External wall insulation board and processing equipment and processing method thereof

By designing the matching of clamps and punching rods in the processing equipment of the exterior wall insulation board, the problem of the insulation board falling off due to longitudinal tension after installation is solved, which significantly improves its tensile strength and use safety.

CN120024042AInactive Publication Date: 2025-05-23黄秋莲
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Patent Information

Application Number
CN202510260217.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing exterior wall insulation boards are prone to fall off due to longitudinal tension after installation, resulting in safety hazards.

Method used

A processing equipment for exterior wall insulation boards is designed. By installing clamps between graphite extruded plates and polystyrene boards, and using the cooperation of pressing plates, punching rods and clamps, the longitudinal tensile strength of the insulation boards is increased.

Benefits of technology

It effectively improves the longitudinal tensile strength of the insulation board, reduces the risk of falling off after installation, and enhances the safety of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of heat insulation board processing, in particular to an external wall heat insulation board and processing equipment and a processing method thereof. A plurality of grooves are formed in the table top at equal intervals, a lower clamp is arranged in each groove, a working table is arranged above the table top 11, a pressing plate is connected to the working table in a sliding mode, two punching rods are connected to the pressing plate in a rotating mode, and an upper clamp is arranged below the pressing plate. The external wall insulation board comprises two layers of graphite extruded boards, and a polystyrene board is arranged between the two layers of graphite extruded boards. The used processing method comprises the following steps: S1, fully coating two sides of a polystyrene board with glue, and then adhering two layers of graphite extruded boards to the two sides; s2, a lower clamp is placed in a groove of a table top, and then the bonded insulation board is placed on the table top; s3, the lead screw is driven to rotate for a period of time, and then the hydraulic rod is controlled to retract and then extend; and S4, the push plate is controlled to reciprocate once, and S3 is repeated. The tensile strength of longitudinal tension after the insulation board is installed can be improved, and therefore potential safety hazards are reduced.
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Description

Technical Field

[0001] The invention relates to the field of thermal insulation board processing, and more specifically to an external wall thermal insulation board and a processing device and a processing method thereof. Background Art

[0002] Exterior wall insulation panels are a type of building material, which are building panels used for exterior walls. At present, the requirements for exterior wall panels are gradually increasing, and they must have basic properties such as corrosion resistance, high temperature resistance, aging resistance, no radiation, fire resistance, insect resistance, and no deformation. In order to meet the performance requirements, the benefits of composite insulation exterior wall panels are gradually highlighted. Compared with insulation boards formed by a single material, the combination of materials with multiple different thermal conductivities can make the range of thermal conductivity of the insulation board larger, thereby saving costs as much as possible while meeting the insulation effect. However, in the prior art, various different insulation boards are generally bonded. When the bonding is incomplete or the glue has not completely cooled, the insulation board is fixed to the exterior wall. The longitudinal tension generated by gravity will cause it to fall off, causing safety hazards. Summary of the invention

[0003] The invention provides an external wall insulation board and processing equipment and method thereof, aiming to increase the tensile strength of the insulation board to longitudinal tension after installation, thereby reducing safety hazards.

[0004] The above purpose is achieved through the following technical solutions:

[0005] A processing device for exterior wall insulation boards includes a table top with multiple grooves arranged at equal intervals, each of the grooves is provided with a lower fixture, a workbench is provided above the table top 11, a pressure plate is slidably connected to the workbench, two punching rods are rotatably connected to the pressure plate, a drill bit is fixed to the lower end of each punching rod, and an upper fixture is provided below the pressure plate.

[0006] The insulation board processed by the exterior wall insulation board processing equipment comprises two layers of graphite extruded boards, and a polystyrene board is arranged between the two layers of graphite extruded boards.

[0007] The processing method used by the external wall insulation board processing equipment includes the following steps;

[0008] S1: Apply glue on both sides of the polystyrene board, and then bond two layers of graphite extruded board on both sides;

[0009] S2: Place the lower fixture in the groove of the table, and then place the bonded insulation board on the table;

[0010] S3: drives the lead screw to rotate for a period of time, and then controls the hydraulic rod to contract and then extend;

[0011] S4: Control the push plate to move back and forth once, and then repeat S3. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 A schematic diagram of an exterior wall insulation board Figure 1 ;

[0013] Figure 2 A schematic diagram of an exterior wall insulation board Figure 2 ;

[0014] Figure 3 The present invention is a flow chart of a method for processing an exterior wall insulation board.

