Rapid welding equipment for electric power cross arm production and technology thereof

Abstract

The invention discloses rapid welding equipment for electric power cross arm production and a process thereof, and relates to the technical field of welding equipment. The rapid welding equipment for electric power cross arm production comprises a welding equipment support, a transformer body, a locking unit, a welding head support, a welding head body, a transverse moving table, a welding control table, a supporting column, a cross arm clamping base, a transverse driving unit and a path mechanical control unit. According to the rapid welding equipment for electric power cross arm production, welding automation and accurate control are achieved, the welding quality and consistency are improved, meanwhile, the health risk and the operation difficulty are reduced, the transformer body and the welding equipment support are convenient to disassemble and assemble, the integrity is high, and the safety protection performance is good. The cross arm clamping seat can move along a complex path, and accurate control is achieved. The welding equipment is flexible in design, suitable for different requirements, high in expandability, convenient to disassemble and assemble, compact in structure, low in cost, easy to maintain and capable of meeting use requirements.

Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to a rapid welding equipment for producing electric crossarms and a process thereof. Background Art

[0002] The power crossarm must be able to withstand the tension generated by external factors such as the weight of the wires and wind. In order to ensure the strength and stability of the crossarm, welding is often used to firmly connect the various components during the production process. Welding can provide a strong bonding force, allowing the crossarm to remain stable even in harsh environments, thereby ensuring the safe operation of the power system.

[0003] In the prior art, current welding equipment usually requires a transformer to adjust the voltage and current during welding operation, and transmits power to the welding head position, and welds the cross arm through the welding head. During welding, the cross arm is usually fixed on the clamping seat. There are two welding operations:

[0004] The first method is manual welding with a handheld welding head. This welding method has a low cost, but in actual operation, the welding quality depends on the welding experience of the personnel and is greatly affected by human factors. The quality of the final product varies. At the same time, the transformer and welding head are close to the personnel, and the personnel are also close to the welding position during the welding process, which is prone to health risks and electric shock or burn accidents.

[0005] The second method is to install a robotic arm to replace manpower, and control the welding head through the robotic arm to perform welding at the target position. However, this method has high procurement costs, the robotic arm has many precision parts, and subsequent maintenance is difficult and costly. In addition, for some complex special-shaped welding paths, it is not easy to control the welding path, and it requires high professionalism and is inconvenient to use. In view of the shortcomings of the prior art, the present invention provides a rapid welding device and process for the production of power crossarms to solve the above problems. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a rapid welding device and a process for producing electric crossarms. Through the combination of a robotic arm or a transverse drive unit and a path mechanical control unit, the automation and precise control of the welding process are realized, thereby greatly improving the welding quality and consistency. The welding head body is separated from the personnel, and welding is realized through mechanical control, which greatly reduces the health risks and operation difficulty. Through the setting of the path mechanical control unit, especially the design of the welding shape walking groove and the elastic fitting component, the crossarm clamping seat and the crossarm can continuously move along the complex welding path, thereby realizing precise control of the complex welding path. The welding equipment is flexibly designed, and a suitable type of transformer body is selected according to the crossarm model to be processed, and the parameters of the path table and the transverse drive unit are adjusted to adapt to different welding requirements. This design makes the equipment have good scalability and adaptability, and the transformer and the welding equipment bracket are easy to disassemble and assemble, have strong integrity, are protected, have good stability, and the overall structure of the device is compact, low cost, and easy to maintain, which meets the use requirements.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A rapid welding device for electric power cross arm production, comprising a welding device bracket, a transformer body, a locking unit, a welding head bracket, a welding head body, a lateral moving table, a welding control console, a support, a cross arm clamping seat, a lateral driving unit and a path mechanical control unit;

[0008] The welding equipment bracket is used to carry the equipment, and a rail is provided on the welding equipment bracket;

[0009] The transformer body is arranged to be clamped inside the welding equipment bracket, and a fitting bottom plate is provided on the transformer body and the fitting bottom plate is clamped with the clamp rail;

[0010] The locking unit is arranged on the rail and is used to lock and limit the engagement bottom plate;

[0011] The welding head bracket is arranged on the welding equipment bracket;

[0012] The welding head body is arranged on the welding head bracket, and a connecting cable is arranged on the welding head body and the connecting cable is connected to the transformer body;

[0013] The lateral moving platform is arranged on the welding equipment bracket;

[0014] The welding console is arranged on the transverse moving platform;

[0015] The support column is arranged on the welding console;

[0016] The cross arm clamping seat is arranged on the pillar and is used to clamp and position the cross arm;

[0017] The transverse driving unit is arranged on the welding equipment bracket and is used to drive the transverse moving platform to move;

[0018] The path mechanical control unit is arranged between the welding equipment bracket and the welding control console and is used to adjust the moving welding path of the cross arm clamping seat.

