Blowing-carding device and method for processing washable, anti-sunshine and anti-fading composite polyester yarn

Abstract

The invention discloses a blowing-carding device and method for processing washable anti-solarization fade-proof composite polyester yarn, and relates to the technical field of polyester yarn processing.The blowing-carding device comprises a rack, and a mixing box is arranged on one side of the rack; the material storage part is a material storage mechanism; the discharging mechanism is arranged in the middle of the inner cavity of the rack, and the discharging mechanism is composed of a material pulling assembly, a material guiding assembly, a discharging assembly and an overhauling assembly; the material conveying mechanism is arranged at the lower end of the inner cavity of the rack; the transmission mechanism is arranged on the outer side of the mixing box; and the material mixing assembly is arranged in the mixing box. According to the blowing-carding device and method for processing the washable anti-solarization anti-fading composite polyester yarn, cotton materials are torn and dispersed through the material tearing assembly, cotton material blockage is effectively avoided in cooperation with vibration of the movable material guide plate and the discharging roller, and during material mixing, the stirring plate and the material mixing roller work cooperatively, so that the material mixing efficiency and quality are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of polyester yarn processing, in particular to a cleaning and carding device and method for processing washable, sun-resistant and fading-resistant composite polyester yarn. Background Art

[0002] As the main equipment of the opening, cleaning and combing combined machine, the multi-bin cotton blending machine is used to evenly blend raw cotton of various components, and at the same time has the function of preliminary opening and removing impurities. The multi-bin cotton blending machine in the prior art includes a machine case and a cotton storage bin. The cotton storage bin adopts a multi-bin structure. A cotton distribution channel is arranged above the cotton storage bin, and a cotton inlet is arranged at the front side of the cotton distribution channel. The raw cotton that has been initially opened enters the cotton distribution channel from the cotton inlet, and then the raw cotton is fed into each bin, which requires skipping and is prone to cotton jamming. Rollers and beaters are arranged at the lower inner side of each bin body of the cotton storage bin. The beaters are located directly below the rollers. A cotton conveying curtain is arranged below the beaters for conveying the mixed raw cotton. A cotton outlet is arranged at the rear bottom of the cotton storage bin.

[0003] The invention with publication number CN103710795A discloses a multi-bin cotton mixing machine, which includes a chassis and a cotton storage bin. The cotton storage bin is placed inside the chassis and adopts a multi-bin structure. A cotton distribution channel is arranged above the cotton storage bin, and the cotton distribution channel is respectively connected with the upper openings of each bin body of the cotton storage bin. A horizontal cotton inlet is opened on the front side of the cotton distribution channel, and a cotton feeding fan is arranged at the cotton inlet; mesh holes are evenly distributed on each side wall of the cotton storage bin, and a sandwich area is formed between each side wall of the cotton storage bin and the corresponding side wall of the chassis; a dust exhaust port is respectively arranged on the upper part of the front side wall and the rear side wall of the chassis, and a dust removal fan is arranged at the dust exhaust port; a pair of rollers and a beater are respectively arranged at the lower part of each bin body, and the beater is located directly below the roller; the inner bottom of the cotton storage bin is a cotton mixing channel; a horizontal cotton outlet is opened at the bottom of the rear side wall of the chassis, and the cotton outlet is connected with the cotton mixing channel, and a cotton suction fan is arranged at the cotton outlet.

[0004] As shown in the above invention, the existing multi-bin cotton mixing machine generally feeds the raw cotton horizontally into the cotton distribution channel through the cotton inlet, and simultaneously feeds it into each bin of the cotton storage bin through the cotton distribution channel. During the falling process of the raw cotton in the cotton storage bin, the impurity removal fan removes impurities mixed in the raw cotton inside the cotton storage bin through the mesh holes. When the raw cotton falls to the lower part of the cotton storage bin, it is successively fed by rollers and opened by beaters to reach the cotton mixing channel for mixing. Finally, under the action of the cotton suction fan, the mixed raw cotton is discharged from the cotton outlet, thereby improving the mixing effect. However, the existing multi-bin cotton mixing machine mainly focuses on the cotton mixing process, and the pretreatment of the cotton material before entering the cotton mixing link is relatively simple. It only uses roller feeding and beater opening, and lacks more detailed tearing and dispersion treatment of the cotton material, which may affect the uniformity of the cotton mixing. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a cleaning and carding device and method for processing washable, sun-resistant and fade-resistant composite polyester yarn, thereby solving the existing problems.

[0006] To achieve the above purpose, the present invention is implemented by the following technical scheme: a cleaning and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn, characterized in that it includes:

[0007] A frame, wherein a plurality of partition blocks are arranged inside the frame for separating a plurality of material storage mechanisms therein, and a mixing box is arranged on one side of the frame for mixing cotton materials stored in different material storage mechanisms and discharging the cotton materials through a material outlet on one side of the mixing box;

[0008] A material storage piece, which is a material storage mechanism. A plurality of material storage pieces are provided, and the plurality of material storage pieces are respectively separated by a plurality of partition blocks on the frame and are used to store different cotton materials;

[0009] A material unloading mechanism, the material unloading mechanism is arranged in the middle of the inner cavity of the frame, and there are multiple material unloading mechanisms, and the multiple material unloading mechanisms are respectively arranged under multiple material storage pieces, the material unloading mechanism is composed of a material pulling component, a material guiding component, a material unloading component and an inspection component, the material pulling component is arranged on the inner side of the material guiding component, the material unloading component is arranged under the material pulling component, the inspection component is arranged on the back of the frame, and the material pulling component and the material unloading component are both connected to the inspection component, and are used to unload the cotton material in the material storage piece;

[0010] A material conveying mechanism, which is arranged at the lower end of the inner cavity of the frame and is used to convey the cotton material discharged by the material discharge mechanism to the mixing box;

[0011] A transmission mechanism, which is arranged outside the mixing box and is used for power transmission of the mixing components in the mixing box;

[0012] A mixing component is arranged inside the mixing box and is used to mix the cotton material transmitted by the material transmission mechanism. The mixed cotton material enters the next process through the discharge port.

