Battery pack processing device for new energy automobile
By introducing hydraulic telescopic rods, pneumatic telescopic rods and vibration mechanisms into the battery pack processing device for new energy vehicles, the problem of bubbles in the thermal glue cannot be discharged, and uniform application and efficient heat conduction of thermal glue are achieved, extending the service life of the battery and improving safety.
Patent Information
- Application Number
- CN202510222617.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of existing battery packs for new energy vehicles, bubbles in the thermal conduction glue cannot be effectively discharged, resulting in a decrease in heat conduction efficiency.
A new energy vehicle battery pack processing device is adopted, which includes a hydraulic telescopic rod, a pneumatic telescopic rod and a pounding mechanism. The main eccentric wheel and the driving wheel are driven to rotate by a two-way motor, which drives the vibration rod to vibrate, concentrates the bubbles into large bubbles, and uniformly applies the thermal glue through the pneumatic telescopic rod and the hydraulic telescopic rod to avoid the generation of bubbles.
It effectively solves the problem of bubble discharge in thermally conductive glue, improves the heat conduction efficiency of the battery pack, extends the service life of the battery and improves safety.
Smart Images

Figure CN120023071A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of new energy vehicles, and in particular relates to a battery pack processing device for new energy vehicles. Background Art
[0002] Oil is a non-renewable resource. At the same time, after being mined and processed, oil can be used as a power source for cars. With the advancement of automobile technology, more and more people choose to travel by car, not only to save resources, but also to reduce the pollution of automobile exhaust emissions to the environment. People have invented new energy vehicles, which store electricity through lithium battery packs. New energy vehicles discharge electricity during driving to drive the car, which allows people to travel in a green way and also reduces people’s travel costs.
[0003] In the processing of battery packs for new energy vehicles, the application of thermal conductive adhesive is a very important step, which is mainly used to improve the heat transfer efficiency inside the battery module and ensure that the heat generated by the battery during operation can be effectively dissipated, thereby maintaining the optimal operating temperature of the battery, extending the service life, and improving safety. The existing method is to use an automatic glue dispensing machine to apply an S-shaped path on the bottom of the battery box, and then press the battery pack to form a thermal conductive adhesive layer between the bottom of the battery box and the battery. However, when applying thermal conductive adhesive in this way, the bubbles in the thermal conductive adhesive cannot be squeezed out. Instead, bubbles will form between the bottom of the battery box and the battery. The presence of bubbles will form insulation areas inside the thermal conductive adhesive. The thermal resistance of these areas is much higher than the thermal conductive adhesive itself, resulting in a decrease in the overall heat conduction efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a battery pack processing device for new energy vehicles to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a battery pack processing device for new energy vehicles, comprising a barrel, a barrel cover is movably installed on the top of the barrel, a hydraulic telescopic rod is fixedly installed on the upper surface of the barrel cover, the telescopic end of the hydraulic telescopic rod is fixedly connected to a push plate, the bottom of the barrel is fixedly connected to a connecting seat, an electromagnet is fixedly installed on the back of the connecting seat, a plurality of slide grooves are provided on both sides and the front of the connecting seat, a rectangular block is slidably connected inside the slide groove, a C-shaped plate is fixedly connected below the plurality of rectangular blocks, a connecting plate is fixedly connected to the front bottom of the C-shaped plate, two limit blocks are fixedly connected to the front of the connecting plate, a sliding cavity is provided in the middle of the connecting plate, a partition is slidably connected to the middle of the sliding cavity, a permanent magnet is fixedly connected to the back of the partition, a driving mechanism is fixedly installed on the upper surface of the connecting plate, two tamping mechanisms are fixedly installed in the middle of the front of the C-shaped plate, a pneumatic telescopic rod is fixedly installed on the front of the connecting seat, the telescopic end of the pneumatic telescopic rod is fixedly connected to a cover plate, and a moving groove is provided at the bottom of the C-shaped plate.
[0006] Preferably, the driving mechanism includes a bidirectional motor and two fixed blocks, the output shaft of the bidirectional motor is fixedly mounted with a main eccentric wheel and a driving wheel, the top of the fixed block is rotatably mounted with a transmission shaft, one end of the transmission shaft close to the bidirectional motor is fixedly mounted with pulley 1, a driving belt is connected to the driving wheel for transmission, the other end of the transmission shaft is fixedly mounted with bevel gear 1, the rear of bevel gear 1 is meshed with bevel gear 2, the middle of bevel gear 2 is fixedly connected with a long rod, and the front of the long rod is fixedly connected with pulley 2.
