Brake pad hot press molding equipment and technology based on carbon fiber reinforced resin
By designing the mold installation mechanism of the snapping flip rod, limit angle groove, limit elastic block and stretch rod in the brake pad hot press forming equipment, the problem of inconvenience in disassembly when replacing the mold is solved, and a more efficient mold replacement and installation process is achieved.
Patent Information
- Application Number
- CN202510321204.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2025-05-23
AI Technical Summary
The existing brake pad hot-pressing forming equipment based on carbon fiber reinforced resin is inconvenient to disassemble when replacing molds, resulting in ineffective replacement.
A mold installation mechanism including a snap-on flip rod, a limit angle groove, a limit elastic block and a stretch rod is designed. The mold on the mounting strip is fixed through structural engagement or fit, reducing the time required for screw installation, and the limit elastic block and a lock-on flip rod are pulled and driven to reset the limit elastic block and affixed rod, and quickly replace different types of molds.
It improves the efficiency of replacing molds, facilitates the disassembly and installation of molds, and improves the universality and adaptability of the structure.
Smart Images

Figure CN120023956A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of brake pad production, and in particular to a brake pad hot pressing molding device and process based on carbon fiber reinforced resin. Background Art
[0002] Carbon fiber reinforced resin based brake pad hot pressing forming equipment is mainly used to produce high-performance brake pads, which are often used in applications such as automobiles and aircraft that require high strength and high wear resistance. CFRP materials have been widely used in the production of brake pads due to their excellent mechanical properties, lightweight characteristics and high temperature resistance. Carbon fiber reinforced resin based brake pad hot pressing forming equipment is a high-precision, highly automated equipment involving heating, pressing, cooling, mold design and other technical links. Through reasonable design and high-precision control system, it can produce carbon fiber brake pads with excellent performance to meet the needs of various high-performance vehicles.
[0003] The patent with announcement number CN221392460U discloses a blanking tool for brake pad hot pressing molding equipment, which relates to the technical field of brake pad production, including hot pressing equipment and a base, wherein a motor is fixedly installed on the side wall of the base, and a bidirectional screw rod is fixedly connected to the output end of the motor and rotatably connected to the base, and two groups of movable plates are symmetrically arranged on the outer wall of the bidirectional screw rod and threadedly matched therewith, and a blanking trough is provided on the top of the base located on the outer sides of the two groups of movable plates, and a lower mold is fixedly connected between the ends of the two groups of movable plates, and a collecting mechanism for placing the brake pads is arranged inside the base. The patent separates the lower mold to stack and collect the brake pads on the placement plate, thereby facilitating the blanking and collection of the brake pads and improving work efficiency, and accelerates the heat dissipation and cooling of the collected brake pads through the heat dissipation component, so as to facilitate the staff to take out the collected brake pads, but the patent still has the problem of inconvenient disassembly when replacing the mold. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a brake pad hot pressing molding device and process based on carbon fiber reinforced resin, which solves the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A brake pad hot pressing molding device based on carbon fiber reinforced resin, comprising a base, the top surface of the base is respectively fixedly connected with a control box and a base, a hydraulic cylinder is installed inside the base, and vertical guide rods are fixedly connected at the four corners of the base, a mold installation mechanism is arranged at the top of the hydraulic cylinder, a material guide mechanism is arranged at the rear side of the mold installation mechanism, an auxiliary mechanism is arranged at the top of the material guide mechanism, and an upper pedestal is fixedly connected to the top of the vertical guide rod; The mold mounting mechanism includes a lower pedestal, the top surface of the lower pedestal is fixedly connected to a mounting plate, the top surface of the mounting plate is provided with two slide grooves, the inner side of each slide groove is slidably connected to a mounting bar, the side surfaces of the mounting bar are provided with correction grooves and limiting angle grooves, a positioning shaft is fixedly connected to the middle position of the temporal part of the mounting plate, and the outer surface of the positioning shaft is rotatably connected to two locking and turning rods.
[0006] According to the above technical solution, the top end of the positioning shaft is slidably connected to a stretching rod, the rear end of the stretching rod is slidably connected to two inclined groove connecting pieces, the end of the inclined groove connecting piece away from the stretching rod is fixedly connected to a spring block slider, the inside of the spring block slider is slidably connected to a limiting spring block, the rear end of the positioning flip rod is fixedly connected to a tube clamping rod, and the bottom surface of the spring block slider is slidably connected to a slider guide bar.
[0007] The locking plate is provided with a spring which is adapted to lock the locking plate and the locking plate is adapted to lock the locking plate. After the locking bar is unlocked, the locking bar is retracted to allow the locking bar to move forward and backward, and the locking bar is retracted to move the locking bar back to the original position, so that the locking bar can be retracted and the locking bar can be retracted to the original position.
[0008] According to the above technical solution, the material guiding mechanism includes a heating end shell, a hopper is fixedly connected to the interior of the heating end shell, a feed pipe is fixedly connected to the rear side of the hopper, an extrusion pipe is fixedly connected to the bottom of the hopper, a connecting pipe is provided at the end of the extrusion pipe away from the hopper, a die block is fixedly connected to the end of the connecting pipe away from the extrusion pipe, the top surface of the die block is slidably connected to a limiting material pressure plate, the central bottom surface of the limiting material pressure plate is slidably connected to a spring connecting rod, and a shaped groove is provided on the top surface of the die block.
[0009] According to the above technical solution, an extrusion groove is opened on the side wall of the mold groove, an isolation ring is fixedly connected to the inner wall of the mold groove block, a heating wire is arranged inside the isolation ring, a pressing barrel is slidably connected to the top of the hopper, a pressure rod is fixedly connected to the top surface of the pressing barrel, a shrink tube is slidably connected above the pressure rod, and a fixed tube seat is fixedly connected to the top of the shrink tube.
[0010] According to the above technical scheme, the extrusion tube passes through the inside of the lower pedestal to the inside of the mounting plate, the spring connecting rod is fixedly connected to the die slot block, an elastic spring is arranged inside the center of the material limiting pressure plate, and the two ends of the elastic spring are respectively fixedly connected to the material limiting pressure plate and the spring connecting rod, the fixed tube seat is fixedly connected to the upper pedestal, the top of the pressure rod is fixedly connected with a piston, a pressure spring is arranged inside the shrink tube, and the two ends of the pressure spring are respectively fixedly connected to the shrink tube and the pressure rod. When the mold, that is, the die slot block, is installed through the connected mounting strips, the hydraulic cylinder applies upward pressure to drive the lower pedestal to slide upward along the vertical guide rod, and the upward movement of the lower pedestal drives the connected die slot block and the heating end shell upward together, and the granular material is input into the hopper through the feed pipe, and the material in the hopper melts under the action of the heating element in the heating end shell, and as the feed pipe moves upward, the feed pipe approaches The material pressing cylinder, supported by the pressure rod and the shrink tube, pushes the molten material in the hopper into the interior of the die slot block through the extrusion tube and the connecting tube, and then enters the forming slot through the extrusion slot on the die slot block. When the upper part of the limiting pressure plate is pressurized, the limiting pressure plate is pressurized to slide along the upper part of the die slot block and squeeze the return spring on the spring connecting rod. Then the limiting pressure plate moving downward blocks the extrusion slot, preventing the die slot block from continuing to discharge material through the extrusion slot. The extrusion slot is squeezed and closed by the auxiliary mechanism structure during the process of passing through the limiting pressure plate and following the die slot block, so as to prevent the extrusion slot from continuously discharging material and causing material overflow. At the same time, when the extrusion slot is closed by the limiting pressure plate, the upper pedestal and the lower pedestal continue to approach each other, so that the shrink tube connected to the fixed tube seat is continuously squeezed by the pressure rod to shrink the elastic spring, and the gap generated by the melting in the hopper is extruded and discharged from the extrusion slot along the extrusion tube and the connecting tube.