[0015] Figure 4 It is a schematic diagram of the overall structure of an external wall insulation board processing equipment;

[0016] Figure 5 It is a schematic diagram of the structure of the pressing plate, the punching rod and the upper fixture;

[0017] Figure 6 It is a structural schematic diagram of the upper fixture and the lower fixture;

[0018] Figure 7 It is a structural schematic diagram of the hydraulic rod part;

[0019] Figure 8 It is a structural schematic diagram of the fixture box part;

[0020] Fig. 9 It is a schematic diagram of the structure in the fixture box;

[0021] Fig.10 It is a structural schematic diagram of the sliding rod part;

[0022] Fig.11 It is a structural schematic diagram of the slider and the chute part;

[0023] Fig.12 It is a structural diagram of the slide plate and the workbench;

[0024] Fig.13 It is a schematic diagram of the structure below the pressure plate and the fixture box.

[0025] In the figure: table 11; screw 101; workbench 12; pressure plate 201; hydraulic rod 202; punching rod 203; drill bit 204; upper fixture 13; clamp head 301; lower fixture 302; fixture box 14; material box 401; push plate 402; slide rod 403; slide block 404; limit block 405; compression spring 406; slide plate 15; slide groove 501; inclined block 502. DETAILED DESCRIPTION

[0026] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] The present invention will be further described below in conjunction with the accompanying drawings.

[0028] like Figures 4 to 7 , in order to solve the problem of increasing the longitudinal tensile strength of the insulation board.

[0029] A plurality of holes are provided on the table top 11, and a lower fixture 302 is placed in each hole. The workbench 12 is slidably connected above the table top 11, the pressing plate 201 is slidably connected to the workbench 12, two punching rods 203 are rotatably connected to the pressing plate 201, and two drill bits 204 are respectively fixed to the lower ends of the two punching rods 203, and the upper fixture 13 is located below the pressing plate 201.

[0030] First, the polystyrene board is bonded between two layers of graphite extruded boards to form an insulation board. When the glue is unevenly applied or the glue has not completely dried, the insulation board will lack strength when in use, and there is a risk of falling off after being installed on the exterior wall of the building. In order to further increase the strength of the insulation board, it is necessary to install a clamp between the graphite extruded board and the polystyrene board. When the device is in use, the pressing plate 201 is driven to move downward, thereby driving the two punching rods 203 to move downward synchronously. During the movement of the punching rod 203, it is synchronously driven to rotate, thereby driving the drilling rod at the lower end to rotate. The head 204 rotates synchronously to process two through holes on the bonded insulation board, and then drives the workbench 12 to move, causing the pressing plate 201, the punching rod 203 and the upper clamp 13 to move synchronously to one side, and then controls the pressing plate 201 to move downward once, and similarly, the insulation board is punched again. At the same time, the upper clamp 13 is pressed downward synchronously by the pressing plate 201, so that it is fixed together with the lower clamp 302, thereby achieving the effect of fixing the insulation board from both sides, thereby increasing the longitudinal tensile strength of the insulation board, and further increasing the safety of use after installation.

[0031] like Figure 7 , in order to solve the problem that the punching rod 203 moves and rotates at the same time.

[0032] The fixed end of the hydraulic rod 202 is welded to the workbench 12, and the movable end of the hydraulic rod 202 is welded to the lower end of the pressure plate 201. The punching rod 203 is provided with a spiral groove, and the workbench 12 is provided with a spiral protrusion. The workbench 12 and the punching rod 203 are spirally driven.

[0033] When the driving hydraulic rod 202 contracts, it drives the pressure plate 201 downward, and then drives the two punching rods 203 to move downward synchronously. Since the punching rod 203 and the workbench 12 cooperate with each other through the spiral groove and the spiral protrusion to perform spiral transmission, the pitch on the spiral groove is small, thereby ensuring that during the downward movement of the punching rod 203, it can be driven by the workbench 12 to rotate at a speed that meets the punching requirements of the insulation board. Holes corresponding to the lower clamp 302 are intermittently arranged on the table 11, which is convenient for discharging debris generated during punching, and then when the punching rod 203 moves downward, it is driven to rotate, thereby driving the drill bit 204 to rotate, thereby achieving the purpose of punching holes in the insulation board.

