Clamping tool for flow and sealing test of spray rod
By designing a spray rod flow and seal test clamping tooling suitable for a variety of spray rods, the problems of low detection efficiency and high tooling cost in the prior art are solved, and efficient and accurate spray rod performance detection is achieved.
Patent Information
- Application Number
- CN202510171150.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-05-23
AI Technical Summary
In the prior art, a variety of spray rods with similar structures require the design of special inspection and clamping tools, resulting in low detection efficiency and high tooling production costs.
Design a boom flow and seal test clamping tool, including base, mounting plate, fixing assembly, test assembly and adapter assembly. Through different briquetting and test components, the structure of different spray rods can be adapted to achieve performance detection of multiple spray rods.
The performance detection of various spray rods similar to each other is achieved, with convenient operation, high detection efficiency and accurate detection, ensuring the processing quality of the spray rod.
Smart Images

Figure CN120028030A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of parts detection, in particular to a spray bar flow and sealing test clamping tool. Background Art
[0002] The spray rod is an important part of the aircraft engine. After the spray rod is processed and formed, it needs to be subjected to flow and sealing tests to detect whether its performance meets the design requirements. A variety of spray rods with similar structures are often used on aircraft engines. The inspection of each spray rod requires the design of a special inspection fixture, which not only has low inspection efficiency, but also high tooling production costs.
[0003] like Figure 1 to Figure 5 The four types of spray bars shown have similar structures, all of which include a first rod body and a second rod body vertically connected to one end of the first rod body. One end of the first rod body is provided with a spray hole, and the other end is provided with a connecting hole. The end of the second rod body away from the first rod body is the oil inlet end. The number and angle of the spray holes of the four types of spray bars, as well as the distance between the second rod body and the end of the first rod body are different. In order to reduce the detection cost and improve the detection efficiency, a spray bar flow and sealing test fixture is designed to realize the performance detection of the four types of spray bars. Summary of the invention
[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desired to provide a spray boom flow and sealing test clamping tooling, which realizes the performance testing of various spray booms with similar structures, has convenient operation, high testing efficiency, accurate testing, and ensures the processing quality of the spray boom.
[0005] The present invention provides a spray bar flow and sealing test fixture, comprising:
[0006] Base;
[0007] A mounting plate, fixedly arranged on one side of the base, a mounting groove is provided on a plate surface close to the base in a horizontal direction, a first sealing gasket is fixedly arranged at one end of the mounting groove, a first through groove is provided on the mounting plate below and parallel to the mounting groove, and one side of the mounting plate is connected to the first through groove;
[0008] A fixing component is arranged at an end of the mounting groove away from the first sealing gasket, comprising a pressing block and a mounting frame, the pressing block is arranged at the outer side of the mounting groove, the end of the pressing block away from the first sealing gasket is fixedly connected to a supporting sliding block extending into the mounting groove, a first screw hole is provided at the end of the mounting groove away from the first sealing gasket, a first screw is threadedly connected to the first screw hole, a bottom frame of the mounting frame is slidably embedded in the first through groove, a second screw hole is provided on the mounting frame at the outer side of the pressing block, a second screw is threadedly connected to the second screw hole; a plurality of pressing blocks are provided for replacement, and coaxial third screw holes are provided on different pressing blocks corresponding to spray holes on different spray bars;
[0009] A test assembly, mounted on the pressing block, for collecting the test medium sprayed from the spray hole for flow test and blocking the spray hole for sealing test;
[0010] The adapter assembly is fixedly arranged on the base in an adjustable position and is used for connecting the oil inlet ends of different spray bars to the tester through position adjustment.
[0011] Furthermore, the test assembly includes an oil receiving pipe and a second sealing gasket, one end of the oil receiving pipe is threadedly connected through the third screw hole, and the other end is connected to the tester through a first hose, and the second sealing gasket is separately placed between the oil receiving pipe and the spray hole.
[0012] Furthermore, the first sealing gasket and the second sealing gasket are both made of rubber material; and the oil receiving pipe is made of stainless steel material.