[0019] Preferably, the lateral driving unit comprises:

[0020] A transverse track is arranged on the welding equipment bracket, and the transverse moving platform is slidably connected to the transverse track;

[0021] A nut seat, arranged on the transverse moving platform;

[0022] A motor, arranged on the horizontal track;

[0023] The second screw rod is arranged at the output end of the motor and is threadedly connected with the nut seat.

[0024] Preferably, the path mechanical control unit includes a path track component and an elastic fitting component, and the path track component includes:

[0025] A first station plate, arranged on the welding equipment bracket;

[0026] A first electric push rod is disposed on the first station plate;

[0027] A path platform, arranged at the output end of the first electric push rod;

[0028] A roller is rotatably connected between the welding console and the cross arm clamping seat, and the roller is in contact with the path table;

[0029] The elastic fitting component comprises:

[0030] A second station plate is arranged on the transverse moving platform;

[0031] A guide rod is arranged on the second station plate, and the welding console is slidably connected to the guide rod;

[0032] The spring is arranged between the second station plate and the welding console.

[0033] Preferably, a welding-shaped walking groove is provided on the path platform, a second mounting plate is connected to the path platform, a first mounting plate is provided at the output end of the first electric push rod, and the first mounting plate is connected to the second mounting plate.

[0034] Preferably, the first mounting plate is provided with a lateral support rod, and the lateral support rod is slidably connected to the first station plate.

[0035] Preferably, a locking hole is provided on the embedded bottom plate, and the locking unit comprises:

[0036] A guide rail frame, arranged on the clamping rail;

[0037] A slide table, slidably connected to the guide rail frame;

[0038] A locking rod is arranged on the slide and is movably engaged in the locking hole;

[0039] The first screw rod is threadedly connected to the guide rail frame and is rotatably connected to the slide table.

[0040] Preferably, a transformer male head is provided on the transformer body, a transformer female head is provided on the connecting cable, the transformer female head is butt-jointed with the transformer male head, and the transformer female head is arranged on a welding equipment bracket.

[0041] Preferably, the welding head bracket is provided with a movable mounting groove, a fastening platform is movably connected inside the movable mounting groove, the fastening platform is used to support the welding head body, and a telescopic component is provided on the fastening platform, and the telescopic component is used to control the movement of the welding head body;

[0042] The telescopic assembly comprises:

[0043] A positioning frame, arranged on the fastening platform;

[0044] A second electric push rod is arranged on the positioning frame;

[0045] The push platform is arranged at the output end of the second electric push rod and is fixedly connected to the welding head body. The push platform is slidably connected to the positioning frame.

[0046] Preferably, the cross arm clamping seat is provided with a clamping assembly, and the clamping assembly comprises:

[0047] A movable arm is arranged inside the cross arm clamping seat;

[0048] A clamping claw, disposed on the movable arm;

[0049] A double-threaded screw is rotatably connected to the cross arm clamping seat, and the double-threaded screw is threadedly connected to the movable arm.

[0050] A second aspect of the present invention provides a process for rapid welding equipment for producing electric power crossarms, the process being as follows: S1, selecting a transformer body of a suitable type according to the type of crossarm to be processed, and installing the transformer body on a welding equipment bracket;

[0051] S2, using the cross arm clamping seat to limit the position of the cross arm to be welded;

[0052] S3, according to the shape path of the welding, a suitable path table is selected, so that the path table is installed at the output end of the first electric push rod, and the path table is pushed against the roller by the first electric push rod. Due to the setting of the elastic fitting component, the path table and the roller are kept in a fitting state;

[0053] S4, drives the lateral moving table, welding control console, support column, cross arm clamping seat and cross arm to move through the lateral driving unit;

[0054] S5, during the movement, the welding operation is performed through the welding head body;

[0055] S6, when the welding head body is welding, due to the welding shape walking groove design on the path table, and the roller keeps in close contact with the welding shape walking groove, the welding console, support, cross arm clamping seat and cross arm continuously move along the welding shape walking groove, realizing a complex welding path and ensuring good welding effect during cross arm production welding.