[0013] Preferably, a removable cover is provided on the top of the frame, and a plurality of groups of equally spaced linear slots are provided in the middle of the front side of the frame, the number of groups of linear slots is equal to the number of feeding parts, and the feeding parts include a cotton storage bin arranged at the upper end of the inner cavity of the frame, and a conveying motor is provided on the top of the cotton storage bin, and the output shaft of the conveying motor is inserted into the cotton storage bin and connected with an auger blade for transferring the cotton material in the cotton storage bin to the outside of the cotton storage bin, and a feed pipe is connected to one side of the upper end of the cotton storage bin, and the feed pipe is connected to an external cotton picking mechanism, and the material transfer assembly includes a first motor fixed on one side of the lower end of the frame, and the output shaft of the first motor is connected with a material guide roller, and the two material guide rollers are connected by a conveyor belt for transferring the cotton material stored in the cotton storage bin to the mixing box.

[0014] Preferably, the transmission mechanism includes a transmission box fixed at the middle of the bottom end of the mixing box, a gear group is arranged inside the transmission box, the output end of the gear group is connected to a transmission gear, the transmission gear is arranged at the lower end of one side of the mixing box, the upper end of the transmission gear is meshed and connected with two symmetrically distributed driven gears, and the middle part of the driven gear is connected to the mixing assembly through a movable shaft.

[0015] Preferably, the mixing assembly includes a driving motor fixed to the lower surface of the transmission box, the output shaft of the driving motor is meshed with the input end of the gear set through a bevel gear, and is used to drive the transmission mechanism to rotate, the output shaft of the driving motor is fixed with a stirring plate, and the stirring plate is located at the lower end of the inner cavity of the mixing box, and two symmetrically distributed mixing rollers are arranged above the stirring plate, and the middle part of the mixing roller is connected to the driven gear at one end of the mixing box through a movable shaft.

[0016] Preferably, the material pulling assembly includes a movable plate arranged in the middle of the front part of the frame, a second motor is fixed to one outer end of the movable plate, the output shaft of the second motor is movably connected to the connecting plate through a sealed bearing, the output shaft of the second motor and the auxiliary shaft end on the connecting plate are both provided with a first connecting groove, a first clamping block is fixed in the middle of both ends of the connecting plate, a material pulling roller is provided on one side of the connecting plate, one end of the material pulling roller is connected to the output shaft of the second motor, and the other end of the material pulling roller is connected to the maintenance assembly.

[0017] Preferably, the material pulling roller includes two material pulling rollers, a plurality of limit grooves distributed in a ring array are opened in the middle part of one end of the material pulling roller, a driving shaft and a driven shaft are respectively connected through the middle part of the two material pulling rollers, one end of the driving shaft is connected to the output shaft of the second motor, one end of the driven shaft is connected to the auxiliary shaft on the connecting plate, the other ends of the driving shaft and the driven shaft are connected by a connecting belt, the other ends of the driving shaft and the driven shaft are both fixed with a first baffle, a plurality of limit strips distributed in a ring array are fixed on one side of the first baffle, the limit strips correspond to the limit grooves on the material pulling roller, the outer sides of one ends of the driving shaft and the driven shaft are connected with a first nut through internal and external threads, and one end of the driving shaft and the driven shaft are both fixed with a first plug rod, and the first plug rod is adapted to the first connecting groove.

[0018] Preferably, the material guide assembly includes two symmetrically distributed fixed plates fixed on the lower surface of the dividing block, the fixed plates are respectively located on both sides of the material pulling roller, the inner lower end of the fixed plate is provided with a limiting slide groove, the inner side of the fixed plate is provided with a movable material guide plate, a limiting slider is fixed to one side of the movable material guide plate, the limiting slider is located in the limiting slide groove, and both ends of the movable material guide plate are provided with card slots, and the card slot at one end of the movable material guide plate is adapted to the first card blocks at both ends of the connecting plate.

[0019] Preferably, the unloading assembly includes a mounting plate fixed to the lower end of the front front side of the frame, the mounting plate is located below the movable plate, the outer side of the mounting plate is installed with a third motor, the end portion of the output shaft of the third motor is provided with a second connecting groove, the outer side of the output shaft of the third motor is fixed with a cam, the cam is located on the inner side of the mounting plate, the end of the cam is movably connected with a guide wheel, the guide wheel corresponds to the bottom of the movable plate, the output shaft of the third motor is connected with a unloading roller, the unloading roller is located below the pulling roller, one end of the unloading roller is provided with a plurality of limiting holes distributed in a ring array, the middle part of the unloading roller is penetrated and connected with a transmission shaft, a second baffle is fixed to the outer side of one end of the transmission shaft, a plurality of limiting columns distributed in a ring array are fixed on one side of the second baffle, the limiting columns are adapted to the limiting holes, the other end of the transmission shaft is connected with a second nut through internal and external threads, and the other end of the transmission shaft is fixed with a second plug rod, and the second plug rod is adapted to the second connecting groove.

