Thermal forming device for automobile parts and working method of thermal forming device
By designing an automotive component thermoforming device including an upper mold mechanism connected to a top plate and a mold temperature adjustment mechanism, the problem of low heat dissipation efficiency in the prior art is solved, efficient cooling of the upper and lower molds is achieved, and the efficiency and quality of thermoforming processing is improved.
Patent Information
- Application Number
- CN202510238116.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing thermoforming devices of automotive parts have low heat dissipation efficiency and are difficult to cool the movable mold, which affects the thermoforming processing effect.
A thermoforming device for automobile parts is designed, and an upper mold mechanism connected by a plurality of supporting columns and top plates is used. Combined with a mold temperature adjustment mechanism, coolant is stored through the first folding infusion tube, the second folding infusion tube and the liquid change assembly, and heat dissipation is performed through a heat dissipation fan.
It realizes efficient cooling of fixed lower molds and movable upper molds, and improves the efficiency and quality of thermoforming processing.
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Figure CN120023244A_ABST
Abstract
Description
Technical Field
[0001] The invention mainly relates to the technical field of automobile parts processing, and in particular to a hot forming device for automobile parts and a working method thereof. Background Art
[0002] Auto parts thermoforming mold is a mold specially used for manufacturing auto parts. It uses thermoforming technology to produce parts of various shapes and sizes.
[0003] At present, the hot forming device of automobile parts often uses a cooling fan to lift and lower the fixed lower mold and the movable upper mold. In this method, the heat dissipation efficiency is low and it is difficult to cool the movable upper mold, which affects the hot forming process of automobile parts. Summary of the invention
[0004] The present invention mainly provides a hot forming device for automobile parts and a working method thereof to solve the technical problems raised in the above background technology.
[0005] The technical solution adopted by the present invention to solve the above technical problems is:
[0006] A hot forming device for automobile parts comprises a base, a plurality of support columns are connected to the upper surface of the base, the top ends of the plurality of support columns are connected to a top plate, an upper mold mechanism is connected to the plate body of the top plate, a lower mold is provided at the bottom end of the upper mold mechanism, and the lower mold is connected to the upper surface of the base;
[0007] The upper mold mechanism and the lower mold are both connected to the mold temperature adjustment mechanism;
[0008] The upper die mechanism comprises an oil cylinder connected to the upper surface of the top plate, an upper die sleeve connected to the output end of the oil cylinder, and an upper die connected to the lower surface of the upper die sleeve.
[0009] Furthermore, the mold temperature adjustment mechanism includes a liquid exchange assembly connected to both ends of the upper mold sleeve, a first foldable infusion tube connected to the top of the liquid exchange assembly, and a second foldable infusion tube connected to the bottom of the liquid exchange assembly. The top of the first foldable infusion tube is connected to the top plate, and the bottom of the second foldable infusion tube is connected to the base. In the present invention, the coolant is stored by the first foldable infusion tube, the second foldable infusion tube and the liquid exchange assembly.
[0010] Furthermore, the ends of the first foldable infusion tube and the second foldable infusion tube that are away from each other are both connected with hollow connectors, and the hollow connectors are communicated with the inner cavities of the tube bodies of the first foldable infusion tube and the second foldable infusion tube. The first foldable infusion tube is connected to the lower surface of the top plate through the hollow connector, and the second foldable infusion tube is connected to the upper surface of the base through the hollow connector. In the present invention, the first foldable infusion tube is connected to the lower surface of the top plate, and the second foldable infusion tube is connected to the upper surface of the base through the provision of the hollow connector, thereby completing the installation of the first foldable infusion tube and the second foldable infusion tube.
[0011] Furthermore, the two hollow connectors at the same end are connected via a connecting pipe, and a heat-insulating cover is provided on the outside of the connecting pipe. In the present invention, the two hollow connectors are connected via the connecting pipe.
[0012] Furthermore, a liquid delivery tube is connected to the hollow connector at the bottom end of the second foldable infusion tube, and the liquid delivery tube is connected to the upper mold mechanism. In the present invention, the hollow connector at the bottom end of the second foldable infusion tube transports coolant into the heat dissipation channel of the lower mold through the liquid delivery tube.
