipes between hydraulic valves and the hydraulic cylinders can be well sorted and stored through the arranged pipeline sorting assembly, and the protective assembly is arranged to protect the hydraulic valves and the hydraulic cylinders. Buffering can be provided for the pulled hydraulic oil pipe.
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Description

Technical Field

[0001] The invention belongs to the technical field of hydraulic jacking systems, and in particular relates to a hydraulic jacking system. Background Art

[0002] The hydraulic jacking system is a device that uses liquid pressure to lift heavy objects. It is mainly based on Pascal's law, that is, the pressure of a closed liquid can be transmitted in all directions without changing its magnitude. The system pressurizes the working medium such as hydraulic oil through a hydraulic pump, and then uses actuators such as hydraulic cylinders to convert pressure energy into mechanical energy, thereby generating an upward lifting force for lifting various large and heavy objects. During the pipeline welding construction process, it can cooperate with the temporary support structure at the bottom of the pipe to adjust the height difference between the pipeline and the connector, thereby achieving efficient and high-quality welding.

[0003] When the existing hydraulic jacking system is in use, due to the pipeline welding construction, multiple temporary support structures at the bottom of the pipe are required to be used in coordination with each other. Therefore, the hydraulic jacking system also needs to be composed of a main hydraulic power source, a sub-control hydraulic valve, a hydraulic pipeline and multiple hydraulic cylinders. The jacking stroke of each hydraulic cylinder is controlled by the hydraulic valve to adjust the height difference between the pipeline and the connecting head above the beam. However, when in use, the required hydraulic pipeline length is different in different usage environments, and if the excess length of the hydraulic pipeline is too long, pulling accidents are prone to occur, which will affect the normal operation of the jacking system and the normal progress of the welding construction. In order to improve the adjustment efficiency and reduce the influencing factors, relevant hydraulic pipeline sorting measures are required to be used in coordination. Summary of the invention

[0004] The purpose of the present invention is to provide a hydraulic jacking system that can well organize the hydraulic pipelines in order to solve the problem that the hydraulic pipelines mentioned above lack organizing measures.

[0005] To achieve the above object, the present invention adopts the following technical solutions: a hydraulic jacking system, comprising a No. 1 shell, in which a hydraulic power source is fixedly arranged;

[0006] Multiple hydraulic jacking mechanisms, the hydraulic jacking mechanisms include a hydraulic jacking component, a pipeline sorting component and a protection component, the hydraulic jacking component includes a No. 1 hydraulic oil pipe connected to the output end of the hydraulic power source, the output end of the No. 1 hydraulic oil pipe is installed with a hydraulic valve, the side wall of the No. 1 shell is provided with a No. 1 through groove, the output end of the hydraulic valve is connected with a No. 2 hydraulic oil pipe, the No. 2 hydraulic oil pipe passes through the No. 1 through groove, and the output end of the No. 2 hydraulic oil pipe is installed with a hydraulic cylinder.

[0007] Preferably, the pipe sorting assembly includes a bearing plate fixedly connected to the side wall of the No. 1 shell, the upper surface of the bearing plate is fixedly connected to a fixing plate, the side wall of the fixing plate is fixedly connected to a collecting roller, the upper surface of the bearing plate is fixedly connected to a supporting plate, the upper surface of the supporting plate is fixedly connected to a nut, the inner thread of the nut is connected to a threaded rod, the threaded rod is fixedly connected to a circular plate at one end close to the collecting roller, and the side wall of the circular plate is fixedly connected to the No. 2 shell via a bracket.

[0008] Preferably, the protection component includes a No. 3 shell fixedly connected to the side wall of the No. 2 shell, the upper surface of the No. 2 shell is provided with a No. 1 through hole, the bottom surface of the No. 2 shell is provided with a No. 2 through hole, the No. 2 hydraulic oil pipe passes through the No. 1 through hole and the No. 2 through hole, two No. 1 sorting wheels are rotatably connected between the inner walls of the No. 2 shell, two guide rods are fixedly connected to the side wall of the No. 3 shell, and moving blocks are slidably sleeved on the two guide rods, and the side wall of the moving block is fixedly connected with a support shaft, and the support shaft is rotatably connected with the No. 2 sorting wheel at one end close to the No. 2 shell through a bearing, the side wall of the No. 2 shell is provided with a No. 2 through groove, and the support shaft is located in the No. 2 through groove, and two springs are fixedly connected between the side wall of the moving block and the inner wall of the No. 3 shell, and the two springs are respectively sleeved on the two guide rods.