[0020] Preferably, the maintenance component includes a maintenance cover arranged at the lower end of the back of the frame. A sealing plate is fixed inside the maintenance cover. The sealing plate is located in a maintenance slot opened at the lower end of the back of the frame. A dovetail chute is opened inside the sealing plate. A connection box is attached to the inner side of the sealing plate. A dovetail slider is fixed on one side of the connection box. The dovetail slider is located in the dovetail chute, and the bottom end of the dovetail slider is connected to the bottom of the dovetail chute through a spring. The other ends of the driving shaft and the driven shaft are inserted into the interior of the connection box, and the connecting belt on the driving shaft and the driven shaft is located in the inner cavity of the connection box. Second clamping blocks are fixed at both ends of the connection box, and the second clamping blocks are adapted to the clamping slots at the other end of the movable material guide plate.

[0021] The invention also discloses a blow-room method for processing wash-resistant, sunlight-resistant and fade-proof composite polyester yarn, comprising the following steps:

[0022] Step 1: First, the cotton material collected by the cotton picking mechanism is conveyed into the cotton storage bin through the feeding pipe. Cotton materials of different materials enter different cotton storage bins through different feeding pipes. Then, the conveying motor on the cotton storage bin drives the auger blade to rotate, and conveys the cotton material in the cotton storage bin downward;

[0023] Step 2: At the same time, start the first motor, the second motor, the third motor. The second motor drives the driving shaft to rotate. The driving shaft drives the driven shaft to rotate in the same direction through the connecting belt. The driving shaft and the driven shaft drive the two material pulling rollers to rotate. The two material pulling rollers rotate in the same direction, and can tear and disperse the cotton material conveyed downward. The dispersed cotton material falls onto the feeding roller through the movable material guide plate;

[0024] Step 3: The third motor drives the feeding roller to rotate through the transmission shaft. The feeding roller guides the dispersed cotton material onto the conveyor belt. The first motor drives the conveyor belt to rotate, and the conveyor belt conveys the cotton material into the mixing box;

[0025] Step 4: When the third motor is working, the output shaft on it drives the cam to rotate. When the cam rotates, the guide wheel on it regularly strikes the movable plate and drives the movable plate to move upward. The movable plate drives the driving shaft, the driven shaft and the connection box to move upward. The dovetail slider on the connection box moves in the dovetail chute. A ball can be installed at the connection between the dovetail slider and the dovetail chute to reduce friction, so that the movable plate can drive the connection box to move through the driving shaft and the driven shaft. At the same time, the connecting plates on the driving shaft and the driven shaft and the connection box drive the movable material guide plate to move up and down when moving. The regular up and down movement of the material pulling roller and the movable material guide plate achieves a certain vibration effect to avoid cotton material blockage;

[0026] Step 5: Start the driving motor at the same time, the driving motor drives the stirring plate to rotate, and the different kinds of fabrics in the mixing box are stirred and mixed. At the same time, the driving motor drives the transmission gear to rotate through the gear set, and the transmission gear drives the two driven gears to rotate. The two driven gears drive the two mixing rollers to rotate. The two mixing rollers rotate in the same direction, which can disperse and mix the fabrics. Combined with the stirring of the stirring plate, the efficiency and quality of the mixing are improved. The mixed cotton material is immersed in the next cotton opening process through the discharge port;

[0027] Step six, when use is completed or blockage occurs, open the inspection cover and pull out the sealing plate. At this time, the sealing plate drives the active shaft and the driven shaft connected to the connecting box, and drives the transmission shaft connected to the sealing plate to move, and separates the active shaft, the driven shaft and the transmission shaft from the output shaft of the second motor, the connected auxiliary shaft and the output shaft of the third motor respectively. After disassembly, screw the first nut to separate the tearing roller from the active shaft and the driven shaft, and then screw the second nut to separate the unloading roller from the transmission shaft. After cleaning, install the tearing roller and the unloading roller, and then install the tearing roller and the unloading roller into the frame through the inspection groove. At this time, the first plug rod on the active shaft and the driven shaft is inserted into the first connecting groove on the output shaft of the second motor and the connected auxiliary shaft, and the second plug rod on the transmission shaft is inserted into the second connecting groove on the third motor, so that the second motor can drive the active shaft to rotate, and the third motor can drive the transmission shaft to rotate.

[0028] The present invention provides a cleaning and carding device and method for processing washable, sun-resistant and fade-resistant composite polyester yarn. Compared with the prior art, it has the following beneficial effects:

[0029] 1. The cleaning and combing device and method for processing washable, sun-resistant and fade-resistant composite polyester yarn tears and disperses the cotton material through the pulling component, and cooperates with the vibration of the movable guide plate and the unloading roller to effectively avoid the blockage of the cotton material, so that the cotton material can be fully pretreated before entering the mixing component. When mixing, the stirring plate and the mixing roller work together, which greatly improves the efficiency and quality of mixing and ensures that cotton materials of different materials are evenly mixed.

[0030] 2. The cleaning and combing device and method for processing washable, sun-resistant and fade-resistant composite polyester yarn is equipped with an inspection component. When a blockage occurs or after use, the driving shaft, the driven shaft and the transmission shaft can be easily separated from the motor output shaft by opening the inspection cover and pulling out the sealing plate, and then the pulling roller and the unloading roller can be disassembled for cleaning. The maintenance process is simple and convenient, which reduces the downtime caused by equipment failure and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0032] Figure 2It is a schematic diagram of the frame structure of the present invention.

[0033] Figure 3 It is a schematic diagram of the structural positions of the feeding member, the unloading mechanism, the material transfer component and the material mixing component of the present invention.

[0034] Figure 4 It is a schematic structural diagram of the material unloading mechanism of the present invention.

[0035] Figure 5 It is a schematic diagram of the transmission mechanism and mixing assembly structure of the present invention.

[0036] Figure 6 It is an exploded schematic diagram of the tearing component structure of the present invention.

[0037] Figure 7 It is a schematic exploded view of the material guide component structure of the present invention.