[0013] Furthermore, the fluid exchange assembly includes a fluid exchange tube passed through both ends of the upper mold sleeve, the interior of the fluid exchange tube is connected to a partition, the inner cavity of the tube body of the fluid exchange tube is divided into a first cavity and a second cavity by the partition, the first cavity is connected to a first folding infusion tube, and the second cavity is connected to a second folding infusion tube.
[0014] Furthermore, heat dissipation channels are provided at both ends of the upper mold and the lower mold, and the two ends of the heat dissipation channel of the upper mold are respectively connected to the first cavity and the second cavity. In the present invention, the inner cavity of the fluid exchange tube is separated by a partition, so that the first cavity and the second cavity are formed inside the fluid exchange tube.
[0015] Furthermore, two brackets are connected to the upper surface of the base, and the two brackets are symmetrically arranged on both sides of the top plate. Multiple cooling fans are connected to the surface of one side of the bracket. In the present invention, the brackets are used to provide support for the cooling fans, and the cooling fans are used to dissipate heat through the first foldable infusion tube and the second foldable infusion tube made of metal, thereby reducing the temperature of the cooling liquid in the first foldable infusion tube and the second foldable infusion tube.
[0016] According to the above technical solution of a hot forming device for automobile parts, a hot forming method for automobile parts is also provided, comprising the following steps:
[0017] Step 1: Use the oil cylinder to drive the upper mold sleeve to descend, so that the upper mold and the lower mold can be merged by the lifting of the upper mold sleeve.
[0018] Step 2, performing thermoforming processing on the raw material in the mold by combining the upper mold and the lower mold to obtain a thermoformed automobile part;
[0019] Step 3: The upper mold sleeve rises, the upper mold and the lower mold are separated, and the coolant in the mold temperature adjustment mechanism enters the upper mold and the lower mold for heat dissipation.
[0020] Furthermore, in the step three, the upper mold sleeve rises, and the coolant in the mold temperature adjustment mechanism enters the upper mold and the lower mold for heat dissipation, which specifically includes the following steps: during the rising process of the upper mold, the coolant in the first folded infusion tube is squeezed by the upper mold, so that the coolant in the first folded infusion tube passes through the connecting tube, the hollow connecting head at the bottom and the liquid delivery tube in sequence, and enters the heat dissipation flow channel of the upper mold and the lower mold, thereby dissipating heat for the separated upper mold and lower mold through the coolant.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] Firstly, the present invention can provide cooling for the two molds as the fixed lower mold and the movable upper mold are separated, so as to facilitate the subsequent processing of automobile parts. The coolant in the first folded infusion tube is squeezed through the fixed upper mold, so that the coolant in the first folded infusion tube passes through the connecting tube, the hollow connecting head at the bottom and the liquid delivery tube in sequence, and enters the heat dissipation flow channel of the upper mold and the lower mold, thereby dissipating heat for the separated upper mold and the lower mold through the coolant.
[0023] Secondly, during the downward pressing process of the upper mold of the present invention, the second folded infusion tube is squeezed by the upper mold, so that the liquid in the second folded infusion tube is squeezed into the heat dissipation channels of the upper mold and the lower mold at the same time, and the coolant that has undergone heat exchange in the heat dissipation channel is squeezed out, thereby facilitating the cooling of the coolant in this part through the heat dissipation fan.
[0024] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention;
[0026] Figure 2 It is a front view of the present invention;
[0027] Figure 3 It is a structural schematic diagram of the liquid replacement component of the present invention;
[0028] Figure 4 It is a structural schematic diagram of the connecting pipe of the present invention;
[0029] Figure 5 It is a structural schematic diagram of the upper mold of the present invention;
[0030] Figure 6 It is a schematic structural diagram of the liquid replacement component of the present invention.