[0011] According to the above technical solution, the auxiliary mechanism includes an oil tank, the rear end of the oil tank is fixedly connected with a one-way inlet pipe, the outer surface of the shrink tube is fixedly connected with a one-way outlet pipe, the outer side of the bottom end of the shrink tube is fixedly connected with an air connecting pipe, the bottom surface of the upper pedestal is installed with an upper pressure module, the inner bottom end of the upper pressure module is fixedly connected with a pressure block, a lifting plate is arranged above the pressure block, the side surface of the lifting plate is slidably connected with a deflection rod, the side surface of the deflection rod is hingedly connected with a hinge seat, the bottom end of the deflection rod is slidably connected with a force-bearing pressure rod, and the bottom surface of the upper pressure module is fixedly connected with several tapered hole rods.
[0012] The cam is connected to the upper and lower guide rods, and the two ends of the cam are ... When the lever is pushed down and the lower seat moves up and down, the wear and tear caused by the sliding is reduced, and the smoothness of the upper and lower movements of the lower seat is improved. At the same time, when the pressure rod is reset with the lower seat downward, the piston connected to the pressure rod slides along the contraction tube, allowing the pressure spring in the contraction tube to be reset and the air pressure in the contraction tube to be reduced, so that the liquid in the oil tank enters the contraction tube in one direction along the one-way inlet pipe to balance the pressure, and the space in the contraction tube below is squeezed by the piston to discharge the air from the air connecting pipe into the pressure block. At this time, the gas in the pressure block is blown out through the small hole at the bottom, and the attachments blocking the hole are blown away by the blown air. When the upper pressure module contacts the die groove block, the die groove block squeezes the force-bearing pressure rod to push the deflection rod to flip around the hinge seat, so that the deflection rod presses the lifting plate downward and squeezes the tension spring, and allows the tapered hole rod connected to the force-bearing pressure rod to block the small hole at the bottom of the pressure block and apply downward pressure.
[0013] A production process of a brake pad hot pressing molding device based on carbon fiber reinforced resin, comprising: S1: Before hot pressing the brake pad, the corresponding mold needs to be installed on the top of the mounting plate, so that the mounting strip connected to the bottom of the mold is aligned with the slide groove and put in. The mounting strip will pass through the recessed part of the positioning lever until it touches the other end of the positioning lever. When the mounting strip continues to push and squeeze the positioning lever, the positioning lever will flip around the positioning axis as a node. At this time, the recessed part of the positioning lever will penetrate into the inner side of the correction groove opened on the side of the mounting strip. With the continuous pushing of the mounting strip, the positioning levers on both sides flip around the positioning axis and squeeze the convex rod of the stretching rod, so that the stretching rod pushes the inclined groove connecting piece through the end to bear force, so that the inclined groove connecting piece is forced to push the connected spring block slider to slide along the slide guide strip. When the limiting angle groove on the side of the mounting strip is aligned with the limiting spring block, the spring sheet on the limiting spring block releases the elastic force and fits with the limiting angle groove, thereby positioning the mounting strip, and then the stretching rod can be fixed by screws, and the limiting angle groove on the mounting strip is used to structurally cooperate with the positioning lever and the limiting spring block; S2: When replacing, pull the stretching rod to make the stretching rod slide along the connected positioning shaft and drive the oblique groove connecting pieces on both sides to approach each other. The movement of the oblique groove connecting piece drives the connected spring block slider to slide along the slider guide bar, so that the spring block slider drives the limiting spring block away from the limiting angle groove on the side of the positioning lever. At the same time, the convex rod on the side of the stretching rod pushes the contacting positioning lever to reset. After the positioning lever flips, it pushes the correction groove on the installation bar to slide along the slide groove. When the correction groove moves with the installation bar, the groove on the positioning lever resets away from the correction groove. Then, slide the template on the installation bar along the slide groove to remove it. S3: After the mold, i.e., the die slot block, is installed through the connected mounting strips, the hydraulic cylinder applies pressure upward to drive the lower pedestal to slide upward along the vertical guide rod, and the lower pedestal moves upward to drive the connected die slot block and the heating end shell upward, so that the granular material is input into the hopper through the feeding pipe, and the material in the hopper is melted under the action of the heating element in the heating end shell. As the feeding pipe moves upward, the feeding pipe approaches the pressing cylinder, and the pressing cylinder, supported by the pressure rod and the shrink tube, passes the molten material in the hopper through the extrusion pipe and the connecting pipe into the die slot block, and then enters the shaping groove through the extrusion groove on the die slot block. When the upper part of the limiting pressure plate is pressurized, the limiting pressure plate is pressed to slide along the upper part of the die slot block and squeeze the return spring on the spring connecting rod, and then the limiting pressure plate moving downward blocks the extrusion groove, preventing the die slot block from continuing to discharge material through the extrusion groove, and the extrusion groove is closed by the extrusion control of the auxiliary mechanism structure during the process of passing through the limiting pressure plate and following the die slot block; S4: After the extrusion trough is closed by the limiting pressure plate, the upper pedestal and the lower pedestal continue to approach each other, so that the shrink tube connected to the fixed tube seat is continuously squeezed by the pressure rod to shrink the elastic spring, and the gap generated by the melt in the hopper is extruded through the extrusion tube and the connecting tube to be discharged from the extrusion trough. When the pressing barrel contacts the bottom of the hopper, the pressing barrel continues to move upward with the lower pedestal, and the pressure spring in the shrink tube is squeezed by the pressure rod connected to the pressing barrel to offset the vertical force, and as the lower pedestal moves upward, the die slot block is close to the upper pressure module to extrude the material; S5: When the lower pedestal is in the initial state before moving upward, the liquid in the oil tank enters the inside of the shrink tube through the one-way inlet pipe, and as the piston connected to the pressure rod moves upward, it squeezes the shrink tube, and moves the liquid in the shrink tube through the connected one-way outlet pipe to the gap between the upper pedestal and the vertical guide rod, allowing the liquid to slide downward along the vertical guide rod; S6: When the pressure rod moves downward with the lower pedestal to reset, the piston connected to the pressure rod slides along the shrink tube, so that the pressure spring in the shrink tube is reset and the air pressure in the shrink tube is reduced, so that the liquid in the oil tank enters the shrink tube in one direction along the one-way inlet pipe to balance the pressure, and the piston squeezes the space in the shrink tube below to discharge the air from the air pipe into the pressure block. At this time, the gas in the pressure block is blown out through the small hole at the bottom, and the attachments blocking the hole are blown away by the blown air; S7: When the upper pressure module contacts the die slot block, the die slot block squeezes the stress-bearing pressure rod to push the deflection rod to flip around the hinge seat, so that the deflection rod presses the lifting plate downward and squeezes the tension spring, and the tapered hole rod connected to the stress-bearing pressure rod blocks the small hole at the bottom of the pressure block, and the gas connected to the air pipe is discharged to prevent attachments from sticking to the bottom of the pressure block.