[0007] Preferably, the tamping mechanism includes three tamping rods, a secondary eccentric wheel is fixedly installed at the front portion of the tamping rod, a front pulley fixedly connected to the tamping rod is provided at the front portion of the secondary eccentric wheel, a rear pulley fixedly connected to the tamping rod is provided at the rear portion of the two secondary eccentric wheels in the middle portion, a rear belt is transmission-connected between the two rear pulleys, a short belt is transmission-connected between the front pulley close to the bidirectional motor and pulley 2, a front belt is transmission-connected between the other two front pulleys, and elastic rings are movably installed at the middle portions of the three tamping rods.
[0008] Preferably, the push plate is adapted to the material barrel, rectangular grooves are provided on both sides of the partition plate, and the cover plate is fixedly connected to the C-shaped plate and the connecting plate.
[0009] Preferably, the bidirectional motor and the two fixed blocks are all fixedly connected to the connecting plate, and the long rod is rotatably connected to the C-shaped plate and the cover plate.
[0010] Preferably, the elastic ring is fixedly connected to the C-shaped plate, and the tamping rod is rotatably connected to the cover plate.
[0011] Preferably, the elastic ring is made of elastic material, and the interior of the connecting seat is connected to the interior of the barrel.
[0012] The beneficial effects of the present invention are as follows:
[0013] 1. The present invention drives the main eccentric wheel and the driving wheel to rotate through a bidirectional motor. The driving wheel will drive pulley one to rotate through a driving belt. Pulley one drives bevel gear one to rotate through a transmission shaft. Bevel gear one will drive meshing bevel gear two to rotate. Bevel gear two drives pulley two to rotate through a long rod. After passing through a subsequent transmission rod, the tamping rod will vibrate. Since the rear part of the tamping rod penetrates deep into the interior of the thermal conductive adhesive, the tamping rod will transmit the vibration to the interior of the thermal conductive adhesive, thereby concentrating the bubbles in the thermal conductive adhesive into large bubbles. After the vibrating tamping rod concentrates the bubbles into large bubbles, they are smeared on the bottom of the battery box. Since the main eccentric wheel rotates, it will drive the connecting plate to vibrate, thereby discharging the large bubbles, thereby solving the problem of the discharge of bubbles in the thermal conductive adhesive in the existing smearing method, which leads to a decrease in the overall heat conduction efficiency.
[0014] 2. The present invention extends the pneumatic telescopic rod appropriately to drive the cover plate, C-shaped plate, rectangular block and connecting plate to move downward along the slide groove. When the distance between the lower surface of the connecting plate and the bottom surface of the battery box is the thickness of the thermal conductive adhesive, the pneumatic telescopic rod no longer extends and maintains its length. The hydraulic telescopic rod extends at a uniform speed according to the moving speed of the connecting seat, so that the push plate pushes the thermal insulation adhesive inside the barrel into the inside of the connecting seat, and finally flattens the adhesive to a uniform thickness on the bottom of the battery box, avoiding the generation of bubbles in the process of forming a thermal conductive adhesive layer by pressing the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the appearance structure of the present invention;
[0016] Figure 2 This is a half-section schematic diagram of the barrel structure of the present invention;
[0017] Figure 3 This is a schematic diagram of the internal structure of the cover plate of the present invention;
[0018] Figure 4 For the present invention Figure 3 The enlarged schematic diagram at A in the middle;
[0019] Figure 5 For the present invention Figure 3 The enlarged schematic diagram of point B in the middle;
[0020] Figure 6 A half-section schematic diagram of the connecting plate structure of the present invention;
[0021] Figure 7 This is a schematic diagram of the structure of the connecting seat of the present invention;
[0022] Figure 8 It is a schematic diagram of the sliding cavity structure of the present invention.