[0038] Figure 8 It is an exploded schematic diagram of the pulling roller structure of the present invention.

[0039] Fig. 9 It is an exploded schematic diagram of the blanking component structure of the present invention.

[0040] In the figure: frame 1, cover plate 11, partition block 12, linear slot 13, mixing box 14, discharge port 15, material storage part 2, cotton storage bin 21, conveying motor 22, feed pipe 23, unloading mechanism 3, material transmission component 4, first motor 41, conveyor belt 42, transmission mechanism 5, transmission box 51, gear set 52, transmission gear 53, driven gear 54, mixing component 6, driving motor 61, stirring plate 62, mixing roller 64, pulling component 7, movable plate 71, second motor 72, connecting plate 73, first connecting slot 731, first clamping block 74, pulling roller 75, pulling roller 751, limiting slot 752, driving shaft 753, driven shaft 754, connecting Connecting belt 755, first baffle plate 756, limiting strip 757, first nut 758, first plug rod 759, material guide assembly 8, fixed plate 81, limiting slide groove 82, movable material guide plate 83, limiting slider 84, card slot 85, unloading assembly 9, mounting plate 91, third motor 92, second connecting groove 921, cam 93, guide wheel 94, unloading roller 95, limiting hole 96, transmission shaft 97, second baffle plate 98, limiting column 99, second nut 910, second plug rod 911, maintenance assembly 10, maintenance cover 101, sealing plate 102, dovetail slide groove 103, connecting box 104, dovetail slider 105, spring 106, second clamping block 107. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See Figure 1-9 , the present invention provides the following two technical solutions:

[0043] The first embodiment: A cleaning and combing device for processing washable, sun-resistant and fade-resistant composite polyester yarn includes a frame 1, a material storage part 2, a material unloading mechanism 3, a material transfer component 4, a transmission mechanism 5 and a material mixing component 6.

[0044] Specifically, a plurality of partition blocks 12 are provided inside the frame 1 for separating the plurality of material storage mechanisms therein, a mixing box 14 is provided on one side of the frame 1 for mixing the cotton materials stored in different material storage mechanisms and discharging them through a discharge port 15 on one side of the mixing box 14, a removable cover plate 11 is provided on the top of the frame 1, and the cover plate 11 is mounted on the frame 1 by magnetic attraction or bolts, and a plurality of groups of equally spaced linear slots 13 are provided in the middle of the front side of the frame 1, and the number of groups of linear slots 13 is equal to the number of feeding pieces 2.

[0045] Specifically, the material storage part 2 is a material storage mechanism, and a plurality of material storage parts 2 are provided. The plurality of material storage parts 2 are separated by a plurality of partition blocks 12 on the frame 1, respectively, and are used to store different cotton materials. The feeding part 2 includes a cotton storage bin 21 arranged at the upper end of the inner cavity of the frame 1, and a conveying motor 22 is arranged on the top of the cotton storage bin 21. The output shaft of the conveying motor 22 is inserted into the cotton storage bin 21 and is connected to an auger blade for transferring the cotton material in the cotton storage bin 21 to the outside of the cotton storage bin 21. A feeding pipe 23 is connected to one side of the upper end of the cotton storage bin 21, and the feeding pipe 23 is connected to an external cotton picking mechanism, and is used to convey the cotton material collected by the cotton picking mechanism to the cotton storage bin 21.

[0046] Specifically, the unloading mechanism 3 is arranged in the middle of the inner cavity of the frame 1, and there are multiple unloading mechanisms 3, and the multiple unloading mechanisms 3 are respectively arranged under the multiple material storage parts 2. The unloading mechanism 3 is composed of a pulling component 7, a material guiding component 8, a unloading component 9 and an inspection component 10. The pulling component 7 is arranged on the inner side of the material guiding component 8, the unloading component 9 is arranged under the pulling component 7, and the inspection component 10 is arranged on the back of the frame 1, and the pulling component 7 and the unloading component 9 are both connected to the inspection component 10, which are used to unload the cotton material in the material storage part 2.

[0047] More specifically, the material pulling assembly 7 includes a movable plate 71 arranged in the middle of the front side of the frame 1, and a second motor 72 is fixed to one end of the outer side of the movable plate 71, and the output shaft of the second motor 72 is movably connected to the connecting plate 73 through a sealed bearing, and the output shaft of the second motor 72 and the auxiliary shaft on the connecting plate 73 are both connected through the linear slot 13, and the output shaft of the second motor 72 and the auxiliary shaft end of the connecting plate 73 are both provided with a first connecting groove 731, and the first connecting groove 731 is set to a polygonal structure, and a first clamping block 74 is fixed to the middle of both ends of the connecting plate 73, and a material pulling roller 75 is set on one side of the connecting plate 73, and one end of the material pulling roller 75 is connected to the output shaft of the second motor 72, and the other end of the material pulling roller 75 is connected to the maintenance assembly 10, so that the second motor 72 can drive the material pulling roller 75 to rotate.

