Mesh conveying device of reinforcing mesh intelligent welding system
By designing a mesh conveying device with a reinforced mesh intelligent welding system with a combined structure of conveying roller one and conveying roller two, the problems of low transmission efficiency, inaccurate positioning and difficult welding quality detection in traditional systems are solved, and the rapid, stable conveying and efficient welding quality detection of steel mesh are achieved.
Patent Information
- Application Number
- CN202510387388.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In traditional steel mesh welding systems, the mesh conveying device relies on manual operation, is inefficient and lacks effective positioning and adjustment mechanisms, which leads to the steel mesh easily offset during the transportation process, affecting subsequent processing, and it is difficult to solve the problems of welding slag residue and welding quality detection.
A mesh conveying device for intelligent welding system of steel mesh is designed, and a combined structure of conveying roller 1 and conveying roller 2 is adopted. Through the rotating shaft, transmission assembly and adjustment handwheel, the steel mesh is quickly introduced, centered and continuously conveyed. The steel mesh is in a slight vibration state through the conveying roller with a rounded corner polygon shape, and the welding slag is shocked and the welding quality is detected.
It realizes fast, stable and efficient conveying of steel mesh, avoids deviation, improves the efficiency of welding quality inspection, and can timely screen out products with unqualified welding quality, ensuring the control of production quality.
Smart Images
Figure CN120024628A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of mesh conveying equipment, and particularly to a mesh conveying device for an intelligent welding system of steel bar meshes. Background Art
[0002] In the construction industry, as an important building material, the production efficiency and quality of steel bar meshes directly affect the project progress and the stability of building structures. In the traditional mesh conveying device of the steel bar mesh welding system, in the feeding process of the steel bar mesh, it often relies on manual lifting and placement, which is a cumbersome and inefficient process. It is difficult to quickly convey the manufactured steel bar mesh to the subsequent processes, severely restricting the overall production speed. At the same time, for the finished products of steel bar meshes with different numbers of ribs welded, the traditional conveying device lacks effective positioning and adjustment mechanisms, and cannot ensure that the steel bar mesh is always centered during the conveying process, resulting in easy deviation during the conveying process and affecting subsequent processing. Moreover, during the conveying process of the steel bar mesh, the traditional device is difficult to solve the problems of slag residue and welding quality detection. It not only affects the appearance quality of the steel bar mesh but also cannot promptly screen out the products with unqualified welding quality, bringing potential safety hazards to construction projects. Therefore, we propose a mesh conveying device for an intelligent welding system of steel bar meshes to solve the above-mentioned problems. Summary of the Invention
[0003] The purpose of the present invention is to solve the disadvantages existing in the background art, and to propose a mesh conveying device for an intelligent welding system of steel bar meshes.
[0004] To achieve the above object, the technical solution adopted by the present invention is: A mesh conveying device for an intelligent welding system of steel bar meshes, including a mesh conveyor. A steel bar mesh is arranged on the upper part of the mesh conveyor. The mesh conveyor includes a machine body. A control panel is installed on one side of the input part of the machine body. A transmission chamber is arranged in the front of the machine body. A first conveying roller is installed on one side of the upper part of the machine body. A second conveying roller is evenly distributed on one side of the first conveying roller. Installation grooves are respectively opened in the middle of the ridges of the first conveying roller and the second conveying roller. Installation strips are respectively installed inside the installation grooves. Guide grooves are evenly distributed on both sides of the outer end of the installation strip. Guide plates are respectively slidably connected inside the guide grooves. One end of the guide plate away from the installation strip is fixedly connected with a limiting piece. The middle of one end of the limiting piece close to the installation strip is fixedly connected with a return spring. One end of the return spring away from the limiting piece is fixedly connected with the end of the installation strip. The return springs are all arranged between the guide plates.
[0005] Preferably, rotating shafts respectively penetrate through the middle of the first conveying roller and the second conveying roller. Both ends of the rotating shafts are rotatably connected with the upper part of the machine body. One end of each rotating shaft penetrates through the upper part of the machine body and is arranged inside the transmission chamber.