[0023] In the figure: 1. barrel; 2. barrel cover; 3. hydraulic telescopic rod; 4. push plate; 5. connecting seat; 6. electromagnet; 7. slideway; 8. rectangular block; 9. C-shaped plate; 10. connecting plate; 11. limit block; 12. sliding cavity; 13. partition; 14. permanent magnet; 15. driving mechanism; 151. bidirectional motor; 152. main eccentric wheel; 153. driving wheel; 154. fixing block; 155. transmission shaft; 156. leather Pulley one; 157, driving belt; 158, bevel gear one; 159, bevel gear two; 1510, long rod; 1511, pulley two; 16, tamping mechanism; 161, tamping rod; 162, secondary eccentric wheel; 163, front pulley; 164, rear pulley; 165, rear belt; 166, short belt; 167, front belt; 168, elastic ring; 17, pneumatic telescopic rod; 18, cover plate; 19, movable groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] like Figures 1 to 8As shown, an embodiment of the present invention provides a battery pack processing device for new energy vehicles, including a material barrel 1, a barrel cover 2 is movably installed on the top of the material barrel 1, a hydraulic telescopic rod 3 is fixedly installed on the upper surface of the barrel cover 2, and a push plate 4 is fixedly connected to the telescopic end of the hydraulic telescopic rod 3, a connecting seat 5 is fixedly connected to the bottom of the material barrel 1, an electromagnet 6 is fixedly installed on the back of the connecting seat 5, a plurality of slide grooves 7 are provided on both sides and the front of the connecting seat 5, a rectangular block 8 is slidably connected inside the slide groove 7, a C-shaped plate 9 is fixedly connected below the plurality of rectangular blocks 8, a connecting plate 10 is fixedly connected to the bottom of the front of the C-shaped plate 9, two limit blocks 11 are fixedly connected to the front of the connecting plate 10, a sliding cavity 12 is provided in the middle of the connecting plate 10, and a partition 1 is slidably connected to the middle of the sliding cavity 12 3, a permanent magnet 14 is fixedly connected to the back of the partition 13, a driving mechanism 15 is fixedly installed on the upper surface of the connecting plate 10, two tamping mechanisms 16 are fixedly installed on the middle of the front of the C-shaped plate 9, a pneumatic telescopic rod 17 is fixedly installed on the front of the connecting seat 5, and a cover plate 18 is fixedly connected to the telescopic end of the pneumatic telescopic rod 17. A movable groove 19 is opened at the bottom of the C-shaped plate 9, and the driving mechanism 15 includes a bidirectional motor 151 and two fixed blocks 154. The output shaft of the bidirectional motor 151 is fixedly installed with a main eccentric wheel 152 and a driving wheel 153. The top of the fixed block 154 is rotatably installed with a transmission shaft 155, and a pulley 156 is fixedly installed on one end of the transmission shaft 155 close to the bidirectional motor 151, and the pulley 156 is connected to the driving wheel 153 by a transmission. Drive belt 157, the other end of the transmission shaft 155 is fixedly installed with bevel gear 158, the rear of bevel gear 158 is meshed with bevel gear 2 159, the middle of bevel gear 2 159 is fixedly connected with a long rod 1510, the front of the long rod 1510 is fixedly connected with pulley 2 1511, the tamping mechanism 16 includes three tamping rods 161, the front of the tamping rod 161 is fixedly installed with a secondary eccentric wheel 162, the front of the secondary eccentric wheel 162 is provided with a front pulley 163 fixedly connected to the tamping rod 161, the rear of the two secondary eccentric wheels 162 in the middle are both provided with rear pulleys 164 fixedly connected to the tamping rod 161, the two rear pulleys 164 are transmission-connected with a rear belt 165, the front pulley 163 close to the bidirectional motor 151 is connected to pulley 2 1511 is connected with a short belt 166 for transmission, and the other two front pulleys 163 are connected with a front belt 167 for transmission. The middle parts of the three tamping rods 161 are movably installed with elastic rings 168, whose function is to drive the main eccentric wheel 152 and the driving wheel 153 to rotate through the operation of the bidirectional motor 151, and the driving wheel 153 will drive the pulley 156 to rotate through the driving belt 157, and the pulley 156 will drive the bevel gear 158 to rotate through the transmission shaft 155, and the bevel gear 158 will drive the meshing bevel gear 2 159 to rotate, and the bevel gear 2 159 will drive the pulley 2 1511 to rotate through the long rod 1510, and the tamping rod 161 will vibrate through the subsequent transmission rod. Since the rear part of the tamping rod 161 penetrates into the interior of the thermal conductive glue,The tamping rod 161 transmits vibration to the inside of the thermal conductive glue, thereby concentrating the bubbles inside the thermal conductive glue into large bubbles. After the bubbles are concentrated into large bubbles by the vibrating tamping rod 161, they are applied to the bottom of the battery box. As the main eccentric wheel 152 rotates, it will drive the connecting plate 10 to vibrate, thereby discharging the large bubbles, thereby solving the problem of the existing smearing method of discharging bubbles in the thermal conductive glue, which leads to a decrease in the overall heat conduction efficiency.