[0014] The present invention provides a brake pad hot pressing forming device and process based on carbon fiber reinforced resin, which has the following beneficial effects: The present invention is provided with a lower pedestal, a mounting plate, a slide groove, a mounting bar, a positioning lever, a positioning groove, a limiting angle groove, a limiting spring block, a spring block slider, a slider guide bar, an oblique groove connecting piece, a stretching rod, a positioning shaft, and a pipe clamping rod. The limiting angle groove on the mounting bar is structurally matched with the positioning lever and the limiting spring block to fix the mold on the mounting bar through structural engagement or fit, thereby reducing the time consumed by screw installation and thus improving the efficiency of replacing the mold. At the same time, the limiting spring block and the positioning lever are pulled and reset by the structural stretching rod, so that different types of molds can be quickly replaced, which is convenient for disassembly and installation, and the structural versatility and adaptability are improved through structural assembly. The present invention is provided with a heating end shell, a feeding pipe, a hopper, an extrusion pipe, a connecting pipe, a die slot block, a spring connecting rod, a limiting pressure plate, an isolating ring, an electric heating wire, an extrusion slot, a shaping slot, a pressing barrel, and a pressure rod. The limiting pressure plate is squeezed by an auxiliary mechanism structure during the process of following the die slot block to control the closing of the extrusion slot, so as to prevent the extrusion slot from continuously discharging materials and causing the materials to overflow. At the same time, the pressure rod connected to the pressing barrel squeezes the pressure spring in the shrink tube to offset the vertical force, thereby reducing the bubbles between the materials and improving the quality of the hot-pressed formed products. In addition, the clamping rod connected to the rear end of the positioning turning rod is turned around the positioning axis to approach each other, so that the clamping rod presses and seals the connection between the extrusion pipe and the connecting pipe, thereby improving the sealing effect. The present invention is provided with an oil tank, a one-way outlet pipe, an air connecting pipe, a one-way inlet pipe, a hinge seat, a deflection rod, an upper pressure module, a pressure block, a lifting plate, a force-bearing pressure rod, and a tapered hole rod. Liquid moves to the gap between the upper pedestal and the vertical guide rod through the connected one-way outlet pipe, allowing the liquid to slide downward along the vertical guide rod until the lower pedestal moves up and down, thereby reducing the wear caused by sliding and improving the smoothness of the up and down movement of the lower pedestal. At the same time, the tapered hole rod connected to the force-bearing pressure rod blocks the small hole at the bottom of the pressure block, and the gas connected to the air connecting pipe is discharged to prevent attachments from sticking to the bottom of the pressure block and affecting the product molding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall front three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the overall rear-view stereoscopic structure of the present invention; Figure 3 It is a structural schematic diagram of the overall mechanism position distribution of the present invention; Figure 4 It is a structural schematic diagram of the integral mold installation mechanism of the present invention; Figure 5 For the present invention as a whole Figure 4 A is a schematic diagram of the enlarged structure of the middle part; Figure 6 It is a structural schematic diagram of the overall material guiding mechanism of the present invention; Figure 7 For the present invention as a whole Figure 6 A schematic diagram of the enlarged structure of B; Figure 8 This is a schematic diagram of the integral shrink tube connection structure of the present invention; Fig. 9 It is a structural schematic diagram of the overall auxiliary mechanism of the present invention; Fig.10 For the present invention as a whole Fig. 9 Schematic diagram of the enlarged structure of C in the figure.
[0016] In the figure: 1, base; 2, control box; 3, bottom platform; 4, vertical guide rod; 5, mold installation mechanism; 51, lower platform; 52, installation plate; 53, slide groove; 54, installation bar; 55, positioning lever; 56, correction groove; 57, limiting angle groove; 58, limiting spring block; 59, spring block slider; 510, slider guide bar; 511, inclined groove connecting piece; 512, stretching rod; 513, positioning shaft; 514, pipe clamping rod; 6, material guiding mechanism; 61, heating end shell; 62, feeding pipe; 63, hopper; 64, extrusion pipe; 65, connecting pipe; 66. Die slot block; 67. Spring connecting rod; 68. Material limiting pressure plate; 69. Isolation ring; 610. Heating wire; 611. Extrusion slot; 612. Shaped slot; 613. Pressing cylinder; 614. Pressure rod; 615. Shrink tube; 616. Pipe fixing seat; 7. Auxiliary mechanism; 71. Oil tank; 72. One-way outlet pipe; 73. Air connecting pipe; 74. One-way inlet pipe; 75. Hinge seat; 76. Deflection rod; 77. Upper pressure module; 78. Pressure block; 79. Lifting plate; 710. Force pressure rod; 711. Tapered hole rod; 8. Hydraulic cylinder; 9. Upper pedestal. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] See also Figure 1-10 The embodiment of the present invention is: a brake pad hot pressing molding device based on carbon fiber reinforced resin, comprising a base 1, the top surface of the base 1 is fixedly connected with a control box 2 and a base 3, a hydraulic cylinder 8 is installed inside the base 3, and vertical guide rods 4 are fixedly connected at the four corners of the base 3. A mold installation mechanism 5 is arranged at the top of the hydraulic cylinder 8, a material guide mechanism 6 is arranged at the rear side of the mold installation mechanism 5, an auxiliary mechanism 7 is arranged at the top of the material guide mechanism 6, and an upper pedestal 9 is fixedly connected to the top of the vertical guide rod 4; The mold mounting mechanism 5 includes a lower pedestal 51, the top surface of the lower pedestal 51 is fixedly connected with a mounting plate 52, the top surface of the mounting plate 52 is provided with two slide grooves 53, the inner side of each slide groove 53 is slidably connected with a mounting bar 54, the side surfaces of the mounting bar 54 are provided with a correction groove 56 and a limit angle groove 57, a positioning shaft 513 is fixedly connected to the middle position of the temporal part of the mounting plate 52, the outer surface of the positioning shaft 513 is rotatably connected with two positioning turning rods 55, the top end of the positioning shaft 513 is slidably connected with a stretching rod 512, the rear end of the stretching rod 512 is slidably connected with two oblique groove connecting pieces 511, the end of the oblique groove connecting piece 511 away from the stretching rod 512 is fixedly connected with a spring block slider 59, the inner side of the spring block slider 59 is slidably connected with a limit spring block 58, the positioning turning rod 55 is slidably connected with the spring block slider 59, and the limit spring block 58 is slidably connected with the spring block slider 59. The rear end of the rod 55 is fixedly connected with a pipe clamping rod 514, and the bottom surface of the spring block slider 59 is slidably connected with a slider guide strip 510. The limiting angle groove 57 is located in the middle of one side