Gas cylinder airtightness detection device
By designing an automatic loading and unloading and rotating gas cylinder airtightness detection device, the problem of manual handling and cleaning of traditional devices is solved, and efficient, stable and accurate gas tightness detection of gas cylinder airtightness is achieved.
Patent Information
- Application Number
- CN202510181735.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-23
AI Technical Summary
Traditional gas cylinder airtightness detection devices require manual handling of gas cylinders, which are very labor-intensive and inefficient; there is a lack of an effective cleaning mechanism inside the device, which affects the use; it is difficult to adapt to gas cylinders of different sizes, which affects the detection stability.
A gas cylinder airtightness detection device is designed, using components such as screws, lifting columns and turntables to realize automatic loading and unloading of the cylinders and rotation; the clamping component adapts to gas cylinders of different diameters through the matching of the screw pulling rods and sliders; the cleaning component drives the cleaning plate and brushes through the lifting columns to achieve internal cleaning.
The labor force of manually moving the gas cylinders is reduced and the detection efficiency is improved. Through the design of the clamping component, the stability of the gas cylinders is ensured during the detection process; the cleaning component effectively removes dust and impurities, and the detection accuracy is improved.
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Figure CN120027974A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gas cylinder detection, and in particular to a gas cylinder air tightness detection device. Background Art
[0002] In industrial production and daily life, gas cylinders are widely used, and the air tightness of gas cylinders is directly related to safety in use. Traditional gas cylinder air tightness detection devices have some problems during operation. For example, the loading and unloading process of gas cylinders often requires manual handling, which is labor-intensive and inefficient; there is a lack of effective cleaning mechanism inside the device, and after long-term use, the dust and impurities accumulated inside may affect its use; for gas cylinders of different sizes, there is a lack of flexible clamping methods, and it is difficult to ensure the stability of the gas cylinders during the detection process. These problems limit the efficiency and quality of gas cylinder air tightness detection. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides a gas cylinder air tightness detection device, which solves the problem that the prior detection device requires manual reciprocating lifting and carrying of the gas cylinder, which is time-consuming and labor-intensive.
[0004] The control cabinet is provided with a toothed structure, and the toothed structure is provided with a toothed structure, and the toothed structure is connected with the toothed structure in a direction of rotation and has a rotation period.
[0005] Preferably, the clamping assembly includes a transverse groove provided on the side wall of the mounting frame, a pair of wire drawing rods are rotatably installed in the transverse groove, a pair of sliders are screwed on the wire drawing rods and are slidably connected to the transverse groove, a pair of movable frames are fixedly installed on the side walls of the sliders, a pair of clamping plates are fixedly installed on the side walls of the movable frames, a plurality of clamping claws are arranged on the clamping surfaces of the clamping plates at intervals, and V-shaped clamping grooves are arranged in the clamping claws.
[0006] Preferably, the cleaning assembly includes a cleaning frame arranged in the shell, the outer walls of the cleaning frame are provided with grooves, a cleaning plate is slidably embedded in the groove, the cleaning plate is connected to the inner wall of the groove by a spring, the outer wall of the cleaning plate is provided with a brush that fits the inner wall of the shell, the side wall of the lifting column is fixedly provided with a horizontal plate, the lower end of the horizontal plate is fixedly provided with a vertical rod, and the vertical rod is detachably connected to the cleaning frame by a plug-in mechanism.
[0007] Preferably, the insertion mechanism includes an insertion tube fixed on the upper wall of the cleaning frame, the lower end of the vertical rod is inserted into the insertion tube, the side wall of the insertion tube is provided with a positioning frame, the positioning frame is screwed with a positioning bolt, the side wall of the insertion tube is provided with a through hole for the positioning bolt to be inserted, and the lower end of the vertical rod is provided with a positioning hole for the positioning bolt to be inserted.
[0008] Preferably, the driving assembly includes a second motor arranged on the outer wall of the shell, the driving end of the second motor extends into the installation cavity and is fixedly installed with a main gear, and the bottom of the screw is provided with a secondary gear meshing with the main gear.
[0009] Preferably, the adjustment assembly comprises a first motor disposed on a side wall of the lifting column, a driving gear is mounted on a driving end of the first motor, and a gear ring meshing with the driving gear is disposed on a lower wall of the turntable.