[0056] The present invention discloses a rapid welding device and process for producing electric crossarms, which have the following beneficial effects:

[0057] 1. The rapid welding equipment for the production of electric crossarms realizes the automation and precise control of the welding process through the combination of a mechanical arm or a transverse drive unit and a path mechanical control unit, thereby greatly improving the welding quality and consistency, separating the welding head body from the personnel, and realizing welding through mechanical control, which greatly reduces the health risks and operation difficulty. Through the setting of the path mechanical control unit, especially the design of the welding shape walking groove and the elastic fitting component, the crossarm clamping seat and the crossarm can continuously move along the complex welding path, realizing the precise control of the complex welding path. The welding equipment is flexibly designed. The appropriate type of transformer body is selected according to the crossarm model to be processed, and the parameters of the path table and the transverse drive unit are adjusted to adapt to different welding requirements. This design makes the equipment have good scalability and adaptability, and the transformer body and the welding equipment bracket are easy to disassemble and assemble. After the transformer body is installed, it has strong integrity, is protected, and has good safety and stability. The overall structure of the device is compact, low cost, easy to maintain, and meets the use requirements.

[0058] 2. The rapid welding equipment for producing electric crossarms has a welding shape running groove designed according to different welding paths. The path table is easy to disassemble and assemble. The first mounting plate and the second mounting plate are fixed by bolts. Therefore, it is convenient to set various types of welding shape running grooves to adapt to various types of crossarm welding.

[0059] 3. When installing and locking the transformer body and the welding equipment bracket, the quick welding equipment for the power crossarm production first aligns the engaging base plate with the inner part of the clamping rail, and after it is fully clamped, rotates the first screw rod to make the first screw rod move spirally along the guide rail frame and push the slide to move, and the slide drives the locking rod to move, and finally the locking rod is inserted into the locking hole, thereby fixing the position of the transformer body and the welding equipment bracket. The transformer body is easy to install on the welding equipment bracket, so the model selection and assembly operation are convenient, and the subsequent disassembly and maintenance operations are convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0061] Figure 1 This is a first viewing angle of the overall structural diagram of the present invention;

[0062] Figure 2 The second viewing angle of the overall structural diagram of the present invention;

[0063] Figure 3 It is a disassembly schematic diagram of the transformer body of the present invention;

[0064] Figure 4 It is a structural schematic diagram of the locking unit of the present invention;

[0065] Figure 5 It is a structural schematic diagram of the telescopic assembly of the present invention;

[0066] Figure 6 It is a schematic diagram of the structure of the path mechanical control unit of the present invention;

[0067] Figure 7 It is a structural schematic diagram of the lateral drive unit of the present invention;

[0068] Figure 8 It is a structural schematic diagram of the welding console of the present invention;

[0069] Fig. 9 This is a disassembly diagram of the welding console of the present invention;

[0070] Fig.10 This is a disassembly diagram of the path platform of the present invention;

[0071] Fig.11 It is a structural schematic diagram of the cross arm clamping seat of the present invention;

[0072] Fig.12It is a schematic structural diagram of the clamping assembly of the present invention.

[0073] In the figure: 1. welding equipment bracket; 101. transformer female connector; 102. clamping rail; 2. transformer body; 201. transformer male connector; 202. mating bottom plate; 2021. locking hole; 3. welding head bracket; 301. movable mounting slot; 302. fastening table; 4. welding head body; 401. connecting cable; 5. horizontal moving table; 6. welding control console; 7. pillar; 8. cross arm clamping seat; 9. locking unit; 91. guide rail frame; 92. slide table; 93. locking rod; 94. first screw rod; 10. horizontal drive unit; 1001. horizontal track; 1002. nut seat; 1003. motor; 1004. second screw rod; 11 , path mechanical control unit; 111, path track assembly; 1111, first station plate; 1112, first electric push rod; 11121, first mounting plate; 11122, lateral support rod; 1113, path platform; 11131, welding shape walking groove; 11132, second mounting plate; 1114, roller; 112, elastic fitting assembly; 1121, second station plate; 1122, guide rod; 1123, spring; 12, clamping assembly; 1201, movable arm; 1202, clamping claw; 1203, double-threaded screw; 13, telescopic assembly; 1301, positioning frame; 1302, second electric push rod; 1303, push platform. DETAILED DESCRIPTION