[0048] More specifically, the material pulling roller 75 includes two material pulling rollers 751, and a plurality of limiting grooves 752 distributed in a circular array are opened in the middle of one end of the material pulling roller 751. A driving shaft 753 and a driven shaft 754 are respectively connected through the middle of the two material pulling rollers 751. One end of the driving shaft 753 is connected to the output shaft of the second motor 72, and one end of the driven shaft 754 is connected to the auxiliary shaft on the connecting plate 73. The other ends of the driving shaft 753 and the driven shaft 754 are connected by a connecting belt 755, so that the driving shaft 753 can drive the driven shaft 754 to rotate. The other ends of the driving shaft 753 and the driven shaft 754 are fixed with a first baffle 756, and the first baffle 756 limits the other end of the material pulling roller 751. A plurality of limit strips 757 distributed in a circular array are fixed on one side of the first baffle 756, and the limit strips 757 correspond to the limit grooves 752 on the tearing roller 751, so that the driving shaft 753 and the driven shaft 754 can drive the tearing roller 751 to rotate, and the outer sides of one end of the driving shaft 753 and the driven shaft 754 are connected with the first nut 758 through internal and external threads, and the first nut 758 can limit one end of the tearing roller 751, and one end of the driving shaft 753 and the driven shaft 754 are fixed with a first plug rod 759, which is set to a polygonal structure, and the first plug rod 759 is adapted to the first connecting groove 731, so that the output shaft of the second motor 72 can drive the driving shaft 753 to rotate.

[0049] More specifically, the material guide assembly 8 includes two symmetrically distributed fixed plates 81 fixed on the lower surface of the dividing block 12, the fixed plates 81 are respectively located on both sides of the pulling roller 751, and a limiting slide groove 82 is provided at the lower end of the inner side of the fixed plate 81. A movable material guide plate 83 is provided on the inner side of the fixed plate 81, and a limiting slider 84 is fixed to one side of the movable material guide plate 83. The limiting slider 84 is located in the limiting slide groove 82, which plays a guiding and limiting role, so that the movable material guide plate 83 can maintain vertical up and down movement, and both ends of the movable material guide plate 83 are provided with a card slot 85. The card slot 85 at one end of the movable material guide plate 83 is adapted to the first card blocks 74 at both ends of the connecting plate 73, so that the connecting plate 73 can drive the movable material guide plate 83 to move up and down.

[0050] More specifically, the blanking assembly 9 includes a mounting plate 91 fixed to the lower end of the front face of the frame 1, the mounting plate 91 is located below the movable plate 71, a third motor 92 is mounted on the outer side of the mounting plate 91, a second connecting groove 921 is provided at the end of the output shaft of the third motor 92, the second connecting groove 921 is arranged in a polygonal structure, a cam 93 is fixed on the outer side of the output shaft of the third motor 92, the cam 93 is located on the inner side of the mounting plate 91, a guide wheel 94 is movably connected to the end of the cam 93, the guide wheel 94 corresponds to the bottom of the movable plate 71, the third motor 92 drives the cam 93 to rotate, the cam 93 drives the movable plate 71 to move upward through the guide wheel 94 thereon, when separated from the movable plate 71, the movable plate 71 moves downward under the action of gravity, and then the cam 93 contacts the movable plate 71 again and drives the movable plate 71 to move upward, and so on and so forth, achieving a certain vibration effect, the output shaft of the third motor 92 is connected to a blanking roller 95, The unloading roller 95 is located below the pulling roller 751, and a plurality of limiting holes 96 distributed in a circular array are provided at one end of the unloading roller 95. A transmission shaft 97 is connected through the middle of the unloading roller 95, and a second baffle 98 is fixed to the outer side of one end of the transmission shaft 97. The second baffle 98 limits one end of the unloading roller 95, and a plurality of limiting columns 99 distributed in a circular array are fixed on one side of the second baffle 98. The limiting columns 99 are adapted to the limiting holes 96 and play a limiting role, so that the transmission shaft 97 can drive the unloading roller 95 to rotate, and the other end of the transmission shaft 97 is connected to the second nut 910 through internal and external threads, and the second nut 910 can limit the other end of the unloading roller 95, and a second plug rod 911 is fixed to the other end of the transmission shaft 97. The second plug rod 911 is set to a polygonal structure, and the second plug rod 911 is adapted to the second connecting groove 921, so that the output shaft of the third motor 92 can drive the transmission shaft 97 to rotate.

[0051] More specifically, the inspection component 10 includes an inspection cover 101 arranged at the lower end of the back side of the frame 1, the inspection cover 101 is installed on the frame 1 by bolts, a sealing plate 102 is fixed to the inner side of the inspection cover 101, the sealing plate 102 is located in the inspection groove opened at the lower end of the back side of the frame 1, a dovetail slide 103 is opened on the inner side of the sealing plate 102, a connection box 104 is fitted on the inner side of the sealing plate 102, a dovetail slider 105 is fixed to one side of the connection box 104, the dovetail slider 105 is located in the dovetail slide 103, plays a role of guiding and limiting, limits the connection box 104 on the sealing plate 102, and does not affect the up and down movement of the connection box 104, and the connection between the dovetail slider 105 and the dovetail slide 103 can increase The ball is used to reduce the friction so that the connection box 104 can move up and down easily, and the bottom end of the dovetail slider 105 is connected to the bottom of the dovetail slot 103 through the spring 106. The setting of the spring 106 plays a role in buffering and unloading force. The other end of the driving shaft 753 and the driven shaft 754 are plugged into the inside of the connection box 104, and the connecting belt 755 on the driving shaft 753 and the driven shaft 754 is located in the inner cavity of the connection box 104, which plays a role in protecting and dustproofing the connecting belt 755. Second blocks 107 are fixed at both ends of the connection box 104. The second block 107 is adapted to the slot 85 at the other end of the movable guide plate 83, so that the connection box 104 can drive the movable guide plate 83 to move up and down when it moves up and down.

[0052] Specifically, the material transfer component 4 is arranged at the lower end of the inner cavity of the frame 1, and is used to transfer the cotton material discharged by the unloading mechanism 3 to the mixing box 14. The material transfer component 4 includes a first motor 41 fixed to one side of the lower end of the frame 1. The output shaft of the first motor 41 is connected to a material guide roller. The two material guide rollers are connected by a conveyor belt 42, which is used to transfer the cotton material stored in the cotton storage bin 21 to the mixing box 14.