[0009] Preferably, the collecting roller is concentrically arranged with the threaded rod, the threaded rod is fixedly connected with a knob at one end away from the collecting roller, the No. 2 hydraulic oil pipe is wound around the collecting roller, the bearing plate and the fixed plate are in a vertical positional relationship, the support plate and the bearing plate are in a vertical positional relationship, the circular plate is concentrically arranged with the threaded rod, and the circular plate is located between the collecting roller and the circular plate.

[0010] Preferably, the No. 2 shell and the collecting roller are in parallel positional relationship, the No. 2 shell and the No. 3 shell are in parallel positional relationship, the No. 2 sorting wheel is located in the No. 2 shell, the No. 1 through hole and the No. 2 through hole respectively correspond to the two No. 1 sorting wheels, the No. 2 hydraulic oil pipe enters the No. 2 shell through the No. 1 through hole, the No. 2 hydraulic oil pipe bypasses the two No. 1 sorting wheels and the No. 2 sorting wheel, and extends to the outside of the No. 2 shell through the No. 2 through hole.

[0011] Preferably, the two guide rods are in parallel positional relationship, and the moving block is located in the third shell.

[0012] Preferably, the plurality of pipeline organizing components and protective components are all fixedly mounted on the side wall of the No. 1 shell.

[0013] Preferably, the No. 2 through slot is in parallel position to the two guide rods, and the No. 2 through slot is located between the No. 2 shell and the No. 3 shell.

[0014] Compared with the existing technology, the advantages of this hydraulic jacking system are:

[0015] 1. The hydraulic jacking assembly provided in the present invention can control multiple hydraulic cylinders to perform jacking work at the same time, and the jacking heights of the multiple hydraulic cylinders can be adjusted individually. During pipeline installation and construction, it can meet more support requirements and is more in line with actual usage scenarios. At the same time, a main hydraulic power source is used to control the work of multiple hydraulic cylinders through multiple sub-control hydraulic valves, which is beneficial to improving the practicality of the jacking system.

[0016] 2. The present invention can well organize and store the hydraulic oil pipe between the hydraulic valve and the hydraulic cylinder through the pipe organizing component. In actual use, the length of the hydraulic oil pipe required for different working environments and geographical locations is different. If the hydraulic pipeline is too short, it is inconvenient to use, and if it is too long, it will increase the probability of accidents and easily cause accidental pulling accidents. The hydraulic oil pipe can be stored through the pipe organizing component, and the length of the hydraulic oil pipe between the hydraulic valve and the hydraulic cylinder can be controlled according to the actual distance. While improving the efficiency of pipeline construction, it can also achieve efficient storage of the hydraulic oil pipe.

[0017] 3. The present invention provides a protective component to provide a buffer for the hydraulic oil pipe that is pulled. When the jacking system is in use, the hydraulic oil pipe is at risk of being pulled, which can easily cause accidents such as the pipeline connection falling off. The protective component can provide a buffer when the hydraulic oil pipe is pulled, so that it has a certain telescopic distance, thereby reducing the impact of external factors on the system, and can also effectively avoid the phenomenon of hydraulic oil pipe falling off between actuators. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a hydraulic jacking system provided by the present invention;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of a hydraulic jacking system provided by the present invention from another perspective;

[0020] Figure 3 It is a three-dimensional structural analysis schematic diagram of a pipeline arrangement component and a protection component of a hydraulic jacking system provided by the present invention;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of a pipeline arrangement component and a protection component of a hydraulic jacking system provided by the present invention;

[0022] Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0023] In the figure, 1 is shell No. 1; 2 is hydraulic power source; 3 is hydraulic oil pipe No. 1; 4 is hydraulic valve; 5 is through slot No. 1; 6 is hydraulic oil pipe No. 2; 7 is hydraulic cylinder; 8 is load-bearing plate; 9 is fixed plate; 10 is collecting roller; 11 is supporting plate; 12 is nut; 13 is threaded rod; 14 is round plate; 15 is shell No. 2; 16 is shell No. 3; 17 is sorting wheel No. 1; 18 is guide rod; 19 is moving block; 20 is supporting shaft; 21 is sorting wheel No. 2; 22 is through slot No. 2; 23 is spring. DETAILED DESCRIPTION

[0024] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.