[0034] like Figure 6 , in order to solve the problem of the upper fixture 13 and the lower fixture 302 being fixed to each other.

[0035] The upper fixture 13 includes two straight rods, each of which is provided with a clamping head 301 at the lower end. Each lower fixture 302 is provided with two holes. The distances between the two holes, the two straight rods and the two punching rods 203 are equal. The clamping head 301 is fixed in the hole of the corresponding lower fixture 302 by pressing.

[0036] When the pressure plate 201 moves downward, it drives the upper fixture 13 to move downward, so that the two straight rods thereon pass through the through holes processed by the punching rod 203. As the clamp head 301 moves, the clamp head 301 is made of two inverted triangles of tough plastic. When it passes through the hole on the lower fixture 302, the inverted triangle-shaped clamp head 301 clamps the lower fixture 302, so that the upper fixture 13 and the lower fixture 302 are fixedly connected together. Then, when the insulation board is in use, the straight rods on the upper fixture 13 can increase its longitudinal tensile strength.

[0037] like Figures 8 to 13 , in order to solve the problem that the upper fixture 13 moves synchronously with the pressing plate 201.

[0038] A slide bar 403 is welded on the fixture box 14 , and the slide bar 403 is slidably connected to the pressure plate 201 . The upper fixture 13 is slidably disposed in the fixture box 14 .

[0039] When the pressing plate 201 moves up and down, it drives the slide bar 403 to move up and down, and then drives the fixture box 14 to move up and down. There is only one upper fixture 13 in the fixture box 14 at a time, and then each time the pressing plate 201 moves down, it only drives one upper fixture 13 to move downward, thereby fixing the upper fixture 13 and the lower fixture 302.

[0040] like Figures 4 to 9 , in order to solve the problem of adding an upper fixture 13 to the fixture box 14 each time it moves downward.

[0041] The material box 401 is welded on the fixture box 14 , and the clamping heads 301 of the multiple upper fixtures 13 are arranged vertically downward in the material box 401 . The push plate 402 is slidably connected at the connection between the fixture box 14 and the material box 401 .

[0042] Each time the pressure plate 201 moves downward, it drives the upper fixture 13 in the fixture box 14 to move downward and be fixed to the lower fixture 302 below. An electric push rod is fixedly connected to the fixture box 14, and the moving end of the electric push rod is fixedly connected to the push plate 402. The electric push rod is controlled to retract, thereby driving the push plate 402 to move back and forth. When the push plate 402 moves to the rear, the upper fixture 13 located in the material box 401 falls into the fixture box 14 due to gravity, and as the push plate 402 moves forward, the fallen upper fixture 13 is pushed to the specified position. There are two connecting plates fixedly connected to the rear of the push plate 402. The moving end of the electric push rod is fixed to the connecting plate, and the position of the connecting plate corresponds to the clamping head 301. When the push plate 402 moves forward, the connecting plate can support the remaining upper fixture 13 in the material box 401.

[0043] like Fig.10 and Fig.11 , in order to solve the problem that the upper fixture 13 is separated from the fixture box 14.

[0044] Slide blocks 404 are welded on both sides of the fixture box 14, and each slide block 404 is slidably connected to a limit block 405. Two slide plates 15 are fixedly connected to the workbench 12, and each slide plate 15 is provided with a slide groove 501. Each slide block 404 is slidably connected in the corresponding slide groove 501, and a return spring is arranged in the slide block 404. The return spring makes the limit block 405 always protrude from the slide block 404.