[0006] Preferably, one end of the rotating shaft is connected through a transmission assembly, a motor is installed at one end of the conveying roller inside the conveying roller, the motor is installed inside the transmission bin, and the control panel is electrically connected to the motor.
[0007] Preferably, an adjusting hand wheel is provided at one end of one side of the conveying roller, and a connecting ring is fixedly connected to the side of the adjusting hand wheel close to the conveying roller, and the connecting ring is rotatably connected to the end of the conveying roller.
[0008] Preferably, the outer periphery of one end of the connecting ring away from the adjusting hand wheel is fixedly connected with a gear ring, the outer periphery of the gear ring is meshingly connected with a plurality of driven gears, and the middle of the driven gears is fixedly connected with a rotating shaft.
[0009] Preferably, the rotating shafts are rotatably connected inside the conveying roller 1, symmetrical thread segments are provided on both sides of the outer circumference of the rotating shaft, and sliders are threadedly connected on both sides of the outer circumference of the rotating shaft through the thread segments.
[0010] Preferably, both sides of the middle part of the outer circumference of the conveying roller are provided with evenly distributed limiting grooves, and the middle part of the limiting grooves is provided with a sliding groove.
[0011] Preferably, the sliders are all slidably connected inside the slide grooves, the ends of the sliders are all fixedly connected to limit plates, and the limit plates are all slidably connected inside the limit grooves.
[0012] Preferably, a fixing seat is fixedly connected to the middle of one end of the limit plate away from the slider, a shifting rod is rotatably connected to the middle of one side of the fixing seat, and a torsion spring is arranged between the shifting rod and the fixing seat.
[0013] Preferably, the conveying roller 1 and the conveying roller 2 are both configured as regular polygons with rounded corners.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can realize the conveying and guiding of the mesh conveyor through the conveying roller one and the conveying roller two. When conveying the steel mesh, after the steel mesh is manufactured, people can lift one end of the steel mesh to the upper part of the conveying roller one. At this time, when the conveying roller one rotates, the steel mesh can be introduced through the lever on the conveying roller one, so that the steel mesh can be quickly brought to the upper part of the mesh conveyor, assisting people to load materials quickly. At the same time, in this process, the lever can be folded to one side and has retractability, so as to avoid the steel mesh, making it more convenient to load the steel mesh. The torsion spring between the lever and the fixed seat can quickly reset the lever after it retreats, so that the steel mesh can be continuously introduced.
[0015] 2. In the process of importing the steel mesh, the steel mesh can be positioned by the lever, so that the steel mesh can be introduced in the center for subsequent transportation, which is beneficial to practical use. Before importing, people can turn the adjusting hand wheel, and the connecting ring can be used to drive the gear ring to rotate synchronously through the adjusting hand wheel. When the gear ring rotates, it can drive the driven gear meshing with it to rotate synchronously, and the driven gear can drive the various rotating shafts fixed with it to rotate. When the rotating shaft rotates, the threaded section on the rotating shaft can drive the slider to slide inside the slide groove, and the slider can drive the limit plate to move synchronously, thereby realizing the adjustment of the position of the lever, so that it can be suitable for finished steel mesh products welded with different numbers of ribs, which is beneficial to practical use.
[0016] 3. In the subsequent process of conveying the steel mesh, when the conveying rollers 1 and 2 rotate, the steel mesh will contact the limit plates on the conveying rollers 1 and 2, and the weight of the steel mesh will press down the limit plates in contact, so that the steel bars at the bottom of the steel mesh can sink between the limit plates. The limit plates on both sides can limit the steel bars at the bottom of the steel mesh, so that the steel mesh will not deviate during the conveying process, thereby maintaining the stability of the transportation process and facilitating actual use.
