Wire harness connector
By designing the double-layer wrapping structure and inner shell layered structure of the wiring harness connector, the problem of poor sealing of existing connectors in bad weather conditions is solved, and the sealing and waterproofness are achieved, making it suitable for outdoor use in harsh environments.
Patent Information
- Application Number
- CN202411963970.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-16
AI Technical Summary
Existing wiring harness connectors are prone to poor sealing, poor waterproofing and poor contact in severe weather conditions, resulting in water vapor penetration, corrosion and electrical failure.
A wire harness connector is designed, adopting a double-layer wrapping structure of male plug assembly and female plug assembly. Through threaded connection and inner shell layered structure, sealing and waterproofing are enhanced, and rubber gaskets and sealing measures are provided at the connection parts.
It significantly improves the sealing and waterproofness of the connector, avoids poor contact, and is suitable for outdoor use in severe weather, making it convenient for plugging and unplugging operations and post-maintenance.
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Figure CN120016206A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electronic component connection, in particular to a wiring harness connector. Background Art
[0002] Existing wiring harness connectors are widely used in various electrical devices, mainly used to connect cables to ports of electrical devices. Due to the diversity and complexity of the use environment, the existing connectors have problems such as poor sealing, poor waterproofness and poor contact during long-term use. Especially in severe weather conditions (such as rainy and snowy weather, high humidity environment, etc.), water vapor penetration is prone to occur, resulting in poor contact, corrosion and even electrical failure. To this end, the present application proposes a wiring harness connector to solve the above problems. Summary of the invention
[0003] In view of the existing problems, the present invention provides a wiring harness connector, which can effectively solve the problems raised in the background technology.
[0004] To solve the above problems, the present invention adopts the following technical solutions:
[0005] A wiring harness connector, comprising:
[0006] A male plug assembly, comprising a male plug housing, wherein a pin assembly is arranged in the male plug housing;
[0007] A female plug assembly comprises a female plug shell, a jack assembly and an inner shell being arranged inside the female plug shell, a raised ring being arranged inside the female plug shell and an edge being arranged on the inner shell and abutting against the raised ring, the jack assembly being crimped onto a side of the edge facing away from the raised ring, the pin assembly being placed inside the female plug shell and plugged into the jack assembly, a nut sleeve being arranged on the outer side of the female plug shell, and the nut sleeve being threadedly connected to the outer side wall of the male plug shell.
[0008] As a further solution of the present invention: the pin assembly includes a first pad, an insulating slot seat and a pin member, the insulating slot seat is fixed on the first pad and the first pad is fixedly connected to the male plug shell, the pin member is plugged and fixed on the insulating slot seat, the front end of the pin member extends into the interior of the insulating slot seat, and the rear end of the pin member extends out of the outside of the first pad.
[0009] As a further solution of the present invention: the jack assembly includes a second pad, an insulating block and a pin part, the insulating block is fixed on the second pad, a jack is provided on the insulating block and the jack is matched with the pin part, the pin part is fixed on the second pad and the front end of the pin part extends into the jack.
[0010] As a further solution of the present invention: the insulating block is plugged into the insulating slot seat, and a positioning groove is provided on the outer side of the insulating block along the axial direction, and a positioning protrusion is provided on the inner wall of the insulating slot seat.
[0011] As a further solution of the present invention: the outer wall of the insulating slot seat is provided with a clamping ring and the second pad is located on the outside of the insulating block and is fixedly connected with a spring, the inner wall of the female plug shell is provided with a clamping groove, and after the side wall of the insulating slot seat is inserted into the annular groove between the female plug shell and the insulating block, the clamping ring is clamped into the clamping groove.
[0012] As a further solution of the present invention: a rubber gasket is provided between the second gasket and the edge of the inner shell, both surfaces of the rubber gasket are provided with wave raised rings, and the surface of the edge and the surface of the second gasket are provided with wave concave rings matching the wave raised rings.
[0013] As a further solution of the present invention: a wire distribution plate is fixedly connected to the interior of the inner shell, and a wire distribution hole coaxial with the pin member is provided on the wire distribution plate.
[0014] As a further solution of the present invention: it also includes a locking device, which is two locking devices respectively arranged at the tail of the male plug component and the female plug component, and the locking device includes a plate with a central hole, and a locking sleeve coaxial with the central hole is provided on one side of the plate, and a locking nut is threadedly connected to the outer side of the locking sleeve, and the locking sleeve contracts toward the axis when the locking nut is screwed toward the plate.