[0031] In the figure: 10, base; 11, bracket; 12, cooling fan; 20, support column; 30, top plate; 40, upper mold mechanism; 41, oil cylinder; 42, upper mold sleeve; 43, upper mold; 431, heat dissipation channel; 50, lower mold; 60, mold temperature adjustment mechanism; 61, liquid exchange component; 611, liquid exchange tube; 612, partition; 613, first cavity; 614, second cavity; 62, first folding infusion tube; 63, second folding infusion tube; 631, liquid delivery tube; 64, hollow connector; 641, connecting tube; 642, thermal insulation cover. DETAILED DESCRIPTION
[0032] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0033] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0035] The present application embodiment provides a thermoforming device for automobile parts and a working method thereof. The schematic diagram of the thermoforming device for automobile parts and a working method thereof is as follows: Figure 1-4 A hot forming device for automobile parts comprises a base 10, a plurality of support columns 20 are connected to the upper surface of the base 10, the top ends of the plurality of support columns 20 are connected to a top plate 30, an upper mold mechanism 40 is connected to the plate body of the top plate 30, a lower mold 50 is provided at the bottom end of the upper mold mechanism 40, and the lower mold 50 is connected to the upper surface of the base 10;
[0036] The upper mold mechanism 40 and the lower mold 50 are both connected to the mold temperature adjustment mechanism 60;
[0037] The upper die mechanism 40 includes an oil cylinder 41 connected to the upper surface of the top plate 30 , an upper die sleeve 42 connected to the output end of the oil cylinder 41 , and an upper die 43 connected to the lower surface of the upper die sleeve 42 .
[0038] Optional, such as Figure 1 and Figure 6 As shown, the mold temperature adjustment mechanism 60 includes a liquid replacement component 61 connected to both ends of the upper mold sleeve 42, a first foldable infusion tube 62 connected to the top of the liquid replacement component 61, and a second foldable infusion tube 63 connected to the bottom end of the liquid replacement component 61. The top end of the first foldable infusion tube 62 is connected to the top plate 30, and the bottom end of the second foldable infusion tube 63 is connected to the base 10.
[0039] In this embodiment, the coolant is stored by the first foldable infusion tube 62, the second foldable infusion tube 63 and the liquid replacement assembly 61. The first foldable infusion tube 62 and the second foldable infusion tube 63 can follow the upper mold 43 that can be raised and lowered by the folding function of the first foldable infusion tube 62 and the second foldable infusion tube 63.
[0040] Optional, such as Figure 1 and Figure 2 As shown, the ends of the first foldable infusion tube 62 and the second foldable infusion tube 63 that are away from each other are both connected with a hollow connector 64, the hollow connector 64 is connected with the inner cavities of the tube bodies of the first foldable infusion tube 62 and the second foldable infusion tube 63, the first foldable infusion tube 62 is connected to the lower surface of the top plate 30 through the hollow connector 64, and the second foldable infusion tube 63 is connected to the upper surface of the base 10 through the hollow connector 64.
[0041] In this embodiment, by setting a hollow connecting head 64, the first foldable infusion tube 62 is connected to the lower surface of the top plate 30, and the second foldable infusion tube 63 is connected to the upper surface of the base 10, thereby completing the installation of the first foldable infusion tube 62 and the second foldable infusion tube 63.
[0042] Optional, such as Figure 1 and Figure 2 As shown, the two hollow connectors 64 at the same end are connected via a connecting pipe 641 , and a heat-insulating cover 642 is provided on the outside of the connecting pipe 641 .
[0043] In this embodiment, the two hollow connectors 64 are connected by a connecting tube 641 so that when the first folding infusion tube 62 or the second folding infusion tube 63 is squeezed, the connecting tube 641 can transport the cooling liquid in the tube body.
[0044] Optional, such as Figure 1 and Figure 2As shown, a liquid delivery tube 631 is connected to the hollow connector 64 at the bottom end of the second foldable liquid delivery tube 63 , and the liquid delivery tube 631 is connected to the upper mold mechanism 40 .
[0045] The hollow connector 64 at the bottom end of the second folded liquid delivery tube 63 delivers the coolant into the heat dissipation channel 431 of the lower mold 50 through the liquid delivery tube 631 .
[0046] Optional, such as Figure 1 and Figure 2 As shown, the fluid exchange component 61 includes a fluid exchange tube 611 passed through both ends of the upper mold sleeve 42, and the interior of the fluid exchange tube 611 is connected to a partition 612. The inner cavity of the tube body of the fluid exchange tube 611 is divided into a first cavity 613 and a second cavity 614 by the partition 612. The first cavity 613 is connected to the first folded infusion tube 62, and the second cavity 614 is connected to the second folded infusion tube 63.
[0047] Heat dissipation channels 431 are disposed at both ends of the upper mold 43 and the lower mold 50 . Both ends of the heat dissipation channel 431 of the upper mold 43 are connected to the first cavity 613 and the second cavity 614 , respectively.