[0026] The push plate 4 is adapted to the barrel 1, rectangular grooves are provided on both sides of the partition 13, the cover plate 18 is fixedly connected to the C-shaped plate 9 and the connecting plate 10, the bidirectional motor 151 and the two fixing blocks 154 are fixedly connected to the connecting plate 10, the long rod 1510 is rotatably connected to the C-shaped plate 9 and the cover plate 18, the elastic ring 168 is fixedly connected to the C-shaped plate 9, the tamping rod 161 is rotatably connected to the cover plate 18, the elastic ring 168 is made of elastic material, the interior of the connecting seat 5 is connected to the interior of the barrel 1, and its function is to appropriately extend the pneumatic telescopic rod 17 , driving the cover plate 18, C-shaped plate 9, rectangular block 8 and connecting plate 10 to move downward along the slide groove 7. When the distance between the lower surface of the connecting plate 10 and the bottom surface of the battery box is the thickness of the thermal conductive adhesive, the pneumatic telescopic rod 17 no longer extends and maintains its length. The hydraulic telescopic rod 3 extends at a uniform speed according to the moving speed of the connecting seat 5, so that the push plate 4 pushes the thermal insulation adhesive inside the barrel 1 into the inside of the connecting seat 5, and finally flattens the uniform thickness of the adhesive on the bottom of the battery box, avoiding the generation of bubbles in the process of forming a thermal conductive adhesive layer by pressing the battery pack.
[0027] Working principle:
[0028] Before the present invention is used, the rectangular block 8 is completely located inside the chute 7, the electromagnet 6 adsorbs the permanent magnet 14 to make it in close contact with the connecting seat 5, the barrel cover 2 is removed and a proper amount of thermal conductive glue is added to the inside of the barrel 1, and then the barrel cover 2 is installed;
[0029] Before the present invention is used, the device is driven to move by an existing device, so that the bottom end of the connecting seat 5 contacts the bottom surface of the battery box and the left and right sides of the connecting seat 5 contact the side walls of the battery box, and then the electromagnet 6 is energized in the reverse direction to push the permanent magnet 14 and the partition 13 to slide along the moving groove 19 to enter the interior of the sliding cavity 12 until the partition 13 is limited by the limit block 11, and the pneumatic telescopic rod 17 is appropriately extended to drive the cover plate 18, the C-shaped plate 9, the rectangular block 8 and the connecting plate 10 to move downward along the slide groove 7. When the distance between the lower surface of the connecting plate 10 and the bottom surface of the battery box is the thickness of the thermal conductive adhesive, the pneumatic telescopic rod 17 no longer extends and maintains the length, and then the bidirectional motor 151 works to drive the main eccentric wheel 152 and the driving wheel 153 to rotate, and the driving wheel 153 will drive the pulley 156 to rotate through the driving belt 157, and the pulley 156 drives the bevel gear 158 to rotate through the transmission shaft 155, and the bevel gear 158 will The meshed bevel gear 159 is driven to rotate, and the bevel gear 159 drives the pulley 1511 to rotate through the long rod 1510. The pulley 1511 drives the front pulley 163 near the bidirectional motor 151 through the short belt 166. The front pulley 163 will drive the tamping rod 161, the secondary eccentric wheel 162 and the rear pulley 164 in the middle to rotate, and through the transmission of the rear belt 165, it will drive another rear pulley 164 to rotate, and this rear pulley 164 will drive The tamping rod 161, the secondary eccentric wheel 162 and the front pulley 163 in the middle rotate, and the front pulley 163 drives the front pulley 163, the tamping rod 161 and the secondary eccentric wheel 162 at the edge to rotate through the front belt 167. As the multiple secondary eccentric wheels 162 rotate, the tamping rod 161 will vibrate. As the rear part of the tamping rod 161 penetrates into the interior of the thermal conductive glue, the tamping rod 161 transmits the vibration to the interior of the thermal conductive glue, thereby concentrating the bubbles in the thermal conductive glue into large bubbles.
[0030] The connecting seat 5 is driven to move slowly and uniformly along the side wall of the battery box. At the same time, the hydraulic telescopic rod 3 is extended uniformly according to the moving speed of the connecting seat 5, so that the push plate 4 pushes the heat insulating glue inside the barrel 1 into the inside of the connecting seat 5. After the bubbles are concentrated into large bubbles by the vibrating tamping rod 161, they are smeared on the bottom of the battery box. As the main eccentric wheel 152 rotates, it will drive the connecting plate 10 to vibrate, so that the large bubbles will be discharged and the upper surface of the heat conductive glue will be leveled.