[0053] Specifically, the transmission mechanism 5 is arranged on the outside of the mixing box 14, and is used for power transmission of the mixing component 6 in the mixing box 14. The transmission mechanism 5 includes a transmission box 51 fixed at the middle of the bottom end of the mixing box 14. A gear set 52 is arranged inside the transmission box 51. The gear set 52 consists of a plurality of meshing bevel gears and a connecting shaft. The connecting shaft is installed in the transmission box 51 through a bearing. The output end of the gear set 52 is connected to a transmission gear 53. The transmission gear 53 is arranged at the lower end of one side of the mixing box 14. The upper end of the transmission gear 53 is meshed and connected with two symmetrically distributed driven gears 54. The middle part of the driven gear 54 is connected to the mixing component 6 through a movable shaft.

[0054] More specifically, the mixing component 6 is arranged inside the mixing box 14. The mixing component 6 is used to mix the cotton material transmitted by the material transmission component 4. The mixed cotton material enters the next process through the discharge port 15. The mixing component 6 includes a driving motor 61 fixed on the lower surface of the transmission box 51. The output shaft of the driving motor 61 is meshed with the input end of the gear set 52 through a bevel gear to drive the transmission mechanism 5 to rotate. The output shaft of the driving motor 61 is fixed with a stirring plate 62. The stirring plate 62 is located at the lower end of the inner cavity of the mixing box 14. Two symmetrically distributed mixing rollers 64 are arranged above the stirring plate 62. The middle part of the mixing roller 64 is connected to the driven gear 54 at one end of the mixing box 14 through a movable shaft.

[0055] The second embodiment: a cleaning and carding method for processing washable, sun-resistant and fade-resistant composite polyester yarn, comprising the following steps:

[0056] Step 1: First, the cotton material collected is transported to the cotton storage bin 21 through the feeding pipe 23 by the cotton picking mechanism. Cotton materials of different materials enter different cotton storage bins 21 through different feeding pipes 23. Then, the conveying motor 22 on the cotton storage bin 21 drives the auger blades to rotate, and the cotton material in the cotton storage bin 21 is transported downward;

[0057] Step 2: Start the first motor 41, the second motor 72 and the third motor 92 at the same time. The second motor 72 drives the driving shaft 753 to rotate. The driving shaft 753 drives the driven shaft 754 to rotate in the same direction through the connecting belt 755. The driving shaft 753 and the driven shaft 754 drive the two tearing rollers 751 to rotate. The two tearing rollers 751 rotate in the same direction, which can tear and disperse the cotton material conveyed downward. The dispersed cotton material falls onto the unloading roller 95 through the movable guide plate 83.

[0058] Step 3: The third motor 92 drives the unloading roller 95 to rotate through the transmission shaft 97, and the unloading roller 95 guides the dispersed cotton material onto the conveyor belt 42. The first motor 41 drives the conveyor belt 42 to rotate, and the conveyor belt 42 conveys the cotton material into the mixing box 14.

[0059] Step 4: When the third motor 92 is working, the cam 93 is driven to rotate through the output shaft thereon. When the cam 93 is rotating, the guide wheel 94 thereon regularly hits the movable plate 71 and drives the movable plate 71 to move upward. The movable plate 71 drives the driving shaft 753, the driven shaft 754 and the connecting box 104 to move upward. The dovetail slider 105 on the connecting box 104 moves in the dovetail slot 103. Balls can be installed at the connection between the dovetail slider 105 and the dovetail slot 103 to reduce friction, so that the movable plate 71 can drive the connecting box 104 to move through the driving shaft 753 and the driven shaft 754. At the same time, the connecting plate 73 on the driving shaft 753 and the driven shaft 754 and the connecting box 104 drive the movable material guide plate 83 to move up and down when moving. The regular up and down movement of the pulling roller 751 and the movable material guide plate 83 achieves a certain vibration effect to avoid cotton material clogging;

[0060] Step 5: Start the driving motor 61 at the same time, the driving motor 61 drives the stirring plate 62 to rotate, and the different kinds of fabrics in the mixing box 14 are stirred and mixed. At the same time, the driving motor 61 drives the transmission gear 53 to rotate through the gear set 52, and the transmission gear 53 drives the two driven gears 54 to rotate, and the two driven gears 54 drive the two mixing rollers 64 to rotate. The two mixing rollers 64 rotate in the same direction, which can disperse and mix the fabrics. Combined with the stirring of the stirring plate 62, the efficiency and quality of the mixing are improved. The mixed cotton material enters the next cotton opening process through the discharge port 15;

[0061] Step six, when use is completed or blockage occurs, open the inspection cover 101 and pull out the sealing plate 102. At this time, the sealing plate 102 drives the active shaft 753 and the driven shaft 754 connected to the connecting box 104, and at the same time drives the transmission shaft 97 connected to the sealing plate 102 to move, and separate the active shaft 753, the driven shaft 754 and the transmission shaft 97 from the output shaft of the second motor 72, the auxiliary shaft on the connecting plate 73 and the output shaft of the third motor 92 respectively. After disassembly, screw the first nut 758 to separate the tearing roller 751 from the active shaft 753 and the driven shaft 754, and then screw the second nut 910, separate the unloading roller 95 from the transmission shaft 97, install the tearing roller 751 and the unloading roller 95 after cleaning, and then install the tearing roller 751 and the unloading roller 95 into the frame 1 through the inspection groove. At this time, the first plug rod 759 on the active shaft 753 and the driven shaft 754 is inserted into the first connecting groove 731 on the output shaft of the second motor 72 and the auxiliary shaft on the connecting plate 73, and the second plug rod 911 on the transmission shaft 97 is inserted into the second connecting groove 921 on the third motor 92, so that the second motor 72 can drive the active shaft 753 to rotate, and the third motor 92 can drive the transmission shaft 97 to rotate.

