Automobile engine balance shaft bending degree detection tool

By designing a balance shaft bending detection tool for the automobile engine including support components, fixed components and detection components, automatic adjustment and detection are achieved by using the linkage of the double helix and asynchronous motor, the existing detection tool is solved, the detection accuracy and efficiency are improved, and the practicality of the device is enhanced.

CN120008538APending Publication Date: 2025-05-16INNOVATION PRECISION SUZHOU
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Patent Information

Application Number
CN202510245261.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

The existing automotive engine balance shaft bending test tool equipment has low detection accuracy, easy to generate errors, cannot guarantee product quality, low detection efficiency, poor practicality, and lack of push devices, so it cannot be quickly detected.

Method used

A vehicle engine balance shaft bending detection tooling including a support assembly, a fixing assembly and a detection assembly is designed. Through the linkage between the double helix and the asynchronous motor, the automatic adjustment and detection of the balance shaft is realized, and the multi-directional detection capability is provided to adapt to the balance shaft of different diameters.

Benefits of technology

It improves detection accuracy, reduces errors, ensures product quality, improves detection efficiency, simplifies operation, enhances the practicality of the device, and saves manual operation time through automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automobile engine balance shaft curvature detection tool, and relates to the technical field of balance shaft curvature detection, and the tool comprises a supporting assembly which is used for supporting automobile engine balance shaft curvature detection parts; the fixing assembly is located at the top of the supporting assembly; and the detection assembly is located at the middle position of the fixing assembly. According to the device, a motor drives one set of double-screw rods to rotate, meanwhile, a gear on one side rotates, through a chain and the gear, the remaining double-screw rods are made to rotate, a movable frame is moved to be adjusted, meanwhile, a rotary knob drives a rotating ring to rotate, a limiting frame is driven to move through a limiting column, and multiple sets of clamping frames are made to rotate inwards; the detection device is adjusted to a proper position, the asynchronous motor drives the balance shaft to move, detection is carried out through the detection device, data display is carried out through the control panel, the device can meet the requirements of balance shafts with different diameters, meanwhile, manual operation is saved, and the bending condition of the balance shaft can be comprehensively known.
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Description

Technical Field

[0001] The invention relates to the technical field of balance shaft curvature detection, in particular to a tool for detecting curvature of a balance shaft of an automobile engine. Background Art

[0002] Balance shaft technology is a widely used technology in automobile engines. It has a simple and practical structure and can effectively reduce the vibration of the entire vehicle and improve driving comfort. Simply put, the balance shaft is actually a shaft equipped with an eccentric weight and rotates synchronously with the crankshaft. The reverse vibration force generated by the eccentric weight is used to make the engine obtain a good balance effect and reduce engine vibration. The balance shaft is used to balance and reduce the vibration of the engine, thereby reducing engine noise, extending service life, and improving driver and passenger comfort. However, not all engines require a balance shaft. For example, "V"-type and horizontally opposed engines, these engines already have good vibration balance and there is no need to design a balance shaft. There are two types of balance shafts used in engines: double balance shaft and single balance shaft. The two methods are the same in working principle, but the specific structure is different.

[0003] The balance shaft technology is a widely used technology in engines. It has a simple and practical structure, can effectively reduce the vibration of the whole vehicle, and improve driving comfort. The existing automobile engine balance shaft needs to be tested for the curvature of the balance shaft after production. To this end, the present invention provides an automobile engine balance shaft curvature detection tool (specifically refer to patent number: 202121774696.5), including a top plate, both sides of the bottom of the top plate are fixedly connected with a clamping mechanism, the bottom of the top plate is fixedly connected with a rodless cylinder, and the bottom of the rodless cylinder movable block is fixedly connected with a connecting tube, and the inner surface of the connecting tube is A spring is fixedly connected to the top, and a lifting plate is fixedly connected to the bottom end of the spring. The bottom of the lifting plate extends to the outside of the connecting tube, and a detection roller is rotatably connected to the bottom of the lifting plate. The automobile engine balance shaft curvature detection tooling, after the clamping mechanism clamps the balance shaft, drives the detection roller to slide horizontally along the surface of the balance shaft through the rodless cylinder, and judges whether the balance shaft curvature meets the requirements according to the lifting distance of the lifting plate, thereby realizing the detection of the balance shaft curvature. Through the graded adjustment setting of the stop column, the maximum lifting range of the lifting plate can be adjusted to adapt to balance shafts of different specifications, thereby improving the application scope of the device.