[0013] Furthermore, the adapter assembly includes a support seat and an adapter, the base is provided with an inverted T-shaped second through slot, the second through slot is parallel to the mounting slot, the support seat is arranged above the second through slot, and connecting blocks are fixedly provided at the bottom of both sides thereof, a mating slider is provided at the bottom of the second through slot, the connecting blocks are fixedly connected to the mating slider by a third screw, a fourth screw hole is provided on the support seat corresponding to the oil inlet end of the spray rod, one end of the adapter is threadedly connected and passes through the fourth screw hole, and the other end is connected to the tester through a second hose, and a sealing ring is provided at the end of the adapter close to the spray rod.
[0014] Furthermore, the base, mounting plate, support base and adapter are all made of stainless steel.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The clamping tool of the present invention is provided with a mounting plate, a fixing assembly, a test assembly and a transfer assembly; each pressing block in the fixing assembly is provided with corresponding threaded holes for different spray rods, and the flow and sealing tests of the spray rod can be carried out by installing the test assembly on the corresponding pressing block. The clamping tool of the present application realizes performance testing of various spray rods with similar structures, is easy to operate, has high testing efficiency and accurate testing, and ensures the processing quality of the spray rod.
[0017] It should be understood that the contents described in the summary of the invention are not intended to limit the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0019] Figure 1 is a schematic diagram of the structure of the first type of spray boom;
[0020] Figure 2 is a schematic diagram of the cross-sectional structure of the first type of spray boom;
[0021] Figure 3 is a schematic diagram of the structure of the second type of spray boom;
[0022] Figure 4 is a schematic diagram of the structure of the third type of spray boom;
[0023] Figure 5 is a schematic diagram of the structure of the fourth type of spray boom;
[0024] Figure 6 It is a structural schematic diagram of the clamping tooling;
[0025] Figure 7 It is a structural schematic diagram of the mounting plate;
[0026] Figure 8 It is a schematic diagram of the structure of the pressing block and the test assembly;
[0027] Fig. 9 is a schematic diagram of the structure of the adapter component;
[0028] Fig.10 It is a schematic diagram of the cross-sectional structure of the spray boom installed on the clamping fixture.
[0029] Numbers in the figure: 1, base; 2, mounting plate; 3, fixing assembly; 4, test assembly; 5, adapter assembly; 6, spray rod;
[0030] 11. Second through groove;
[0031] 21. mounting groove; 22. first sealing gasket; 23. first through groove; 24. first screw hole;
[0032] 31. Press block; 32. Mounting frame; 33. Support slide block; 34. First screw; 35. Second screw hole; 36. Second screw; 37. Third screw hole;
[0033] 41. oil connecting pipe; 42. second sealing gasket;
[0034] 51. Support seat; 52. Adapter; 53. Connecting block; 54. Matching slider; 55. Third screw; 56. Fourth screw hole; 57. Sealing ring;
[0035] 61. First rod body; 62. Second rod body; 63. Spray hole; 64. Connecting hole; 65. Oil inlet end. DETAILED DESCRIPTION
[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It should also be noted that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.
[0037] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0038] Please refer to Figures 1 to 10 , an embodiment of the present invention provides a spray bar flow and sealing test fixture, comprising:
[0039] Base 1;
[0040] The mounting plate 2 is fixedly arranged on one side of the base 1, and a mounting groove 21 is provided on the plate surface close to the base 1 in the horizontal direction, a first sealing gasket 22 is fixedly arranged at one end of the mounting groove 21, and a first through groove 23 is provided on the mounting plate 2 below and parallel to the mounting groove 21, and one side of the mounting plate 2 is connected to the first through groove 23;
[0041] The fixing assembly 3 is arranged at one end of the mounting groove 21 away from the first sealing gasket 22, and includes a pressing block 31 and a mounting frame 32. The pressing block 31 is arranged on the outer side of the mounting groove 21. One end of the pressing block 31 away from the first sealing gasket 22 is fixedly connected to a supporting slider 33 extending into the mounting groove 21. One end of the mounting groove 21 away from the first sealing gasket 22 is provided with a first screw hole 24, and the first screw hole 24 is threadedly connected with a first screw 34. The bottom frame of the mounting frame 32 is slidably embedded in the first through groove 23. The mounting frame 32 is provided with a second screw hole 35 on the outer side of the pressing block 32, and the second screw hole 35 is threadedly connected with a second screw 36. A plurality of pressing blocks 31 are provided for replacement use, and different pressing blocks 31 are provided with coaxial third screw holes 37 corresponding to the spray holes 63 on different spray bars 6 respectively.