[0017] 4. When the conveying function is realized by continuously guiding the steel mesh through the conveying rollers 1 and 2, the conveying rollers 1 and 2 are made into rounded regular polygons, so that the steel mesh can be in a state of continuous slight vibration when the mesh conveyor is conveying, so that the welding slag on the steel mesh can be shaken off, and the welding quality of the steel mesh can be detected at the same time. Through continuous vibration transmission, the decomposition of the steel mesh with poor welding quality can be accelerated, so that the steel mesh with unqualified quality can be screened out, which is beneficial to the production quality control work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view three-dimensional structural schematic diagram of a mesh conveying device of a steel mesh intelligent welding system of the present invention; Figure 2 It is a partial structural schematic diagram of a conveying roller of a mesh conveying device of a steel mesh intelligent welding system of the present invention; Figure 3 A schematic diagram of the structure of a conveying roller of a mesh conveying device of a steel mesh intelligent welding system of the present invention; Figure 4 It is a schematic diagram of the local structure of the rotating shaft of a mesh conveying device of a steel mesh intelligent welding system of the present invention; Figure 5 It is a partial structural schematic diagram of a mesh conveying device at a limit piece of a steel mesh intelligent welding system of the present invention; Figure 6 It is a schematic diagram of the local structure of the installation bar of the mesh conveying device of the intelligent welding system of the steel mesh of the present invention.
[0019] 1. Mesh conveyor; 101. Machine body; 102. Transmission bin; 103. Conveyor roller 2; 104. Steel mesh; 105. Control panel; 106. Limiting groove; 107. Limiting plate; 108. Conveyor roller 1; 109. Rotating shaft; 110. Adjusting hand wheel; 111. Fixed seat; 112. Slide; 113. Push rod; 114. Connecting ring; 115. Mounting groove; 116. Driven gear; 117. Gear ring; 118. Rotating shaft; 119. Slider; 120. Limiting plate; 121. Guide plate; 122. Return spring; 123. Guide groove; 124. Mounting strip. DETAILED DESCRIPTION
[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0021] like Figure 1-Figure 6 The mesh conveying device of the steel mesh intelligent welding system shown in the figure includes a mesh conveyor 1, a steel mesh 104 is arranged on the upper part of the mesh conveyor 1, the mesh conveyor 1 includes a body 101, a control panel 105 is installed on one side of the input part of the body 101, a transmission bin 102 is arranged on the front part of the body 101, a conveying roller 108 is installed on one side of the upper part of the body 101, and a uniformly distributed conveying roller 2 103 is arranged on one side of the conveying roller 108, and the conveying roller 108 and the conveying roller 2 103 are both arranged as rounded regular hexagons, and the conveying roller 108 and the conveying roller 2 103 are arranged as rounded regular hexagons. The middle of the edge is provided with a mounting groove 115, and a mounting strip 124 is installed inside the mounting groove 115. Both sides of the outer end of the mounting strip 124 are provided with evenly distributed guide grooves 123, and the guide grooves 123 are slidably connected with guide plates 121. The end of the guide plate 121 away from the mounting strip 124 is fixedly connected with a limiting piece 107, and the middle of the end of the limiting piece 107 close to the mounting strip 124 is fixedly connected with a return spring 122, and the end of the return spring 122 away from the limiting piece 107 is fixedly connected to the end of the mounting strip 124, and the return spring 122 is arranged between the guide plates 121; Furthermore, in a specific implementation, during the subsequent conveying of the steel mesh 104, when the conveying roller 108 and the conveying roller 2 103 rotate, the steel mesh 104 will contact the limiting pieces 107 on the conveying roller 108 and the conveying roller 2 103, and the weight of the steel mesh 104 will press down the limiting pieces 107 in contact, so that the steel bars at the bottom of the steel mesh 104 can sink between the limiting pieces 107, and the limiting pieces 107 on both sides can limit the steel bars at the bottom of the steel mesh 104, so that the steel mesh 104 will not deviate during the conveying process, thereby maintaining the stability of the transportation process, which is beneficial to actual use. Furthermore, when the conveying function is realized by continuously guiding the steel mesh through the conveying roller 108 and the conveying roller 2 103, the conveying roller 108 and the conveying roller 2 103 are made into rounded regular polygons, so that when the mesh conveyor 1 is conveying, the steel mesh 104 can be in a state of continuous slight vibration, so that the welding slag on the steel mesh 104 can be shaken off, and the welding quality of the steel mesh 104 can be detected at the same time. Through continuous vibration transmission, the decomposition of the steel mesh 104 with poor welding quality can be accelerated, so that the steel mesh 104 with unqualified quality can be screened out, which is beneficial to the production quality control work.