[0045] The slide groove 501 is divided into a longitudinal slide, a transverse slide and an inclined slide, and the overall shape is a triangular track. The control pressure plate 201 drives the fixture box 14 to move up and down. The upper fixture 13 is inserted into the insulation board through the slide groove 501, and then the upper fixture 13 is separated from the fixture box 14, and then the fixture box 14 is reset. When the fixture box 14 moves downward, it drives the slider 404 to move downward in the longitudinal slide. As the fixture box 14 moves, the upper fixture 13 is inserted into the insulation board, and then the fixture box 14 is driven to move backward, driving the slider 404 to move in the transverse slide. The front end of the fixture box 14 is an opening, and when the fixture box 14 moves backward, the upper fixture 13 is fixed by the insulation board, so that it is separated from the fixture box 14, and then after separation, it continues to control the pressure plate 201 to move downward, pressing the upper fixture 13 and the lower fixture 302 to be fixed, and as the fixture box 14 moves upward, the slider 404 moves up along the inclined slide and moves to the top of the longitudinal slide, so as to facilitate processing again.

[0046] like Figures 10 to 13 , in order to solve the problem of the fixture box 14 moving in the horizontal slide of the slide groove 501.

[0047] An inclined block 502 is fixedly connected in the slide groove 501 , and a compression spring 406 is fixedly connected between the pressure plate 201 and the fixture box 14 .

[0048] The inclined block 502 is a triangle, welded at the intersection of the longitudinal slide and the inclined slide. The higher side of the inclined block 502 is close to the longitudinal slide. The return spring between the limit block 405 and the slider 404 makes the limit block 405 always in contact with the surface of the slide groove 501, and the compression spring 406 can push the fixture box 14, always applying pressure to it toward the side of the inclined slide. When the fixture box 14 moves down, it drives the slider 404 to move down. At this time, the limit block 405 is blocked by the higher side of the inclined block 502. At this time, the compression spring 406 is in a compressed state and cannot push the fixture box 14 to move backward, so that the limit block 405 and the slider 404 can only move in the longitudinal slide as a whole, so that the fixture box 14 moves down and drives the upper fixture 13 to be inserted into the insulation board. When it moves to the bottom of the longitudinal slide, the compression spring 406 is released When the upper fixture 13 is released, the clamping box 14 is pushed, and the slider 404 and the limit block 405 are moved as a whole in the horizontal slide, so that the upper fixture 13 is separated from the clamping box 14. When the clamping box 14 is driven to move upward by the pressure plate 201, the compression spring 406 always applies a backward force to the clamping box 14, so that the slider 404 is always in contact with the inclined slide, and then the inclined slide limits the slider 404 to drive the clamping box 14 to move upward while moving forward to reset, compressing the compression spring 406. When the slider 404 follows the clamping box 14 along the inclined slide to the inclined block 502, the limit block 405 is driven by the inclined edge of the inclined block 502 to shrink relatively to the slider 404. When it moves to the longitudinal slide, the reset spring between the limit block 405 and the slider 404 pushes the limit block 405 out, and then the processing is repeated many times.

[0049] like Figure 4 , to solve the problem of moving the workbench 12.

[0050] A lead screw 101 is threadedly connected to the workbench 12 , and the lead screw 101 is rotatably connected above the table top 11 .

[0051] Support frames are set on both sides of the table 11, so that the workbench 12 is slidably connected to the support frames, and the screw 101 is rotatably connected to the support frames, and then after driving the screw 101 to rotate for a period of time, the screw transmission can drive the workbench 12 to move a certain distance, and by controlling the rotation time of the screw 101 to be equal each time, the workbench 12 is controlled to punch holes on the insulation board and fix the upper clamp 13 and the lower clamp 302 to be consistent.

[0052] like Figure 1 and Figure 2 ,

[0053] The insulation board processed by the exterior wall insulation board processing equipment comprises two layers of graphite extruded boards, and a polystyrene board is arranged between the two layers of graphite extruded boards.

[0054] Compared with graphite extruded board, polystyrene board has higher thermal conductivity and weaker thermal insulation, but it is cheap and light in weight under the same volume. The thermal insulation board formed by two layers of graphite extruded board sandwiching a layer of polystyrene board can reduce costs while meeting the thermal insulation effect. At the same time, graphite extruded board has good heat resistance, so the graphite extruded boards on both sides can meet the requirements of reducing the spread of fire and reducing the harm caused by fire when a fire occurs outside the exterior wall or indoors.