[0010] Preferably, guide grooves are provided on inner walls on both sides of the installation cavity, and guide blocks slidably connected to the guide grooves are provided on side walls of the lifting column.
[0011] Preferably, a drain pipe is provided on one side of the bottom of the shell.
[0012] Beneficial Effects
[0013] The present invention provides a gas cylinder air tightness detection device, which has the following beneficial effects:
[0014] The turntable can be rotated 180° by adjusting the components, and the mounting frame and placement plate can be turned into the shell or rotated to the outside of the shell. In conjunction with the drive components, screws and lifting columns, it can assist workers in quickly loading and unloading gas cylinders, greatly reducing labor and improving detection efficiency.
[0015] The drawing rod in the clamping assembly drives the slider to move, thereby enabling the clamping plate and the clamping claw to clamp the gas cylinder. The V-shaped clamping groove in the clamping claw can better fit the surface of the gas cylinder and adapt to gas cylinders of different diameters, thereby ensuring the stability of the gas cylinder during the detection process and improving the accuracy of the detection results.
[0016] Driven by the lifting column, the brush on the cleaning plate of the cleaning component can clean the inner wall of the shell. The setting of the spring enables the brush to always fit closely to the inner wall of the shell, effectively removing dust and impurities, keeping the inside of the device clean, and improving detection accuracy.
[0017] The insertion mechanism inserts the positioning bolts into the holes on the insertion tube and the vertical rod to achieve a detachable connection between the cleaning frame and the vertical rod. This design facilitates the installation and disassembly of the cleaning assembly and is convenient for replacing and maintaining the cleaning frame and the brush.
[0018] The driving assembly drives the main gear and the sub-gear through the second motor to rotate the screw, thereby controlling the lifting and lowering of the lifting column. The cooperation of the guide groove and the guide block ensures the stability of the lifting process of the lifting column, so that the mounting frame and the placement plate can accurately reach the designated position. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention.
[0020] Figure 2 It is a schematic diagram of the top structure of the clamping assembly of the present invention.
[0021] Figure 3 It is a schematic diagram of the top structure of the cleaning frame of the present invention.
[0022] Figure 4 It is a schematic diagram of the first partial enlarged structure of the present invention.
[0023] Figure 5 It is a schematic diagram of a second partial enlarged structure of the present invention.
[0024] In the figure: 1. shell; 2. support plate; 3. air pipe; 4. inflation nozzle; 5. screw; 6. lifting column; 7. turntable; 8. connecting rod; 9. mounting frame; 10. placement plate; 11. conveying roller; 12. horizontal groove; 13. drawing rod; 14. slider; 15. moving frame; 16. clamping plate; 17. clamping claw; 18. cleaning frame; 19. groove; 20. cleaning plate; 21. spring; 22. brush; 23. horizontal plate; 24. vertical rod; 25. insert cylinder; 26. positioning frame; 27. positioning bolt; 28. second motor; 29. main gear; 30. sub gear; 31. first motor; 32. driving gear; 33. gear ring; 34. guide groove; 35. guide block; 36. drain pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-5The present invention provides a technical solution: a gas cylinder air tightness detection device, comprising a shell 1, a support plate 2 is provided at the upper end of the shell 1, a plurality of gas delivery pipes 3 are penetrated through the support plate 2, a charging nozzle 4 is installed at one end of the gas delivery pipe 3, and the other end is connected to the gas source, a mounting cavity is provided in one side wall of the shell 1, a screw rod 5 is rotatably installed in the mounting cavity, a lifting column 6 is screwed on the screw 5, the upper end of the lifting column 6 extends out of the mounting cavity and is rotatably installed with a rotating shaft, a turntable 7 is fixedly installed on the upper end of the rotating shaft, a connecting rod 8 extending into the shell 1 is fixedly installed at one end of the turntable 7, a mounting frame 9 is fixedly installed at the lower end of the connecting rod 8, a horizontally arranged placing plate 10 is provided at the bottom of the mounting frame 9, a plurality of conveying rollers 11 are arranged at intervals along the length direction on the upper wall of the placing plate 10, a clamping assembly is provided on the side wall of the mounting frame 9, a cleaning assembly connected with the lifting column 6 is provided in the shell 1, a driving assembly connected with the screw 5 is provided on the outer wall of the shell 1, and an adjusting assembly is provided below the turntable 7.