[0022] Among them, the middle of the conveying roller 108 and the conveying roller 2 103 are penetrated by a rotating shaft 109, both ends of the rotating shaft 109 are rotatably connected to the upper part of the body 101, one end of the rotating shaft 109 passes through the upper part of the body 101 and is arranged inside the transmission bin 102, one end of the rotating shaft 109 is connected through a transmission component, and a motor is installed at the end of the conveying roller 108 inside the conveying roller 108, and the motor is installed inside the transmission bin 102, and the control panel 105 is electrically connected to the motor; Furthermore, in a specific implementation, people can convey the steel mesh 104 through the mesh conveyor 1, control the mesh conveyor 1 through the control panel 105, start the motor inside the transmission bin 102 through the control panel 105, and use the transmission assembly through the motor to drive the conveying roller 2 103 and the conveying roller 1 108 to rotate synchronously, and conveying and guiding the mesh conveyor 1 can be achieved through the conveying roller 108 and the conveying roller 2 103.
[0023] Among them, an adjusting hand wheel 110 is provided at one end of the conveying roller 108, and a connecting ring 114 is fixedly connected to the side of the adjusting hand wheel 110 close to the conveying roller 108, and the connecting ring 114 is rotatably connected to the end of the conveying roller 108, and a gear ring 117 is fixedly connected to the outer periphery of the end of the connecting ring 114 away from the adjusting hand wheel 110, and a plurality of driven gears 116 are meshed and connected to the outer periphery of the gear ring 117, and a rotating shaft 118 is fixedly connected to the middle of the driven gear 116, and the rotating shaft 118 is rotatably connected to the inside of the conveying roller 108, and symmetrical thread segments are provided on both sides of the outer periphery of the rotating shaft 118, and sliders 119 are threadedly connected to both sides of the outer periphery of the rotating shaft 118 through the thread segments; Furthermore, in the specific implementation, during the process of introducing the steel mesh 104, the steel mesh 104 can be positioned by the lever 113, so that the steel mesh 104 can be introduced in the center for subsequent transportation, which is beneficial to practical use. Before the introduction, people can turn the adjusting hand wheel 110, and through the adjusting hand wheel 110, the connecting ring 114 can be used to drive the gear ring 117 to rotate synchronously. When the gear ring 117 rotates, it can drive the driven gear 116 meshing with it to rotate synchronously, and the driven gear 116 can drive the various rotating shafts 118 fixed thereto to rotate. When the rotating shaft 118 rotates, the threaded section on the rotating shaft 118 can drive the slider 119 to slide inside the slide groove 112, and the slider 119 can drive the limit plate 120 to move synchronously, thereby realizing the adjustment of the position of the lever 113, so that it can be suitable for the finished steel mesh 104 welded with different numbers of ribs, which is beneficial to practical use.
[0024] Among them, both sides of the middle part of the outer periphery of the conveying roller 108 are provided with uniformly distributed limit grooves 106, the middle part of the limit grooves 106 is provided with slide grooves 112, the sliders 119 are slidably connected inside the slide grooves 112, the ends of the sliders 119 are fixedly connected with limit plates 120, the limit plates 120 are slidably connected inside the limit grooves 106, the middle part of one end of the limit plate 120 away from the slider 119 is fixedly connected with a fixed seat 111, the middle part of one side of the fixed seat 111 is rotatably connected with a lever 113, and a torsion spring is provided between the lever 113 and the fixed seat 111; Furthermore, in a specific implementation, when the steel mesh 104 is being conveyed, after the steel mesh 104 is manufactured, people can lift one end of the steel mesh 104 to the upper part of the conveying roller 108. At this time, when the conveying roller 108 rotates, the lever 113 on the conveying roller 108 can be used to introduce the steel mesh 104, so that the steel mesh 104 can be quickly brought to the upper part of the mesh conveyor 1, assisting people in quickly loading materials. At the same time, during this process, the lever 113 can be folded to one side and has retractability, so as to avoid the steel mesh 104, making it more convenient to load the steel mesh 104. The torsion spring between the lever 113 and the fixed seat 111 can quickly reset the lever 113 after it retracts, thereby enabling it to continuously introduce the steel mesh 104.
