An efficient fiber collecting and transporting device for ES fibers
By designing high-efficiency wire collection and transport equipment for ES fibers, using automatic guide wires, flexible pipe segmented steering and clamping parts to fix, the problems of large footprint and inconvenient automation caused by manual operation in the prior art are solved, and the automatic traction and transport of fibers are realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202510493808.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-19
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-04-19
AI Technical Summary
In the prior art, the traction and transport process of ES fibers requires manual operation, resulting in a large area and inconvenient for automated operation.
An efficient wire collection and transport equipment for ES fibers is designed, including ES fiber transport equipment, transport boxes, wire conveying racks, wire guide racks and wire threading components. The device realizes automatic traction and transport of fibers through automatic guide wires, segmented steering of flexible tubes and fixing of clamps.
Automatic traction and transport of fibers is realized, the space for manual passage is reduced, the area is occupied, and the production efficiency is improved.
Smart Images

Figure CN120006402B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of ES fiber transportation, and particularly relates to an efficient fiber collecting and transporting device for ES fibers. Background Art
[0002] When producing composite ES fibers, a series of processes such as extrusion molding, spinning, drawing, filament compounding, stretching and crimping, and heat setting are required; after multiple fiber filaments are compounded to form a fiber yarn bundle, multiple fiber yarn bundles need to be compounded and fixed to form a non-woven fabric for sale.
[0003] When producing composite ES fibers, limited by the size of the site, the fiber filament compounding process and the fiber yarn bundle compounding process are carried out on different floors. A blanking pipe is provided between the two floors. After the fiber filaments are compounded into fiber yarn bundles on the upper floor, they fall into a collection box on the lower floor through the blanking pipe for collection. The collection box needs to be transported to a designated position for fixed placement, and then each fiber yarn bundle is drawn.
[0004] In the prior art, manual labor is used to take out the fibers from the collection box, then thread them through various wire guiding components to draw the fiber yarn bundles, and then transfer and place them on subsequent equipment. However, the wire guiding components are relatively high, making it inconvenient for workers to climb up and down. Moreover, a space for manual passage needs to be reserved between adjacent collection boxes, resulting in a larger floor area. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide an efficient fiber collecting and transporting device for ES fibers, which can automatically guide the wires and reduce the space for manual passage, thereby reducing the floor area.
[0006] To solve the above technical problems, the technical solution adopted by the present invention is: an efficient wire collecting and transporting device for ES fibers, including an ES fiber transmission device, a transfer box, a wire transmission rack, a wire guiding rack, and a wire threading assembly. The transfer box is located on the ES fiber transmission device, the wire transmission rack is located on one side of the ES fiber transmission device, the bottom of the transfer box is provided with moving wheels for moving between the ES fiber transmission device and the wire transmission rack. The wire guiding rack is located on one side of the wire transmission rack, the wire transmission rack is located between the ES fiber transmission device and the wire guiding rack, and the wire guiding rack is located between the wire transmission rack and the wire threading assembly. The wire threading assembly includes a lifting frame, a moving frame, a storage member, a flexible tube, and a multi-joint steering tube. The moving frame is installed on the lifting end of the lifting frame, the storage member is rotatably installed on the moving end of the moving frame, the flexible tube is wound and placed in the storage member, and multiple sections of the steering tubes are mutually attached and installed on the flexible tube. A clamping member is installed at the end of the flexible tube away from the storage member. The steering tube includes a controller and multiple control lines. The controller is installed on the flexible tube, multiple rotating winders are installed on the controller, one end of each of the multiple control lines is correspondingly connected to one of the multiple rotating winders, and the other end of the control line extends along the length direction of the flexible tube and is fixedly installed on the flexible tube. A control tube for the control line to pass through is provided on the flexible tube.
[0007] The storage member includes a storage barrel and a winding roller. The storage barrel is installed on the moving end of the moving frame, the winding roller is rotatably placed in the storage barrel, the flexible tube is wound around the winding roller, and the storage barrel is provided with an opening for the flexible tube to extend out.
[0008] The ES fiber transmission device includes a blanking pipeline, a lifting device, and a double-axis drive assembly. The blanking pipeline and the lifting device are located on the double-axis drive assembly, the lifting device is located on one side of the blanking pipeline. The double-axis drive assembly includes a first horizontal drive seat and a second horizontal drive seat. The first horizontal drive seat is installed on the second horizontal drive seat, and the moving directions of the first horizontal drive seat and the second horizontal drive seat are perpendicular to each other. A receiving groove for accommodating the transfer box is installed on the first horizontal drive seat.
