Environment-friendly calendering equipment for producing heat-conducting silica gel
By designing environmentally friendly calendering equipment for thermally conductive silicone production, the structure of thermally conductive silicone is strengthened by using concentric connecting pipes and coating mechanisms, the shaping is used to shape with vulcanization and calendering mechanisms, and the harmful gases are purified by recycling tanks and fans, the problems of low emission and heat transfer efficiency in existing equipment are solved, and environmentally friendly and efficient thermally conductive silicone production is achieved.
Patent Information
- Application Number
- CN202411943104.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing thermally conductive silicone calendering equipment produces harmful gases during vulcanization and shaping, pollutes the environment and endangers human health, and is unable to coat the film, resulting in low heat transfer efficiency.
An environmentally friendly calendering equipment for the production of thermally conductive silicone was designed, and the thermally conductive silicone outer film slurry is flatly coated on the surface of thermally conductive silicone slurry to form reinforcement ribs and enhance structural strength. The vulcanization is heated and vulcanized through a vulcanization mechanism, and the calendering mechanism and cutting structure are used for shaping and cutting, while the harmful gases are absorbed and purified by a recycling tank and fan.
It effectively reduces the emission of harmful gases during vulcanization, purifies gases, protects the environment and human health, and improves the structural strength and heat transfer efficiency of thermally conductive silicone through coating technology.
Smart Images

Figure CN120024048A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of thermal conductive silicone calendering equipment, and in particular to an environmentally friendly calendering equipment for producing thermal conductive silicone. Background Art
[0002] Thermally conductive silicone sheet is a kind of thermal conductive medium material synthesized by special process with silicone as base material and various auxiliary materials such as metal oxides. In the industry, it is also called thermal conductive silicone pad, thermal conductive silicone sheet, soft thermal conductive pad, thermal conductive silicone gasket, etc. It is specially designed for heat transfer through gaps. It can fill the gaps and open up the heat channel between the heating part and the heat dissipation part, effectively improving the heat transfer efficiency. At the same time, it also plays the role of insulation, shock absorption and sealing. In the prior art, the following problems still exist when calendering equipment is used to vulcanize and shape thermal conductive silicone: 1. Harmful gases are generated during the heating and vulcanization process, and the direct discharge of harmful gases will pollute the environment and affect the health of workers; 2. The existing calendering equipment is unable to produce coated thermal conductive silicone, so an environmentally friendly calendering equipment for the production of thermal conductive silicone is proposed. Summary of the invention
[0003] In order to solve at least one of the above-mentioned technical shortcomings, the present invention provides an environmentally friendly calendering equipment for the production of thermal conductive silicone rubber, including an equipment outer box, an outer film material bin, a main material bin and an axial flow pump. A recovery pipe is provided at the end of the equipment outer box, and a recovery tank body is provided at the end of the recovery pipe. A solution is provided inside the recovery tank body, and the top of the recovery tank body passes through. The middle part of the recovery pipe is bent upward, and a fan is provided at the head of the recovery pipe. The outer film material bin and the main material bin are both fixedly connected to the equipment outer box, and the discharge pipes of the outer film material bin and the main material bin are both provided with axial flow pumps. The discharge pipes of the outer film material bin and the main material bin are connected with concentric connecting pipes, and the bottom ends of the concentric connecting pipes are connected with a coating mechanism. A vulcanization mechanism is provided at the bottom end of the coating mechanism 6, and a calendering mechanism is provided on the conveying path of the vulcanization mechanism. A cutting structure fixed to the equipment outer box is provided at the end of the vulcanization mechanism, and a control panel is provided on the equipment outer box.
[0004] Furthermore, the concentric connecting pipe includes an outer tube fixed on the outer box of the equipment, a concentrically arranged inner tube is provided on the top of the outer tube, the discharge pipe of the outer membrane material bin is connected to the outer wall of the outer tube and penetrates the inside of the outer tube, and the discharge pipe of the main material bin is connected to the top of the inner tube.