[0025] Working principle: In actual use, people can convey the steel mesh 104 through the mesh conveyor 1, control the mesh conveyor 1 through the control panel 105, start the motor inside the transmission bin 102 through the control panel 105, and use the transmission assembly through the motor to drive the conveying roller 2 103 and the conveying roller 1 108 to rotate synchronously. The mesh conveyor 1 can be conveyed and guided by the conveying roller 108 and the conveying roller 2 103. When conveying the steel mesh 104, after the steel mesh 104 is manufactured, people can lift one end of the steel mesh 104 to the upper part of the conveying roller 108. At this time, when the conveying roller 108 rotates, the steel mesh can be moved by the lever 113 on the conveying roller 108. The steel mesh 104 is introduced, so that the steel mesh 104 can be quickly brought to the upper part of the mesh conveyor 1, which assists people to load materials quickly. At the same time, in this process, the lever 113 can be folded to one side and has retractability, so as to avoid the steel mesh 104, making it more convenient to load the steel mesh 104. The torsion spring between the lever 113 and the fixed seat 111 can quickly reset the lever 113 after it retreats, so that the steel mesh 104 can be continuously introduced. In the process of introducing the steel mesh 104, the lever 113 can be used to position the steel mesh 104, so that the steel mesh 104 can be introduced in the center for subsequent transportation, which is beneficial to actual use. Before introducing, people can turn the lever 113 to adjust the position of the steel mesh 104. The hand wheel 110 is adjusted, and the connecting ring 114 can be used to drive the gear ring 117 to rotate synchronously. When the gear ring 117 rotates, the driven gear 116 meshing with it can be driven to rotate synchronously. The driven gear 116 can drive the various rotating shafts 118 fixed thereto to rotate. When the rotating shaft 118 rotates, the threaded section on the rotating shaft 118 can drive the slider 119 to slide inside the slide groove 112. The slider 119 can drive the limit plate 120 to move synchronously, so that the position of the lever 113 can be adjusted, so that it can be suitable for the finished steel mesh 104 welded with different rib numbers, which is beneficial to actual use. In the subsequent process of conveying the steel mesh 104, when the conveying roller 118 is 1 When the first conveyor roller 108 and the second conveyor roller 103 rotate, the steel mesh 104 will contact the limiting pieces 107 on the conveyor roller 108 and the second conveyor roller 103, and the weight of the steel mesh 104 will press down the limiting pieces 107 in contact, so that the steel bars at the bottom of the steel mesh 104 can sink between the limiting pieces 107, and the limiting pieces 107 on both sides can limit the steel bars at the bottom of the steel mesh 104, so that the steel mesh 104 will not deviate during the conveying process, thereby maintaining the stability of the transportation process, which is beneficial to actual use. Furthermore, when the steel mesh is continuously guided by the conveyor roller 108 and the second conveyor roller 103 to realize the conveying function, by making the conveyor roller 108 and the second conveyor roller 103 into a rounded regular polygon shape,When the mesh conveyor 1 is conveying, the steel mesh 104 can be in a state of continuous slight vibration, so that the welding slag on the steel mesh 104 can be shaken off, and the welding quality of the steel mesh 104 can be detected. Through continuous vibration transmission, the decomposition of the steel mesh 104 with poor welding quality can be accelerated, so that the steel mesh 104 with unqualified quality can be screened out, which is beneficial to the production quality control work.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A mesh conveying device of a steel mesh intelligent welding system, comprising a mesh conveyor (1), characterized in that: A steel mesh (104) is arranged on the upper part of the mesh conveyor (1). The mesh conveyor (1) comprises a machine body (101), a control panel (105) is installed on one side of the input part of the machine body (101), a transmission bin (102) is arranged on the front part of the machine body (101), a conveying roller 1 (108) is installed on one side of the upper part of the machine body (101), and evenly distributed conveying rollers 2 (103) are arranged on one side of the conveying roller 1 (108), and installation grooves (115) are opened in the middle of the edges of the conveying rollers 1 (108) and 2 (103), and the installation grooves (115) are installed inside. A mounting strip (124) is provided with evenly distributed guide grooves (123) on both sides of the outer end of the mounting strip (124), the guide grooves (123) are slidably connected to guide plates (121), one end of the guide plate (121) away from the mounting strip (124) is fixedly connected to a limiting plate (107), a middle part of one end of the limiting plate (107) close to the mounting strip (124) is fixedly connected to a return spring (122), one end of the return spring (122) away from the limiting plate (107) is fixedly connected to the end of the mounting strip (124), and the return spring (122) is arranged between the guide plates (121).