[0015] As a further solution of the present invention: an outer side of the female plug shell is provided with an external convex ring, and an outer side wall of the male plug shell is provided with a first external thread. After the nut sleeve is threadedly connected with the first external thread, the nut sleeve abuts against the external convex ring, and a second external thread is provided on the outer side wall of the rear end of the female plug shell, and a clamping ring is threadedly connected to the second external thread, and the clamping ring is arranged on the side of the nut sleeve away from the external convex ring.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: by inserting the pin assembly of the male plug assembly into the interior of the female plug shell and threadedly connecting it to the outside of the male plug shell through a threaded sleeve, a double-layer wrapping method is used to surround the connecting part of the column assembly and the socket assembly, and at the same time, an inner shell is provided to divide the interior of the female plug assembly into a two-layer structure, thereby preventing water vapor from entering from the rear end of the female plug assembly, greatly improving the sealing and waterproof properties of the connector, avoiding poor contact, facilitating plugging and unplugging operations and subsequent maintenance, and being suitable for outdoor use in severe weather. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of a front cross-section of a wiring harness connector when plugged in;
[0018] Figure 2 A schematic cross-sectional view of a wiring harness connector after being plugged in;
[0019] Figure 3 It is a schematic diagram of the split structure of a male plug component in a wiring harness connector;
[0020] Figure 4 It is a schematic diagram of the split structure of a female plug component in a wiring harness connector;
[0021] Figure 5 A schematic diagram of the disassembled structure of a locking device in a wiring harness connector;
[0022] Figure 6 It is a schematic cross-sectional view of a split structure of a male plug component in a wiring harness connector;
[0023] Figure 7 It is a schematic cross-sectional view of a split structure of a female plug component in a wiring harness connector;
[0024] Figure 8 The present invention is a schematic diagram of the exploded connection between the rubber gasket, the jack assembly and the inner shell in a wiring harness connector.
[0025] In the figure: 1, male plug assembly; 11, male plug housing; 111, first external thread; 12, pin assembly; 121, first pad; 122, insulating slot seat; 123, pin member; 124, positioning protrusion; 125, snap ring; 13, sealing block; 14, sealing cover; 2, female plug assembly; 21, female plug housing; 211, protruding ring; 212, snap groove; 213, external protruding ring; 214, second external thread; 22, socket Assembly; 221, second pad; 222, insulating block; 223, ejector pin; 224, jack; 225, positioning groove; 226, spring; 23, inner shell; 231, edge; 24, nut sleeve; 25, rubber gasket; 251, wave raised ring; 252, wave recessed ring; 26, branching plate; 261, branching hole; 27, clamping ring; 3, locking device; 31, sheet; 32, locking sleeve; 33, locking nut. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Combination Figures 1 to 8To describe this embodiment, this embodiment provides a wiring harness connector, including a male plug component 1 and a female plug component 2, the male plug component 1 including a male plug shell 11, a pin component 12 is provided in the male plug shell 11, the female plug component 2 including a female plug shell 21, a jack component 22 and an inner shell 23 are provided in the female plug shell 21, a raised ring 211 is provided in the female plug shell 21, and an edge 231 abutting against the raised ring 211 is provided on the inner shell 23, the jack component 22 is crimped to a side of the edge 231 away from the raised ring 211, the pin component 12 is placed in the female plug shell 21 and plugged with the jack component 22, a nut sleeve 24 is provided on the outer side of the female plug shell 21, the nut sleeve 24 is threadedly connected to the outer side wall of the male plug shell 11, and the end of the nut sleeve 24 abuts against the outer side of the male plug shell 11.
[0028] like Figure 1-4 , Figure 6 and Figure 7 As shown, the pin assembly 12 includes a first pad 121, an insulating slot seat 122 and a pin member 123. The insulating slot seat 122 is fixed on the first pad 121 and the first pad 121 is fixedly connected to the male plug housing 11. The pin member 123 is plugged and fixed on the insulating slot seat 122. The front end of the pin member 123 extends into the interior of the insulating slot seat 122, and the rear end of the pin member 123 extends out of the outside of the first pad 121. The front end of the pin member 123 is a metal guide pin, and the rear end of the pin member 123 is a mounting portion with a wire hole for fixing the conductor of the external circuit. The insulating slot seat 122 is circular and has a circular groove at one end, and the insulating block 222 is inserted into the circular groove. The jack assembly 22 includes a second pad 221, an insulating block 222 and a pin member 223. The insulating block 222 is fixed on the second pad 221. A socket 224 is provided on the insulating block 222 and the socket 224 is matched with the pin member 123. The pin member 223 is fixed on the second pad 221 and the front end of the pin member 223 extends into the socket 224. The first pad 121 and the second pad 221 are both made of insulating materials, and the pin members 123 are arranged in plurality. One end of the cable is torn into a plurality of wiring harnesses and inserted into the interior from the ends away from the male plug housing 11 and the female plug housing 21. The wiring harnesses are fixedly connected to the rear ends of the pin members 123 and the rear ends of the pin members 223 one by one to complete the electrical connection. A sealing block 13 with a hole is embedded in the rear end of the male plug housing 11 . The rear end of the male plug housing 11 is open and threadedly connected with a sealing cover 14 , which facilitates the connection and fixation of the wiring harness with the rear end of the pin member 123 .