[0009] Multiple wire guiding members are provided on the wire transmission rack. The wire guiding member includes a fixing plate and multiple wire guiding rods. The fixing plate is fixedly installed on the wire transmission rack, and the multiple wire guiding rods are installed on the fixing plate. A wire guiding ring is installed at the bottom of the fixing plate.
[0010] A conduction rod is installed above the wire guiding member on the wire transmission rack.
[0011] On one side of the wire guiding member of the wire feeding frame, a lifting wire taking device is further installed. The lifting wire taking device includes a lifting cylinder, a first swinging member, a support rod, a rotating wheel, and a second swinging member. The lifting cylinder is fixedly installed on the wire feeding frame, and the output end of the lifting cylinder is arranged downward. The first swinging member is installed on the output end of the lifting cylinder. The support rod is installed on the first swinging member. The rotating wheel is rotatably installed on the support rod. The second swinging member is installed on the side of the support rod. A clamping plate is installed on the second swinging member. The clamping plate is located below the rotating wheel. A clamping gap for the fiber to pass through is formed between the clamping plate and the rotating wheel.
[0012] A non-slip layer is provided on the surface of the rotating wheel.
[0013] A positioning rod cooperating with the lifting wire taking device is swingably installed at a position near the box opening in the transfer box. A hook surface sleeve is sleeved on the positioning rod.
[0014] The wire guiding frame includes a support frame and a plurality of wire guiding holes. The plurality of wire guiding holes are all installed on the support frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. For the efficient wire collecting and transferring device for ES fiber of the present invention, after the transfer box finishes collecting, the end of the fiber is placed on the wall of the box opening of the transfer box for convenient grasping. Then, the transfer box is moved under the wire feeding frame to wait for wire guiding. At the same time, the lifting frame and the moving frame cooperate to drive the receiving member to move the flexible tube to the corresponding wire guiding position on the wire guiding frame. Then, the receiving member outputs the flexible tube, and through the steering tube for control to achieve segmented steering, so that the flexible tube can turn, so that it can bend and move according to the on-site needs, and the fiber is clamped and fixed by the clamping member. Then, the receiving member contracts the flexible tube, thereby pulling the fiber through the wire feeding frame and the wire guiding frame, realizing automatic wire guiding and traction, and reducing the space for manual passage, thus reducing the floor area.
[0017] 2. For the efficient wire collecting and transferring device for ES fiber of the present invention, first, the transfer box is lifted by a lifting device to the accommodating groove. The first horizontal driving seat and the second horizontal driving seat cooperate to drive the transfer box under the blanking pipe. The fiber on the second layer is downwardly transmitted through the blanking pipe into the transfer box, and the transfer box is driven to move while receiving through the cooperation of the first horizontal driving seat and the second horizontal driving seat, so that the fiber is neatly bent and laid flat in the transfer box, enabling the transfer box to hold more fibers.
[0018] 3. For an efficient fiber collecting and transporting device for ES fibers according to the present invention, the second swing member drives the clamping plate to be located on one side of the rotating wheel. At the same time, the lifting cylinder drives it to descend, and the rotating wheel fits above the fiber. Then, the second swing member drives the clamping plate to swing towards the rotating wheel, and the rotating wheel rotates towards the clamping plate, thereby pushing the fiber towards the clamping plate. With the swing of the clamping plate, the fiber is placed between the clamping plate and the rotating wheel. At this time, the fiber may be in a folded state, and the fiber can be further pushed by the rotation of the rotating wheel to move until one end of the fiber passes through the clamping gap. Then, the lifting cylinder drives it to reset, and the first swing member drives the support member to swing, so that the fiber is placed below the wire guiding member, facilitating the clamping member to clamp the fiber, and while the clamping member clamps and moves the fiber, it can be assisted in transmission by the rotation of the rotating wheel.