[0025] like Figure 1-Figure 5 As shown, a hydraulic jacking system includes a No. 1 shell 1, a hydraulic power source 2 is fixedly arranged in the No. 1 shell 1, and a plurality of hydraulic jacking mechanisms. The hydraulic jacking mechanism includes a hydraulic jacking component, a pipeline sorting component and a protection component. The hydraulic jacking component includes a No. 1 hydraulic oil pipe 3 connected to the output end of the hydraulic power source 2, a hydraulic valve 4 is installed at the output end of the No. 1 hydraulic oil pipe 3, a No. 1 through groove 5 is arranged on the side wall of the No. 1 shell 1, a No. 2 hydraulic oil pipe 6 is connected to the output end of the hydraulic valve 4, the No. 2 hydraulic oil pipe 6 passes through the No. 1 through groove 5, a hydraulic cylinder 7 is installed at the output end of the No. 2 hydraulic oil pipe 6, and the pipeline sorting component includes a bearing plate 8 fixedly connected to the side wall of the No. 1 shell 1, a fixing plate 9 is fixedly connected to the upper surface of the bearing plate 8, and a fixing plate 9 is fixedly connected to the side wall of the fixing plate 9. Collecting roller 10, the upper surface of the carrying plate 8 is fixedly connected with a support plate 11, the upper surface of the support plate 11 is fixedly connected with a nut 12, the inner thread of the nut 12 is connected with a threaded rod 13, the threaded rod 13 is fixedly connected with a circular plate 14 at one end close to the collecting roller 10, the side wall of the circular plate 14 is fixedly connected with a No. 2 shell 15 through a bracket, the collecting roller 10 and the threaded rod 13 are concentrically arranged, and the threaded rod 13 is fixedly connected with a knob at one end away from the collecting roller 10, which is convenient for the staff to operate, the No. 2 hydraulic oil pipe 6 is wound around the collecting roller 10, the carrying plate 8 and the fixed plate 9 are in a vertical positional relationship, the support plate 11 and the carrying plate 8 are in a vertical positional relationship, the circular plate 14 and the threaded rod 13 are concentrically arranged, and the circular plate 14 is located between the collecting roller 10 and the circular plate 14;

[0026] The protection component includes a No. 3 shell 16 fixedly connected to the side wall of the No. 2 shell 15, a No. 1 through hole is provided on the upper surface of the No. 2 shell 15, a No. 2 through hole is provided on the bottom surface of the No. 2 shell 15, a No. 2 hydraulic oil pipe 6 passes through the No. 1 through hole and the No. 2 through hole, two No. 1 sorting wheels 17 are rotatably connected between the inner walls of the No. 2 shell 15, two guide rods 18 are fixedly connected to the side wall of the No. 3 shell 16, and moving blocks 19 are slidably sleeved on the two guide rods 18, and the side wall of the moving block 19 is fixedly connected to a support shaft 20, and the support shaft 20 is rotatably connected to the No. 2 sorting wheel 21 at one end near the No. 2 shell 15 through a bearing, and the side wall of the No. 2 shell 15 is provided with a No. 2 through groove 22, and the support shaft 20 is located in the No. 2 through groove 22, and two springs 23 are fixedly connected between the side wall of the moving block 19 and the inner wall of the No. 3 shell 16, and the two springs 23 are respectively sleeved on the two On the guide rod 18, the No. 2 shell 15 and the collecting roller 10 are in a parallel positional relationship, the No. 2 shell 15 and the No. 3 shell 16 are in a parallel positional relationship, the No. 2 sorting wheel 21 is located in the No. 2 shell 15, the No. 1 through hole and the No. 2 through hole correspond to the two No. 1 sorting wheels 17 respectively, the No. 2 hydraulic oil pipe 6 enters the No. 2 shell 15 through the No. 1 through hole, the No. 2 hydraulic oil pipe 6 bypasses the two No. 1 sorting wheels 17 and the No. 2 sorting wheel 21, and extends to the outside of the No. 2 shell 15 through the No. 2 through hole, the two guide rods 18 are in a parallel positional relationship, the moving block 19 is located in the No. 3 shell 16, a plurality of pipeline sorting components and protective components are fixed on the side wall of the No. 1 shell 1, the No. 2 through groove 22 and the two guide rods 18 are in a parallel positional relationship, and the No. 2 through groove 22 is located between the No. 2 shell 15 and the No. 3 shell 16.

