Productivity real-time monitoring and optimizing system for Bailey steel bridge production

Abstract

The invention provides a Bailey steel bridge production capacity real-time monitoring and optimizing system, which comprises a product part production area, a product assembly area and product monitoring equipment, and is characterized in that the product monitoring equipment transmits real-time monitoring data in the product part production area and the product assembly area; the real-time monitoring data comprises quality monitoring data and yield prediction data in a product part production area and a product assembly area, the yield prediction data is transmitted to the main control host at the first time, and an early warning platform is further arranged in the main control host; the early warning platform is internally provided with an audible and visual alarm, a mobile phone alarm module, a computer alarm module and an early warning information elimination module, the system is simple and reasonable in structure, each product part production area and each product assembly area are monitored in real time, and monitoring data are transmitted; the production efficiency of one or more product part production areas and product assembly areas is adjusted according to the monitoring data, so that the products and the yield reach the product demand, the product quality is monitored, and the quality of the product parts tends to the highest quality estimated value in a fine adjustment and optimization mode.

Description

Technical Field

[0001] The present invention relates to the technical field of bridge steel structure construction, and in particular to a production capacity real-time monitoring and optimization system for Bailey steel bridge production. Background Art

[0002] Bailey steel bridge, also known as Bailey bridge, Bailey beam or truss, was first invented by a British engineer during World War II to solve the need for rapid bridge erection during the war and was named after him. It can be used for highway bridges, assembling gantry cranes, guide beams, bridge erection machines, hanging baskets, etc. Bailey plates have the characteristics of simple structure, convenient transportation, quick erection, large load capacity, good interchangeability and strong adaptability.

[0003] Due to its large size, Bailey steel bridges need to be produced separately for each component, and then assembled and welded together. However, the production efficiency of each component is inconsistent, which leads to inconsistent production capacity of one or more components. As a result, some components are already in large quantities, while some components have just been produced, which greatly affects the assembly efficiency of Bailey steel bridges. In addition, because the production efficiency of product components is accelerated or decelerated, the quality of product components is reduced and the amount of scrap is increased. Summary of the invention

[0004] The purpose of the present invention is to provide a real-time monitoring and optimization system for production capacity of Bailey steel bridges. The system has a simple and reasonable structure, and can monitor each product component production area and product assembly area in real time and transmit monitoring data. The production efficiency of one or more product component production areas and product assembly areas can be adjusted according to the monitoring data, so that the product and output can reach the product demand. The system can also monitor product quality, and through fine-tuning and optimization, the quality of product components can tend to the highest quality valuation.

[0005] The object of the present invention is achieved in that: A production capacity real-time monitoring and optimization system for Bailey steel bridge production, characterized in that it includes a product component production area, a product assembly area and a product monitoring device, wherein there are multiple product component production areas, and multiple product components are used to produce various components of Bailey steel bridges, and the product assembly area is arranged behind the multiple product component production areas, and is used to quickly assemble and weld the various components produced, so as to produce Bailey steel bridge products, and there are multiple product monitoring devices, and multiple product monitoring devices are installed in each product component production area and product assembly area, and are used to transmit real-time monitoring data in the product component production area and the product assembly area, and the real-time monitoring data includes quality monitoring data and output forecast data in the product component production area and the product assembly area; The production prediction data is transmitted to the main control host as soon as possible. The main control host is connected to each product monitoring device through a signal. The main control host will upload the data to the local server for storage as soon as it receives the relevant data, and calculate the melon data, so as to obtain real-time production capacity data, and predict the production value of the product through the real-time production capacity data. The main control host is connected to the cloud server, and the predicted product production data is compared with the real-time product demand in the cloud server. After the comparison, the main control host adjusts the control device to accelerate, decelerate, and uniformly increase the production efficiency in one or more product component production areas and product assembly areas, so that the production efficiency of the product reaches the demand of the product; Furthermore, the quality prediction data includes the best quality evaluation and the lowest quality evaluation. After the production of each product component in the product component production area is completed, the relevant data of the product component will be transmitted to the local server for storage through the product monitoring device, and the data will be compared with the data in the cloud server to determine the quality valuation of the component. When the product components in one or more product component production areas have low quality valuations and high scrap rates, the main control host will adjust the control device in time, and the control device will fine-tune and optimize the relevant equipment in the product component production area according to demand, so that the quality valuation of the product component tends to the highest quality valuation; Furthermore, an early warning platform is also provided inside the main control host, and the early warning platform is equipped with an audible and visual alarm, a mobile phone alarm module, a computer alarm module and an early warning information elimination module. When the early warning platform detects an abnormality, it will promptly remind the on-site staff through the audible and visual alarm. When the audible and visual alarm sounds for a certain period of time and the alarm is not eliminated in time, the early warning platform will promptly send text messages, make phone calls, and remotely send information to the computer to promptly remind the staff to eliminate the abnormality and contact the alarm state through the early warning information elimination module.

[0006] Compared with the prior art, the present invention has the following beneficial effects: The real-time monitoring and optimization system for production capacity of the Bere Steel Bridge can adjust the production efficiency of one or more product component production areas and product assembly areas to achieve the expected product output value, improve product production efficiency, and reduce product production costs. It can also transmit product quality data in real time through real-time monitoring, so that the main control host can make fine-tuning or optimization to make the product quality produced in the product component production area tend to the highest quality valuation of product components, so that the product quality is better, the durability is better, and the price is lower. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 Schematic diagram of the system structure for real-time monitoring and optimization of production capacity.