of the mounting strip 54. The front end of each positioning flip rod 55 is connected to an arc rod, and a groove is provided on the arc rod. The arc rod passes through one side of the slide groove 53 to the other side, and the groove is slidably connected with the mounting strip 54. A spring sheet is provided inside the limiting spring block 58, and the two ends of the spring are respectively fixedly connected to the spring block slider 59 and the limiting spring block 58. Protruding rods extend outward from both sides of the stretching rod 512. The slider guide strip 510 is fixedly connected to the mounting plate 52. First, the corresponding mold is installed above the mounting plate 52, and the mounting strip 54 connected to the bottom of the mold is aligned with the slide groove 53, and then inserted. The mounting strip 54 will pass through The locking rod 55 is pressed against the locking bar 511 and the locking bar 512 is pressed against the locking bar 513. The locking bar 55 is pressed against the locking bar 511 and the locking bar 512 is pressed against the locking bar 513. After the mounting bar 54 is aligned with the positioning bar 57, the stretching rod 512 can be fixed by screws. The limiting angle groove 57 on the mounting bar 54 is structurally matched with the positioning flip rod 55 and the limiting spring block 58 to fix the mold on the mounting bar 54 through structural engagement or engagement, thereby reducing the time consumed by the screw installation and improving the efficiency of replacing the mold. When disassembly is required, the stretching rod 512 is pulled to slide along the connected positioning shaft 513 and drive the oblique groove connecting pieces 511 on both sides to approach each other. The oblique groove connecting piece 511 moves and drives the connected spring block slider 59 to slide along the slider guide strip 510, so that the spring block slider 59 drives the limiting spring block 58 away from the limiting angle groove 57 on the side of the positioning flip rod 55.At the same time, the convex rod on the side of the stretching rod 512 pushes the contacting positioning lever 55 to reset, and the positioning lever 55 is turned over to push the correction groove 56 on the installation bar 54 to slide along the slide groove 53. When the correction groove 56 moves with the installation bar 54, the groove on the positioning lever 55 is reset away from the correction groove 56. Then, the template on the installation bar 54 can be slid along the slide groove 53 for removal. The structural stretching rod 512 pulls and drives the limit spring block 58 and the positioning lever 55 to reset, which can quickly replace different types of molds, facilitate disassembly and installation, and improve the structural versatility and adaptability through structural assembly.
[0019] The material guiding mechanism 6 comprises a heating end shell 61, a hopper 63 is fixedly connected to the interior of the heating end shell 61, a feeding pipe 62 is fixedly connected to the rear side of the hopper 63, an extrusion pipe 64 is fixedly connected to the bottom of the hopper 63, a connecting pipe 65 is arranged at one end of the extrusion pipe 64 away from the hopper 63, a die block 66 is fixedly connected to one end of the connecting pipe 65 away from the extrusion pipe 64, a limiting material pressure plate 68 is slidably connected to the top surface of the die block 66, a spring connecting rod 67 is slidably connected to the central bottom surface of the limiting material pressure plate 68, a shaped groove 612 is provided on the top surface of the die block 66, an extrusion groove 611 is provided on the side wall of the shaped groove 612, an isolating ring 69 is fixedly connected to the inner wall of the die block 66, a heating wire 610 is arranged inside the isolating ring 69, a pressing barrel 61 is slidably connected to the top of the hopper 63 3. The top surface of the pressing cylinder 613 is fixedly connected with a pressure rod 614, and a shrink tube 615 is slidably connected above the pressure rod 614. The top of the shrink tube 615 is fixedly connected with a fixed tube seat 616. The extrusion tube 64 passes through the inside of the lower pedestal 51 to the inside of the mounting plate 52. The spring connecting rod 67 is fixedly connected to the die groove block 66. An elastic spring is arranged inside the center of the material limiting pressure plate 68, and the two ends of the elastic spring are respectively fixedly connected to the material limiting pressure plate 68 and the spring connecting rod 67. The fixed tube seat 616 is fixedly connected to the upper pedestal 9. The top of the pressure rod 614 is fixedly connected with a piston. A pressure spring is arranged inside the shrink tube 615, and the two ends of the pressure spring are respectively fixedly connected to the shrink tube 615 and the pressure rod 614. The lower pedestal 51 is driven upward by applying pressure through the hydraulic cylinder 8. Sliding upward along the vertical guide rod 4, the lower pedestal 51 moves upward, driving the connected die slot block 66 and the heating end shell 61 upward together, and the granular material is input into the hopper 63 through the feed pipe 62. The material in the hopper 63 is melted under the action of the heating element in the heating end shell 61. As the feed pipe 62 moves upward, the feed pipe 62 approaches the pressing cylinder 613. The pressing cylinder 613, supported by the pressure rod 614 and the shrink tube 615, passes the molten material in the hopper 63 into the die slot block 66 through the extrusion pipe 64 and the connecting pipe 65, and then enters the shaped groove 612 through the extrusion groove 611 on the die slot block 66. When the upper part of the limiting pressure plate 68 is pressurized, the limiting pressure plate 68 is pressed to slide along the upper part of the die slot block 66 and squeeze the return spring on the spring connecting rod 67, and then moves downward. The material limiting pressure plate 68 blocks the extrusion groove 611, preventing the die slot block 66 from continuing to discharge material through the extrusion groove 611. The auxiliary mechanism 7 structure squeezes and controls the extrusion groove 611 to be closed during the process of passing through the material limiting pressure plate 68 and the die slot block 66, so as to prevent the extrusion groove 611 from continuously discharging material and causing material overflow. At the same time, after the extrusion groove 611 is closed by the material limiting pressure plate 68, the upper pedestal 9 and the lower pedestal 51 continue to approach each other, so that the shrink tube 615 connected to the fixed tube seat 616 is continuously squeezed by the pressure rod 614 to shrink the elastic spring, and through the extrusion, the gap generated by the melting in the hopper 63 is extruded and discharged from the extrusion groove 611 along the extrusion tube 64 and the connecting tube 65. When the pressing cylinder 613 contacts the bottom of the hopper 63, the pressing cylinder 613 continues to move upward with the lower pedestal 51.The pressure rod 614 connected to the material pressing cylinder 613 squeezes the pressure spring in the shrink tube 615 to offset the vertical force, thereby reducing the bubbles between the materials and improving the quality of the hot press formed products. In addition, the clamping rod 514 connected to the rear end of the positioning turning rod 55 is turned around the positioning shaft 513 and approaches each other, so that the clamping rod 514 presses and seals the connection between the extrusion tube 64 and the connecting tube 65, thereby improving the sealing effect.