[0048] In this embodiment, the inner cavity of the liquid exchange tube 611 is separated by the partition 612, so that a first cavity 613 and a second cavity 614 are formed inside the liquid exchange tube 611. Since the two ends of the heat dissipation channel 431 of the upper mold 43 are respectively connected to the first cavity 613 and the second cavity 614, when the upper mold 43 moves, the coolant can flow in or out of the heat dissipation channel 431 in one direction.
[0049] Optional, such as Figure 1 and Figure 2 As shown, two brackets 11 are connected to the upper surface of the base 10 , and the two brackets 11 are symmetrically arranged on both sides of the top plate 30 , and a plurality of cooling fans 12 are connected to one side surface of the bracket 11 .
[0050] In this embodiment, the bracket 11 provides support for the cooling fan 12, and the cooling fan 12 dissipates heat through the first folding infusion tube 62 and the second folding infusion tube 63 made of metal, thereby reducing the temperature of the coolant in the first folding infusion tube 62 and the second folding infusion tube 63.
[0051] Based on the same inventive concept, this embodiment also provides a method for hot forming an automobile part, comprising the following steps.
[0052] Step 1: The upper mold sleeve 42 is driven down by the oil cylinder 41, so that the upper mold 43 and the lower mold 50 are merged by the lifting and lowering of the upper mold sleeve 42.
[0053] Step 2: The raw material in the mold is thermoformed by combining the upper mold 43 and the lower mold 50 to obtain a thermoformed automobile part;
[0054] Step three, the upper mold sleeve 42 rises, the upper mold 43 and the lower mold 50 are separated, and the coolant in the mold temperature adjustment mechanism 60 enters the upper mold 43 and the lower mold 50 for heat dissipation.
[0055] Furthermore, in step three, the upper mold sleeve 42 rises, and the coolant in the mold temperature adjustment mechanism 60 enters the upper mold 43 and the lower mold 50 for heat dissipation. Specifically, the following steps are included: during the rising process of the upper mold 43, the coolant in the first folded liquid infusion tube 62 is squeezed by the upper mold 43, so that the coolant in the first folded liquid infusion tube 62 passes through the connecting tube 641, the hollow connecting head 64 at the bottom and the liquid delivery tube 631 in sequence, and enters the heat dissipation flow channel 431 of the upper mold 43 and the lower mold 50, so that the coolant is used to dissipate heat for the separated upper mold 43 and the lower mold 50.
[0056] The specific operation mode of the present invention is as follows:
[0057] When the hot forming device for automobile parts is used, the upper die sleeve 42 is driven down by the oil cylinder 41, and the upper die sleeve 42 is raised and lowered to drive the upper die 43 and the lower die 50 to be combined, so as to perform hot forming processing on the raw materials in the die.
[0058] During the rising process of the upper mold 43, the coolant in the first folded infusion tube 62 is squeezed by the upper mold 43, so that the coolant in the first folded infusion tube 62 passes through the connecting tube 641, the hollow connecting head 64 at the bottom and the liquid delivery tube 631 in sequence, and enters the heat dissipation channel 431 of the upper mold 43 and the lower mold 50, thereby dissipating heat for the separated upper mold 43 and the lower mold 50 through the coolant.
[0059] During the downward pressing of the upper mold 43, the second folded infusion tube 63 is squeezed by the upper mold 43, so that the liquid in the second folded infusion tube 63 is squeezed into the heat dissipation channel 431 of the upper mold 43 and the lower mold 50 at the same time, and the coolant in the heat dissipation channel 431 that has undergone heat exchange is squeezed out, thereby facilitating the cooling of this part of the coolant through the heat dissipation fan 12.
[0060] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A thermoforming device for automobile parts, comprising a base (10), characterized in that: The upper surface of the base (10) is connected to a plurality of support columns (20), the top ends of the plurality of support columns (20) are connected to a top plate (30), an upper mold mechanism (40) is connected to the plate body of the top plate (30), a lower mold (50) is provided at the bottom end of the upper mold mechanism (40), and the lower mold (50) is connected to the upper surface of the base (10); The upper mold mechanism (40) and the lower mold (50) are both connected to a mold temperature adjustment mechanism (60); The upper die mechanism (40) comprises an oil cylinder (41) connected to the upper surface of the top plate (30), an upper die sleeve (42) connected to the output end of the oil cylinder (41), and an upper die (43) connected to the lower surface of the upper die sleeve (42).