[0008] Figure 2 This is a schematic diagram of the deployment of product monitoring equipment.

[0009] Figure 3 This is a schematic diagram of improving product output value and product quality.

[0010] Figure 4 This is a schematic diagram of the early warning platform structure. DETAILED DESCRIPTION

[0011] like Figure 1-4 As shown, a real-time monitoring and optimization system for Bailey steel bridge production is characterized in that it includes a product component production area, a product assembly area and a product monitoring device. There are multiple product component production areas, and multiple product components are used to produce various components of Bailey steel bridges. The product assembly area is arranged behind the multiple product component production areas, and is used to quickly assemble and weld the various components produced, so as to produce Bailey steel bridge products. There are multiple product monitoring devices, and multiple product monitoring devices are installed in each product component production area and product assembly area, and are used to transmit real-time monitoring data in the product component production area and the product assembly area. The real-time monitoring data includes quality monitoring data and output forecast data in the product component production area and the product assembly area; The production prediction data is transmitted to the main control host as soon as possible. The main control host is connected to each product monitoring device through a signal. After receiving the relevant data, the main control host will upload the data to the local server for storage as soon as possible, and calculate the melon data to obtain real-time production capacity data. The production value of the product is predicted through the real-time production capacity data. The main control host is connected to the cloud server to compare the predicted product production data with the real-time product demand in the cloud server. After the comparison, the main control host adjusts the control device to accelerate, decelerate, and uniformly increase the production efficiency in one or more product component production areas and product assembly areas, so that the product production efficiency reaches the product demand.

[0012] Furthermore, the quality prediction data includes the best quality assessment and the lowest quality assessment. After the production of each product component in the product component production area is completed, the relevant data of the product component will be transmitted to the local server for storage through the product monitoring equipment, and the data will be compared with the data in the cloud server to determine the quality valuation of the component. When the product components in one or more product component production areas have low quality valuations and high scrap rates, the main control host will adjust the control equipment in time, and the control equipment will fine-tune and optimize the relevant equipment in the product component production area according to demand, so that the quality valuation of the product components tends to the highest quality valuation.

[0013] Furthermore, an early warning platform is also provided inside the main control host, and the early warning platform is equipped with an audible and visual alarm, a mobile phone alarm module, a computer alarm module and an early warning information elimination module. When the early warning platform detects an abnormality, it will promptly remind the on-site staff through the audible and visual alarm. When the audible and visual alarm sounds for a certain period of time and the alarm is not eliminated in time, the early warning platform will promptly send text messages, make phone calls, and remotely send information to the computer to promptly remind the staff to eliminate the abnormality and contact the alarm state through the early warning information elimination module.

[0014] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A real-time monitoring and optimization system for Bailey steel bridge production, characterized in that: It includes a product component production area, a product assembly area and a product monitoring device. There are multiple product component production areas, and multiple product components are used to produce various components of Bailey steel bridges. The product assembly area is arranged behind the multiple product component production areas, and is used to quickly assemble and weld the various components produced, so as to produce Bailey steel bridge products. There are multiple product monitoring devices, and multiple product monitoring devices are installed in each product component production area and product assembly area, and are used to transmit real-time monitoring data in the product component production area and product assembly area. The real-time monitoring data includes quality monitoring data and output forecast data in the product component production area and product assembly area; The production prediction data is transmitted to the main control host as soon as possible. The main control host is connected to each product monitoring device through a signal. After receiving the relevant data, the main control host will upload the data to the local server for storage as soon as possible, and calculate the melon data to obtain real-time production capacity data. The production value of the product is predicted through the real-time production capacity data. The main control host is connected to the cloud server to compare the predicted product production data with the real-time product demand in the cloud server. After the comparison, the main control host adjusts the control device to accelerate, decelerate, and uniformly increase the production efficiency in one or more product component production areas and product assembly areas, so that the product production efficiency reaches the product demand.

2. A Bailey steel bridge production capacity real-time monitoring and optimization system according to claim 1, characterized in that: The quality prediction data includes the best quality assessment and the lowest quality assessment. After the production of each product component in the product component production area is completed, the relevant data of the product component will be transmitted to the local server for storage through the product monitoring equipment, and the data will be compared with the data in the cloud server to determine the quality valuation of the component. When the product components in one or more product component production areas have low quality valuations and high scrap rates, the main control host will adjust the control equipment in time, and the control equipment will fine-tune and optimize the relevant equipment in the product component production area according to demand, so that the quality valuation of the product components tends to the highest quality valuation.

3. The system for real-time monitoring and optimization of production capacity for Bailey steel bridge construction according to claim 1 is characterized by: The main control host is also provided with an early warning platform, which is equipped with an audible and visual alarm, a mobile phone alarm module, a computer alarm module and an early warning information elimination module. When the early warning platform detects an abnormality, it will promptly remind the on-site staff through the audible and visual alarm. When the audible and visual alarm sounds for a certain period of time and the alarm is not eliminated in time, the early warning platform will promptly send text messages, make phone calls, and remotely send information to the computer to promptly remind the staff to eliminate the abnormality and contact the alarm state through the early warning information elimination module.

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