[0020] The auxiliary mechanism 7 includes an oil tank 71. A one-way inlet pipe 74 is fixedly connected to the rear end of the oil tank 71. A one-way outlet pipe 72 is fixedly connected to the outer surface of the contraction pipe 615. An air connecting pipe 73 is fixedly connected to the outer bottom of the contraction pipe 615. An upper pressing module 77 is installed on the bottom surface of the upper table base 9. A pressing block 78 is fixedly connected to the inner bottom end of the upper pressing module 77. A lifting plate 79 is arranged above the pressing block 78. A deflection rod 76 is slidably connected to the side surface of the lifting plate 79. A hinge seat 75 is hingedly connected to the side surface of the deflection rod 76. A force-receiving pressure rod 710 is slidably connected to the bottom end of the deflection rod 76. Several tapered hole rods 711 are fixedly connected to the bottom surface of the upper pressing module 77. The oil tank 71 is installed inside the upper table base 9. One end of the one-way inlet pipe 74 away from the oil tank 71 is fixedly connected to the contraction pipe 615. One end of the one-way outlet pipe 72 away from the contraction pipe 615 is fixedly connected to the vertical guide rod 4. The hinge seat 75 is fixedly connected to the upper pressing module 77. The force-receiving pressure rod 710 is slidably connected to the upper pressing module 77. A tension spring is arranged on the bottom surface of the lifting plate 79, and the two ends of the tension spring are respectively fixedly connected to the lifting plate 79 and the upper pressing module 77. The tapered hole rods 711 slide through the bottom surface from inside the pressing block 78. The air connecting pipe 73 is fixedly connected to the pressing block 78. As the piston connected to the pressing rod 614 moves upward to squeeze the contraction pipe 615, the liquid in the contraction pipe 615 is moved through the connected one-way outlet pipe 72 to the gap between the upper table base 9 and the vertical guide rod 4, and the liquid slides down along the vertical guide rod 4. When the lower table base 51 moves up and down, the wear generated during sliding can be reduced, and the smoothness of the up and down movement of the lower table base 51 can be improved. At the same time, when the pressing rod 614 moves downward and resets with the lower table base 51, the piston connected to the pressing rod 614 slides along the contraction pipe 615, so that the pressing spring in the contraction pipe 615 resets and the air pressure in the contraction pipe 615 decreases. Thus, the liquid in the oil tank 71 enters the contraction pipe 615 unidirectionally along the one-way inlet pipe 74 to balance the pressure, and the air in the lower contraction pipe 615 is discharged into the pressing block 78 through the air connecting pipe 73 by the extrusion of the piston. At this time, the gas in the pressing block 78 is blown out through the small holes at the bottom, and the attachments blocking the holes are blown off by the blown air. When the upper pressing module 77 contacts the mold groove block 66, the mold groove block 66 squeezes the force-receiving pressure rod 710 to push the deflection rod 76 to flip around the hinge seat 75, so that the deflection rod 76 presses the lifting plate 79 downward to move and squeeze the tension spring, and the tapered hole rods 711 connected to the force-receiving pressure rod 710 block the small holes at the bottom of the pressing block 78. The gas discharged through the air connecting pipe 73 avoids the attachments sticking to the bottom of the pressing block 78 and affecting the product forming effect.
[0021] Working principle: Before hot pressing the brake pad, the corresponding mold needs to be installed above the mounting plate 52, and the mounting strip 54 connected to the bottom of the mold is aligned with the slide groove 53 and inserted. The mounting strip 54 will pass through the recessed part of the positioning lever 55 until it contacts the other end of the positioning lever 55. When the mounting strip 54 continues to push and squeeze the positioning lever 55, the positioning lever 55 will flip around the positioning axis 513 as a node. At this time, the recessed part of the positioning lever 55 will penetrate into the inner side of the positioning groove 56 opened on the side of the mounting strip 54. As the mounting strip 54 continues to push, the positioning levers on both sides will be tilted. After the rod 55 is turned around the positioning shaft 513, it squeezes the convex rod of the stretching rod 512, so that the stretching rod 512 pushes the inclined slot connecting piece 511 through the end to be stressed, and the inclined slot connecting piece 511 is forced to push the connected elastic block slider 59 to slide along the slider guide bar 510. When the limiting angle groove 57 on the side of the installation bar 54 is aligned with the limiting elastic block 58, the spring sheet on the limiting elastic block 58 releases the elastic force and fits with the limiting angle groove 57, thereby positioning the installation bar 54, and then the stretching rod 512 can be fixed by screws, and the limiting angle groove 57 on the installation bar 54 is aligned with the positioning turning rod 55 and the limiting elastic block 58. The block 58 is structurally matched to fix the mold on the mounting bar 54 through structural engagement or fit, thereby reducing the time consumed by screw installation and improving the efficiency of replacing the mold. When disassembly is required, the stretching rod 512 is pulled to slide along the connected positioning shaft 513 and drive the inclined groove connecting pieces 511 on both sides to approach each other. The inclined groove connecting piece 511 moves to drive the connected spring block slider 59 to slide along the slider guide bar 510, so that the spring block slider 59 drives the limiting spring block 58 away from the limiting angle groove 57 on the side of the positioning flip rod 55. At the same time, by stretching The convex rod on the side of the rod 512 pushes the contacting positioning lever 55 to reset, and the positioning lever 55 is turned over to push the correction groove 56 on the installation bar 54 to slide along the slide groove 53. When the correction groove 56 moves with the installation bar 54, the groove on the positioning lever 55 is reset away from the correction groove 56. Then, the template on the installation bar 54 can be slid along the slide groove 53 for removal. The limit spring block 58 and the positioning lever 55 are pulled and reset by the structural stretching rod 512, so that different types of molds can be quickly replaced, which is convenient for disassembly and installation, and the structural versatility and adaptability are improved through structural assembly. When the mold, i.e., the die slot block 66, is installed through the connected mounting strips 54, the hydraulic cylinder 8 applies pressure upward to drive the lower pedestal 51 to slide upward along the vertical guide rod 4. The lower pedestal 51 moves upward to drive the connected die slot block 66 and the heating end shell 61 upward together, and the granular material is input into the hopper 63 through the feed pipe 62. The material in the hopper 63 is melted under the action of the heating element in the heating end shell 61. As the feed pipe 62 moves upward, the feed pipe 62 approaches the pressing barrel 613, and the pressing barrel 613 moves upward under the pressure of the pressure rod 614 and the contraction Under the support of the pipe 615, the molten material in the hopper 63 enters the interior of the die slot block 66 through the extrusion pipe 64 and the connecting pipe 65, and then enters the shaped groove 612 through the extrusion groove 611 on the die slot block 66. When the upper part of the limiting pressure plate 68 is pressurized, the limiting pressure plate 68 is pressed to slide along the upper part of the die slot block 66 and squeeze the return spring on the spring connecting rod 67. Then the limiting pressure plate 68 moves downward to block the extrusion groove 611, preventing the die slot block 66 from continuing to discharge the material through the extrusion groove 611. During the process of the slot block 66, the auxiliary mechanism 7 structure squeezes and controls the extrusion slot 611 to be closed, so as to prevent the extrusion slot 611 from continuously discharging materials and causing the materials to overflow. At the same time, after the extrusion slot 611 is closed by the limiting pressure plate 68, the upper pedestal 9 and the lower pedestal 51 continue to approach each other, so that the shrink tube 615 connected to the fixed tube seat 616 is continuously squeezed by the pressure rod 614 to shrink the elastic spring, and through the squeezing, the gap generated by the melting in the hopper 63 is squeezed and discharged from the extrusion slot 611 along the extrusion tube 64 and the connecting tube 65. When the pressing barrel 613 contacts the bottom of the hopper 63, the pressing barrel 613 continues to move upward along with the lower pedestal 51, and the pressure rod 614 connected to the pressing barrel 613 squeezes the pressure spring in the shrink tube 615 to offset the vertical force, thereby reducing the bubbles between the materials and improving the quality of the hot-pressed products. In addition, the