2. The hot forming device for automobile parts according to claim 1, characterized in that: The mold temperature adjustment mechanism (60) comprises a liquid exchange component (61) connected to both ends of the upper mold sleeve (42), a first foldable infusion tube (62) connected to the top end of the liquid exchange component (61), and a second foldable infusion tube (63) connected to the bottom end of the liquid exchange component (61), wherein the top end of the first foldable infusion tube (62) is connected to the top plate (30), and the bottom end of the second foldable infusion tube (63) is connected to the base (10).
3. The hot forming device for automobile parts according to claim 2, characterized in that: The ends of the first foldable infusion tube (62) and the second foldable infusion tube (63) that are away from each other are both connected to a hollow connector (64), and the hollow connector (64) is connected to the inner cavities of the tube bodies of the first foldable infusion tube (62) and the second foldable infusion tube (63). The first foldable infusion tube (62) is connected to the lower surface of the top plate (30) through the hollow connector (64), and the second foldable infusion tube (63) is connected to the upper surface of the base (10) through the hollow connector (64).
4. The hot forming device for automobile parts according to claim 3, characterized in that: The two hollow connectors (64) at the same end are connected via a connecting pipe (641), and a heat-insulating cover (642) is provided on the outside of the connecting pipe (641).
5. The hot forming device for automobile parts according to claim 4, characterized in that: A liquid delivery tube (631) is connected to the hollow connector (64) at the bottom end of the second foldable liquid infusion tube (63), and the liquid delivery tube (631) is connected to the upper mold mechanism (40).
6. The hot forming device for automobile parts according to claim 5, characterized in that: The fluid exchange component (61) comprises a fluid exchange tube (611) passing through both ends of the upper mold sleeve (42); the interior of the fluid exchange tube (611) is connected to a partition (612); the inner cavity of the tube body of the fluid exchange tube (611) is divided into a first cavity (613) and a second cavity (614) by the partition (612); the first cavity (613) is connected to the first foldable infusion tube (62); and the second cavity (614) is connected to the second foldable infusion tube (63).
7. The hot forming device for automobile parts according to claim 1, characterized in that: Heat dissipation channels (431) are provided at both ends of the upper mold (43) and the lower mold (50); and both ends of the heat dissipation channel (431) of the upper mold (43) are respectively connected to the first cavity (613) and the second cavity (614).
8. The hot forming device for automobile parts according to claim 1, characterized in that: Two brackets (11) are connected to the upper surface of the base (10), and the two brackets (11) are symmetrically arranged on both sides of the top plate (30). A plurality of cooling fans (12) are connected to one side surface of the bracket (11).
9. A method for hot forming automobile parts, used for implementing the hot forming device for automobile parts according to any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: The upper mold sleeve (42) is driven to descend by the oil cylinder (41), so that the upper mold (43) and the lower mold (50) are merged by the lifting and lowering of the upper mold sleeve (42); Step 2, performing thermoforming processing on the raw material in the mold by combining the upper mold (43) and the lower mold (50) to obtain a thermoformed automobile part; Step three, the upper mold sleeve (42) rises, the upper mold (43) and the lower mold (50) are separated, and the coolant in the mold temperature adjustment mechanism (60) enters the upper mold (43) and the lower mold (50) for heat dissipation.
10. A method for hot forming automobile parts according to claim 9, characterized in that: In step three, the upper mold sleeve (42) rises, and the coolant in the mold temperature adjustment mechanism (60) enters the upper mold (43) and the lower mold (50) to dissipate heat. Specifically, the following steps are included: during the rising process of the upper mold (43), the coolant in the first folded infusion tube (62) is squeezed by the upper mold (43), so that the coolant in the first folded infusion tube (62) passes through the connecting tube (641), the hollow connecting head (64) at the bottom and the liquid delivery tube (631) in sequence, and enters the heat dissipation flow channel (431) of the upper mold (43) and the lower mold (50), thereby dissipating heat for the separated upper mold (43) and the lower mold (50) through the coolant.