Forming machining device, forming machining system and assembly production line

Abstract

The invention discloses a forming machining device, a forming machining system and an assembly production line, and relates to the technical field of mechanical equipment.The forming machining device comprises a bearing platform used for bearing materials to be formed, and the bearing platform can drive the materials to be formed to ascend and descend in the vertical direction; meanwhile, a first shaping part, a first shaping push plate, a second shaping part and a second shaping push plate are sequentially arranged in the lifting direction of the bearing platform from high to low, so that the bearing platform drives the to-be-formed material to lift from high to low; meanwhile, the to-be-formed materials are folded and shaped at different positions through the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate in sequence, so that the process of forming and processing the to-be-formed materials into packaging box products is achieved, and the problems that in the prior art, manual folding consumes long time, and the product quality is unstable are solved; and meanwhile, large-batch folding can be realized to form a formed product, and the production efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of mechanical equipment, and in particular to a molding processing device, a molding processing system and an assembly production line. Background Art

[0002] During the storage and circulation of products, they need to be packaged in boxes to facilitate the safe and smooth transfer and stacking management of the products. At the same time, products of different specifications and sizes also need to be stored in corresponding boxes of different sizes to facilitate loading, handling and stacking. Therefore, there is a great demand for the use of boxes.

[0003] In some related technologies, in order to facilitate the storage and transportation of packaging boxes, packaging boxes are usually laid flat before use, and need to be folded into finished packaging boxes before they can be packaged and used; some companies use manual folding, which is time-consuming and labor-intensive; and there are differences in the folded batch packaging boxes, and there are errors in appearance and size. Although some companies can use some folding equipment for auxiliary folding, the three-dimensional structure of the packaging box requires the cooperation of multiple equipment on the assembly line to form a finished product. The equipment is complicated, and the size of the product folded by the equipment is limited, which makes it difficult to meet the needs of large quantities of products with different specifications and sizes, resulting in low production efficiency. Summary of the invention

[0004] The present application provides a molding processing device, a molding processing system and an assembly production line, which can complete the process of automatically folding a packaging box into a finished product through a single device. Compared with manual folding, the specifications of the obtained products are uniform and the quality of the products is more stable. At the same time, the present application can be adjusted according to the actual specifications and dimensions of the product to meet the needs of products of different specifications and dimensions, thereby improving the production efficiency of the enterprise.

[0005] In the first aspect, the present application provides a molding processing device, including a carrying platform for carrying a material to be molded, and a first shaping part, a first shaping push plate, a second shaping part and a second shaping push plate arranged in sequence along the lifting direction of the carrying platform; the carrying platform drives the material to be molded to rise and fall in the vertical direction, and bends and molds the material to be molded along the direction of the symmetry axis of the first shaping part in sequence through the first shaping part, the first shaping push plate folds the bent material to be molded along both sides of the symmetry axis of the first shaping part, the second shaping part folds the material to be molded along a direction perpendicular to the symmetry axis of the first shaping part, and the second shaping push plate folds the material to be molded along the circumference of the carrying platform to form a molded product.

[0006] In a specific embodiment, it also includes a main lifting component and a slave lifting component connected to the main lifting component through a connecting arm, the bottom of the slave lifting component is connected to a pressure head, and the main lifting component is used to drive the slave lifting component to rise and fall in a direction perpendicular to the supporting platform so that the pressure head is crimped onto the material to be formed.

[0007] In a specific embodiment, the main lifting assembly includes a guide rail, a sliding block slidably connected to the guide rail, and a main driving unit connected to the bottom of the guide rail. The sliding block is fixedly connected to the connecting arm, and the main driving unit is connected to the sliding block through a transmission belt so that the sliding block can be driven by the driving unit to slide along the guide rail.

[0008] In a specific embodiment, the slave lifting assembly includes a fixed frame connected to the end of the connecting arm away from the sliding block and a slave driving part arranged on the fixed frame, the output end of the slave driving part is connected to the driving screw, and a sliding sleeve is provided on the driving screw. The side wall of the fixed frame is connected to the first fixed seat and the second fixed seat in sequence, the sliding sleeve is fixedly connected to the side away from the driving part, and the driving shaft slides through the first fixed seat and the second fixed seat and is connected to the pressure head.

[0009] In a specific embodiment, the pressure head includes a first pressure block and a second pressure block arranged in sequence along a direction away from the supporting platform, the drive shaft movably passes through the second pressure block and is fixedly connected to the first pressure block, and a fixing column is connected between the second pressure block and the second fixing seat.

[0010] In a specific embodiment, it also includes a support base, which includes support frames symmetrically arranged on both sides of the bearing platform, the first shaping part includes a first mounting plate symmetrically arranged on both sides of the bearing platform, a first adjusting column slidably inserted into the first mounting plate, a first mounting frame connected to the end of the first adjusting column, and a first shaping roller rotatably connected to the first mounting frame through a rotating shaft, the two first mounting plates are respectively installed at the ends of the two support frames, and the two first shaping rollers are symmetrically arranged on both sides of the bearing platform.