[0031] After the ground of the battery box is coated with a uniform thickness of thermal conductive glue, the hydraulic telescopic rod 3 will stop extending and the device will also stop moving. Then the pneumatic telescopic rod 17 will shorten, driving the C-shaped plate 9 and the connecting plate 10 to move up and reset. Then the electromagnet 6 will be energized in the forward direction to attract the permanent magnet 14 and the partition 13 to slide along the movable groove 19 until the permanent magnet 14 contacts the electromagnet 6, so that the thermal conductive glue is no longer in the connecting seat 5 but is discharged from the inside.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery pack processing device for new energy vehicles, comprising a barrel (1), a barrel cover (2) is movably mounted on the top of the barrel (1), a hydraulic telescopic rod (3) is fixedly mounted on the upper surface of the barrel cover (2), and a push plate (4) is fixedly connected to the telescopic end of the hydraulic telescopic rod (3), characterized in that: The bottom of the material barrel (1) is fixedly connected to a connecting seat (5), the back of the connecting seat (5) is fixedly installed with an electromagnet (6), the two sides and the front of the connecting seat (5) are provided with a plurality of slide grooves (7), the interior of the slide grooves (7) is slidably connected with a rectangular block (8), the bottom of the plurality of rectangular blocks (8) is fixedly connected with a C-shaped plate (9), the front bottom of the C-shaped plate (9) is fixedly connected with a connecting plate (10), the front of the connecting plate (10) is fixedly connected with two limit blocks (11), and the middle of the connecting plate (10) is provided with a A sliding cavity (12), wherein a partition (13) is slidably connected in the middle of the sliding cavity (12), a permanent magnet (14) is fixedly connected to the back of the partition (13), a driving mechanism (15) is fixedly installed on the upper surface of the connecting plate (10), two tamping mechanisms (16) are fixedly installed in the middle of the front of the C-shaped plate (9), a pneumatic telescopic rod (17) is fixedly installed on the front of the connecting seat (5), a cover plate (18) is fixedly connected to the telescopic end of the pneumatic telescopic rod (17), and a movable groove (19) is provided at the bottom of the C-shaped plate (9).
2. A battery pack processing device for new energy vehicles according to claim 1, characterized in that: The driving mechanism (15) comprises a bidirectional motor (151) and two fixed blocks (154); a main eccentric wheel (152) and a driving wheel (153) are fixedly mounted on the output shaft of the bidirectional motor (151); a transmission shaft (155) is rotatably mounted on the top of the fixed block (154); a pulley 1 (156) is fixedly mounted on one end of the transmission shaft (155) close to the bidirectional motor (151); a driving belt (157) is connected to the driving wheel (153) in a transmission manner; a bevel gear 1 (158) is fixedly mounted on the other end of the transmission shaft (155); a bevel gear 2 (159) is meshed with the rear of the bevel gear 1 (158); a long rod (1510) is fixedly connected to the middle of the bevel gear 2 (159); and a pulley 2 (1511) is fixedly connected to the front of the long rod (1510).
3. A battery pack processing device for new energy vehicles according to claim 2, characterized in that: The tamping mechanism (16) comprises three tamping rods (161), a secondary eccentric wheel (162) is fixedly mounted on the front of the tamping rod (161), a front pulley (163) fixedly connected to the tamping rod (161) is arranged on the front of the secondary eccentric wheel (162), a rear pulley (164) fixedly connected to the tamping rod (161) is arranged on the rear of the two secondary eccentric wheels (162) in the middle, a rear belt (165) is connected between the two rear pulleys (164), a short belt (166) is connected between the front pulley (163) close to the bidirectional motor (151) and the second pulley (1511), a front belt (167) is connected between the other two front pulleys (163), and an elastic ring (168) is movably mounted on the middle of the three tamping rods (161).
4. A battery pack processing device for new energy vehicles according to claim 3, characterized in that: The push plate (4) is adapted to fit the barrel (1), rectangular grooves are provided on both sides of the partition plate (13), and the cover plate (18) is fixedly connected to the C-shaped plate (9) and the connecting plate (10).
5. A battery pack processing device for new energy vehicles according to claim 4, characterized in that: The bidirectional motor (151) and the two fixed blocks (154) are all fixedly connected to the connecting plate (10), and the long rod (1510) is rotatably connected to the C-shaped plate (9) and the cover plate (18).
6. A battery pack processing device for new energy vehicles according to claim 5, characterized in that: The elastic ring (168) is fixedly connected to the C-shaped plate (9), and the tamping rod (161) is rotatably connected to the cover plate (18).
7. A battery pack processing device for new energy vehicles according to claim 6, characterized in that: The elastic ring (168) is made of elastic material, and the interior of the connecting seat (5) is connected to the interior of the barrel (1).