[0027] By adopting the above technical solution, the screw 5 rotates to drive the lifting column 6 to rise and fall, the rotating shaft enables the turntable 7 to rotate, the connecting rod 8 connects the turntable 7 and the mounting frame 9, the placement plate 10 is used to place the gas cylinder, and the conveying roller 11 facilitates the movement of the gas cylinder. The driving component controls the rotation of the screw 5, the adjusting component controls the rotation of the turntable 7, and the cleaning component cleans the inner wall of the shell 1, thereby realizing the functions of loading and unloading, rotating and cleaning the inside of the device of the gas cylinder, providing a basis for the air tightness detection of the gas cylinder.
[0028] The present embodiment is further configured such that the clamping assembly includes a transverse groove 12 provided on the side wall of the mounting frame 9, a pair of drawing rods 13 are rotatably installed in the transverse groove 12, a pair of sliders 14 slidably connected to the transverse groove 12 are screwed on the drawing rods 13, a pair of movable frames 15 are fixedly installed on the side walls of the sliders 14, a pair of clamping plates 16 are fixedly installed on the side walls of the movable frames 15, a plurality of clamping claws 17 are spaced apart on the clamping surface of the clamping plate 16, and a V-shaped clamping groove is provided in the clamping claws 17.
[0029] By adopting the above-mentioned technical scheme, the drawing rod 13 is rotated to make the slider 14 screwed thereon move relatively, and the slider 14 drives the moving frame 15 and the clamping plate 16 to move. The clamping claw 17 on the clamping plate 16 clamps the gas cylinder through the V-shaped clamping groove, which can adapt to gas cylinders of different diameters, ensure the stability of the gas cylinder during the detection process, and improve the accuracy of the detection results.
[0030] The present embodiment is further configured as follows: the cleaning component includes a cleaning frame 18 arranged in the shell 1, and grooves 19 are provided on the outer walls around the cleaning frame 18. A cleaning plate 20 is slidably embedded in the groove 19, and the cleaning plate 20 is connected to the inner wall of the groove 19 by a spring 21. The outer wall of the cleaning plate 20 is provided with a brush 22 that fits the inner wall of the shell 1, and a horizontal plate 23 is fixedly provided on the side wall of the lifting column 6. A vertical rod 24 is fixedly provided at the lower end of the horizontal plate 23, and the vertical rod 24 is detachably connected to the cleaning frame 18 through a plug-in mechanism.
[0031] By adopting the above technical solution, when the lifting column 6 is raised or lowered, the cleaning frame 18 is driven to move by the horizontal plate 23 and the vertical rod 24, and the cleaning plate 20 slides in the groove 19 under the action of the spring 21, so that the brush 22 always fits the inner wall of the shell 1, cleans the inner wall of the shell 1, and keeps the inside of the device clean.
[0032] This embodiment is further configured as follows: the insertion mechanism includes an insertion tube 25 fixed on the upper wall of the cleaning frame 18, the lower end of the vertical rod 24 is inserted into the insertion tube 25, the side wall of the insertion tube 25 is provided with a positioning frame 26, and a positioning bolt 27 is screwed on the positioning frame 26, the side wall of the insertion tube 25 is provided with a through hole for the positioning bolt 27 to be inserted, and the lower end of the vertical rod 24 is provided with a positioning hole for the positioning bolt 27 to be inserted.
[0033] By adopting the above technical solution, the vertical rod 24 is inserted into the insertion tube 25, and by tightening the positioning bolt 27, the positioning bolt 27 is inserted into the holes on the insertion tube 25 and the vertical rod 24, so that the cleaning frame 18 and the vertical rod 24 are fixedly connected; by unscrewing the positioning bolt 27, the vertical rod 24 can be pulled out of the insertion tube 25, and the cleaning frame 18 can be disassembled, which is convenient for replacing and maintaining the cleaning frame 18 and the brush 22, thereby improving the maintainability of the device.
[0034] This embodiment is further configured such that the driving assembly includes a second motor 28 arranged on the outer wall of the shell 1, the driving end of the second motor 28 extends into the installation cavity and is fixedly installed with a main gear 29, and the bottom of the screw rod 5 is provided with a secondary gear 30 meshing with the main gear 29.
[0035] By adopting the above technical solution, the second motor 28 drives the main gear 29 to rotate, and the main gear 29 engages with the sub-gear 30, driving the screw 5 to rotate, so that the lifting column 6 performs a lifting movement on the screw 5, thereby realizing the lifting and lowering control of the lifting column 6, providing power for the loading and unloading of gas cylinders, and ensuring that the mounting frame 9 and the placement plate 10 can accurately reach the specified position.