[0011] In a specific embodiment, the first shaping push plate includes a positioning plate fixedly connected to the support frame, a telescopic column slidably arranged on the positioning plate close to the side of the bearing platform, and a first push plate connected to the end of the telescopic column, and two first push plates are symmetrically arranged along a direction perpendicular to the symmetry axis of the first shaping part, and the two first push plates are located on both sides of the support frame.

[0012] In a specific embodiment, the second shaping part includes a second mounting plate symmetrically arranged on both sides of the supporting platform, a second adjusting column slidably arranged on the second mounting plate, a second mounting frame connected to the end of the second adjusting column, and a second shaping roller rotatably connected to the second mounting frame through a rotating shaft. The support base is symmetrically provided with a positioning frame along a direction perpendicular to the symmetry axis of the first shaping part, two second mounting plates are respectively installed at the ends of the positioning frame, and two second shaping rollers are symmetrically arranged on both sides of the supporting platform along a direction perpendicular to the symmetry axis of the first shaping part.

[0013] In a specific embodiment, the second shaping push plate includes a push column movably arranged on the fixed frame, and the second push plate is installed on the side of the push column close to the supporting platform. The two second push plates are symmetrically arranged on both sides of the supporting platform along a direction perpendicular to the symmetry axis of the first shaping part.

[0014] In a specific embodiment, projections of the first shaping roller, the first push plate, the second shaping roller and the second push plate in the height direction of the support frame are distributed in sequence from high to low.

[0015] In a specific embodiment, it also includes a molding fixing portion, which is arranged at the bottom of the second shaping push plate along the height direction of the support frame, and the molding fixing portion is used to shape the molded product.

[0016] In a specific embodiment, the molding and fixing part includes a first clamp, a second clamp, a third clamp and a fourth clamp which are symmetrically arranged along the center line of the supporting platform, the first clamp and the second clamp are arranged opposite to each other, and the first clamp and the second clamp are respectively installed on the two supporting frames, the third clamp and the fourth clamp are arranged opposite to each other, and the third clamp and the fourth clamp are respectively installed on the two positioning frames.

[0017] In a specific embodiment, a platform driving unit is provided at the bottom of the carrying platform, and the platform driving unit is used to drive the carrying platform to rise and fall in a vertical direction.

[0018] In a second aspect, a molding processing system is provided, the system comprising the above-mentioned molding processing device, a sensing component and a controller, the controller being communicatively connected to the sensing component, the sensing component being used to detect position information of a carrying platform, a material to be molded on the carrying platform, a first shaping part, a first shaping push plate, a second shaping part and a second shaping push plate, so that the controller controls the carrying platform, the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate to coordinate the action on the material to be molded according to the detection result of the sensing component.

[0019] In a third aspect, an assembly production line is provided, wherein the assembly production line includes the above-mentioned molding processing device.

[0020] In the present application, the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate are respectively arranged around the carrying platform, and the first shaping part, the first shaping push plate, the second shaping push plate and the second shaping push plate are arranged in sequence from high to low along the lifting direction of the carrying platform, so that when the carrying platform drives the material to be formed to be lifted from high to low, it is folded and shaped in different positions by the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate in sequence to form a formed product. The forming processing device in the present application completes the process of automatically folding the packaging box into a finished product. Compared with manual folding, the specifications of the obtained products are unified and the quality of the products is more stable.