[0005] Furthermore, the coating mechanism includes an upper connecting ring fixedly connected to the bottom end of the outer tube, the bottom end of the upper connecting ring is integrally connected with a plurality of evenly distributed metal arc sheets, the inner surfaces of the metal arc sheets are provided with grooves, rubber flexible sheets are provided between the gaps between the plurality of metal arc sheets, the bottom ends of the metal arc sheets and the rubber flexible sheets are fixedly connected with a gathering cylinder, the gathering cylinder is made of a heat-insulating flexible material, the outer wall of the gathering cylinder is provided with a plurality of limiting rings, a hoops is provided inside the limiting rings at the same height, the bottom end of the gathering cylinder is provided with a lower connecting ring, and the bottom end of the lower connecting ring is connected to the vulcanization mechanism.
[0006] Furthermore, the bottom end of the inner tube is flush with the top end of the gathering tube.
[0007] Furthermore, the vulcanization mechanism includes an arc tube connected to the bottom end of the lower connecting ring, an electric heating tube is provided on the outer wall of the arc tube, the end of the arc tube is horizontally arranged, a trapezoidal tube is integrally connected to the end of the arc tube, two parallel side plates are provided at the end of the trapezoidal tube, square grooves are provided at the ends of the two side plates, and the calendering mechanism 8 is arranged between the two side plates.
[0008] Furthermore, the calendering mechanism includes a lower bracket fixed to the inside of the equipment outer box, and roller shaft 1 is rotatably connected to both ends of the top of the lower bracket, and a plurality of roller shafts 2 rotatably connected to the lower bracket are arranged between the two roller shafts 1, and conveyor belts are arranged on roller shaft 1 and roller shaft 2, and a servo motor fixed to the lower bracket is arranged on the axis of roller shaft 1 located at the end, and a fixed shaft is fixedly connected between the two side walls inside the equipment outer box. The calendering mechanism also includes roller shaft 3 rotatably connected to the fixed shaft and an upper bracket, and the fixed shaft runs through the middle of the axis of roller shaft 3, and roller shaft 1 is rotatably connected to the other end of the upper bracket, and a plurality of roller shafts 4 are arranged between roller shaft 1 and roller shaft 3 on the upper bracket, and pressing conveyor belts are arranged on roller shaft 1, roller shaft 3 and roller shaft 4, and a thickness control cylinder is connected to the top of the control end of the upper bracket through a hole-ball fit, and the top of the thickness control cylinder is fixedly connected to the top wall of the equipment outer box.
[0009] Furthermore, the radius of roller one is greater than the radius of roller two, the radii of roller one and roller three are equal, the radii of roller one and roller four are both greater than the height of the side plate, and the radius of roller one is greater than the radius of roller four.
[0010] Furthermore, the conveyor belt and the pressing conveyor belt are seamlessly connected between the two side plates, and both the conveyor belt and the pressing conveyor belt are set tautly, the surface of the conveyor belt contacts the bottom of the trapezoidal cylinder, and the surface of the pressing conveyor belt contacts the top of the trapezoidal cylinder.
[0011] Furthermore, the cutting structure includes a horizontal cylinder fixed on the outer wall of the equipment outer box, the output end of the horizontal cylinder is fixedly connected with a T-shaped connecting plate, the T-shaped connecting plate is fixedly connected with a vertical cylinder, the output end of the vertical cylinder is fixedly connected with a cutting mold, and the cutting mold is seamlessly connected to the inside of the square groove.