[0036] This embodiment is further configured such that the adjustment component includes a first motor 31 arranged on the side wall of the lifting column 6 , a driving gear 32 is installed on the driving end of the first motor 31 , and a gear ring 33 meshing with the driving gear 32 is provided on the lower wall of the turntable 7 .
[0037] By adopting the above technical solution, the first motor 31 drives the driving gear 32 to rotate, and the driving gear 32 engages with the ring gear 33 on the lower wall of the turntable 7 to rotate the turntable 7, thereby realizing the rotation function of the turntable 7. The mounting frame 9 and the placement plate 10 can be converted inside and outside the shell 1, which facilitates the loading and unloading operations of the gas cylinders.
[0038] The present embodiment is further configured such that guide grooves 34 are provided on inner walls on both sides of the installation cavity, and guide blocks 35 slidably connected to the guide grooves 34 are provided on side walls of the lifting column 6 .
[0039] By adopting the above technical solution, the guide block 35 slides in the guide groove 34 to limit the movement direction of the lifting column 6, thereby ensuring the stability of the lifting column 6 during the lifting process.
[0040] This embodiment is further configured such that a drainage pipe 36 is provided on one side of the bottom of the shell 1 .
[0041] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.
[0042] Embodiment: When in use, the driving assembly is started, the second motor 28 drives the main gear 29 to rotate, the main gear 29 is meshed with the sub-gear 30, so that the screw 5 rotates, and the lifting column 6 screwed on the screw 5 rises to a suitable height under the guidance of the guide block 35 and the guide groove 34;
[0043] Start the adjustment assembly, the first motor 31 drives the driving gear 32 to rotate, the driving gear 32 meshes with the gear ring 33 on the lower wall of the turntable 7, so that the turntable 7 rotates 180°, and the mounting frame 9 and the placement plate 10 are rotated to the outside of the housing 1, and then the second motor 28 is reversed, and the lifting column 6 drives the mounting frame 9 and the placement plate 10 to descend to a suitable position;
[0044] Place the gas cylinders on the conveying roller 11 of the placement plate 10, and push them one by one to the side close to the mounting frame 9. The setting of the conveying roller 11 can facilitate the pushing of the gas cylinders. Then start the clamping assembly, rotate the wire drawing rod 13, so that the slider 14 on the wire drawing rod 13 moves relatively, drive the clamping plate 16 and the clamping claw 17 close to the gas cylinder, and use the V-shaped clamping groove in the clamping claw 17 to clamp multiple gas cylinders at the same time;
[0045] The driving assembly is started again to raise the lifting column 6 to a certain height, and then the adjusting assembly is started to rotate the turntable 7 by 180°, so that the mounting frame 9 and the placement plate 10 are rotated above the shell 1. The driving assembly then controls the lifting column 6 to descend, so that the gas cylinder descends to the inside of the shell 1 filled with water, and the inflation nozzle 4 is connected to the gas cylinder;
[0046] Turn on the gas source, and the gas enters the gas cylinder through the gas pipe 3 and the inflation nozzle 4 to inflate the gas cylinder. During the inflation process, observe whether bubbles are generated inside the shell 1 to determine whether there is an airtightness problem in the gas cylinder;
[0047] After the test is completed, open the drain pipe 36 to drain the water inside the housing 1, the driving component controls the lifting column 6 to rise, the adjusting component rotates the turntable 7 180°, and rotates the mounting frame 9 and the placement plate 10 to the outside of the housing 1. Loosen the clamping component and remove the gas cylinder from the placement plate 10;
[0048] During the lifting process of the lifting column 6, the vertical rod 24 drives the cleaning frame 18 to move together through the insertion mechanism. Under the action of the spring 21, the cleaning plate 20 makes the brush 22 always closely fit the inner wall of the shell 1 to clean the inner wall of the shell 1. If the cleaning frame 18 or the brush 22 needs to be replaced, the positioning bolt 27 can be unscrewed, the vertical rod 24 can be pulled out of the insertion tube 25, and the cleaning frame 18 can be disassembled and replaced.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gas cylinder air tightness detection device, comprising a housing (1), a support plate (2) is provided at the upper end of the housing (1), a plurality of gas delivery pipes (3) are penetrated through the support plate (2), a gas filling nozzle (4) is installed at one end of the gas delivery pipe (3), and the other end is connected to a gas source, characterized in that: A mounting cavity is provided in one side wall of the shell (1), a screw rod (5) is rotatably installed in the mounting cavity, a lifting column (6) is screwed onto the screw rod (5), the upper end of the lifting column (6) extends out of the mounting cavity and is rotatably installed with a rotating shaft, a turntable (7) is fixedly installed on the upper end of the rotating shaft, a connecting rod (8) extending into the shell (1) is fixedly installed at one end of the turntable (7), a mounting frame (9) is fixedly installed at the lower end of the connecting rod (8), a horizontally arranged placement plate (10) is provided at the bottom of the mounting frame (9), a plurality of conveying rollers (11) are arranged at intervals along the length direction on the upper wall of the placement plate (10), a clamping assembly is provided on the side wall of the mounting frame (9), a cleaning assembly connected to the lifting column (6) is provided in the shell (1), a driving assembly connected to the screw rod (5) is provided on the outer wall of the shell (1), and an adjusting assembly is provided below the turntable (7).