[0021] Furthermore, in the present application, a support frame and a fixed frame are provided on the support base, and the distance between the two support frames can be adjusted along the support base, and the distance between the two fixed frames can also be adjusted along the support base, thereby realizing the adjustment of the distance between the two first shaping rollers in the first shaping part, the distance between the two first push plates in the first shaping push plate, the distance between the two second shaping rollers in the second shaping part, and the distance between the two second push plates in the second shaping push plate. The processing dimensions of the first shaping part, the first shaping push plate, the second shaping part, and the second shaping push plate can be adjusted according to the actual specifications of the products to meet the needs of products of different specifications and sizes, thereby improving the production efficiency of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 An overall schematic diagram of a molding processing device provided in an embodiment of the present application; Figure 2 A schematic diagram of a carrier platform provided in an embodiment of the present application; Figure 3 A schematic diagram of a main lifting assembly and a slave lifting assembly provided in an embodiment of the present application; Figure 4 A side view of a main lifting assembly and a slave lifting assembly provided in an embodiment of the present application; Figure 5 A schematic diagram of components on a support base provided in an embodiment of the present application; Figure 6A top view of the support base provided in an embodiment of the present application; Figure 7 A schematic diagram of a molding and fixing portion provided in an embodiment of the present application; Figure 8 A schematic diagram of a product to be formed provided in an embodiment of the present application; Fig. 9 A schematic diagram of the first shaping part after shaping provided in an embodiment of the present application; Fig.10 A schematic diagram of the first shaping push plate after shaping provided in an embodiment of the present application; Fig.11 A schematic diagram of the second shaping part after shaping provided in an embodiment of the present application; Fig.12 A schematic diagram of the second shaping push plate provided in an embodiment of the present application after shaping along a direction perpendicular to the symmetry axis of the first shaping portion; Fig.13 A schematic diagram of the second shaping push plate provided in an embodiment of the present application after shaping along a direction parallel to the symmetry axis of the first shaping portion; The above drawings include the following reference numerals: 1. support base; 2. bearing platform; 3. first shaping part; 301. first mounting plate; 302. first adjusting column; 303. first mounting frame; 304. first shaping roller; 4. first shaping push plate; 401. positioning plate; 402. telescopic column; 403. first push plate; 5. second shaping part; 501. second mounting plate; 502. second adjusting column; 503. second mounting frame; 504. second shaping roller; 6. second shaping push plate; 601. pushing column; 602. second push plate; 7. telescopic shaft; 8. platform driving part; 9. main lifting assembly; 901. support shell; 902. guide rail; 903. sliding block; 904. main driving part; 10. From the lifting assembly; 1001, the fixed frame; 1002, the driving part; 1003, the first fixed seat; 1004, the second fixed seat; 1005, the driving screw; 1006, the sliding sleeve; 1007, the driving shaft; 11, the pressing head; 1101, the first pressing block; 1102, the second pressing block; 12, the connecting arm; 13, the fixing column; 14, the material to be formed; 15, the supporting frame; 16, the positioning frame; 17, the forming fixing part; 1701, the first clamping plate; 1702, the second clamping plate; 1703, the third clamping plate; 1704, the fourth clamping plate; 18, the first adjusting hole; 19, the second adjusting hole; 20, the guide rail; 21, the guide groove; 22, the locking hole; 23, the positioning block; 24, the positioning hole; 25, the clamping plate driving part. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0025] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. The terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. The terms "parallel", "perpendicular" and "equal" include the situations described and situations similar to the situations described, and the range of the similar situations is within the acceptable deviation range, where the acceptable deviation range is determined by a person of ordinary skill in the art taking into account the measurement being discussed and the errors associated with the measurement of a specific quantity (i.e., the limitations of the measurement system). For example, "parallel" includes absolute parallelism and approximate parallelism, wherein the acceptable deviation range of approximate parallelism can be, for example, a deviation within 5°; "perpendicular" includes absolute perpendicularity and approximate perpendicularity, wherein the acceptable deviation range of approximate perpendicularity can also be, for example, a deviation within 5°. "Equal" includes absolute equality and approximate equality, wherein the acceptable deviation range of approximate equality can be, for example, that the difference between the two equalities is less than or equal to 5% of either one. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0026] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] The embodiment of the present application provides a molding processing device, such as Figure 1As shown, the device includes a supporting base 1, a bearing platform 2 arranged in the middle of the supporting base 1, and a first shaping part 3, a first shaping push plate 4, a second shaping part 5 and a second shaping push plate 6 arranged in sequence along the lifting direction of the bearing platform 2. The bearing platform 2 can be lifted and lowered in the vertical direction. The first shaping part 3, the first shaping push plate 4, the second shaping part 5 and the second shaping push plate 6 are arranged around the bearing platform 2 to realize that when the bearing platform 2 drives the material 14 to be formed to be lifted and lowered from high to low in the vertical direction, the material 14 to be formed is shaped by the first shaping part 3, the first shaping push plate 4, the second shaping part 5 and the second shaping push plate 6 in sequence.

[0028] The first shaping part 3 is a symmetrical structure arranged on both sides of the supporting platform 2. The first shaping part 3 is used to bend and shape the material to be formed 14 along the symmetry axis direction of the first shaping part 3. The first shaping push plate 4 that continues to bend and shape the material to be formed 14 along both sides of the symmetry axis of the first shaping part 3. The second shaping part 5 that continues to be folds the material to be formed 14 along the symmetry axis direction perpendicular to the first shaping part 3. The second shaping push plate 6 that continues to be folds the material to be formed 14 along the circumference of the supporting platform 2 to form a formed product.

[0029] It should be noted that if Figure 2 As shown, the bottom of the carrying platform 2 is fixedly connected to the telescopic shaft 7 through a connecting piece, and multiple telescopic shafts 7 are arranged on the bottom side of the carrying platform 2. The end of the telescopic shaft 7 away from the carrying platform 2 is connected to the platform driving part 8. The platform driving part 8 is used to drive the carrying platform 2 to rise and fall in the vertical direction. The platform driving part 8 in this embodiment includes but is not limited to a driving cylinder, which drives the telescopic shaft 7 through the driving cylinder to drive the carrying platform 2 to rise and fall in the vertical direction.

[0030] In this embodiment, in order to ensure the position stability of the material 14 to be formed thereon when the carrying platform 2 drives it to rise and fall in the vertical direction, a main lifting component 9, a slave lifting component 10 and a pressure head 11 are also arranged on the support base 1. The main lifting component 9 is arranged on the side close to the edge of the support base 1, and the slave lifting component 10 is arranged on the side of the main lifting component 9 close to the carrying platform 2, and the slave lifting component 10 is connected to the main lifting component 9 through a connecting arm 12. The pressure head 11 is installed at the end of the slave lifting component 10 close to the carrying platform 2, and the pressure head 11 corresponds to the position of the material 14 to be formed on the carrying platform 2. The main lifting component 9 drives the connecting arm 12 to lift in the vertical direction, that is, the main lifting component 9 and the slave lifting component 10 are lifted and lowered in a direction perpendicular to the carrying platform 2, and under the synchronous action of the connecting arm 12, the slave lifting component 10 performs lifting and lowering movements along with the main lifting component 9, so that the pressing head 11 is pressed against the material to be formed 14, and during the entire movement process of the first shaping part 3, the first shaping push plate 4, the second shaping part 5 and the second shaping push plate 6, the pressing head 11 is always pressed against the material to be formed 14, and is lifted and lowered synchronously with the shaping action process.