[0055] As attached Figure 3 ,

[0056] A processing method used by an external wall insulation board processing device comprises the following steps;

[0057] S1: Apply glue on both sides of the polystyrene board, and then bond two layers of graphite extruded board on both sides to initially fix them;

[0058] S2: placing the lower fixture 302 in the groove of the table top 11, and then placing the bonded insulation board on the table top 11;

[0059] S3: driving the lead screw 101 to rotate for a period of time, and then controlling the hydraulic rod 202 to contract and then extend, so as to punch holes in the insulation board, and at the same time, fixing the punched insulation board with the upper fixture 13 and the lower fixture 302;

[0060] S4: Control the push plate 402 to move back and forth once, and then repeat S3 to perform continuous processing to further fix the insulation board and increase the longitudinal tensile strength of the insulation board.

Claims

1. An external wall insulation board processing equipment, characterized in that: The invention comprises a table top (11), wherein a plurality of grooves are evenly distributed on the table top (11), wherein a lower fixture (302) is provided in each of the grooves, and a workbench (12) is provided above the table top (11), wherein a pressing plate (201) is slidably connected to the workbench (12), wherein two punching rods (203) are rotatably connected to the pressing plate (201), wherein a drill bit (204) is fixedly connected to the lower end of each punching rod (203), and an upper fixture (13) is provided below the pressing plate (201).

2. The exterior wall insulation board processing equipment according to claim 1 is characterized in that: The fixed end of the hydraulic rod (202) is fixedly connected to the workbench (12), the movable end of the hydraulic rod (202) is fixedly connected to the pressing plate (201), and the workbench (12) and the punching rod (203) are screw-driven.

3. The exterior wall insulation board processing equipment according to claim 1 is characterized in that: The upper fixture (13) comprises two straight rods, each of which is provided with a clamping head (301) at the lower end, and each of the lower fixtures (302) is provided with two holes, and the clamping head (301) is fixed in the hole of the corresponding lower fixture (302) by pressing.

4. The exterior wall insulation board processing equipment according to claim 3 is characterized in that: The pressing plate (201) is slidably connected to a slide bar (403), a fixture box (14) is fixedly connected to the slide bar (403), and the upper fixture (13) is slidably arranged in the fixture box (14).

5. The exterior wall insulation board processing equipment according to claim 4 is characterized in that: The fixture box (14) is provided with a material box (401), a plurality of upper fixtures (13) are provided in the material box (401), and a push plate (402) is slidably connected in the fixture box (14).

6. The exterior wall insulation board processing equipment according to claim 4, characterized in that: A slider (404) is fixedly connected to both sides of the fixture box (14), and two slide plates (15) are fixedly connected to the workbench (12). Each slide plate (15) is provided with a slide groove (501). Each slider (404) is slidably connected in the corresponding slide groove (501). A return spring is arranged in the slider (404), and the return spring makes the limit block (405) always protrude from the slider (404).

7. The exterior wall insulation board processing equipment according to claim 6 is characterized in that: An inclined block (502) is fixedly connected in the slide groove (501), a compression spring (406) is fixedly connected between the pressure plate (201) and the fixture box (14), and a limit block (405) is slidably connected in each slider (404), and a return spring is arranged between the limit block (405) and the slider (404).

8. The exterior wall insulation board processing equipment according to claim 7 is characterized in that: A lead screw (101) is threadedly connected to the workbench (12), and the lead screw (101) is rotatably connected above the tabletop (11).

9. The exterior wall insulation board processed by the exterior wall insulation board processing equipment according to claim 8 is characterized in that: The utility model comprises two layers of graphite extrusion plates, and a polystyrene plate is arranged between the two layers of graphite extrusion plates.

10. The processing method used by the external wall insulation board processing equipment according to claim 8 is characterized in that: The method comprises the following steps: S1: Apply glue on both sides of the polystyrene board, and then bond two layers of graphite extruded board on both sides; S2: placing the lower fixture (302) in the groove of the table top (11), and then placing the bonded insulation board on the table top (11); S3: driving the lead screw (101) to rotate for a period of time, and then controlling the hydraulic rod (202) to contract and then extend; S4: Control the push plate (402) to move back and forth once, and then repeat S3.