[0042] The test assembly 4 is installed on the pressing block 31 and is used to collect the test medium sprayed from the spray hole 63 for flow test and to block the spray hole 63 for sealing test;
[0043] The adapter assembly 5 is fixedly arranged on the base 1 in an adjustable position, and is used for connecting the oil inlet end 65 of different spray bars 6 to the tester through position adjustment.
[0044] In this embodiment, when the performance of the spray rod 6 is tested, firstly, a pressure block 31 matching the position of the spray hole 63 is selected for standby according to the structure of the spray rod 6, and then the first rod body 61 of the spray rod 6 is embedded in the installation groove 21, and the connecting hole 64 is pressed against the first sealing gasket 22 for blocking; then the pressure block 31 is placed on the outside of the first rod body 61, and the support slider 33 is embedded in the installation groove 21 and pressed against the end of the first rod body 61 away from the first sealing gasket 22; then the bottom frame of the installation frame 32 is slid and inserted into the first through groove 23, and then the first screw 34 and the second screw 36 are tightened respectively to fix the spray rod 6. The pressure block 31 and the support slider 33 cooperate to fix the spray rod 6 without being affected by the length of the first rod body 61, and have good adaptability and good fixing effect.
[0045] Then adjust the position of the adapter assembly 5, align it with the oil inlet end 65 of the spray rod 6, and connect the oil inlet end 65 to the tester through the adapter assembly 5; then install the test assembly 4 on the pressing block 31 to perform flow test and sealing test respectively; the clamping tooling of the present application realizes the performance testing of various spray rods 6 with similar structures, with convenient operation, high testing efficiency and accurate testing, thereby ensuring the processing quality of the spray rod 6.
[0046] In a preferred embodiment, if Figure 8 and Fig.10 As shown, the test assembly 4 includes an oil receiving pipe 41 and a second sealing gasket 42. One end of the oil receiving pipe 41 is threadedly connected through the third screw hole 37, and the other end is connected to the tester through the first hose. The second sealing gasket 41 is separately placed between the oil receiving pipe 41 and the spray hole 63.
[0047] In this embodiment, when conducting a flow test, the oil connection pipe 41 is rotated so that one end of the oil connection pipe 41 is connected to the spray hole 63. The inner diameter of the oil connection pipe 41 is much larger than the diameter of the spray hole 63. The test medium sprayed from the spray hole 63 flows quickly through the oil connection pipe 41, and will not cause oil overflow at the connection point. The test medium enters the tester through the first hose for metering, and then the flow test is completed. The operation is convenient and the detection is accurate.
[0048] When performing a sealing test, the oil receiving pipe 41 is rotated to leave a gap between one end of the oil receiving pipe and the spray hole 63, and then the second sealing gasket 41 is clamped by tweezers and placed between the oil receiving pipe 41 and the spray hole 63. The oil receiving pipe 41 is then rotated in the opposite direction to compress the second sealing gasket 41, thereby sealing the spray hole 63. At this time, the tester injects high-pressure test medium into the spray rod 6 to complete the sealing test, which is convenient to operate and accurate in detection.
[0049] In a preferred embodiment, the first sealing gasket 22 and the second sealing gasket 41 are both made of rubber material with good sealing effect; the oil receiving pipe 41 is made of stainless steel material with high structural strength, not easy to deform, not easy to corrode and rust, and long service life.
[0050] In a preferred embodiment, if Fig. 9 and Fig.10 As shown, the adapter assembly 5 includes a support seat 51 and an adapter 52. An inverted T-shaped second through groove 11 is provided on the base 1. The second through groove 11 is parallel to the mounting groove 21. The support seat 51 is arranged above the second through groove 11. Connecting blocks 53 are fixedly provided at the bottom of both sides thereof. A matching slider 54 is provided at the bottom of the second through groove 11. The connecting blocks 53 are fixedly connected to the matching slider 54 by a third screw 55. A fourth screw hole 56 is provided on the support seat 51 corresponding to the oil inlet end of the spray rod 52. One end of the adapter 52 is threadedly connected and passes through the fourth screw hole 56, and the other end is connected to the tester through a second hose. A sealing ring 57 is provided in the end of the adapter 52 close to the spray rod 6.