clamping rod 514 connected to the rear end of the positioning turning rod 55 turns around the positioning shaft 513 and approaches each other, so that the clamping rod 514 presses and seals the connection between the extrusion tube 64 and the connecting tube 65, thereby improving the sealing effect. When the lower pedestal 51 is in an initial state where it has not yet moved upward, the liquid in the oil tank 71 enters the interior of the contraction tube 615 through the one-way inlet pipe 74. As the piston connected to the pressure rod 614 moves upward, the contraction tube 615 is squeezed, and the liquid in the contraction tube 615 is moved to the gap between the upper pedestal 9 and the vertical guide rod 4 through the connected one-way outlet pipe 72, allowing the liquid to slide downward along the vertical guide rod 4 until the lower pedestal 51 moves up and down, which can reduce the wear caused by sliding and improve the smoothness of the upper and lower movements of the lower pedestal 51. At the same time, when the pressure rod 614 moves downward and resets with the lower pedestal 51, the piston connected to the pressure rod 614 slides along the contraction tube 615, allowing the pressure spring in the contraction tube 615 to reset and reduce the air pressure in the contraction tube 615 , so that the liquid in the oil tank 71 enters the shrink tube 615 in one direction along the one-way inlet pipe 74 to balance the pressure, and the piston squeezes the space in the shrink tube 615 below to discharge the air from the connecting pipe 73 into the pressure block 78. At this time, the gas in the pressure block 78 is blown out through the small hole at the bottom, and the attachments blocking the hole are blown away by the blown air. When the upper pressure module 77 contacts the die groove block 66, the die groove block 66 squeezes the stressed pressure rod 710 to push the deflection rod 76 to flip around the hinge seat 75, so that the deflection rod 76 presses the lifting plate 79 downward and squeezes the tension spring, and the tapered hole rod 711 connected to the stressed pressure rod 710 blocks the small hole at the bottom of the pressure block 78, and the gas connected through the connecting pipe 73 is discharged to prevent attachments from sticking to the bottom of the pressure block 78 and affecting the product molding effect.
[0022] A production process of a brake pad hot pressing molding device based on carbon fiber reinforced resin, comprising: S1: Before hot pressing the brake pad, the corresponding mold needs to be installed above the mounting plate 52, so that the mounting strip 54 connected to the bottom of the mold is aligned with the slide groove 53 and inserted. The mounting strip 54 will pass through the recessed part of the positioning lever 55 until it contacts the other end of the positioning lever 55. When the mounting strip 54 continues to push and squeeze the positioning lever 55, the positioning lever 55 will flip around the positioning axis 513 as a node. At this time, the recessed part of the positioning lever 55 will penetrate into the inner side of the positioning groove 56 opened on the side of the mounting strip 54. As the mounting strip 54 continues to push, the positioning levers 55 on both sides rotate around the positioning axis 513. After the shaft 513 is turned over, the protruding rod of the stretching rod 512 is squeezed, so that the stretching rod 512 pushes the inclined slot connecting piece 511 through the end to be stressed, and the inclined slot connecting piece 511 is forced to push the connected elastic block slider 59 to slide along the slider guide bar 510. When the limiting angle groove 57 on the side of the installation bar 54 is aligned with the limiting elastic block 58, the spring sheet on the limiting elastic block 58 releases the elastic force and fits with the limiting angle groove 57, so as to position the installation bar 54. Then, the stretching rod 512 can be fixed by screws, and the limiting angle groove 57 on the installation bar 54 is structurally matched with the positioning flip rod 55 and the limiting elastic block 58; S2: During replacement, by pulling the stretching rod 512, the stretching rod 512 is allowed to slide along the connected positioning shaft 513 and drive the oblique groove connecting pieces 511 on both sides to approach each other, and the oblique groove connecting piece 511 moves to drive the connected spring block slider 59 to slide along the slider guide bar 510, so that the spring block slider 59 drives the limiting spring block 58 away from the limiting angle groove 57 on the side of the positioning flip rod 55, and at the same time, the contacting positioning flip rod 55 is pushed to reset by the convex rod on the side of the stretching rod 512, so that the positioning flip rod 55 is flipped and pushes the correcting groove 56 on the installation bar 54 to slide along the slide groove 53, and when the correcting groove 56 moves with the installation bar 54, the groove on the positioning flip rod 55 is reset away from the correcting groove 56, and then the template on the installation bar 54 is slid along the slide groove 53 for removal; S3: After the mold, i.e., the die slot block 66, is installed through the connected installation strips 54, the hydraulic cylinder 8 applies pressure upward to drive the lower pedestal 51 to slide upward along the vertical guide rod 4. The lower pedestal 51 moves upward to drive the connected die slot block 66 and the heating end shell 61 upward together, and the granular material is input into the hopper 63 through the feed pipe 62. The material in the hopper 63 is melted under the action of the heating element in the heating end shell 61. As the feed pipe 62 moves upward, the feed pipe 62 approaches the pressing barrel 613. The pressing barrel 613, supported by the pressure rod 614 and the shrink tube 615, moves the hopper 63. 3, the molten material enters the die slot block 66 through the extrusion pipe 64 and the connecting pipe 65, and then enters the shaped groove 612 through the extrusion groove 611 on the die slot block 66. When the upper part of the limiting pressure plate 68 is pressed, the limiting pressure plate 68 is pressed to slide along the upper part of the die slot block 66 and squeeze the return spring on the spring connecting rod 67. Then the limiting pressure plate 68 moves downward to block the extrusion groove 611, preventing the die slot block 66 from continuing to discharge the material through the extrusion groove 611. The auxiliary mechanism 7 structure squeezes and controls the extrusion groove 611 to be closed during the process of passing through the limiting pressure plate 68 and the die slot block 66. S4: After the extrusion groove 611 is closed by the limiting pressure plate 68, the upper pedestal 9 and the lower pedestal 51 continue to approach each other, so that the shrink tube 615 connected to the fixed tube seat 616 is continuously squeezed by the pressure rod 614 to shrink the elastic spring, and the gap generated by the melt in the hopper 63 is extruded through the extrusion tube 64 and the connecting tube 65 to be discharged from the extrusion groove 611. When the pressing barrel 613 contacts the bottom of the hopper 63, the pressing barrel 613 continues to move upward with the lower pedestal 51, and the pressure spring in the shrink tube 615 is squeezed by the pressure rod 614 connected to the pressing barrel 613 to offset the vertical force, and as the lower pedestal 51 moves upward, the die slot block 66 moves close to the upper pressure module 77 to extrude the material; S5: When the lower pedestal 51 is in the initial state before moving upward, the liquid in the oil tank 71 enters the inside of the shrink tube 615 through the one-way inlet pipe 74, and as the piston connected to the pressure rod 614 moves upward, it squeezes the shrink tube 615, and moves the liquid in the shrink tube 615 through the connected one-way outlet pipe 72 to the gap between the upper pedestal 9 and the vertical guide rod 4, allowing the liquid to slide downward along the vertical guide rod 4; S6: When the pressure rod 614 moves downward and resets along with the lower pedestal 51, the piston connected to the pressure rod 614 slides along the contraction tube 615, so that the pressure spring in the contraction tube 615 is reset and the air pressure in the contraction tube 615 is reduced, so that the liquid in the oil tank 71 enters the contraction tube 615 in one direction along the one-way inlet pipe 74 to balance the pressure, and the piston squeezes the space in the contraction tube 615 below to discharge the air from the connecting pipe 73 into the pressure block 78. At this time, the gas in the pressure block 78 is blown out through the small hole at the bottom, and the attachments blocking the hole are blown away by the blown air; S7: When the upper pressure module 77 contacts the die groove block 66, the die groove block 66 squeezes the pressure rod 710 to push the deflection rod 76 to flip around the hinge seat 75, so that the deflection rod 76 presses the lifting plate 79 downward and squeezes the tension spring, and the tapered hole rod 711 connected to the pressure rod 710 blocks the small hole at the bottom of the pressure block 78, and the gas connected through the air pipe 73 is discharged to prevent attachments from sticking to the bottom of the pressure block 78.