[0074] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0075] The embodiment of the present application provides a rapid welding device and process for producing power crossarms, thereby solving the problem that existing technicians perform manual welding with a handheld welding head, the welding quality depends on the welding experience of the personnel, is greatly affected by human factors, and is prone to health risks, electric shock or burn accidents. If a robotic arm is used to replace manpower, the control of the robotic arm is complex, the cost is high, and the professionalism is high.

[0076] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0077] Embodiment 1:

[0078] The embodiment of the present invention discloses a rapid welding device for producing electric crossarms. Figure 1 To Attachment Fig.12As shown, it includes a welding equipment bracket 1, a transformer body 2, a locking unit 9, a welding head bracket 3, a welding head body 4, a lateral moving table 5, a welding control console 6, a support 7, a cross arm clamping seat 8, a lateral driving unit 10 and a path mechanical control unit 11;

[0079] The welding equipment bracket 1 is used to carry the equipment, and a rail 102 is provided on the welding equipment bracket 1;

[0080] The transformer body 2 is arranged inside the welding equipment bracket 1 and is clamped. The transformer body 2 is provided with a fitting bottom plate 202 and the fitting bottom plate 202 is clamped with the clamping rail 102.

[0081] The locking unit 9 is arranged on the rail 102 and is used to lock and limit the engaging bottom plate 202; the locking unit 9 is used to quickly install and fix the transformer body 2 of the corresponding model, so as to control the power of the welding head body 4 to be in the target state;

[0082] The welding head bracket 3 is arranged on the welding equipment bracket 1; the welding head bracket 3 is used to provide support and limit for the welding head body 4;

[0083] The welding head body 4 is arranged on the welding head bracket 3, and a connecting cable 401 is arranged on the welding head body 4 and the connecting cable 401 is connected to the transformer body 2;

[0084] The lateral moving platform 5 is arranged on the welding equipment bracket 1;

[0085] The welding control console 6 is arranged on the lateral moving platform 5;

[0086] The support column 7 is arranged on the welding console 6;

[0087] The cross arm clamping seat 8 is arranged on the support column 7 and is used to clamp and position the cross arm;

[0088] The lateral driving unit 10 is arranged on the welding equipment bracket 1 and is used to drive the lateral moving platform 5 to move;

[0089] The path mechanical control unit 11 is arranged between the welding equipment bracket 1 and the welding control console 6 and is used to adjust the moving welding path of the cross arm clamping seat 8 .

[0090] The lateral drive unit 10 comprises:

[0091] A horizontal track 1001 is provided on the welding equipment bracket 1, and a horizontal moving platform 5 is slidably connected to the horizontal track 1001;

[0092] The nut seat 1002 is arranged on the horizontal moving platform 5;

[0093] The motor 1003 is arranged on the horizontal track 1001;

[0094] The second screw rod 1004 is disposed at the output end of the motor 1003 and is threadedly connected to the nut seat 1002 .

[0095] The transverse driving unit 10 of the device has a compact structure and is easy to operate. It is convenient to control the movement of the transverse moving platform 5, the welding control console 6, the pillar 7, the cross arm clamping seat 8 and the cross arm. When controlling the movement, the motor 1003 provides power, the motor 1003 drives the second screw rod 1004 to rotate, the second screw rod 1004 drives the nut seat 1002 to move horizontally, and the nut seat 1002 further drives the transverse moving platform 5 to move along the transverse track 1001. Therefore, the transverse moving platform 5 drives the welding control console 6, the pillar 7, the cross arm clamping seat 8 and the cross arm to move, so as to realize welding at various positions of the cross arm.