[0027] The working principle of the present invention is as follows:

[0028] When in use, multiple hydraulic cylinders 7 are placed under multiple pipes to be supported respectively, and the temporary pipe support structure is used to control the height of the pipe to be installed through the hydraulic cylinders 7. The hydraulic power source 2 makes the multiple hydraulic cylinders 7 work by sucking and releasing oil. The hydraulic power is transmitted in the hydraulic system through the No. 1 hydraulic oil pipe 3 and the No. 2 hydraulic oil pipe 6. The distribution of hydraulic power is achieved through the hydraulic valve 4, which can adjust the pressure of different branches according to the needs of the system and control the hydraulic oil flow distributed to each actuator, so that each actuator works according to the predetermined requirements. The multiple hydraulic valves 4 are used to realize the individual control of the lifting strokes of the multiple hydraulic cylinders 7, so as to meet the requirements of different support heights during the pipeline installation and construction process. The height difference between the pipeline and the two ends of the connector is controlled by controlling different hydraulic cylinders 7, so as to ensure the subsequent installation quality.

[0029] When it is necessary to store the No. 2 hydraulic oil pipe 6, taking a pipeline sorting component as an example, first release the connection state between the No. 2 hydraulic oil pipe 6 and the hydraulic cylinder 7, and then turn the threaded rod 13 through the knob. The rotation of the threaded rod 13 will engage with the nut 12, and then move relative to the nut 12. When the threaded rod 13 moves, it will drive the No. 2 shell 15 to move through the circular plate 14, and the threaded rod 13 is still in a rotating state when moving, which will cause the No. 2 shell 15 to also perform a spiral rotation similar to a thread. The threaded rod 13 is concentrically arranged with the collecting roller 10. Therefore, when the No. 2 shell 15 spirally rotates, it does so around the collecting roller 10, and also moves along the axial direction of the collecting roller 10. When the No. 2 shell 15 spirally rotates, it will spirally wrap the No. 2 hydraulic oil pipe 6 around the collecting roller 10, thereby realizing the storage of the No. 2 hydraulic oil pipe 6, which is more in line with the actual usage scenario. At the same time, the storage is orderly, which can also reduce the No. 2 hydraulic The probability of the hydraulic oil pipe 6 being damaged is that after the storage is completed, the length of the No. 2 hydraulic oil pipe 6 between the hydraulic valve 4 and the hydraulic cylinder 7 is controlled according to actual needs, and then the connection between the No. 2 hydraulic oil pipe 6 and the hydraulic cylinder 7 is completed, so that the jacking function can be realized. During use, if the No. 2 hydraulic oil pipe 6 is pulled and is quickly pulled by external force, the No. 2 sorting wheel 21 in the No. 2 shell 15 will move. The No. 2 sorting wheel 21 drives the moving block 19 to move through the support shaft 20. The moving block 19 compresses the spring 23 and moves along the guide rod 18, thereby realizing a buffering effect. There is a certain distance between the two No. 1 sorting wheels 17 and the No. 2 sorting wheel 21. When the No. 2 hydraulic oil pipe 6 is pulled, this distance can be used as a buffer distance, so that the No. 2 hydraulic oil pipe 6 has a certain expansion and contraction space to avoid damage to the system caused by external force pulling, ensure that each actuator has a good connection state, and improve the practicality of the jacking system.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A hydraulic jacking system, comprising a first housing (1), characterized in that: A hydraulic power source (2) is fixedly disposed in the first housing (1); A plurality of hydraulic lifting mechanisms, wherein the hydraulic lifting mechanisms include a hydraulic lifting assembly, a pipeline arrangement assembly and a protection assembly, wherein the hydraulic lifting assembly includes a No. 1 hydraulic oil pipe (3) connected to an output end of a hydraulic power source (2), a hydraulic valve (4) is installed at the output end of the No. 1 hydraulic oil pipe (3), a No. 1 through groove (5) is provided on the side wall of the No. 1 housing (1), the output end of the hydraulic valve (4) is connected to a No. 2 hydraulic oil pipe (6), the No. 2 hydraulic oil pipe (6) passes through the No. 1 through groove (5), and a hydraulic cylinder (7) is installed at the output end of the No. 2 hydraulic oil pipe (6).