[0029] like Figure 1-2 , Figure 6 and Figure 7As shown, the insulating block 222 is plugged into the insulating slot seat 122 and a positioning groove 225 is provided on the outer side edge of the insulating block 222 along the axial direction, and a positioning protrusion 124 is provided on the inner wall of the insulating slot seat 122 to facilitate the precise insertion of the pin member 123 into the socket 224, while avoiding relative rotation damage to the pin member 123 after the insulating block 222 and the insulating slot seat 122 are plugged into each other.
[0030] like Figure 1-4 , Figure 6 and Figure 7 As shown, the outer wall of the insulating slot seat 122 is provided with a snap ring 125 and the second pad 221 is located on the outer side of the insulating block 222 and is fixedly connected with a spring 226. The inner wall of the female plug shell 21 is provided with a snap groove 212. After the side wall of the insulating slot seat 122 is inserted into the annular groove between the female plug shell 21 and the insulating block 222, the snap ring 125 is snapped into the snap groove 212. The snap ring 125 is an arc-shaped protrusion surrounding the insulating slot seat 122. The snap ring 125 has a certain elasticity. After the snap ring 125 is inserted into the annular snap groove 212, the male plug component 1 and the female plug component 2 are pre-fixed together, which can also further improve the sealing performance. The spring 226 abuts against the end face of the insulating slot seat 122, providing a certain buffer while also facilitating the male plug component 1 to be pulled out of the female plug component 2.
[0031] like Figure 8 As shown, a rubber gasket 25 is provided between the second gasket 221 and the edge 231 of the inner shell 23, and wave raised rings 251 are provided on both surfaces of the rubber gasket 25, and wave recessed rings 252 matching the wave raised rings 251 are provided on the surface of the edge 231 and the surface of the second gasket 221, thereby improving the sealing between the second gasket 221 and the edge 231.
[0032] like Figure 1 , Figure 7 As shown, a wire distribution plate 26 is fixedly connected to the interior of the inner shell 23, and a wire distribution hole 261 coaxial with the pin member 123 is provided on the wire distribution plate 26 for separating the wire bundles in the cable one by one to avoid entanglement between the wire bundles. At the same time, the rear end of the inner shell 23 is a conical structure with a through hole, which is sealed after the cable passes through the through hole to further improve the sealing performance.
[0033] like Figure 1 , Figure 5 As shown, the tail of the male plug component 1 and the female plug component 2 are both provided with a locking device 3, and the locking device 3 includes a plate 31 with a central hole, and a locking sleeve 32 coaxial with the central hole is provided on one side of the plate 31, and a locking nut 33 is threadedly connected to the outer side of the locking sleeve 32. When the locking nut 33 is screwed toward the plate 31, the locking sleeve 32 shrinks toward the axis to fix the cable, and at the same time, the locking nut 33 abuts against the rear end face of the male plug shell 11 or the rear end face of the female plug shell 21 to fix the plate 31.
[0034] The locker 3 and the cable are both sealed and connected. If sealant is added, the locker 3 can be omitted, and the tail ends of the male plug housing 11 and the female plug housing 21 can be directly connected to the cable as a whole, thereby improving the sealing performance.
[0035] like Figure 1 , Figure 5 As shown, an outer side of the female plug shell 21 is provided with an outer convex ring 213, and an outer side wall of the male plug shell 11 is provided with a first external thread 111. After the nut sleeve 24 is threadedly connected with the first external thread 111, the nut sleeve 24 abuts against the outer convex ring 213, and a second external thread 214 is provided on the outer side wall of the rear end of the female plug shell 21. A clamping ring 27 is threadedly connected to the second external thread 214. The clamping ring 27 is arranged on the side of the nut sleeve 24 away from the outer convex ring 213. The setting of the clamping ring 27 prevents the nut sleeve 24 from slipping off the male plug shell 11 to improve the seismic resistance.