[0096] The path mechanical control unit 11 includes a path track component 111 and an elastic fitting component 112. The path track component 111 includes:

[0097] The first station plate 1111 is arranged on the welding equipment bracket 1;

[0098] The first electric push rod 1112 is disposed on the first station plate 1111;

[0099] The path table 1113 is arranged at the output end of the first electric push rod 1112;

[0100] The roller 1114 is rotatably connected between the welding console 6 and the cross arm clamping seat 8, and the roller 1114 is in contact with the path table 1113;

[0101] The elastic fitting component 112 includes:

[0102] The second station plate 1121 is arranged on the horizontal moving platform 5;

[0103] A guide rod 1122 is provided on the second station plate 1121, and the welding console 6 is slidably connected to the guide rod 1122;

[0104] The spring 1123 is disposed between the second station plate 1121 and the welding console 6 .

[0105] The path mechanical control unit 11 is used to control the welding path of the cross arm. When the cross arm moves horizontally under the drive of the horizontal driving unit 10, the longitudinal position of the cross arm during the horizontal movement also changes with the shape of the path platform 1113 through the design of the path track component 111 and the elastic fitting component 112. Therefore, it is convenient to position various special-shaped welds for welding, ensuring accurate welding position and good welding effect.

[0106] The path mechanical control unit 11 is composed of a path track component 111 and an elastic fitting component 112. The path track component 111 is used to determine the model and position of the path table 1113 and make the path table 1113 collide with the roller 1114. The elastic fitting component 112 ensures that the roller 1114 always fits the position of the welding shape walking groove 11131 of the path table 1113, thereby determining the welding path.

[0107] In the path track assembly 111, the first electric push rod 1112 provides power to drive the path table 1113 to move and make the path table 1113 counteract the roller 1114. When the roller 1114 is subjected to force, it will drive the welding console 6 to move along the guide rod 1122 and squeeze the spring 1123. The welding console 6 also drives the support 7, the cross arm clamping seat 8 and the cross arm to move, so that the cross arm is located in the initial welding position. When the lateral drive unit 10 drives the cross arm to move horizontally, it also drives the roller 1114 to move horizontally. During the lateral movement of the roller 1114, it continuously fits with the various welding shape walking grooves 11131 on the path table 1113, so that the cross arm can continuously adjust the welding position to achieve complex special-shaped welding.

[0108] A welding shape walking groove 11131 is provided on the path platform 1113, and a second mounting plate 11132 is connected to the path platform 1113. A first mounting plate 11121 is provided at the output end of the first electric push rod 1112, and the first mounting plate 11121 is connected to the second mounting plate 11132. The welding shape walking groove 11131 is designed according to different welding paths, and the path platform 1113 is easy to disassemble and assemble. The first mounting plate 11121 and the second mounting plate 11132 are fixed by bolts, so it is convenient to set various types of welding shape walking grooves 11131 to adapt to various types of crossarm welding.

[0109] The first mounting plate 11121 is provided with a lateral support rod 11122, which is slidably connected to the first station plate 1111. When the first electric push rod 1112 drives the path platform 1113 to move, it drives the first mounting plate 11121 and the second mounting plate 11132 at the same time, and the first mounting plate 11121 drives the lateral support rod 11122 to move along the first station plate 1111. The lateral support rod 11122 provides lateral support to the first mounting plate 11121, ensuring that the first mounting plate 11121, the second mounting plate 11132 and the path platform 1113 are subjected to stable force.

[0110] The engaging bottom plate 202 is provided with a locking hole 2021, and the locking unit 9 includes:

[0111] The guide rail frame 91 is arranged on the clamping rail 102;

[0112] A slide 92 is slidably connected to the guide rail frame 91;

[0113] The locking rod 93 is disposed on the slide 92 and is movably engaged in the locking hole 2021;

[0114] The first screw rod 94 is threadedly connected to the guide rail frame 91 and is rotatably connected to the slide 92 .

[0115] The device facilitates the installation of the transformer body 2 on the welding equipment bracket 1 through the design of the locking unit 9, so that the model selection and assembly operation are convenient, and the subsequent disassembly and maintenance operation is convenient;

[0116] When installing and locking the transformer body 2 and the welding equipment bracket 1, first align the engaging base plate 202 with the inner part of the clamping rail 102. After it is fully engaged, rotate the first screw rod 94 so that the first screw rod 94 moves spirally along the guide rail frame 91 and pushes the slide 92 to move. The slide 92 drives the locking rod 93 to move, and finally the locking rod 93 is inserted into the locking hole 2021, thereby fixing the position of the transformer body 2 and the welding equipment bracket 1.