2. A hydraulic jacking system according to claim 1, characterized in that: The pipeline sorting component comprises a bearing plate (8) fixedly connected to the side wall of a first shell (1), the upper surface of the bearing plate (8) is fixedly connected to a fixing plate (9), the side wall of the fixing plate (9) is fixedly connected to a collecting roller (10), the upper surface of the bearing plate (8) is fixedly connected to a supporting plate (11), the upper surface of the supporting plate (11) is fixedly connected to a nut (12), the inner thread of the nut (12) is connected to a threaded rod (13), the threaded rod (13) is fixedly connected to a circular plate (14) at one end close to the collecting roller (10), and the side wall of the circular plate (14) is fixedly connected to a second shell (15) via a bracket.

3. A hydraulic jacking system according to claim 2, characterized in that: The protection assembly comprises a No. 3 shell (16) fixedly connected to the side wall of the No. 2 shell (15); the No. 1 through hole is provided on the upper surface of the No. 2 shell (15); the No. 2 through hole is provided on the bottom surface of the No. 2 shell (15); the No. 2 hydraulic oil pipe (6) passes through the No. 1 through hole and the No. 2 through hole; two No. 1 sorting wheels (17) are rotatably connected between the inner walls of the No. 2 shell (15); two guide rods (18) are fixedly connected to the side wall of the No. 3 shell (16); and moving blocks (18) are slidably sleeved on the two guide rods (18). 19), the side wall of the moving block (19) is fixedly connected with a support shaft (20), one end of the support shaft (20) close to the No. 2 shell (15) is rotatably connected with a No. 2 sorting wheel (21) through a bearing, the side wall of the No. 2 shell (15) is provided with a No. 2 through groove (22), the support shaft (20) is located in the No. 2 through groove (22), two springs (23) are fixedly connected between the side wall of the moving block (19) and the inner wall of the No. 3 shell (16), and the two springs (23) are respectively sleeved on two guide rods (18).

4. A hydraulic jacking system according to claim 2, characterized in that: The collecting roller (10) is arranged concentrically with the threaded rod (13); a knob is fixedly connected to one end of the threaded rod (13) away from the collecting roller (10); the No. 2 hydraulic oil pipe (6) is wound around the collecting roller (10); the bearing plate (8) and the fixed plate (9) are in a vertical positional relationship; the support plate (11) and the bearing plate (8) are in a vertical positional relationship; the circular plate (14) and the threaded rod (13) are arranged concentrically; and the circular plate (14) is located between the collecting roller (10) and the circular plate (14).

5. A hydraulic jacking system according to claim 3, characterized in that: The No. 2 shell (15) and the collecting roller (10) are in a parallel positional relationship, and the No. 2 shell (15) and the No. 3 shell (16) are in a parallel positional relationship. The No. 2 sorting wheel (21) is located in the No. 2 shell (15). The No. 1 through hole and the No. 2 through hole correspond to the two No. 1 sorting wheels (17) respectively. The No. 2 hydraulic oil pipe (6) enters the No. 2 shell (15) through the No. 1 through hole. The No. 2 hydraulic oil pipe (6) bypasses the two No. 1 sorting wheels (17) and the No. 2 sorting wheel (21), and extends to the outside of the No. 2 shell (15) through the No. 2 through hole.

6. A hydraulic jacking system according to claim 3, characterized in that: The two guide rods (18) are in a parallel position relationship, and the moving block (19) is located in the third housing (16).

7. A hydraulic jacking system according to claim 1, characterized in that: The plurality of pipeline tidying components and protection components are all fixedly arranged on the side wall of the first shell (1).

8. A hydraulic jacking system according to claim 3, characterized in that: The No. 2 through slot (22) is in a parallel positional relationship with the two guide rods (18), and the No. 2 through slot (22) is located between the No. 2 housing (15) and the No. 3 housing (16).