[0051] In this embodiment, when the spray rod 6 is connected to the tester, firstly, the third screw 55 is loosened, and the support seat 51 is moved according to the position of the oil inlet end 65 of the spray rod 6 to be tested so that the adapter 52 is aligned with the oil inlet end 65, and then the third screw 55 is tightened to fix the support seat 51; then, the adapter 52 is rotated so that the oil inlet end 65 is embedded in the adapter 52, and the sealing ring 57 seals the joint, and then the adapter 52 is connected to the tester through the second hose, which is convenient to operate and has high test efficiency.
[0052] In a preferred embodiment, the base 1, the mounting plate 2, the support seat 51 and the adapter 52 are all made of stainless steel, which has high structural strength, is not easy to deform, corrode and rust, and has a long service life.
[0053] In the description of this specification, the terms "connection", "installation", "fixation" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0054] In the description of this specification, the description of the terms "one embodiment", "some embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0055] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A spray bar flow and sealing test fixture, characterized in that: include: Base (1); A mounting plate (2) is fixedly arranged on one side of the base (1), and a mounting groove (21) is provided on a plate surface close to the base (1) in a horizontal direction, a first sealing gasket (22) is fixedly arranged at one end of the mounting groove (21), a first through groove (23) is provided on the mounting plate (21) and is located below and parallel to the mounting groove (21), and one side of the mounting plate (2) is connected to the first through groove (23); A fixing assembly (3) is arranged at an end of the installation groove (21) away from the first sealing gasket (22), comprising a pressing block (31) and a mounting frame (32), wherein the pressing block (31) is arranged outside the installation groove (21), and the end of the pressing block (31) away from the first sealing gasket (22) is fixedly connected to a supporting sliding block (33) extending into the installation groove (21), and the end of the installation groove (21) away from the first sealing gasket (22) is provided with a first screw hole (24), and the first screw hole (24) is provided on the first screw hole (24). The hole (24) is threadedly connected with a first screw (34); the bottom frame of the installation frame (32) is slidably embedded in the first through groove (23); a second screw hole (35) is provided on the installation frame (32) on the outer side of the pressing block (31); the second screw hole (35) is threadedly connected with a second screw (36); a plurality of pressing blocks (31) are provided for replacement, and different pressing blocks (31) are respectively provided with coaxial third screw holes (37) corresponding to the spray holes (63) on different spray bars (6); A test assembly (4) is mounted on the pressing block (31) and is used to collect the test medium sprayed from the spray hole (63) to perform a flow test, and to block the spray hole (63) to perform a sealing test; The adapter assembly (5) is fixedly arranged on the base (1) in an adjustable position and is used to transfer the oil inlet end (65) of different spray bars (6) to the tester through position adjustment.
2. The spray bar flow and sealing test fixture according to claim 1, characterized in that: The test assembly (4) comprises an oil receiving pipe (41) and a second sealing gasket (42), one end of the oil receiving pipe (41) is threadedly connected to pass through the third screw hole (37), and the other end is connected to the tester through a first hose, and the second sealing gasket (42) is separately placed between the oil receiving pipe (41) and the spray hole (63).
3. The spray bar flow and sealing test fixture according to claim 2, characterized in that: The first sealing gasket (22) and the second sealing gasket (42) are both made of rubber material; and the oil receiving pipe (41) is made of stainless steel material.
4. The spray bar flow and sealing test fixture according to claim 1, characterized in that: The adapter assembly (5) comprises a support base (51) and an adapter (52). The base (1) is provided with an inverted T-shaped second through groove (11), the second through groove (11) being parallel to the mounting groove (21). The support base (51) is arranged above the second through groove (11), and connecting blocks (53) are fixedly arranged at the bottoms of both sides thereof respectively. A matching slide block (54) is arranged at the bottom of the second through groove (11), and the connecting blocks (53) are fixedly connected to the matching slide blocks (54) respectively by third screws (55). A fourth screw hole (56) is provided on the support base (51) corresponding to the oil inlet end (65) of the spray rod (6). One end of the adapter (52) is threadedly connected and passes through the fourth screw hole (56), and the other end is connected to the tester through a second hose. A sealing ring (57) is arranged at one end of the adapter (52) close to the spray rod (6).
5. The spray bar flow and sealing test fixture according to claim 4, characterized in that: The base (1), the mounting plate (2), the support seat (51) and the adapter (52) are all made of stainless steel.