[0031] like Figure 3 and Figure 4 As shown, the main lifting assembly 9 includes a supporting shell 901, a guide rail 902 fixedly connected in the supporting shell 901, a sliding block 903 and a main driving unit 904, wherein the guide rail 902 is arranged along the vertical direction, the sliding block 903 is slidably connected to the guide rail 902, the main driving unit 904 is arranged at the bottom of the guide rail 902, and is transmission-connected to the sliding block 903 through a transmission belt, one side of the sliding block 903 is fixedly connected to the connecting arm 12, and the main driving unit 904 is connected to an external power supply system, so that the main driving unit 904 drives the sliding block 903 to move along the guide rail 902, and at the same time the sliding block 903 drives the connecting arm 12 and the slave lifting assembly 10 at the other end of the connecting arm 12 to move in the vertical direction.

[0032] It should be noted that the main driving unit 904 in this embodiment includes but is not limited to a servo motor, a stepper motor, a DC motor or an AC motor.

[0033] Further, such as Figure 4As shown, the slave lifting assembly 10 includes a fixed frame 1001 and a slave driving part 1002 installed on the top of the fixed frame 1001, the fixed frame 1001 is fixedly installed on the end of the connecting arm 12 away from the sliding block 903 through a connecting piece, the fixed frame 1001 is fixedly connected to the first fixed seat 1003 and the second fixed seat 1004 in sequence from high to low in the vertical direction, the output end of the slave driving part 1002 is connected to a driving screw rod 1005, the driving screw rod 1005 is arranged in the vertical direction, and a sliding sleeve 1006 is slidably sleeved on the driving screw rod 1005, and a driving shaft 1007 is fixedly installed on the side of the sliding sleeve 1006 away from the slave driving part 1002 through a connecting piece, the driving shaft 1007 slides through the first fixed seat 1003 and the second fixed seat 1004 and is connected to the pressing head 11, so that when the main lifting assembly 9 drives the pressing head 11 to move to a preset position, the slave driving part 1002 further drives the pressing head 11 to be lifted and lowered in the vertical direction to adjust the position of the pressing head 11.

[0034] It should be noted that the slave driving unit 1002 in this embodiment includes but is not limited to a servo motor, a stepper motor, a DC motor or an AC motor.

[0035] Specifically, Figure 4 As shown, since the packaging box after folding is a three-dimensional structure, in order to realize the shaping processing of the height direction of the formed product, a pressing head 11 is provided including a first pressing block 1101 and a second pressing block 1102, and the first pressing block 1101 and the second pressing block 1102 are arranged in sequence along the direction away from the supporting platform 2, and the driving shaft 1007 movably passes through the second pressing block 1102 and is fixedly connected to the first pressing block 1101, and a fixing column 13 is connected between the second pressing block 1102 and the second fixing seat 1004, so that when the main lifting assembly 9 drives the pressing head 11 to move to the preset position, the first pressing block 1101 is pressed against the bottom of the material to be formed 14, and at the same time, the driving shaft 1007 is further driven from the driving part 1002 to extend in the vertical direction, so that the second pressing block 1102 is pressed against other positions in the height direction of the material to be formed 14.

[0036] like Figure 5 As shown, the material to be formed 14 in this embodiment is a packaging box material, and its initial state is a flat structure. The packaging box material includes a material body, a first flange connected to the side wall of the material body, and a second flange, wherein the first flange is fixedly connected to both sides of the material body along the direction of the symmetry axis parallel to the first shaping portion 3, and the second flange is fixedly connected to both sides of the material body along the direction of the symmetry axis perpendicular to the first shaping portion 3, and the second flange includes a first side edge fixedly connected to the end of the material body and a second side edge spaced apart on both sides of the first side edge.

[0037] In this embodiment, at least two support frames 15 are fixedly installed on the support base 1 through connecting members. The two support frames 15 are symmetrically arranged on both sides of the bearing platform 2, and the two support frames 15 are installed on both sides of the symmetry axis of the first shaping part 3. Specifically, as Figure 5 shown, the first shaping part 3 in this embodiment includes two first mounting plates 301, a first adjusting column 302 slidably penetrating through the first mounting plates 301, a first mounting frame 303 connected to the end of the first adjusting column 302, and a first shaping roller 304 rotatably connected to the first mounting frame 303 through a rotating shaft. The two first mounting plates 301 are respectively installed at the ends of the two support frames 15, and the two first mounting plates 301 are symmetrically arranged on both sides of the bearing platform 2. The two first shaping rollers 304 are symmetrically arranged on both sides of the bearing platform 2.