[0012] Furthermore, the control panel is a touch screen controller. Beneficial Effects
[0013] Compared with the prior art, the control panel of the present invention introduces the thermal conductive silicone slurry into the main material bin through automatic control, and introduces the thermal conductive silicone outer film slurry into the outer film material bin at the same time, and the thermal conductive silicone outer film slurry and the thermal conductive silicone slurry are simultaneously sent into the interior of the concentric connecting tube under the action of the axial flow pump, and the thermal conductive silicone outer film slurry is flatly coated on the surface of the thermal conductive silicone slurry by the coating mechanism, and at the same time, reinforcing ribs made of the thermal conductive silicone outer film slurry are formed on the surface of the thermal conductive silicone slurry, thereby strengthening the structural strength of the thermal conductive silicone, and then heated and vulcanized by the vulcanization mechanism, and synchronously transported to the calendering mechanism for shaping, and the thermal conductive silicone after shaping is cut at a fixed distance by the cutting structure, and at the same time, the harmful gas generated by the vulcanization inside the outer box of the equipment is introduced into the interior of the recovery pipe by the fan, and the harmful gas is dissolved and absorbed by the solution inside the recovery tank body, and the purified gas is discharged from the top of the recovery tank body.
[0014] The thermal conductive silicone slurry is introduced into the main material bin, and the thermal conductive silicone outer film slurry is introduced into the outer film material bin at the same time. Under the action of the axial flow pump, the thermal conductive silicone outer film slurry and the thermal conductive silicone slurry are simultaneously sent into the interior of the concentric connecting tubes, the thermal conductive silicone slurry flows into the interior of the inner tube, and the thermal conductive silicone outer film slurry flows into the gap between the outer wall of the inner tube and the inner wall of the outer tube. After the thermal conductive silicone slurry flows out of the bottom end of the inner tube, the thermal conductive silicone outer film slurry can be wrapped around the outer wall of the thermal conductive silicone slurry.
[0015] When the thermal conductive silicone slurry is coated, the coating thickness is controlled by adjusting the tightness of the binding hoop. The tighter the binding hoop is, the thinner the film is, and the looser the binding hoop is, the thicker the film is. The binding hoop drives the shrinking tube to contract, so that the shrinking tube drives the bottom ends of several metal arc sheets to shrink. The size of the gap between the inner wall of the metal arc sheet and the outer wall of the inner tube is controlled by the extrusion of the metal arc sheet, thereby controlling the amount of thermal conductive silicone outer film slurry passing through the gap, thereby controlling the coating thickness. At the same time, a groove is provided on the inner surface of the metal arc sheet, so that the amount of thermal conductive silicone outer film slurry at the groove is greater than the amount at the gap, so that more thermal conductive silicone outer film slurry can be squeezed out at the groove, so that reinforcing ribs made of thermal conductive silicone outer film slurry as raw material can be formed on the outer wall of the thermal conductive silicone slurry at the groove, thereby enhancing the structural strength of the thermal conductive silicone.
[0016] During shaping, the control panel controls the rotation of the output end of the servo motor and the extension of the output end of the thickness control cylinder through control parameters. The rotation of the output end of the servo motor drives the roller 802 to rotate, so that the conveyor belt rotates, and the slurry clamped by the conveyor belt and the conveyor belt is pressed and shaped. The output end of the thickness control cylinder extends to control the shaping thickness. The thickness control cylinder extends to rotate the upper bracket around the fixed axis, so that the roller on the upper bracket is close to the conveyor belt, so that the conveyor belt is pressed to shape the slurry on the conveyor belt. At the same time, the airflow flows inward from the square groove, and the shaping of the slurry is accelerated by the airflow. The airflow introduces the toxic gas generated by sulfide into the solution inside the recovery tank to dissolve and absorb the harmful gas.
[0017] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an axonometric view of the whole of the present invention.
[0019] Figure 2 It is an overall axial cross-sectional view of the present invention.
[0020] Figure 3 It is an axonometric view of the concentric connecting pipe of the present invention.
[0021] Figure 4 It is an axonometric view of the calendering mechanism of the present invention.
[0022] Figure 5 It is an axonometric view of the vulcanization mechanism of the present invention.
[0023] Figure 6 It is an axial cross-sectional view of the vulcanization mechanism of the present invention.
[0024] Figure 7 It is an axonometric view of the laminating mechanism of the present invention.
[0025] Figure 8 The top view and bottom view of the laminating mechanism of the present invention are shown.