[0117] A transformer male head 201 is provided on the transformer body 2, and a transformer female head 101 is provided on the connecting cable 401. The transformer female head 101 is connected to the transformer male head 201, and the transformer female head 101 is arranged on the welding equipment bracket 1. During the installation of the transformer body 2 and the welding equipment bracket 1, the transformer body 2 will simultaneously drive the transformer male head 201 to move and plug it with the transformer female head 101, thereby realizing the butt joint body 4 providing the power required for welding.

[0118] The second aspect of the present invention provides a process for rapid welding equipment for producing power crossarms, the process is as follows: S1, selecting a suitable type of transformer body 2 according to the type of crossarm to be processed, and installing the transformer body 2 on a welding equipment bracket 1;

[0119] S2, using the cross arm clamping seat 8 to limit the position of the cross arm to be welded;

[0120] S3, according to the shape path of the welding, select a suitable path table 1113, so that the path table 1113 is installed at the output end of the first electric push rod 1112, and the first electric push rod 1112 pushes the path table 1113 and the roller 1114 to abut against each other. Due to the setting of the elastic fitting component 112, the path table 1113 and the roller 1114 are kept in a fitting state;

[0121] S4, driving the lateral moving platform 5, the welding control console 6, the support column 7, the cross arm clamping seat 8 and the cross arm to move through the lateral driving unit 10;

[0122] S5, during the movement, the welding operation is performed by the welding head body 4;

[0123] S6. When the welding head body 4 is welding, due to the design of the welding shape walking groove 11131 on the path table 1113, and the roller 1114 keeps in contact with the welding shape walking groove 11131, the welding console 6, the support 7, the cross arm clamping seat 8 and the cross arm are constantly moving along the welding shape walking groove 11131, realizing a complex welding path and ensuring a good welding effect during the production welding of the cross arm.

[0124] Embodiment 2:

[0125] The embodiment of the present invention discloses a rapid welding device for producing electric crossarms. Figure 1 To Attachment Fig.12 As shown, it includes a welding equipment bracket 1, a transformer body 2, a locking unit 9, a welding head bracket 3, a welding head body 4, a lateral moving table 5, a welding control console 6, a support 7, a cross arm clamping seat 8, a lateral driving unit 10 and a path mechanical control unit 11;

[0126] The welding equipment bracket 1 is used to carry the equipment, and a rail 102 is provided on the welding equipment bracket 1;

[0127] The transformer body 2 is arranged inside the welding equipment bracket 1 and is clamped. The transformer body 2 is provided with a fitting bottom plate 202 and the fitting bottom plate 202 is clamped with the clamping rail 102.

[0128] The locking unit 9 is disposed on the rail 102 and is used to lock and limit the engagement bottom plate 202;

[0129] The welding head bracket 3 is arranged on the welding equipment bracket 1;

[0130] The welding head body 4 is arranged on the welding head bracket 3, and a connecting cable 401 is arranged on the welding head body 4 and the connecting cable 401 is connected to the transformer body 2;

[0131] The lateral moving platform 5 is arranged on the welding equipment bracket 1;

[0132] The welding control console 6 is arranged on the lateral moving platform 5;

[0133] The support column 7 is arranged on the welding console 6;

[0134] The cross arm clamping seat 8 is arranged on the support column 7 and is used to clamp and position the cross arm;

[0135] The lateral driving unit 10 is arranged on the welding equipment bracket 1 and is used to drive the lateral moving platform 5 to move;

[0136] The path mechanical control unit 11 is arranged between the welding equipment bracket 1 and the welding control console 6 and is used to adjust the moving welding path of the cross arm clamping seat 8 .