[0038] Among them, the first shaping part 3 further includes a first shaping driving part arranged on the side of the first adjusting column 302 away from the bearing platform 2. The first shaping driving part is used to drive the reciprocating movement of the first adjusting column 302.

[0039] Through the above settings, when the material to be formed 14 is placed on the bearing platform 2 and the first pressing block 1101 in the pressing head 11 is adjusted to press against the material to be formed 14, the main lifting assembly 9 drives the pressing head 11 and the bearing platform 2 to descend vertically to the height where the first shaping part 3 is located. The first shaping rollers 304 bend the first convex edge and the second side edge along the gap between the first side edge and the second side surface from both sides of the bearing platform 2 to form a state as Fig. 9 shown.

[0040] As Figure 6 and Figure 7As shown, the first shaping push plate 4 is installed on the support frame 15 and is located below the first shaping part 3. The first shaping push plate 4 includes a positioning plate 401, a telescopic column 402 and a first push plate 403 connected to the end of the telescopic column 402. The positioning plate 401 is fixedly connected to the support frame 15 through a connecting piece. The telescopic column 402 is slidably penetrated on the side of the positioning plate 401 close to the bearing platform 2, and one end of the positioning plate 401 extends out, and the first push plate 403 is installed on the end of the positioning plate 401 extending from the telescopic column 402. Two first push plates 403 are symmetrically arranged along a direction perpendicular to the symmetry axis of the first shaping part 3, and the two first push plates 403 are located on both sides of the support frame 15. Through the above arrangement, when the material 14 to be formed on the supporting platform 2 further descends to the height of the first shaping push plate 4, the first pressing block 1101 is pressed against the bottom of the material 14 to be formed, and the driven driving part is adjusted to drive the second pressing block 1102 to move upward, so that the second pressing block 1102 is located at the upper edge position after the second side is folded. At this time, the two first pushing plates 403 on both sides of one of the supporting frames 15 successively cross-fold the two second side edges together along the two sides of the symmetry axis of the first shaping part 3. Similarly, the two first pushing plates 403 on both sides of the supporting frame 15 on the other side successively cross-fold the two second side edges at the other end of the material body to form Fig.10 Status shown.

[0041] The first shaping push plate 4 further comprises a first push plate 403 driving part, which is connected to a side of the telescopic column 402 away from the carrying platform 2 so as to enable the first push plate 403 driving part to drive the first push plate 403 to reciprocate.

[0042] In a specific embodiment, a second shaping part 5 is provided at the lower part of the first shaping push plate 4, and the symmetry axis direction of the second shaping part 5 is perpendicular to the symmetry axis direction of the first shaping part 3, that is, the second shaping part 5 is 90° apart from the first shaping part 3. At least two positioning frames 16 are fixedly mounted on the support base 1 through a connecting member, and the two positioning frames 16 are symmetrically arranged on both sides of the bearing platform 2, and the two positioning frames 16 are symmetrically arranged along the direction perpendicular to the symmetry axis of the first shaping part 3, and the second shaping part 5 is mounted on the positioning frames 16. Specifically, the second shaping part 5 includes a second mounting plate 501 symmetrically arranged on both sides of the bearing platform 2, a second adjustment column 502 slidably penetrated on the second mounting plate 501, a second mounting frame 503 connected to the end of the second adjustment column 502, and a second shaping roller 504 rotatably connected to the second mounting frame 503 through a rotating shaft, and the two second mounting plates 501 are respectively mounted on the ends of the positioning frames 16, and the two second shaping rollers 504 are symmetrically arranged on both sides of the bearing platform 2 along the direction perpendicular to the symmetry axis of the first shaping part 3.

[0043] Among them, the second shaping part 5 further includes a second shaping driving part, and the second shaping driving part is connected to one end of the second adjusting column 502 away from the bearing platform 2, so as to drive the second adjusting column 502 to reciprocate.

[0044] With the above settings, the main lifting assembly 9 continues to drive the to-be-formed material 14 downward to the height where the second shaping part 5 is located. The second shaping roller 504 contacts the first side edge in the to-be-formed material 14 and bends it upward along the direction perpendicular to the symmetry axis of the first shaping part 3. The first side edge is bent to the outside of the second side edge after cross-folding, and the first side edge is flush with the upper edge of the first convex edge, forming Fig.11 the state shown in the figure. At this time, the shaping of the bottom structure of the to-be-formed material 14 is completed, and a box body with an open upper end is formed.

[0045] Furthermore, the main lifting assembly 9 drives the to-be-formed material 14 on the bearing platform 2 to move to the height corresponding to the second shaping push plate 6. At the same time, the main lifting assembly 9 continues to drive the pressing head 11 upward, and the first pressing block 1101 rises to the upper edge crease inside the box body as a support, that is, the position where the first side edge and the first convex edge protrude from the folded second side edge, so as to bend the upper edge of the box body from both sides perpendicular to the symmetry axis of the first shaping part 3 by the second shaping push plate 6, and realize the bending of the box ears distributed along the direction parallel to the symmetry axis of the first shaping part 3 by 90° to 180°, so as to form Fig.12 the state shown in the figure.