[0036] In this embodiment, the male plug shell 11 and the inner shell 23 of the female plug component 2 are detachable structures, and sealing measures are also provided at the contact connection parts, such as adding O-rings, etc., and some O-rings or gaskets can also be added to the docking part of the male plug component 1 and the female plug component 2 to increase the sealing performance. This part can be determined according to the situation and will not be described in detail here.
[0037] The working principle of the present invention is: by inserting the pin assembly 12 of the male plug assembly 1 into the interior of the female plug shell 21 and threadedly connected to the outside of the male plug shell 11 through a threaded sleeve, a double-layer wrapping method is used to surround the connecting part of the column assembly and the socket assembly 22, and at the same time, an inner shell 23 is provided to divide the interior of the female plug assembly 2 into a two-layer structure, thereby preventing water vapor from entering from the rear end of the female plug assembly 2, greatly improving the sealing and waterproof properties of the connector, avoiding poor contact, facilitating plugging and unplugging operations and subsequent maintenance, and being suitable for outdoor use in severe weather.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wiring harness connector, characterized in that: include: A male plug assembly, comprising a male plug housing, wherein a pin assembly is arranged in the male plug housing; A female plug assembly comprises a female plug shell, a jack assembly and an inner shell being arranged inside the female plug shell, a raised ring being arranged inside the female plug shell and an edge being arranged on the inner shell and abutting against the raised ring, the jack assembly being crimped onto a side of the edge facing away from the raised ring, the pin assembly being placed inside the female plug shell and plugged into the jack assembly, a nut sleeve being arranged on the outer side of the female plug shell, and the nut sleeve being threadedly connected to the outer side wall of the male plug shell.
2. A wiring harness connector according to claim 1, characterized in that: The pin assembly includes a first pad, an insulating slot seat and a pin member, the insulating slot seat is fixed on the first pad and the first pad is fixedly connected to the male plug shell, the pin member is plugged and fixed on the insulating slot seat, the front end of the pin member extends into the interior of the insulating slot seat, and the rear end of the pin member extends out of the outside of the first pad.
3. A wiring harness connector according to claim 2, characterized in that: The jack assembly includes a second pad, an insulating block and a pin. The insulating block is fixed on the second pad. A jack is provided on the insulating block and the jack matches the pin. The pin is fixed on the second pad and the front end of the pin extends into the jack.
4. A wiring harness connector according to claim 3, characterized in that: The insulating block is plugged into the insulating slot seat, and a positioning groove is provided on the outer side of the insulating block along the axial direction, and a positioning protrusion is provided on the inner wall of the insulating slot seat.
5. A wiring harness connector according to claim 3, characterized in that: The outer wall of the insulating slot seat is provided with a snap ring and the second pad is located on the outside of the insulating block and is fixedly connected with a spring. The inner wall of the female plug shell is provided with a snap groove. After the side wall of the insulating slot seat is inserted into the annular groove between the female plug shell and the insulating block, the snap ring is snapped into the snap groove.
6. A wiring harness connector according to claim 3, characterized in that: A rubber gasket is provided between the second gasket and the edge of the inner shell, and both surfaces of the rubber gasket are provided with wave raised rings, and the surface of the edge and the surface of the second gasket are provided with wave concave rings matching the wave raised rings.
7. The wiring harness connector according to claim 1, characterized in that: A wire distribution plate is fixedly connected to the interior of the inner shell, and a wire distribution hole coaxial with the pin member is provided on the wire distribution plate.
8. The wiring harness connector according to claim 1, characterized in that: It also includes a locking device, which is composed of two locking devices respectively arranged at the tail of the male plug component and the female plug component. The locking device includes a plate with a central hole, one side of the plate is provided with a locking sleeve coaxial with the central hole, the outer side of the locking sleeve is threadedly connected with a locking nut, and the locking sleeve contracts toward the axis when the locking nut is screwed toward the plate.
9. The wiring harness connector according to claim 1, characterized in that: An outer side of the female plug shell is provided with an external convex ring, and an outer side wall of the male plug shell is provided with a first external thread. After the nut sleeve is threadedly connected with the first external thread, the nut sleeve abuts against the external convex ring, and a second external thread is provided on the outer side wall of the rear end of the female plug shell. A clamping ring is threadedly connected to the second external thread, and the clamping ring is arranged on the side of the nut sleeve away from the external convex ring.
Citation Information
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