2. The mesh conveying device of the steel mesh intelligent welding system according to claim 1 is characterized in that: A rotating shaft (109) passes through the middle of the first conveying roller (108) and the second conveying roller (103); both ends of the rotating shaft (109) are rotatably connected to the upper part of the machine body (101); and one end of the rotating shaft (109) passes through the upper part of the machine body (101) and is arranged inside the transmission bin (102).
3. The mesh conveying device of the steel mesh intelligent welding system according to claim 2 is characterized in that: One end of the rotating shaft (109) is connected via a transmission assembly, a motor is installed at the end of the conveying roller (108) inside the conveying roller (108), the motor is installed inside the transmission bin (102), and the control panel (105) is electrically connected to the motor.
4. The mesh conveying device of the steel mesh intelligent welding system according to claim 1 is characterized in that: An adjusting hand wheel (110) is provided at one end of one side of the conveying roller (108); a connecting ring (114) is fixedly connected to the side of the adjusting hand wheel (110) close to the conveying roller (108); and the connecting ring (114) is rotatably connected to the end of the conveying roller (108).
5. The mesh conveying device of the steel mesh intelligent welding system according to claim 4 is characterized in that: The outer periphery of one end of the connecting ring (114) away from the adjusting hand wheel (110) is fixedly connected to a gear ring (117), the outer periphery of the gear ring (117) is meshingly connected to a plurality of driven gears (116), and the middle of the driven gears (116) is fixedly connected to a rotating shaft (118).
6. The mesh conveying device of the steel mesh intelligent welding system according to claim 5 is characterized by: The rotating shafts (118) are rotatably connected inside the first conveying roller (108), symmetrical thread segments are provided on both sides of the outer circumference of the rotating shaft (118), and sliders (119) are threadedly connected to both sides of the outer circumference of the rotating shaft (118) through the thread segments.
7. The mesh conveying device of the steel mesh intelligent welding system according to claim 6 is characterized by: Evenly distributed limiting grooves (106) are provided on both sides of the middle of the outer circumference of the conveying roller 1 (108), and a sliding groove (112) is provided in the middle of the limiting grooves (106).
8. The mesh conveying device of the steel mesh intelligent welding system according to claim 7 is characterized by: The sliding blocks (119) are all slidably connected inside the sliding grooves (112), the ends of the sliding blocks (119) are all fixedly connected to the limiting plates (120), and the limiting plates (120) are all slidably connected inside the limiting grooves (106).
9. The mesh conveying device of the steel mesh intelligent welding system according to claim 8, characterized in that: The middle portion of one end of the limit plate (120) away from the slider (119) is fixedly connected to a fixed seat (111), the middle portion of one side of the fixed seat (111) is rotatably connected to a shifting rod (113), and a torsion spring is provided between the shifting rod (113) and the fixed seat (111).
10. The mesh conveying device of the steel mesh intelligent welding system according to claim 1, characterized in that: The conveying roller 1 (108) and the conveying roller 2 (103) are both configured as rounded regular polygons.