[0137] The welding head bracket 3 is provided with a movable installation groove 301, and a fastening platform 302 is movably connected inside the movable installation groove 301. The fastening platform 302 is used to support the welding head body 4. The fastening platform 302 is provided with a telescopic component 13, and the telescopic component 13 is used to control the movement of the welding head body 4;

[0138] The telescopic assembly 13 comprises:

[0139] The positioning frame 1301 is disposed on the fastening platform 302;

[0140] The second electric push rod 1302 is disposed on the positioning frame 1301;

[0141] The push platform 1303 is arranged at the output end of the second electric push rod 1302 and is fixedly connected to the welding head body 4 . The push platform 1303 is slidably connected to the positioning frame 1301 .

[0142] The design of the movable installation groove 301 and the fastening platform 302 of the device facilitates the adjustment of the position of the welding head body 4. The fastening platform 302 can be movably clamped and fixed along the inner side of the movable installation groove 301 to support the welding head body 4. At the same time, through the design of the telescopic component 13, the welding head body 4 is easy to telescope, so that the welding head body 4 is close to the welding position, ensuring that the welding distance meets the standard, suitable for different types of cross arm welding, and ensuring the welding quality.

[0143] The cross arm clamping seat 8 is provided with a clamping assembly 12, and the clamping assembly 12 includes:

[0144] The movable arm 1201 is arranged inside the cross arm clamping seat 8;

[0145] The clamping jaw 1202 is provided on the movable arm 1201;

[0146] The double-threaded screw rod 1203 is rotatably connected to the cross arm clamping seat 8, and the double-threaded screw rod 1203 is threadedly connected to the movable arm 1201.

[0147] The device is designed with a clamping assembly 12, which facilitates the crossarm to be stably fixed on the crossarm clamping seat 8. When the crossarm is clamped and fixed, it can be directly rotated by rotating the double-threaded screw 1203. When the double-threaded screw 1203 rotates, it drives the movable arm 1201 to move along the inside of the crossarm clamping seat 8. The movable arm 1201 drives the clamping claw 1202 to move, and finally multiple groups of clamping claws 1202 are used to clamp and limit the crossarm, which has a good clamping effect on the crossarm, thereby ensuring the stability of the crossarm fixation.

[0148] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0149] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A rapid welding equipment for power cross arm production, characterized in that: include: A welding equipment bracket (1), used for carrying equipment, wherein a rail (102) is provided on the welding equipment bracket (1); A transformer body (2) is arranged to be clamped inside the welding equipment bracket (1); a mating bottom plate (202) is provided on the transformer body (2) and the mating bottom plate (202) is clamped to the clamping rail (102); A locking unit (9) is arranged on the clamping rail (102) and is used to lock and limit the engagement bottom plate (202); A welding head bracket (3) is arranged on the welding equipment bracket (1); A welding head body (4) is arranged on the welding head bracket (3); a connecting cable (401) is arranged on the welding head body (4) and the connecting cable (401) is connected to the transformer body (2); A transverse moving platform (5) is arranged on the welding equipment bracket (1); A welding control console (6) is arranged on the transverse moving platform (5); A support column (7) is arranged on the welding console (6); A cross arm clamping seat (8) is arranged on the support column (7) and is used to clamp and position the cross arm; A transverse driving unit (10) is arranged on the welding equipment bracket (1) and is used to drive the transverse moving platform (5) to move; A path mechanical control unit (11) is arranged between the welding equipment bracket (1) and the welding control console (6) and is used to adjust the moving welding path of the cross arm clamping seat (8).

2. The rapid welding equipment for power cross arm production according to claim 1 is characterized in that: The lateral drive unit (10) comprises: A transverse track (1001) is arranged on the welding equipment bracket (1), and the transverse moving platform (5) is slidably connected to the transverse track (1001); A nut seat (1002) is arranged on the transverse moving platform (5); A motor (1003) is arranged on the horizontal track (1001); The second screw rod (1004) is arranged at the output end of the motor (1003) and is threadedly connected to the nut seat (1002).

3. The rapid welding equipment for power cross arm production according to claim 1 is characterized in that: The path mechanical control unit (11) comprises a path track component (111) and an elastic fitting component (112), wherein the path track component (111) comprises: A first station plate (1111) is arranged on the welding equipment bracket (1); A first electric push rod (1112) is disposed on the first station plate (1111); A path platform (1113), arranged at the output end of the first electric push rod (1112); A roller (1114) is rotatably connected between the welding console (6) and the cross arm clamping seat (8), and the roller (1114) is in contact with the path table (1113); The elastic fitting component (112) comprises: A second station plate (1121) is arranged on the transverse moving platform (5); A guide rod (1122) is arranged on the second station plate (1121), and the welding control console (6) is slidably connected to the guide rod (1122); The spring (1123) is arranged between the second station plate (1121) and the welding console (6).