[0019] 4. For an efficient fiber collecting and transporting device for ES fibers according to the present invention, after the transfer box receives the fiber, when the fiber is about to complete transmission, the end of the fiber can be placed on the positioning rod, and then the positioning swing cooperates with the inner wall of the transfer box to fixedly clamp the fiber, facilitating finding the end of the fiber for transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic structural diagram of the fiber collecting and transporting device of the present invention;
[0021] Figure 2 is a schematic structural diagram of the wire threading assembly of the present invention;
[0022] Figure 3 is a schematic structural diagram of the storage member of the present invention;
[0023] Figure 4 is an enlarged schematic structural diagram of the flexible tube of the present invention;
[0024] Figure 5 is a side view schematic structural diagram of the flexible tube of the present invention;
[0025] Figure 6 is a schematic structural diagram of the wire transmission rack of the present invention;
[0026] Figure 7 is an enlarged schematic structural diagram of the wire guiding member of the present invention;
[0027] Figure 8 is an enlarged schematic structural diagram of the lifting wire taking device of the present invention;
[0028] Figure 9 is a schematic structural diagram of the wire guiding rack of the present invention;
[0029] Figure 10 is a schematic structural diagram of the ES fiber transmission device of the present invention;
[0030] Figure 11 is a schematic structural diagram of the transfer box of the present invention;
[0031] Figure 12 This is an enlarged structural schematic diagram of the positioning rod of the present invention.
[0032] Markings in the figure: 1. ES fiber transmission device; 101. Blanking pipeline; 102. Lifting device; 103. Biaxial drive assembly;
[0033] 2. Transfer box; 201. Positioning rod; 202. Hook surface sleeve;
[0034] 3. Wire transmission rack; 301. Wire guiding member; 302. Fixed plate; 303. Wire guiding rod; 304. Wire guiding ring;
[0035] 4. Wire guiding rack; 5. Wire threading assembly; 501. Lifting frame; 502. Moving frame; 503. Storage member; 504. Flexible tube; 505. Multi - joint steering tube; 506. Clamping member; 507. Rotating winding device; 508. Control line; 509. Control tube;
[0036] 6. Lifting wire taking device; 601. Lifting cylinder; 602. First swinging member; 603. Support rod; 604. Rotating wheel; 605. Second swinging member; 606. Clamping plate; 607. Anti - slip layer. Specific embodiments
[0037] In order to make the above - mentioned features and advantages of the present invention more obvious and understandable, specific embodiments are hereby given below and detailed descriptions are made in conjunction with the accompanying drawings as follows.
[0038] As Figures 1-12As shown in the figure, this embodiment provides an efficient fiber collecting and transporting device for ES fibers, including an ES fiber transmission device 1, a transfer box 2, a wire transmission frame 3, a wire guiding frame 4, and a wire threading assembly 5. The transfer box 2 is located on the ES fiber transmission device 1, and the wire transmission frame 3 is located on one side of the ES fiber transmission device 1. The bottom of the transfer box 2 is provided with moving wheels for moving between the ES fiber transmission device 1 and the wire transmission frame 3. The wire guiding frame 4 is located on one side of the wire transmission frame 3. The wire transmission frame 3 is located between the ES fiber transmission device 1 and the wire guiding frame 4, and the wire guiding frame 4 is located between the wire transmission frame 3 and the wire threading assembly 5. The wire threading assembly 5 includes a lifting frame 501, a moving frame 502, a storage member 503, a flexible tube 504, and a multi-section steering tube 505. The moving frame 502 is installed on the lifting end of the lifting frame 501. The storage member 503 is rotatably installed on the moving end of the moving frame 502. The flexible tube 504 is wound and placed in the storage member 503. The multi-section steering tubes 505 are mutually attached and installed on the flexible tube 504. A clamping member 506 is installed at the end of the flexible tube 504 away from the storage member 503. The steering tube includes a controller and a plurality of control lines 508. The controller is installed on the flexible tube 504. A plurality of rotating winders 507 are installed on the controller. One end of each of the plurality of control lines 508 is correspondingly connected to one of the plurality of rotating winders 507, and the other end of the control line 508 extends along the length direction of the flexible tube 504 and is fixedly installed on the flexible tube 504. A control tube 509 for the control line 508 to pass through is provided on the flexible tube 504. Specifically, the storage member 503 includes a storage barrel and a winding roller. The storage barrel is installed on the moving end of the moving frame 502. The winding roller is rotatably placed in the storage barrel. The flexible tube 504 is wound around the winding roller. The storage barrel is provided with an opening for the flexible tube 504 to extend out. The storage is carried out by the cooperation of the storage barrel and the winding roller. After the transfer box 2 finishes collecting, the end of its fiber is placed on the wall of the box opening of the transfer box 2 for convenient grasping. Then, the transfer box 2 is moved and placed under the wire transmission frame 3 to wait for wire guiding. At the same time, the lifting frame 501 and the moving frame 502 cooperate to drive the storage member 503 to move the flexible tube 504 to the corresponding wire guiding position on the wire guiding frame 4. Then, the storage member 503 outputs the flexible tube 504, and segmented steering is realized through the control of the steering tube, that is, the rotating winders 507 respectively rotate to tighten or loosen the control lines 508. When the control line 508 is tightened, the flexible tube 504 will bend towards that side, realizing the bending movement of the flexible tube 504, so that it can be bent and moved according to the on-site needs. The fiber is clamped and fixed by the clamping member 506. Then, the storage member 503 contracts the flexible tube 504, thereby pulling the fiber through the wire transmission frame 3 and the wire guiding frame 4, realizing automatic wire guiding and pulling, and reducing the space for manual passage, thus reducing the floor area.