[0046] Specifically, the second shaping push plate 6 includes a push column 601 movably inserted on the positioning frame 16. A second push plate 602 is installed on the side of the push column 601 close to the bearing platform 2. The two second push plates 602 are symmetrically arranged on both sides of the bearing platform 2 along the direction perpendicular to the symmetry axis of the first shaping part 3, that is, the upper edge of the box body is bent from both sides perpendicular to the symmetry axis of the first shaping part 3 by the second push plate 602, and the bending of the box ears distributed along the direction parallel to the symmetry axis of the first shaping part 3 is realized.

[0047] In a specific embodiment, the second shaping push plate 6 is arranged as a centrosymmetric structure, that is, the second shaping push plate 6 is centrosymmetrically arranged around the bearing platform 2. That is, the second shaping push plate 6 further includes two second push plates 602 symmetrically arranged on both sides of the bearing platform 2 along the direction parallel to the symmetry axis of the first shaping part 3. These two second push plates 602 are used to bend the upper edge of the box body from both sides parallel to the symmetry axis of the first shaping part 3, and realize the bending of the box ears distributed perpendicular to the symmetry axis of the first shaping part 3 by 90° to 180°, forming Fig.13 the state shown in the figure.

[0048] The second shaping push plate 6 further includes a second push plate driving unit, which is connected to an end of the push column 601 away from the supporting platform 2 so as to realize the second push plate driving unit driving the push column 601 to reciprocate.

[0049] It should be noted that the first shaping drive unit, the second shaping drive unit, the first push plate drive unit and the second push plate drive unit are configured as one of a pneumatic cylinder and a hydraulic cylinder.

[0050] In a specific embodiment, the projections of the first shaping roller 304, the first push plate 403, the second shaping roller 504 and the second push plate 602 in the height direction of the support frame 15 are sequentially distributed from high to low, thereby realizing sequential shaping processing of the material to be formed 14. In order to further perform the final shaping on the formed product, a forming fixing portion 17 is further provided at the bottom of the second shaping push plate 6 in the height direction of the support frame 15, and the forming fixing portion 17 is used to perform the final shaping on the formed product to ensure the stability of the product quality of the prepared packaging box.

[0051] like Figure 7 As shown, the forming fixing portion 17 includes a first clamp plate 1701, a second clamp plate 1702, a third clamp plate 1703 and a fourth clamp plate 1704 which are symmetrically arranged along the center line of the supporting platform 2, the first clamp plate 1701 and the second clamp plate 1702 are arranged opposite to each other, and the first clamp plate 1701 and the second clamp plate 1702 are respectively mounted on two supporting frames 15, the third clamp plate 1703 and the fourth clamp plate 1704 are arranged opposite to each other, and the third clamp plate 1703 and the fourth clamp plate 1704 are respectively mounted on two positioning frames 16, so that when the formed product is driven by the supporting platform 2 to continue to descend to the middle area surrounded by the first clamp plate 1701, the second clamp plate 1702, the third clamp plate 1703 and the fourth clamp plate 1704, the surrounding structure of the box body can be flattened by setting the clamp plates on all sides.

[0052] In a specific embodiment, a first adjustment hole 18, a second adjustment hole 19 and a guide rail 20 are provided on the support base 1, and a guide groove 21 for sliding with the guide rail 20 is provided at the bottom of the support frame 15 and the positioning frame 16. Two guide rails 20 are vertically provided, which are respectively located at the bottom of the support frame 15 and the positioning frame 16, wherein a plurality of first adjustment holes 18 are distributed along a direction parallel to the symmetry axis of the first shaping portion 3, and a plurality of second adjustment holes 19 are distributed along a direction perpendicular to the symmetry axis of the first shaping portion 3. A locking hole 22 is provided on the support frame 15 and the positioning frame 16. Through the above-mentioned arrangement, the support frame 15 and the positioning frame 16 can be adjusted to slide along the guide rail 20 according to the size of the material 14 to be formed so as to adjust the distance between the support frame 15 and the positioning frame 16 and the load-bearing platform 2. After being adjusted to a suitable position, the locking hole 22 is penetrated by a connecting member to realize the positioning of the support frame 15 and the positioning frame 16.

[0053] In this embodiment, since the bottom projection areas of molded products of different specifications and sizes are different, in order to make the molding fixing part 17 suitable for shaping products of different sizes, the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 are provided with a positioning block 23 on the side away from the carrying platform 2, and the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 are provided with positioning holes 24, and a plurality of positioning holes 24 are distributed at intervals along the length direction of the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704, and the positioning blocks 23 are installed on the corresponding clamping plates through the connecting pieces penetrating the positioning holes 24, wherein the positioning blocks 23 in the first clamping plate 1701 and the second clamping plate 1702 are provided with positioning holes 24. 3 is connected to the support frame 15, and the positioning blocks 23 on the third clamping plate 1703 and the fourth clamping plate 1704 are connected to the positioning frame 16. Through the setting of the positioning holes 24, the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 can be slidably adjusted along the length direction thereof. If the product size is large, the positioning block 23 is locked in the middle position of the clamping plate, but when the product size is smaller than the clamping plate length, the clamping plates in four directions will interfere with each other. However, if the clamping plate size is shortened, part of the paper shell will not be clamped, and the shaping yield will be poor. By setting the first clamping plate 1701, the second clamping plate 1702, the third clamping plate 1703 and the fourth clamping plate 1704 to be adjustable along the length direction thereof, the clamping plate can be eccentrically installed when the size is reduced, so as to adapt to small-sized products.