4. The rapid welding equipment for producing power crossarms according to claim 3 is characterized in that: The path platform (1113) is provided with a welding-shaped walking groove (11131), the path platform (1113) is connected to a second mounting plate (11132), the output end of the first electric push rod (1112) is provided with a first mounting plate (11121), and the first mounting plate (11121) is connected to the second mounting plate (11132).

5. The rapid welding equipment for producing power crossarms according to claim 4 is characterized in that: The first mounting plate (11121) is provided with a lateral support rod (11122), and the lateral support rod (11122) is slidably connected to the first station plate (1111).

6. The rapid welding equipment for power cross arm production according to claim 1 is characterized in that: The interlocking bottom plate (202) is provided with a locking hole (2021), and the locking unit (9) comprises: A guide rail frame (91) is arranged on the clamping rail (102); A slide table (92) slidably connected to the guide rail frame (91); A locking rod (93) is disposed on the slide (92) and is movably engaged in the locking hole (2021); The first screw rod (94) is threadedly connected to the guide rail frame (91) and is rotationally connected to the slide table (92).

7. The rapid welding equipment for power cross arm production according to claim 1 is characterized in that: The transformer body (2) is provided with a transformer male head (201), the connecting cable (401) is provided with a transformer female head (101), the transformer female head (101) is butt-jointed with the transformer male head (201), and the transformer female head (101) is arranged on a welding equipment bracket (1).

8. The rapid welding equipment for power cross arm production according to claim 1 is characterized in that: The welding head bracket (3) is provided with a movable installation groove (301), a fastening platform (302) is movably connected inside the movable installation groove (301), the fastening platform (302) is used to support the welding head body (4), and a telescopic component (13) is provided on the fastening platform (302), and the telescopic component (13) is used to control the movement of the welding head body (4); The telescopic assembly (13) comprises: A positioning frame (1301) is arranged on the fastening platform (302); A second electric push rod (1302) is disposed on the positioning frame (1301); The push platform (1303) is arranged at the output end of the second electric push rod (1302) and is fixedly connected to the welding head body (4). The push platform (1303) is slidably connected to the positioning frame (1301).

9. The rapid welding equipment for producing power crossarms according to claim 1, characterized in that: The cross arm clamping seat (8) is provided with a clamping assembly (12), and the clamping assembly (12) comprises: A movable arm (1201) is arranged inside the cross arm clamping seat (8); A clamping claw (1202) is arranged on the movable arm (1201); A double-threaded screw rod (1203) is rotatably connected to the cross arm clamping seat (8), and the double-threaded screw rod (1203) is threadedly connected to the movable arm (1201).

10. A process for a rapid welding device for producing power crossarms according to any one of claims 1 to 9, characterized in that: The process is as follows: S1, selecting a transformer body (2) of a suitable type according to the type of cross arm to be processed, and installing the transformer body (2) on a welding equipment bracket (1); S2, using a cross arm clamping seat (8) to limit the position of the cross arm to be welded; S3, according to the shape path of the welding required, a suitable path table (1113) is selected, so that the path table (1113) is installed at the output end of the first electric push rod (1112), and the path table (1113) and the roller (1114) are pushed against each other by the first electric push rod (1112), and due to the setting of the elastic fitting component (112), the path table (1113) and the roller (1114) are kept in a fitting state; S4, driving the lateral moving platform (5), the welding control console (6), the support column (7), the cross arm clamping seat (8) and the cross arm to move through the lateral driving unit (10); S5, during the moving process, the welding operation is performed by the welding head body (4); S6, when the welding head body (4) is welding, due to the design of the welding shape walking groove (11131) on the path platform (1113), and the roller (1114) and the welding shape walking groove (11131) remain in a fitted state, the welding control console (6), the support (7), the cross arm clamping seat (8) and the cross arm are constantly moving along the welding shape walking groove (11131), thereby realizing a complex welding path and ensuring a good welding effect during the production welding of the cross arm.

Images