[0039] Further, the ES fiber transmission device 1 includes a blanking pipe 101, a lifting device 102, and a biaxial drive assembly 103. The blanking pipe 101 and the lifting device 102 are located on the biaxial drive assembly 103. The lifting device 102 is located on one side of the blanking pipe 101. The biaxial drive assembly 103 includes a first horizontal drive seat and a second horizontal drive seat. The first horizontal drive seat is installed on the second horizontal drive seat, and the moving directions of the first horizontal drive seat and the second horizontal drive seat are perpendicular to each other. A receiving groove for accommodating the transfer box 2 is installed on the first horizontal drive seat. First, the transfer box 2 is hoisted onto the receiving groove by the lifting device 102. The first horizontal drive seat and the second horizontal drive seat cooperate to drive the transfer box 2 to be placed below the blanking pipe 101. The fibers on the second layer are downwardly transmitted through the blanking pipe 101 and placed into the transfer box 2. The first horizontal drive seat and the second horizontal drive seat cooperate to drive the transfer box 2 to move while receiving, so that the fibers are bent and neatly laid flat in the transfer box 2, enabling the transfer box 2 to hold more fibers.
[0040] Further, a plurality of wire guiding members 301 are provided on the wire transmission frame 3. The wire guiding member 301 includes a fixing plate 302 and a plurality of wire guiding rods 303. The fixing plate 302 is fixedly installed on the wire transmission frame 3, and the plurality of wire guiding rods 303 are installed on the fixing plate 302. A wire guiding ring 304 is installed at the bottom of the fixing plate 302. Specifically, a conducting rod is installed above the wire guiding member 301 on the wire transmission frame 3. Wire guiding is performed through the wire guiding member 301.
[0041] Furthermore, a lifting wire take-up device 6 is installed on one side of the wire guiding member 301 of the wire transmission frame 3. The lifting wire take-up device 6 includes a lifting cylinder 601, a first swing member 602, a support rod 603, a rotating wheel 604, and a second swing member 605. The lifting cylinder 601 is fixedly installed on the wire transmission frame 3, and the output end of the lifting cylinder 601 is arranged downward. The first swing member 602 is installed on the output end of the lifting cylinder 601. The support rod 603 is installed on the first swing member 602. The rotating wheel 604 is rotatably installed on the support rod 603. The second swing member 605 is installed on the side of the support rod 603. A clamping plate 606 is installed on the second swing member 605. The clamping plate 606 is located below the rotating wheel 604. There is a clamping gap for the fiber to pass through between the clamping plate 606 and the rotating wheel 604. Specifically, an anti-slip layer 607 is provided on the surface of the rotating wheel 604. By driving the clamping plate 606 to be located on one side of the rotating wheel 604 by the second swing member 605, and at the same time driving the lifting cylinder 601 to descend, the rotating wheel 604 is attached above the fiber. Then, the second swing member 605 drives the clamping plate 606 to swing towards the rotating wheel 604, and the rotating wheel 604 rotates towards the clamping plate 606, thereby pushing the fiber towards the clamping plate 606. Cooperating with the swing of the clamping plate 606, the fiber is placed between the clamping plate 606 and the rotating wheel 604. At this time, the fiber may be in a folded state, and the fiber can be further pushed by the rotation of the rotating wheel 604 to move the fiber so that one end of the fiber passes through the clamping gap. Then, the lifting cylinder 601 drives to reset, and the first swing member 602 drives the support member to swing, so that the fiber is placed below the wire guiding member 301, which is convenient for the clamping member 506 to clamp the fiber, and can assist in transmission through the rotation of the rotating wheel 604 while the clamping member 506 clamps and moves the fiber.