[0062] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0063] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning and combing device for processing washable, sun-resistant and fade-resistant composite polyester yarn, which is composed of a cotton picking mechanism, a cotton blending mechanism, a cotton opening mechanism, a cotton cleaning mechanism and a cotton combing mechanism, and is characterized in that: The cotton mixing mechanism comprises: A frame, wherein a plurality of partition blocks are arranged inside the frame for separating a plurality of material storage mechanisms therein, and a mixing box is arranged on one side of the frame for mixing cotton materials stored in different material storage mechanisms and discharging the cotton materials through a material outlet on one side of the mixing box; A material storage piece, which is a material storage mechanism. A plurality of material storage pieces are provided, and the plurality of material storage pieces are respectively separated by a plurality of partition blocks on the frame and are used to store different cotton materials; A material unloading mechanism, the material unloading mechanism is arranged in the middle of the inner cavity of the frame, and there are multiple material unloading mechanisms, and the multiple material unloading mechanisms are respectively arranged under multiple material storage pieces, the material unloading mechanism is composed of a material pulling component, a material guiding component, a material unloading component and an inspection component, the material pulling component is arranged on the inner side of the material guiding component, the material unloading component is arranged under the material pulling component, the inspection component is arranged on the back of the frame, and the material pulling component and the material unloading component are both connected to the inspection component, and are used to unload the cotton material in the material storage piece; A material conveying mechanism, which is arranged at the lower end of the inner cavity of the frame and is used to convey the cotton material discharged by the material discharge mechanism to the mixing box; A transmission mechanism, which is arranged outside the mixing box and is used for power transmission of the mixing components in the mixing box; A mixing component is arranged inside the mixing box and is used to mix the cotton material transmitted by the material transmission mechanism. The mixed cotton material enters the next process through the discharge port.

2. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: A detachable cover is provided on the top of the frame, and a plurality of groups of equally spaced linear slots are provided in the middle of the front side of the frame, the number of groups of linear slots is equal to the number of feeding parts, and the feeding parts include a cotton storage bin arranged at the upper end of the inner cavity of the frame, and a conveying motor is provided on the top of the cotton storage bin, and the output shaft of the conveying motor is inserted into the cotton storage bin and connected with an auger blade for transferring the cotton material in the cotton storage bin to the outside of the cotton storage bin, a feeding pipe is connected to one side of the upper end of the cotton storage bin, and the feeding pipe is connected to an external cotton picking mechanism, and the material transfer assembly includes a first motor fixed on one side of the lower end of the frame, the output shaft of the first motor is connected with a material guide roller, and the two material guide rollers are connected by a conveyor belt for transferring the cotton material stored in the cotton storage bin to the mixing box.

3. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The transmission mechanism includes a transmission box fixed at the middle of the bottom end of the mixing box, a gear set is arranged inside the transmission box, the output end of the gear set is connected to a transmission gear, the transmission gear is arranged at the lower end of one side of the mixing box, the upper end of the transmission gear is meshed and connected with two symmetrically distributed driven gears, and the middle part of the driven gear is connected to the mixing component through a movable shaft.

4. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The mixing assembly includes a driving motor fixed to the lower surface of the transmission box, the output shaft of the driving motor is meshed with the input end of the gear set through a bevel gear, and is used to drive the transmission mechanism to rotate. The output shaft of the driving motor is fixed with a stirring plate, and the stirring plate is located at the lower end of the inner cavity of the mixing box. Two symmetrically distributed mixing rollers are arranged above the stirring plate, and the middle part of the mixing roller is connected to the driven gear at one end of the mixing box through a movable shaft.

5. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The material pulling assembly includes a movable plate arranged in the middle of the front side of the frame, a second motor is fixed to one end of the outer side of the movable plate, the output shaft of the second motor is movably connected to the connecting plate through a sealed bearing, the output shaft of the second motor and the auxiliary shaft end on the connecting plate are both provided with a first connecting groove, a first clamping block is fixed to the middle of both ends of the connecting plate, a material pulling roller is arranged on one side of the connecting plate, one end of the material pulling roller is connected to the output shaft of the second motor, and the other end of the material pulling roller is connected to the maintenance assembly.

6. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The material pulling roller includes two material pulling rollers, and a plurality of limit grooves distributed in a ring array are opened in the middle part of one end of the material pulling roller. A driving shaft and a driven shaft are respectively connected through the middle parts of the two material pulling rollers. One end of the driving shaft is connected to the output shaft of the second motor, and one end of the driven shaft is connected to the auxiliary shaft on the connecting plate. The other ends of the driving shaft and the driven shaft are connected by a connecting belt. The other ends of the driving shaft and the driven shaft are both fixed with a first baffle plate, and one side of the first baffle plate is fixed with a plurality of limit strips distributed in a ring array, and the limit strips correspond to the limit grooves on the material pulling roller. The outer sides of one ends of the driving shaft and the driven shaft are connected with a first nut through internal and external threads, and one end of the driving shaft and the driven shaft are both fixed with a first plug rod, and the first plug rod is adapted to the first connecting groove.

7. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The material guide assembly includes two symmetrically distributed fixed plates fixed on the lower surface of the dividing block, the fixed plates are respectively located on both sides of the tearing roller, the inner lower end of the fixed plate is provided with a limiting slide groove, the inner side of the fixed plate is provided with a movable material guide plate, a limiting slider is fixed to one side of the movable material guide plate, the limiting slider is located in the limiting slide groove, and both ends of the movable material guide plate are provided with card slots, and the card slot at one end of the movable material guide plate is adapted to the first card blocks at both ends of the connecting plate.

8. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The unloading assembly includes a mounting plate fixed to the lower end of the front front side of the frame, the mounting plate is located below the movable plate, the outer side of the mounting plate is installed with a third motor, the end portion of the output shaft of the third motor is provided with a second connecting groove, a cam is fixed to the outer side of the output shaft of the third motor, the cam is located on the inner side of the mounting plate, the end of the cam is movably connected with a guide wheel, the guide wheel corresponds to the bottom of the movable plate, the output shaft of the third motor is connected to a unloading roller, the unloading roller is located below the pulling roller, one end of the unloading roller is provided with a plurality of limiting holes distributed in a ring array, the middle part of the unloading roller is penetrated and connected with a transmission shaft, a second baffle is fixed to the outer side of one end of the transmission shaft, a plurality of limiting columns distributed in a ring array are fixed on one side of the second baffle, the limiting columns are adapted to the limiting holes, the other end of the transmission shaft is connected with a second nut through internal and external threads, and the other end of the transmission shaft is fixed with a second plug rod, and the second plug rod is adapted to the second connecting groove.

9. The blowing and carding device for processing washable, sun-resistant and fade-resistant composite polyester yarn according to claim 1, characterized in that: The inspection component includes an inspection cover arranged at the lower end of the back side of the frame, a sealing plate is fixed on the inner side of the inspection cover, the sealing plate is located in the inspection groove opened at the lower end of the back side of the frame, a dovetail groove is opened on the inner side of the sealing plate, a connecting box is close-fittedly arranged on the inner side of the sealing plate, a dovetail slider is fixed on one side of the connecting box, the dovetail slider is located in the dovetail groove, and the bottom end of the dovetail slider is connected to the bottom of the dovetail groove through a spring, the other end of the driving shaft and the driven shaft are plugged into the interior of the connecting box, and the connecting belts on the driving shaft and the driven shaft are located in the inner cavity of the connecting box, and second clamping blocks are fixed at both ends of the connecting box, and the second clamping block is adapted to the clamping groove at the other end of the movable material guide plate.

10. A blowing-carding method for processing washable, sun-resistant, and fade-resistant composite polyester yarn, based on the blowing-carding device for processing washable, sun-resistant, and fade-resistant composite polyester yarn according to claims 1-9, characterized in that: The following steps are involved: Step 1: First, the cotton picking mechanism transports the collected cotton material through the feeding pipe to the cotton storage bin of the cotton mixing mechanism. Cotton materials of different materials enter different cotton storage bins through different feeding pipes. Then, the conveying motor on the cotton storage bin drives the auger blades to rotate, and the cotton material in the cotton storage bin is transported downward; Step 2: Start the first motor, the second motor and the third motor at the same time. The second motor drives the driving shaft to rotate. The driving shaft drives the driven shaft to rotate in the same direction through the connecting belt. The driving shaft and the driven shaft drive the two pulling rollers to rotate. The two pulling rollers rotate in the same direction to tear and disperse the cotton material conveyed downward. The dispersed cotton material falls onto the unloading roller through the movable guide plate. Step 3: The third motor drives the unloading roller to rotate through the transmission shaft, and the unloading roller guides the dispersed cotton material onto the conveyor belt. The first motor drives the conveyor belt to rotate, and the conveyor belt transports the cotton material into the mixing box. Step 4: When the third motor is working, the output shaft on it drives the cam to rotate. When the cam rotates, the guide wheel on it regularly hits the movable plate and drives the movable plate to move upward. The movable plate drives the driving shaft, the driven shaft and the connecting box to move upward. The dovetail slider on the connecting box moves in the dovetail slide groove. Ball bearings can be installed at the connection between the dovetail slider and the dovetail slide groove to reduce friction, so that the movable plate can drive the connecting box to move through the driving shaft and the driven shaft. At the same time, the connecting plate on the driving shaft and the driven shaft and the connecting box drive the movable material guide plate to move up and down when moving. The regular up and down movement of the pulling roller and the movable material guide plate achieves a certain vibration effect to avoid cotton material blockage; Step 5: Start the driving motor at the same time, the driving motor drives the stirring plate to rotate, and the different kinds of fabrics in the mixing box are stirred and mixed. At the same time, the driving motor drives the transmission gear to rotate through the gear set, and the transmission gear drives the two driven gears to rotate. The two driven gears drive the two mixing rollers to rotate. The two mixing rollers rotate in the same direction, which can disperse and mix the fabrics. Combined with the stirring of the stirring plate, the efficiency and quality of the mixing are improved. The mixed cotton material is immersed in the next cotton opening process through the discharge port; Step six, when use is completed or blockage occurs, open the inspection cover and pull out the sealing plate. At this time, the sealing plate drives the active shaft and the driven shaft connected to the connecting box, and drives the transmission shaft connected to the sealing plate to move, and separates the active shaft, the driven shaft and the transmission shaft from the output shaft of the second motor, the connected auxiliary shaft and the output shaft of the third motor respectively. After disassembly, screw the first nut to separate the tearing roller from the active shaft and the driven shaft, and then screw the second nut to separate the unloading roller from the transmission shaft. After cleaning, install the tearing roller and the unloading roller, and then install the tearing roller and the unloading roller into the frame through the inspection groove. At this time, the first plug rod on the active shaft and the driven shaft is inserted into the first connecting groove on the output shaft of the second motor and the connected auxiliary shaft, and the second plug rod on the transmission shaft is inserted into the second connecting groove on the third motor, so that the second motor can drive the active shaft to rotate, and the third motor can drive the transmission shaft to rotate.

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