[0004] During the manufacturing process of automobile engine balance shafts, it is necessary to test the curvature of the automobile engine balance shafts to ensure their factory quality. Some existing curvature detection tools only have a single detection device, which reduces the detection accuracy and is prone to large errors. The quality of the product cannot be guaranteed, and the detection efficiency is low, which greatly increases the detection time and has poor practicality. In addition, some curvature detection tools do not have a pushing device for the balance shaft, and the device cannot be quickly tested, which is inconvenient to use. Summary of the invention

[0005] The purpose of the present invention is to solve the problems that some existing curvature detection tools only have a single detection device, the detection accuracy is reduced, large errors are easily generated, the quality of the product cannot be guaranteed, the detection efficiency is low, the detection time is greatly increased, and the practicality is poor; and some curvature detection tools do not have a pushing device for the balance shaft, the device cannot be quickly detected, and it is inconvenient to use. A car engine balance shaft curvature detection tool is provided.

[0006] To achieve the above object, the present invention provides the following technical solution: a tool for detecting the curvature of a balance shaft of an automobile engine, comprising:

[0007] Support assembly, used to support the bending detection components of the automobile engine balance shaft;

[0008] A fixing assembly, located on top of the supporting assembly;

[0009] A detection component is located in the middle of the fixed component;

[0010] The fixing assembly comprises a double screw rod, the number of the double screw rods is eight groups, both ends of the eight groups of double screw rods are provided with support frames, one end of the eight groups of support frames is provided with a moving frame, the middle position of the eight groups of moving frames is provided with a limiting roller, the top of one group of the limiting rollers is provided with an asynchronous motor, one side of one group of the double screw rods is provided with a motor, the side of the eight groups of double screw rods away from the asynchronous motor is provided with a gear, and the outer side of the gear is provided with a chain, the detection assembly comprises a fixed frame, the top of one side of the fixed frame is provided with a knob, the inside of the fixed frame is provided with a clamping frame, the number of the clamping frames is six groups, one side of the six groups of clamping frames is provided with a rotating rod, the middle position of the six groups of clamping frames away from the rotating rod is provided with a limiting block, the middle position of the outer side of the six groups of limiting blocks is provided with a limiting column, the side of the six groups of clamping frames away from the rotating rod is provided with a detection device, and one end of the six groups of limiting blocks is provided with a rotating ring.

[0011] As a further solution of the present invention: the supporting assembly includes a workbench, a base is provided at the bottom of the workbench, a placement groove is provided on one side of the top of the workbench, a control panel is provided on one side of the top of the placement groove, and rubber pads are provided at the four corners of the bottom of the base.

[0012] As a further solution of the present invention: both ends of the plurality of groups of limit rollers are provided with limit blocks, the sides of the plurality of groups of limit blocks close to the movable frame are provided with springs, and the plurality of groups of limit blocks are movably connected to the movable frame through the springs.

[0013] As a further solution of the present invention: the eight groups of gears are all connected by chain meshing.

[0014] As a further solution of the present invention: the movable frame is telescopically operated through the threaded connection of the double screw rods.

[0015] As a further solution of the present invention: the knob member comprises a knob, a rotating rod is provided on one side of the knob, and a plurality of groups of locking teeth are provided on the outer side of the rotating ring.

[0016] As a further solution of the present invention: the six groups of clamping frames are movably connected to the rotating ring through limiting blocks and limiting columns.

[0017] As a further solution of the present invention: the rotating ring is rotatably connected to the rotating rod through multiple sets of latch teeth.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Through the setting of the fixing assembly and the starting device, the balancing shaft is placed in the fixing assembly, and the motor is started through the control panel. The motor is powered on and rotated, driving one set of double screw rods to rotate, and at the same time, the gear on one side of the rotating double screw rod rotates, and drives the chain to rotate, and the chain drives the other six sets of gears to rotate, so that the remaining double screw rods rotate with it, and the double screw rods drive the eight sets of moving frames to move to adjust the diameter, start the asynchronous motor, drive the balancing shaft to move, and detect the bending of the balancing shaft through the detection device, and display it through the control panel. This device is easy to use and simple to operate. It can meet the needs of balancing shafts of different diameters, and automatically adjusts and transports, saving manual operation;

[0020] 2. Through the detection component set up, the knob drives the rotating rod to rotate, and the rotating ring is rotated through the meshing connection with multiple groups of card teeth on the outside of the rotating ring, and the rotating ring is rotated through the limit column and connected with the rotating ring, which drives multiple groups of limit blocks to move, so that multiple groups of clamping frames rotate inward, and the detection device is adjusted to a suitable position. After the adjustment is completed, the asynchronous motor is started to drive the balance shaft to move, and the bending of the balance shaft is detected by the detection device and displayed on the control panel. This device is easy to use and simple to operate. The detection diameter can be adjusted at will, and it also meets the detection needs of different diameters. At the same time, multiple surfaces are detected to fully understand the bending of the balance shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a three-dimensional schematic diagram of the fixing assembly of the present invention;

[0023] Figure 3 For the present invention Figure 2 A is an enlarged schematic diagram;

[0024] Figure 4 It is a partial structural schematic diagram of the present invention;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the detection component of the present invention;

[0026] Figure 6 It is a schematic structural diagram of the knob member of the present invention.