[0026] Fig. 9 It is an axonometric view of the cutting structure of the present invention.
[0027] exist Figures 1 to 9, the corresponding relationship between the component names or lines and the figure numbers is: equipment outer box 1, recovery pipe 101, recovery tank 102, fan 103, outer film material bin 2, main material bin 3, axial flow pump 4, concentric connecting pipe 5, outer pipe 501, inner pipe 502, laminating mechanism 6, upper connecting ring 601, metal arc sheet 602, rubber flexible sheet 603, gathering cylinder 604, limiting ring 605, tie hoop 606, lower connecting ring 607, vulcanization mechanism 7, arc pipe 701, ladder shaped cylinder 702, side plate 703, square groove 704, electric heating tube 705, calendering mechanism 8, lower bracket 801, roller one 802, roller two 803, conveyor belt 804, servo motor 806, fixed shaft 807, upper bracket 808, roller three 809, roller four 810, pressing conveyor belt 811, thickness control cylinder 812, cutting structure 9, horizontal cylinder 901, T-shaped connecting plate 902, vertical cylinder 903, cutting mold 904, control panel 10. DETAILED DESCRIPTION
[0028] Please refer to Figures 1 to 9 ; This embodiment provides an environmentally friendly calendering device for producing thermally conductive silicone rubber, referring to FIG. Figure 3 , including an equipment outer box 1, an outer film material bin 2, a main material bin 3 and an axial flow pump 4, a recovery pipe 101 is provided at the end of the equipment outer box 1, a recovery tank body 102 is provided at the end of the recovery pipe 101, a solution is provided inside the recovery tank body 102, the top of the recovery tank body 102 passes through, the middle part of the recovery pipe 101 is bent upward, a fan 103 is provided at the head of the recovery pipe 101, the outer film material bin 2 and the main material bin 3 are both fixedly connected to the equipment outer box 1, the discharge pipes of the outer film material bin 2 and the main material bin 3 are both provided with an axial flow pump 4, the discharge pipes of the outer film material bin 2 and the main material bin 3 are connected with a concentric connecting pipe 5, the bottom end of the concentric connecting pipe 5 is connected with a coating mechanism 6, the bottom end of the coating mechanism 6 is provided with a vulcanization mechanism 7, a calendering mechanism 8 is provided on the conveying path of the vulcanization mechanism 7, a cutting structure 9 fixed to the equipment outer box 1 is provided at the end of the vulcanization mechanism 7, and a control panel 10 is provided on the equipment outer box 1.
[0029] During the specific implementation, the control panel 10 introduces the thermal conductive silicone slurry into the main material bin 3 through automatic control, and introduces the thermal conductive silicone outer film slurry into the outer film material bin 2 at the same time, and the thermal conductive silicone outer film slurry and the thermal conductive silicone slurry are simultaneously sent into the interior of the concentric connecting tube 5 under the action of the axial flow pump 4, and the thermal conductive silicone outer film slurry is flatly coated on the surface of the thermal conductive silicone slurry through the coating mechanism 6, and at the same time, reinforcing ribs made of thermal conductive silicone outer film slurry are formed on the surface of the thermal conductive silicone slurry, thereby strengthening the structural strength of the thermal conductive silicone, and then heated and vulcanized by the vulcanization mechanism 7, and synchronously transported to the calendering mechanism 8 for shaping. After the shaping, the thermal conductive silicone is cut at a fixed distance by the cutting structure 9, and at the same time, the harmful gas generated by the vulcanization inside the equipment outer box 1 is introduced into the interior of the recovery pipe 101 by the fan 103, and the harmful gas is dissolved and absorbed by the solution inside the recovery tank 102, and the purified gas is discharged from the top of the recovery tank 102.
[0030] Harmful gases produced during the sulfidation process include but are not limited to sulfur dioxide, hydrogen sulfide and volatile organic compounds.