[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A carbon fiber reinforced resin based brake pad hot pressing molding device, comprising a base (1), characterized in that: The top surface of the base (1) is respectively fixedly connected to a control box (2) and a base platform (3); a hydraulic cylinder (8) is installed inside the base platform (3); four corners of the base platform (3) are fixedly connected to vertical guide rods (4); a mold mounting mechanism (5) is arranged at the top of the hydraulic cylinder (8); a material guide mechanism (6) is arranged at the rear side of the mold mounting mechanism (5); an auxiliary mechanism (7) is arranged at the top of the material guide mechanism (6); and an upper pedestal (9) is fixedly connected to the top of the vertical guide rod (4); The mold mounting mechanism (5) comprises a lower pedestal (51), the top surface of the lower pedestal (51) is fixedly connected to a mounting plate (52), the top surface of the mounting plate (52) is provided with two slide grooves (53), the inner side of each slide groove (53) is slidably connected to a mounting bar (54), the side surfaces of the mounting bar (54) are provided with a correction groove (56) and a limiting angle groove (57), a positioning shaft (513) is fixedly connected to the middle position of the temporal part of the mounting plate (52), and the outer surface of the positioning shaft (513) is rotatably connected to two locking levers (55).
2. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 1, characterized in that: The top end of the positioning shaft (513) is slidably connected to a stretching rod (512), the rear end of the stretching rod (512) is slidably connected to two inclined groove connecting pieces (511), one end of the inclined groove connecting piece (511) away from the stretching rod (512) is fixedly connected to a spring block slider (59), the interior of the spring block slider (59) is slidably connected to a limit spring block (58), the rear end of the locking and turning rod (55) is fixedly connected to a pipe clamping rod (514), and the bottom surface of the spring block slider (59) is slidably connected to a slider guide strip (510).
3. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 2, characterized in that: The limiting angle groove (57) is located in the middle of one side of the mounting bar (54); the front end of each of the positioning levers (55) is connected to an arc rod, and a groove is provided on the arc rod; the arc rod passes through one side of the slide bar groove (53) to the other side; the groove is slidably connected to the mounting bar (54); a spring sheet is provided inside the limiting spring block (58); and the two ends of the spring are respectively fixedly connected to the spring block slider (59) and the limiting spring block (58); convex rods are extended outwardly from both sides of the stretching rod (512); and the slider guide bar (510) is fixedly connected to the mounting plate (52).
4. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 3, characterized in that: The material guiding mechanism (6) comprises a heating end shell (61), the interior of the heating end shell (61) is fixedly connected to a hopper (63), the rear side of the hopper (63) is fixedly connected to a material conveying pipe (62), the bottom of the hopper (63) is fixedly connected to an extrusion pipe (64), one end of the extrusion pipe (64) away from the hopper (63) is provided with a connecting pipe (65), one end of the connecting pipe (65) away from the extrusion pipe (64) is fixedly connected to a die slot block (66), the top surface of the die slot block (66) is slidably connected to a material limiting pressure plate (68), the central bottom surface of the material limiting pressure plate (68) is slidably connected to a spring connecting rod (67), and the top surface of the die slot block (66) is provided with a shaped groove (612).
5. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 4, characterized in that: The side wall of the mold groove (612) is provided with an extrusion groove (611), the inner wall of the mold groove block (66) is fixedly connected with an isolation ring (69), the interior of the isolation ring (69) is provided with an electric heating wire (610), the top end of the hopper (63) is slidably connected with a pressing cylinder (613), the top surface of the pressing cylinder (613) is fixedly connected with a pressure rod (614), the upper part of the pressure rod (614) is slidably connected with a shrink tube (615), and the top end of the shrink tube (615) is fixedly connected with a fixed tube seat (616).
6. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 5, characterized in that: The extrusion tube (64) passes through the interior of the lower pedestal (51) to the interior of the mounting plate (52); the spring connecting rod (67) is fixedly connected to the die slot block (66); an elastic spring is arranged in the center of the material limiting pressure plate (68), and the two ends of the elastic spring are respectively fixedly connected to the material limiting pressure plate (68) and the spring connecting rod (67); the fixed tube seat (616) is fixedly connected to the upper pedestal (9); the top end of the pressure rod (614) is fixedly connected to a piston; a pressure spring is arranged in the interior of the contraction tube (615), and the two ends of the pressure spring are respectively fixedly connected to the contraction tube (615) and the pressure rod (614).
7. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 6, characterized in that: The auxiliary mechanism (7) comprises an oil tank (71), the rear end of the oil tank (71) is fixedly connected to a one-way inlet pipe (74), the outer surface of the shrink tube (615) is fixedly connected to a one-way outlet pipe (72), the outer side of the bottom end of the shrink tube (615) is fixedly connected to an air connection pipe (73), the bottom surface of the upper pedestal (9) is installed with an upper pressure module (77), the inner bottom end of the upper pressure module (77) is fixedly connected to a pressure block (78), a lifting plate (79) is arranged above the pressure block (78), the side of the lifting plate (79) is slidably connected to a deflection rod (76), the side of the deflection rod (76) is hingedly connected to a hinge seat (75), the bottom end of the deflection rod (76) is slidably connected to a force-bearing pressure rod (710), and the bottom surface of the upper pressure module (77) is fixedly connected to a plurality of tapered hole rods (711).
8. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 7, characterized in that: The oil tank (71) is installed inside the upper pedestal (9); the end of the one-way inlet pipe (74) away from the oil tank (71) is fixedly connected to the shrink tube (615); the end of the one-way outlet pipe (72) away from the shrink tube (615) is fixedly connected to the vertical guide rod (4); and the hinge seat (75) is fixedly connected to the upper pressure module (77).
9. The carbon fiber reinforced resin based brake pad hot pressing molding equipment according to claim 8, characterized in that: The stressed pressure rod (710) is slidably connected to the upper pressure module (77); a tension spring is provided on the bottom surface of the lifting plate (79), and two ends of the tension spring are respectively fixedly connected to the lifting plate (79) and the upper pressure module (77); the tapered hole rod (711) slides through the bottom surface of the pressure block (78); and the air pipe (73) is fixedly connected to the pressure block (78).
10. A production process of a carbon fiber reinforced resin based brake pad hot pressing molding equipment, according to any one of claims 1-9, characterized in that: include: S1: Before hot pressing the brake pad, the corresponding mold needs to be installed on the top of the mounting plate (52), so that the mounting strip (54) connected to the bottom of the mold is aligned with the slide groove (53), and then inserted. The mounting strip (54) will pass through the recessed part of the positioning lever (55) until it contacts the other end of the positioning lever (55). When the mounting strip (54) continues to push and squeeze the positioning lever (55), the positioning lever (55) will flip around the positioning axis (513) as a node. At this time, the recessed part of the positioning lever (55) will penetrate into the inner side of the positioning groove (56) opened on the side of the mounting strip (54). As the mounting strip (54) continues to push, the positioning levers (55) on both sides rotate around the positioning axis (513). 13) After flipping, the protruding rod of the stretching rod (512) is squeezed, so that the stretching rod (512) pushes the inclined groove connecting piece (511) through the end thereof to bear force, so that the inclined groove connecting piece (511) is subjected to force to push the connected spring block slider (59) to slide along the slider guide bar (510), and when the limiting angle groove (57) on the side of the mounting strip (54) is aligned with the limiting spring block (58), the spring sheet on the limiting spring block (58) releases the elastic force and fits with the limiting angle groove (57), thereby positioning the mounting strip (54), and then the stretching rod (512) can be fixed by screws, and the limiting angle groove (57) on the mounting strip (54) is structurally matched with the positioning flip rod (55) and the limiting spring block (58); S2: During replacement, the stretching rod (512) is pulled to slide along the connected positioning shaft (513) and drive the oblique groove connecting pieces (511) on both sides to approach each other, and the oblique groove connecting piece (511) moves to drive the connected spring block slider (59) to slide along the slider guide bar (510), so that the spring block slider (59) drives the limiting spring block (58) away from the limiting angle groove (57) on the side of the positioning flip rod (55), and at the same time, the contacting positioning flip rod (55) is pushed to reset by the convex rod on the side of the stretching rod (512), so that the positioning flip rod (55) is flipped and pushes the correction groove (56) on the installation strip (54) to slide along the slide groove (53), and when the correction groove (56) moves with the installation strip (54), the groove on the positioning flip rod (55) is reset away from the correction groove (56), and then the template on the installation strip (54) is slid along the slide groove (53) for removal; S3: After the mold, i.e., the die slot block (66), is installed through the connected installation strips (54), the hydraulic cylinder (8) applies pressure upward to drive the lower pedestal (51) to slide upward along the vertical guide rod (4). The lower pedestal (51) moves upward to drive the connected die slot block (66) and the heating end shell (61) upward together, and the granular material is input into the hopper (63) through the feed pipe (62). The material in the hopper (63) is melted under the action of the heating element in the heating end shell (61). As the feed pipe (62) moves upward, the feed pipe (62) approaches the pressing barrel (613). The pressing barrel (613) is supported by the pressure rod (614) and the shrink tube (615) to move the hopper (63). 3) The molten material enters the die slot block (66) through the extrusion pipe (64) and the connecting pipe (65), and then enters the shaped groove (612) through the extrusion groove (611) on the die slot block (66). When the upper portion of the limiting pressure plate (68) is pressurized, the limiting pressure plate (68) is pressed to slide along the upper portion of the die slot block (66) and press the return spring on the spring connecting rod (67). Subsequently, the limiting pressure plate (68) moves downward and blocks the extrusion groove (611), preventing the die slot block (66) from continuing to discharge the material through the extrusion groove (611). During the process of passing through the limiting pressure plate (68) and following the die slot block (66), the auxiliary mechanism (7) structure squeezes and controls the extrusion groove (611) to close. S4: After the extrusion trough (611) is closed by the limiting pressure plate (68), the upper pedestal (9) and the lower pedestal (51) continue to approach each other, so that the shrink tube (615) connected to the fixed tube seat (616) is continuously squeezed by the pressure rod (614) to shrink the elastic spring, and the gap generated by the melt in the hopper (63) is squeezed and discharged from the extrusion trough (611) along the extrusion tube (64) and the connecting tube (65). When the pressing cylinder (613) contacts the bottom of the hopper (63), the pressing cylinder (613) continues to move upward with the lower pedestal (51), and the pressure rod (614) connected to the pressing cylinder (613) squeezes the pressure spring in the shrink tube (615) to offset the vertical force, and as the lower pedestal (51) moves upward, the die slot block (66) approaches the upper pressure module (77) to extrude the material; S5: When the lower pedestal (51) is in an initial state where it has not yet moved upward, the liquid in the oil tank (71) enters the interior of the contraction tube (615) through the one-way inlet pipe (74), and as the piston connected to the pressure rod (614) moves upward, it squeezes the contraction tube (615), and the liquid in the contraction tube (615) is moved to the gap between the upper pedestal (9) and the vertical guide rod (4) through the connected one-way outlet pipe (72), allowing the liquid to slide downward along the vertical guide rod (4); S6: When the pressure rod (614) moves downward and resets along with the lower pedestal (51), the piston connected to the pressure rod (614) slides along the contraction tube (615), so that the pressure spring in the contraction tube (615) is reset and the air pressure in the contraction tube (615) is reduced, so that the liquid in the oil tank (71) enters the contraction tube (615) in one direction along the one-way inlet pipe (74) to balance the pressure, and the piston squeezes the space in the contraction tube (615) below to discharge the air from the air connection pipe (73) into the pressure block (78). At this time, the gas in the pressure block (78) is blown out through the small hole at the bottom, and the attachments blocking the hole are blown away by the blown air; S7: When the upper pressure module (77) contacts the die groove block (66), the die groove block (66) squeezes the stress-bearing pressure rod (710) to push the deflection rod (76) to flip around the hinge seat (75), so that the deflection rod (76) presses the lifting plate (79) downward and squeezes the tension spring, and the tapered hole rod (711) connected to the stress-bearing pressure rod (710) blocks the small hole at the bottom of the pressure block (78), and the gas connected through the air pipe (73) is discharged to prevent attachments from sticking to the bottom of the pressure block (78).
Citation Information
Patent Citations
Blanking tool of brake pad hot press molding equipment
CN221392460U