[0042] Furthermore, a positioning rod 201 that cooperates with the lifting wire take-up device 6 is swingably installed at a position near the box opening in the transfer box 2. A hook surface sleeve 202 is sleeved on the positioning rod 201. After the transfer box 2 receives the fiber, when the fiber is about to be transmitted completely, the end of the fiber can be placed on the positioning rod 201, and then swing and position to fixedly clamp the fiber with the inner wall of the transfer box 2, which is convenient to find the end of the fiber for transmission.
[0043] Furthermore, the wire guiding frame 4 includes a support frame and a plurality of wire guiding holes. The plurality of wire guiding holes are all installed on the support frame. Single wire guiding is carried out through the plurality of wire guiding holes respectively to prevent the fibers from affecting each other.
[0044] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. An efficient ES fiber collection and transfer device, characterized in that: It includes ES fiber transmission equipment, a transfer box, a wire transmission frame, a wire guide frame and a wire threading assembly. The transfer box is located on the ES fiber transmission equipment, the wire transmission frame is located on one side of the ES fiber transmission equipment, and a moving wheel is provided at the bottom of the transfer box for moving between the ES fiber transmission equipment and the wire transmission frame. The wire guide frame is located on one side of the wire transmission frame, the wire transmission frame is located between the ES fiber transmission equipment and the wire guide frame, the wire guide frame is located between the wire transmission frame and the wire threading assembly, and the wire threading assembly includes a lifting frame, a moving frame, a storage member, a flexible tube and a multi-section steering tube, and the moving frame is installed on the lifting end of the lifting frame , the storage member is rotatably mounted on the moving end of the mobile frame, the flexible tube is wound and placed in the storage member, the multiple sections of the steering tube are mounted on the flexible tube in a mutually fitted manner, a clamp is mounted on the end of the flexible tube away from the storage member, the steering tube includes a controller and a plurality of control lines, the controller is mounted on the flexible tube, a plurality of rotating winders are mounted on the controller, one end of the plurality of control lines is connected to the plurality of rotating winders one by one, and the other end of the control line extends along the length direction of the flexible tube and is fixedly mounted on the flexible tube, and a control tube for the control line to pass through is provided on the flexible tube; The wire transmission frame is provided with a plurality of wire guides, and the wire guides include a fixed plate and a plurality of wire guide rods. The fixed plate is fixedly mounted on the wire transmission frame, and the plurality of wire guide rods are mounted on the fixed plate. A wire guide ring is mounted at the bottom of the fixed plate. The wire transmission frame is also provided with a lifting wire collector on one side of the wire guide member, and the lifting wire collector comprises a lifting cylinder, a first swinging member, a support rod, a rotating wheel and a second swinging member. The lifting cylinder is fixedly mounted on the wire transmission frame, and the output end of the lifting cylinder is arranged downward, the first swinging member is mounted on the output end of the lifting cylinder, the support rod is mounted on the first swinging member, the rotating wheel is rotatably mounted on the support rod, the second swinging member is mounted on the side of the support rod, and a clamping plate is mounted on the second swinging member, the clamping plate is located below the rotating wheel, and a clamping gap is provided between the clamping plate and the rotating wheel for the fiber to pass through.
2. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The storage component includes a storage bucket and a winding roller. The storage bucket is installed on the moving end of the mobile frame. The winding roller is rotatably placed in the storage bucket. The flexible tube is wound around the winding roller. The storage bucket is provided with an opening for the flexible tube to extend out.
3. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The ES fiber transmission equipment includes a blanking pipe, a lifting device and a dual-axis drive assembly, the blanking pipe and the lifting device are located on the dual-axis drive assembly, the lifting device is located on one side of the blanking pipe, the dual-axis drive assembly includes a first horizontal drive seat and a second horizontal drive seat, the first horizontal drive seat is installed on the second horizontal drive seat, and the first horizontal drive seat is arranged perpendicular to the moving direction of the second horizontal drive seat, and the first horizontal drive seat is installed with a accommodating groove for accommodating the transfer box.
4. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The wire transmission frame is provided with a conducting rod above the wire guide piece.
5. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The surface of the rotating wheel is provided with an anti-skid layer.
6. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: A positioning rod that cooperates with the lifting wire collector is swingably installed at a position near the box opening in the transfer box, and a hook surface sleeve is sleeved on the positioning rod.
7. The high-efficiency ES fiber collection and transportation device according to claim 1, characterized in that: The wire guide frame comprises a support frame and a plurality of wire guide holes, and the plurality of wire guide holes are all mounted on the support frame.
Citation Information
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