[0031] For further reference, Figure 6 The concentric connecting pipe 5 includes an outer tube 501 fixed on the equipment outer box 1, and a concentrically arranged inner tube 502 is provided on the top of the outer tube 501. The discharge pipe of the outer film material bin 2 is connected to the outer wall of the outer tube 501 and penetrates the inside of the outer tube 501. The discharge pipe of the main material bin 3 is connected to the top of the inner tube 502.
[0032] During the specific implementation, the thermal conductive silicone slurry is introduced into the main material bin 3, and the thermal conductive silicone outer film slurry is introduced into the outer film material bin 2 at the same time. Under the action of the axial flow pump 4, the thermal conductive silicone outer film slurry and the thermal conductive silicone slurry are simultaneously sent into the interior of the concentric connecting tube 5, and the thermal conductive silicone slurry flows into the interior of the inner tube 502. The thermal conductive silicone outer film slurry flows into the gap between the outer wall of the inner tube 502 and the inner wall of the outer tube 501. After the thermal conductive silicone slurry flows out of the bottom end of the inner tube 502, the thermal conductive silicone outer film slurry can be wrapped around the outer wall of the thermal conductive silicone slurry.
[0033] For further reference, Figure 7 and Figure 8The coating mechanism 6 includes an upper connecting ring 601 fixedly connected to the bottom end of the outer tube 501, and a plurality of evenly distributed metal arc sheets 602 are integrally connected to the bottom end of the upper connecting ring 601. The inner surface of the metal arc sheet 602 is provided with a groove, and a rubber flexible sheet 603 is provided between the gaps of the plurality of metal arc sheets 602. A gathering cylinder 604 is fixedly connected to the bottom ends of the metal arc sheets 602 and the rubber flexible sheets 603. The gathering cylinder 604 is made of a heat-insulating flexible material, and a plurality of limiting rings 605 are provided on the outer wall of the gathering cylinder 604. A tying hoop 606 is provided inside the limiting rings 605 at the same height, and a lower connecting ring 607 is provided at the bottom end of the gathering cylinder 604. The bottom end of the lower connecting ring 607 is connected to the vulcanization mechanism 7.
[0034] In specific implementation, when the thermal conductive silicone slurry is coated, the coating thickness is controlled by adjusting the tightness of the tie hoop 606. The tighter the tie hoop 606 is, the thinner the film is, and the looser the tie hoop 606 is, the thicker the film is. The tie hoop 606 pulls the retracting tube 604 to contract, so that the retracting tube 604 drives the bottom ends of the metal arc sheets 602 to retract. The size of the gap between the inner wall of the metal arc sheet 602 and the outer wall of the inner tube 502 is controlled by the extrusion of the metal arc sheet 602, thereby controlling the amount of thermal conductive silicone outer film slurry passing through the gap, thereby controlling the coating thickness. At the same time, a groove is provided on the inner surface of the metal arc sheet 602, so that the amount of thermal conductive silicone outer film slurry at the groove is greater than the amount at the gap, so that more thermal conductive silicone outer film slurry can be squeezed out at the groove, so that reinforcing ribs made of thermal conductive silicone outer film slurry as raw material can be formed on the outer wall of the thermal conductive silicone slurry at the groove, thereby enhancing the structural strength of the thermal conductive silicone.
[0035] Thermally insulating flexible materials include, but are not limited to, ceramic fibers.
[0036] Furthermore, the bottom end of the inner tube 502 is flush with the top end of the gathering tube 604; In a specific implementation, the thermally conductive silicone slurry squeezed out from the inner tube 502 can enter the interior of the gathering tube 604 and then be coated.
[0037] For further reference, Figure 5 and Figure 6 The vulcanizing mechanism 7 includes an arc tube 701 connected to the bottom end of the lower connecting ring 607, an electric heating tube 705 is provided on the outer wall of the arc tube 701, the end of the arc tube 701 is horizontally arranged, a trapezoidal tube 702 is integrally connected to the end of the arc tube 701, two parallel side plates 703 are provided at the end of the trapezoidal tube 702, and square grooves 704 are provided at the ends of the two side plates 703, and the calendering mechanism 8 is arranged between the two side plates 703; In a specific implementation, during the vulcanization, the slurry inside the arc tube 701 is heated and vulcanized by the electric heating tube 705 , and the heated and vulcanized slurry passes through the trapezoidal tube 702 and enters between the two side plates 703 .