2. A gas cylinder air tightness detection device according to claim 1, characterized in that: The clamping assembly comprises a transverse groove (12) arranged on the side wall of the mounting frame (9), a pair of drawing rods (13) are rotatably mounted in the transverse groove (12), a pair of sliders (14) slidably connected to the transverse groove (12) are screwed on the drawing rods (13), a pair of movable frames (15) are fixedly mounted on the side walls of the pair of sliders (14), a pair of clamping plates (16) are fixedly mounted on the side walls of the movable frames (15), a plurality of clamping claws (17) are spaced apart on the clamping surface of the clamping plate (16), and a V-shaped clamping groove is arranged in the clamping claw (17).
3. A gas cylinder air tightness detection device according to claim 2, characterized in that: The cleaning assembly comprises a cleaning frame (18) arranged in the shell (1), the outer walls of the cleaning frame (18) are all provided with grooves (19), a cleaning plate (20) is slidably embedded in the groove (19), the cleaning plate (20) is connected to the inner wall of the groove (19) by a spring (21), the outer wall of the cleaning plate (20) is provided with a brush (22) which is in contact with the inner wall of the shell (1), the side wall of the lifting column (6) is fixedly provided with a horizontal plate (23), the lower end of the horizontal plate (23) is fixedly provided with a vertical rod (24), and the vertical rod (24) is detachably connected to the cleaning frame (18) by a plug-in mechanism.
4. A gas cylinder air tightness detection device according to claim 3, characterized in that: The insertion mechanism comprises an insertion tube (25) fixedly arranged on the upper wall of the cleaning frame (18), the lower end of the vertical rod (24) is inserted into the insertion tube (25), the side wall of the insertion tube (25) is provided with a positioning frame (26), a positioning bolt (27) is screwed on the positioning frame (26), the side wall of the insertion tube (25) is provided with a through hole for the positioning bolt (27) to be inserted, and the lower end of the vertical rod (24) is provided with a positioning hole for the positioning bolt (27) to be inserted.
5. A gas cylinder air tightness detection device according to claim 1, characterized in that: The driving assembly comprises a second motor (28) arranged on the outer wall of the housing (1); a driving end of the second motor (28) extends into the mounting cavity and is fixedly mounted with a main gear (29); a sub-gear (30) meshing with the main gear (29) is provided at the bottom of the screw rod (5).
6. A gas cylinder air tightness detection device according to claim 5, characterized in that: The adjustment assembly comprises a first motor (31) arranged on the side wall of the lifting column (6), a driving gear (32) is installed on the driving end of the first motor (31), and a gear ring (33) meshing with the driving gear (32) is provided on the lower wall of the rotating disk (7).
7. A gas cylinder air tightness detection device according to claim 1, characterized in that: The inner walls on both sides of the installation cavity are provided with guide grooves (34), and the side walls of the lifting column (6) are provided with guide blocks (35) slidably connected to the guide grooves (34).
8. A gas cylinder air tightness detection device according to claim 1, characterized in that: A drainage pipe (36) is provided on one side of the bottom of the housing (1).
Citation Information
Patent Citations
Full-automatic airtightness detecting system
CN109506842A
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CN220625653U
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CN221224106U