[0027] In the figure: 1. Support assembly; 101. Workbench; 102. Base; 103. Rubber pad; 104. Control panel; 105. Placement slot; 2. Fixed assembly; 201. Support frame; 202. Double screw rod; 203. Moving frame; 204. Asynchronous motor; 205. Limit roller; 206. Motor; 207. Gear; 208. Chain; 209. Limit block; 2010. Spring; 3. Detection assembly; 301. Clamping frame; 302. Limit block; 303. Limit column; 304. Rotating rod; 305. Detection device; 306. Rotating ring; 307. Fixed frame; 308. Knob piece; 30801. Knob; 30802. Rotating rod; 30803. Gear. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.

[0030] See also Figures 1 to 6 In an embodiment of the present invention, a tool for detecting the curvature of a balance shaft of an automobile engine comprises:

[0031] Support assembly 1, used for supporting components for detecting bending of a balance shaft of an automobile engine;

[0032] A fixing component 2 is located on the top of the supporting component 1;

[0033] The detection component 3 is located in the middle of the fixing component 2;

[0034] The fixing assembly 2 includes a double screw rod 202, the number of the double screw rod 202 is eight, both ends of the eight double screw rods 202 are provided with a support frame 201, one end of the eight support frames 201 is provided with a moving frame 203, the middle position of the eight moving frames 203 is provided with a limiting roller 205, the top of one group of limiting rollers 205 is provided with an asynchronous motor 204, one side of one group of double screw rods 202 is provided with a motor 206, the side of the eight double screw rods 202 away from the asynchronous motor 204 is provided with a gear 207, and the outer side of the gear 207 is provided with a chain 208, and the detection Component 3 includes a fixed frame 307, a knob 308 is provided on the top of one side of the fixed frame 307, a clamping frame 301 is provided inside the fixed frame 307, and the number of the clamping frames 301 is six groups, one side of the six groups of clamping frames 301 is provided with a rotating rod 304, a limit block 302 is provided at the middle position of the six groups of clamping frames 301 away from the rotating rod 304, a limit column 303 is provided at the middle position of the outer side of the six groups of limit blocks 302, a detection device 305 is provided on the side of the six groups of clamping frames 301 away from the rotating rod 304, and a rotating ring 306 is provided at one end of the six groups of limit blocks 302.

[0035] Please refer to Figure 1 The support assembly 1 includes a workbench 101, a base 102 is provided at the bottom of the workbench 101, a placement groove 105 is provided on one side of the top of the workbench 101, a control panel 104 is provided on one side of the top of the placement groove 105, and rubber pads 103 are provided at the four corners of the bottom of the base 102 for supporting the bending detection components of the automobile engine balance shaft.

[0036] Please refer to Figure 3 Both ends of the plurality of groups of limit rollers 205 are provided with limit blocks 209, and the sides of the plurality of groups of limit blocks 209 close to the movable frame 203 are provided with springs 2010. The plurality of groups of limit blocks 209 are movably connected to the movable frame 203 through the springs 2010, thereby preventing damage to the structure due to excessive force when clamping the balancing shaft, thereby increasing the practicability of the device.

[0037] Please refer to Figure 2 The eight groups of gears 207 are all meshed and connected by chains 208 for linkage, so that the eight groups of gears 207 can rotate in the same direction and at the same speed, thereby increasing the practicality of the device.

[0038] Please refer to Figure 2 The movable frame 203 is telescopically connected by the threaded connection of the double screw rod 202.

[0039] Please refer to Figure 4 and 5The knob member 308 includes a knob 30801 , a rotating rod 30802 is provided on one side of the knob 30801 , and a plurality of groups of latch teeth 30803 are provided on the outer side of the rotating ring 306 , which facilitates the adjustment of the rotating ring 306 .

[0040] Please refer to Figure 4 and 5 The six groups of clamping frames 301 are movably connected to the rotating ring 306 through the limiting blocks 302 and the limiting columns 303. The clamping frames 301 can be rotated inward and outward through the limiting blocks 302 and the limiting columns 303, thereby increasing the overall connectivity of the device.