[0038] For further reference, Figures 2 to 4 The calendering mechanism 8 includes a lower bracket 801 fixed to the inside of the equipment outer box 1, and both ends of the top of the lower bracket 801 are rotatably connected with roller shafts 802, and a plurality of roller shafts 803 rotatably connected to the lower bracket 801 are provided between the two roller shafts 802, and conveyor belts 804 are provided on the roller shafts 802 and 803, and a servo motor 806 fixed to the lower bracket 801 is provided on the shaft of the roller shaft 802 at the end, and a fixed shaft 807 is fixedly connected between the two side walls of the equipment outer box 1, and the calendering mechanism 8 also includes a fixed shaft 807 rotatably connected to the fixed shaft 807. 07, the fixed shaft 807 runs through the middle of the shaft of the roller shaft 3 809, the other end of the upper bracket 808 is rotatably connected with the roller shaft 1 802, and a plurality of roller shafts 4 810 are arranged between the roller shaft 1 802 and the roller shaft 3 809 on the upper bracket 808, and a pressing conveyor belt 811 is arranged on the roller shaft 1 802, the roller shaft 3 809 and the roller shaft 4 810, and the top of the control end of the upper bracket 808 is connected with a thickness control cylinder 812 through a hole-ball matching method, and the top of the thickness control cylinder 812 is fixedly connected to the top wall of the equipment outer box 1; In specific implementation, when shaping is performed, the control panel 10 controls the output end of the servo motor 806 to rotate and the output end of the thickness control cylinder 812 to extend through control parameters. The rotation of the output end of the servo motor 806 drives the roller 802 to rotate, so that the conveyor belt 804 rotates, and the slurry clamped by the conveyor belt 804 and the pressing conveyor belt 811 is pressed and shaped. The output end of the thickness control cylinder 812 extends to control the shaping thickness. The thickness control cylinder 812 extends to rotate the upper bracket 808 around the fixed axis 807, so that the roller 802 on the upper bracket 808 is close to the conveyor belt 804, so that the pressing conveyor belt 811 shapes the slurry on the conveyor belt 804. At the same time, the airflow flows inward from the square groove 704, and the shaping of the slurry is accelerated by the airflow. The airflow introduces the toxic gas generated by vulcanization into the solution inside the recovery tank 102 to dissolve and absorb the harmful gas.
[0039] Further, the radius of roller 1 802 is greater than the radius of roller 2 803, the radius of roller 1 802 and roller 3 809 are equal, the radius of roller 1 802 and roller 4 810 are both greater than the height of side plate 703, and the radius of roller 1 802 is greater than the radius of roller 4 810; In a specific implementation, the radii of roller one 802 and roller four 810 are both greater than the height of the side plate 703, so that the thickness control cylinder 812 can have a larger adjustment range when adjusting the molding thickness. After the thickness control cylinder 812 is fully extended and the conveyor belt 811 is pressed against the conveyor belt 804, the rotating shafts of roller one 802 and roller four 810 will not contact the side plate 703.
[0040] Furthermore, the conveyor belt 804 and the pressing conveyor belt 811 are seamlessly connected between the two side plates 703, and the conveyor belt 804 and the pressing conveyor belt 811 are both set to be taut, the surface of the conveyor belt 804 contacts the bottom of the trapezoidal cylinder 702, and the surface of the pressing conveyor belt 811 contacts the top of the trapezoidal cylinder 702.
[0041] In a specific implementation, the conveyor belt 804 and the pressure conveyor belt 811 include but are not limited to metal iron sheets; As the slurry is continuously extruded from the trapezoidal cylinder 702 , it is compacted and shaped by the conveyor belt 804 and the pressure conveyor belt 811 .