[0054] Furthermore, a clamp driving unit 25 is installed on the side of the positioning block 23 away from the supporting platform 2. The clamp driving unit 25 is used to drive the positioning block 23 to drive the first clamp 1701 and the second clamp 1702 to move along a direction parallel to the symmetry axis of the first shaping portion 3, and to drive the third clamp 1703 and the fourth clamp 1704 to move along a direction perpendicular to the symmetry axis of the first shaping portion 3, so as to shape the periphery of the molded product. At the same time, it can also be combined with the adjustment of the distance between the support frame 15 and the positioning frame 16 and the supporting platform 2, so that the molding fixing portion 17 can be suitable for the circumferential shaping of products of different sizes.

[0055] Specific implementation process: the product to be formed is placed on the supporting platform 2, and then the distance between the two side support frames 15 and the fixed frame 1001 is adjusted according to the size of the product to be formed, so that the distance between the two first shaping rollers 304 in the first shaping push plate 4, the distance between the two first push plates 403 in the first shaping push plate 4, the distance between the two second shaping rollers 504 in the second shaping part 5 and the distance between the two second push plates 602 in the second shaping push plate 6 are suitable for the product to be formed. When the supporting platform 2 and the pressure head 11 cooperate to drive the material 14 to be formed to rise and fall, it passes through the first shaping part 3, the first shaping push plate 4, the second shaping part 5, the second shaping push plate 6 and the forming fixed part 17 in turn, and is folded and shaped at different positions to form a formed product. The forming processing device in the present application completes the process of automatically folding the packaging box into a finished product. Compared with manual folding, the specifications of the obtained products are uniform and the quality of the products is more stable.

[0056] Corresponding to the above embodiments, the present application provides a molding processing system, which includes the above-mentioned molding processing device, a sensing component and a controller. The controller is communicatively connected with the sensing component. The sensing component is used to detect the position information of the carrying platform, the material to be molded on the carrying platform, the first shaping part, the first shaping push plate, the second shaping part and the second shaping push plate, so that the controller controls the carrying platform, the first shaping part, the first shaping push plate, the second shaping push plate and the second shaping push plate to cooperate with the material to be molded according to the detection results of the sensing component.

[0057] Corresponding to the above embodiment, the present application provides an assembly production line, which includes the above-mentioned molding processing device.

[0058] The above is a detailed introduction to a molding processing device, a molding processing system and an assembly production line provided by the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.

Claims

1. A molding processing device, characterized in that: It comprises a carrying platform (2) for carrying a material to be formed (14), and a first shaping portion (3), a first shaping push plate (4), a second shaping portion (5) and a second shaping push plate (6) which are sequentially arranged along the lifting direction of the carrying platform (2); The supporting platform (2) drives the material to be formed (14) to rise and fall, and in turn bends the material to be formed (14) along the symmetry axis direction of the first shaping part (3) through the first shaping part (3), the first shaping push plate (4) folds the bent material to be formed (14) along both sides of the symmetry axis of the first shaping part (3), the second shaping part (5) bends the material to be formed (14) along a direction perpendicular to the symmetry axis of the first shaping part (3), and the second shaping push plate (6) folds the material to be formed (14) along the circumference of the supporting platform (2) to form a formed product.

2. The molding processing device according to claim 1, characterized in that: It also comprises a main lifting component (9) and a slave lifting component (10) connected to the main lifting component (9) via a connecting arm (12), the bottom of the slave lifting component (10) being connected to a pressing head (11), and the main lifting component (9) being used to drive the slave lifting component (10) to move up and down in a direction perpendicular to the supporting platform (2) so that the pressing head (11) is pressed against the material to be formed (14).

3. The molding processing device according to claim 2, characterized in that: The main lifting assembly (9) comprises a guide rail (902), a sliding block (903) slidably connected to the guide rail (902), and a main driving unit (904) connected to the bottom of the guide rail (902); the sliding block (903) is fixedly connected to the connecting arm (12); the main driving unit (904) and the sliding block (903) are connected via a transmission belt, so that the sliding block (903) is driven by the main driving unit (904) to slide along the guide rail (902).

4. The molding processing device according to claim 3, characterized in that: The slave lifting assembly (10) comprises a fixed frame (1001) connected to an end of the connecting arm (12) away from the sliding block (903) and a slave driving part (1002) arranged on the fixed frame (1001); the output end of the slave driving part (1002) is connected to a driving screw (1005); a sliding sleeve (1006) is provided on the driving screw (1005); a side wall of the fixed frame (1001) is connected to a first fixed seat (1003) and a second fixed seat (1004) in sequence; a side of the sliding sleeve (1006) away from the slave driving part (1002) is fixedly connected to a driving shaft (1007); the driving shaft (1007) slides through the first fixed seat (1003) and the second fixed seat (1004) and is connected to the pressure head (11).