[0041] Please refer to Figure 6 The rotating ring 306 is rotatably connected to the rotating rod 30802 through multiple sets of latch teeth 30803.

[0042] The working principle of the present invention is: start the device, place the balance shaft in the fixed component 2, start the motor 206 through the control panel 104, the motor 206 is powered on and rotates, driving one group of double screw rods 202 to rotate, and at the same time, the gear 207 on one side of the rotating double screw rod 202 rotates, and drives the chain 208 to rotate, and the chain 208 drives the other six groups of gears 207 to rotate, so that the remaining double screw rods 202 rotate accordingly, and the double screw rods 202 drive the eight groups of moving frames 203 to move to adjust the diameter, and at the same time, the knob 30801 drives the rotating rod 30802 to rotate, and through the meshing connection with the multiple groups of latch teeth 30803 outside the rotating ring 306, the rotating ring 306 rotates, and By the rotational connection between the limit column 303 and the rotating ring 306, the multiple groups of limit blocks 302 are driven to move, and the multiple groups of clamping frames 301 are rotated inward, so that the detection device 305 is adjusted to a suitable position. After the adjustment is completed, the asynchronous motor 204 is started to drive the balance shaft to move, and the bending of the balance shaft is detected by the detection device 305 and displayed on the control panel 104. This device is easy to use and simple to operate. The fixed component 2 set can meet the needs of balance shafts of different diameters and automatically adjust and transport them, saving manual operation. The detection component 3 set can adjust the detection diameter at will, which also meets the detection needs of different diameters. At the same time, multiple surfaces are detected to fully understand the bending of the balance shaft.

[0043] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tool for detecting the curvature of a balance shaft of an automobile engine, characterized in that: include: A support assembly (1) is used to support a component for detecting the bending degree of a balance shaft of an automobile engine; A fixing assembly (2) is located on the top of the supporting assembly (1); A detection component (3) is located in the middle of the fixing component (2); The fixing assembly (2) comprises a double screw rod (202), the number of the double screw rods (202) being eight groups, both ends of the eight groups of double screw rods (202) being provided with a support frame (201), one end of the eight groups of support frames (201) being provided with a moving frame (203), the middle position of the eight groups of moving frames (203) being provided with a limiting roller (205), the top end of one group of the limiting rollers (205) being provided with an asynchronous motor (204), one side of one group of the double screw rods (202) being provided with a motor (206), the side of the eight groups of double screw rods (202) being away from the asynchronous motor (204) being provided with a gear (207), the outer side of the gear (207) being provided with a chain (208), and the detection The measuring component (3) comprises a fixing frame (307), a knob (308) is provided at the top of one side of the fixing frame (307), a clamping frame (301) is provided inside the fixing frame (307), the clamping frames (301) are provided in six groups, one side of each of the six groups of clamping frames (301) is provided with a rotating rod (304), a limiting block (302) is provided at a middle position of each of the six groups of clamping frames (301) away from the rotating rod (304), a limiting column (303) is provided at a middle position of the outer side of each of the six groups of limiting blocks (302), a detection device (305) is provided at one side of each of the six groups of clamping frames (301) away from the rotating rod (304), and a rotating ring (306) is provided at one end of each of the six groups of limiting blocks (302).

2. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The support assembly (1) comprises a workbench (101), a base (102) is provided at the bottom of the workbench (101), a placement groove (105) is provided on one side of the top of the workbench (101), a control panel (104) is provided on one side of the top of the placement groove (105), and rubber pads (103) are provided at the four corners of the bottom of the base (102).

3. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: Both ends of the plurality of groups of limit rollers (205) are provided with limit blocks (209), and the sides of the plurality of groups of limit blocks (209) close to the movable frame (203) are provided with springs (2010), and the plurality of groups of limit blocks (209) are movably connected to the movable frame (203) via the springs (2010).

4. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The eight groups of gears (207) are all meshed and connected via chains (208).

5. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The movable frame (203) is telescopically operated through the threaded connection of the double screw rod (202).

6. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The knob member (308) comprises a knob (30801), a rotating rod (30802) is provided on one side of the knob (30801), and a plurality of groups of latch teeth (30803) are provided on the outer side of the rotating ring (306).

7. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The six groups of clamping frames (301) are movably connected to the rotating ring (306) via the limiting blocks (302) and the limiting columns (303).

8. The tool for detecting curvature of a balance shaft of an automobile engine according to claim 1, characterized in that: The rotating ring (306) is rotatably connected to the rotating rod (30802) via a plurality of groups of latch teeth (30803).

Citation Information

Patent Citations

  • Automobile engine balance shaft bending degree detection tool

    CN215639227U