[0042] Seamless connection is a high-precision gap that tends to be seamless, that is, the gap is very small and can be ignored.
[0043] Seamless connection technology uses existing technology.
[0044] For further reference, Fig. 9 The cutting structure 9 includes a horizontal cylinder 901 fixed on the outer wall of the equipment outer box 1, the output end of the horizontal cylinder 901 is fixedly connected with a T-shaped connecting plate 902, the T-shaped connecting plate 902 is fixedly connected with a vertical cylinder 903, the output end of the vertical cylinder 903 is fixedly connected with a cutting die 904, and the cutting die 904 is seamlessly connected to the inside of the square groove 704; In specific implementation, when the cutting mechanism 9 performs fixed-distance cutting, the output end of the horizontal cylinder 901 contracts, so that the T-shaped connecting plate 902 is retracted, and the vertical cylinder 903 drives the cutting mold 904 to retract. The output end of the vertical cylinder 903 extends downward, so that the cutting mold 904 moves downward to cut the thermal conductive silicone inside the square groove 704. At the same time, under the control command of the control panel 10, the horizontal cylinder 901 and the thermal conductive silicone move synchronously.
[0045] Furthermore, the control panel 10 is a touch screen controller; In the specific implementation, the control panel 10 is a touch screen controller, so that the control panel 10 can set parameters through touch selection. The parameters include but are not limited to: the output power of the fan 103, the output power of the axial flow pump 4, the heating power of the electric heating tube 705, the output power of the servo motor 806, the telescopic distance of the output end of the thickness control cylinder 812, the telescopic distance of the output end of the horizontal cylinder 901, and the telescopic distance of the vertical cylinder 903. The control panel 10 adopts PID algorithm for real-time control.
Claims
1. An environmentally friendly calendering device for producing thermally conductive silica gel, comprising an equipment outer box (1), an outer film material bin (2), a main material bin (3) and an axial flow pump (4), characterized in that: A recovery pipe (101) is provided at the end of the equipment outer box (1), a recovery tank (102) is provided at the end of the recovery pipe (101), a solution is provided inside the recovery tank (102), the top of the recovery tank (102) is penetrated, the middle of the recovery pipe (101) is arranged in an upward bend, a fan (103) is provided at the head of the recovery pipe (101), the outer film material bin (2) and the main material bin (3) are fixedly connected to the equipment outer box (1), and the outer film material bin (2) and the main material bin (3) are The discharge pipes are all provided with an axial flow pump (4), the discharge pipes of the outer film material bin (2) and the main material bin (3) are connected with a concentric connecting pipe (5), the bottom end of the concentric connecting pipe (5) is connected with a coating mechanism (6), the bottom end of the coating mechanism 6 is provided with a vulcanizing mechanism (7), a calendering mechanism (8) is provided on the conveying path of the vulcanizing mechanism (7), the end of the vulcanizing mechanism (7) is provided with a cutting structure (9) fixed on the equipment outer box (1), and a control panel (10) is provided on the equipment outer box (1).
2. The environmentally friendly calendering equipment for producing thermally conductive silicone rubber according to claim 1, characterized in that: The concentric connecting pipe (5) comprises an outer pipe (501) fixed on the equipment outer box (1), a concentrically arranged inner pipe (502) is arranged on the top of the outer pipe (501), a discharge pipe of the outer film material bin (2) is integrally connected to the outer wall of the outer pipe (501) and penetrates the interior of the outer pipe (501), and a discharge pipe of the main material bin (3) is integrally connected to the top of the inner pipe (502).
3. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 2, characterized in that: The coating mechanism (6) comprises an upper connecting ring (601) fixedly connected to the bottom end of the outer tube (501); the bottom end of the upper connecting ring (601) is integrally connected with a plurality of evenly distributed metal arc sheets (602); the inner surface of the metal arc sheets (602) is provided with a groove; a rubber flexible sheet (603) is provided between the gaps between the plurality of metal arc sheets (602); a gathering cylinder (604) is fixedly connected to the bottom ends of the metal arc sheets (602) and the rubber flexible sheets (603); the gathering cylinder (604) is made of a heat-insulating flexible material; the outer wall of the gathering cylinder (604) is provided with a plurality of limiting rings (605); a tying hoop (606) is provided inside the limiting rings (605) at the same height; a lower connecting ring (607) is provided at the bottom end of the gathering cylinder (604); and the bottom end of the lower connecting ring (607) is connected to the vulcanization mechanism (7).
4. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 3, characterized in that: The bottom end of the inner tube (502) is flush with the top end of the retracting tube (604).
5. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 4, characterized in that: The vulcanization mechanism (7) comprises an arc-shaped tube (701) connected to the bottom end of the lower connecting ring (607); an electric heating tube (705) is provided on the outer wall of the arc-shaped tube (701); the end of the arc-shaped tube (701) is arranged horizontally; a trapezoidal tube (702) is integrally connected to the end of the arc-shaped tube (701); two parallel side plates (703) are provided at the end of the trapezoidal tube (702); square grooves (704) are provided at the ends of the two side plates (703); and a calendering mechanism 8 is arranged between the two side plates (703).
6. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 4, characterized in that: The calendering mechanism (8) comprises a lower bracket (801) fixed inside the equipment outer box (1), the top two ends of the lower bracket (801) are both rotatably connected with roller shafts 1 (802), a plurality of roller shafts 2 (803) rotatably connected to the lower bracket (801) are provided between the two roller shafts 1 (802), a conveyor belt (804) is provided on the roller shafts 1 (802) and the roller shafts 2 (803), a servo motor (806) fixed to the lower bracket (801) is provided on the shaft of the roller shaft 1 (802) at the end, a fixed shaft (807) is fixedly connected between the two side walls inside the equipment outer box (1), and the calendering mechanism (8) also comprises a rotatably connected to the fixed shaft (807) ) on the roller shaft three (809) and the upper bracket (808), the fixed shaft (807) passes through the middle of the shaft of the roller shaft three (809), the other end of the upper bracket (808) is rotatably connected to the roller shaft one (802), a plurality of roller shafts four (810) are arranged between the roller shaft one (802) and the roller shaft three (809) on the upper bracket (808), and a pressing conveyor belt (811) is arranged on the roller shaft one (802), the roller shaft three (809) and the roller shaft four (810), and the top of the control end of the upper bracket (808) is connected to a thickness control cylinder (812) by a hole-ball matching method, and the top of the thickness control cylinder (812) is fixedly connected to the top wall of the equipment outer box (1).
7. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 6, characterized in that: The radius of roller one (802) is greater than the radius of roller two (803), the radii of roller one (802) and roller three (809) are equal, the radii of roller one (802) and roller four (810) are both greater than the height of the side plate (703), and the radius of roller one (802) is greater than the radius of roller four (810).
8. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 7, characterized in that: The conveyor belt (804) and the pressing conveyor belt (811) are seamlessly connected between the two side plates (703). The conveyor belt (804) and the pressing conveyor belt (811) are both arranged in a taut state. The surface of the conveyor belt (804) contacts the bottom of the trapezoidal cylinder (702), and the surface of the pressing conveyor belt (811) contacts the top of the trapezoidal cylinder (702).
9. The environmentally friendly calendering equipment for producing thermally conductive silica gel according to claim 8, characterized in that: The cutting structure (9) comprises a horizontal cylinder (901) fixed on the outer wall of the equipment outer box (1); the output end of the horizontal cylinder (901) is fixedly connected with a T-shaped connecting plate (902); the T-shaped connecting plate (902) is fixedly connected with a vertical cylinder (903); the output end of the vertical cylinder (903) is fixedly connected with a cutting die (904); and the cutting die (904) is seamlessly connected to the inside of the square groove (704).
10. The environmentally friendly calendering equipment for producing thermally conductive silicone rubber according to claim 9, characterized in that: The control panel (10) is a touch screen controller.