5. The molding device according to claim 4, characterized in that: The pressure head (11) comprises a first pressure block (1101) and a second pressure block (1102) which are arranged in sequence along a direction away from the supporting platform (2); the driving shaft (1007) movably passes through the second pressure block (1102) and is fixedly connected to the first pressure block (1101); and a fixing column (13) is connected between the second pressure block (1102) and the second fixing seat (1004).

6. The molding processing device according to any one of claims 1 to 5, characterized in that: It also includes a support base (1), the support base (1) includes support frames (15) symmetrically arranged on both sides of the bearing platform (2), the first shaping part (3) includes a first mounting plate (301) symmetrically arranged on both sides of the bearing platform (2), a first adjustment column (302) slidably inserted on the first mounting plate (301), a first mounting frame (303) connected to the end of the first adjustment column (302), and a first shaping roller (304) rotatably connected to the first mounting frame (303) via a rotating shaft, the two first mounting plates (301) are respectively mounted on the ends of the two support frames (15), and the two first shaping rollers (304) are symmetrically arranged on both sides of the bearing platform (2).

7. The molding device according to claim 6, characterized in that: The first shaping push plate (4) comprises a positioning plate (401) fixedly connected to the support frame (15), a telescopic column (402) slidably arranged on the positioning plate (401) near the side of the bearing platform (2), and a first push plate (403) connected to the end of the telescopic column (402), wherein two first push plates (403) are symmetrically arranged along a direction perpendicular to the symmetry axis of the first shaping portion (3), and the two first push plates (403) are located on both sides of the support frame (15).

8. The molding device according to claim 7, characterized in that: The second shaping part (5) comprises a second mounting plate (501) symmetrically arranged on both sides of the bearing platform (2), a second adjusting column (502) slidably inserted into the second mounting plate (501), a second mounting frame (503) connected to the end of the second adjusting column (502), and a second shaping roller (504) rotatably connected to the second mounting frame (503) via a rotating shaft, a positioning frame (16) symmetrically arranged on the support base (1) along a direction perpendicular to the symmetry axis of the first shaping part (3), two second mounting plates (501) are respectively mounted on the ends of the positioning frame (16), and two second shaping rollers (504) are symmetrically arranged on both sides of the bearing platform (2) along a direction perpendicular to the symmetry axis of the first shaping part (3).

9. The molding processing device according to claim 8, characterized in that: The second shaping push plate (6) comprises a pushing column (601) movably mounted on the positioning frame (16), a second pushing plate (602) being installed on one side of the pushing column (601) close to the supporting platform (2), and two second pushing plates (602) being symmetrically arranged on both sides of the supporting platform (2) along a direction perpendicular to the symmetry axis of the first shaping portion (3).

10. The molding processing device according to claim 9, characterized in that: The projections of the first shaping roller (304), the first push plate (403), the second shaping roller (504) and the second push plate (602) in the height direction of the support frame (15) are distributed in sequence from high to low.

11. The molding processing device according to claim 6, characterized in that: It also comprises a forming and fixing portion (17), wherein the forming and fixing portion (17) is arranged at the bottom of the second shaping push plate (6) along the height direction of the support frame (15), and the forming and fixing portion (17) is used to shape the formed product.

12. The molding processing device according to claim 11, characterized in that: The molding fixing portion (17) includes a first clamping plate (1701), a second clamping plate (1702), a third clamping plate (1703) and a fourth clamping plate (1704) which are symmetrically arranged along the center line of the bearing platform (2); the first clamping plate (1701) and the second clamping plate (1702) are arranged opposite to each other, and the first clamping plate (1701) and the second clamping plate (1702) are respectively installed on the two supporting frames (15); the third clamping plate (1703) and the fourth clamping plate (1704) are arranged opposite to each other, and the third clamping plate (1703) and the fourth clamping plate (1704) are respectively installed on the two positioning frames (16).

13. The molding processing device according to any one of claims 1 to 5, characterized in that: A platform driving unit (8) is arranged at the bottom of the bearing platform (2), and the platform driving unit (8) is used to drive the bearing platform (2) to rise and fall in a vertical direction.

14. A molding processing system, characterized in that: The system comprises a molding processing device according to any one of claims 1 to 13, a sensing component and a controller, wherein the controller is communicatively connected with the sensing component, and the sensing component is used to detect position information of a carrying platform (2), a material to be molded (14) on the carrying platform (2), a first shaping part (3), a first shaping push plate (4), a second shaping part (5) and a second shaping push plate (6), so that the controller controls the carrying platform (2), the first shaping part (3), the first shaping push plate (4), the second shaping part (5) and the second shaping push plate (6) to coordinate the action on the material to be molded (14) according to the detection result of the sensing component.

15. An assembly production line, characterized in that: The assembly line includes the molding processing device according to any one of claims 1 to 13.

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