Efficient continuous type magnetic ring automatic arraying and magnetizing all-in-one machine

Abstract

The invention belongs to the technical field of arraying during magnet ring magnetizing, and particularly relates to an efficient continuous automatic magnet ring arraying and magnetizing all-in-one machine which comprises an intelligent magnet ring magnetizing machine, and the intelligent magnet ring magnetizing machine comprises a magnetizing process. The magnetizing process of the intelligent magnet ring magnetizer comprises the following steps that S1, firstly, a magnet ring material which is not magnetized is vibrated out of a vibration disc, and the function of screening broken materials is achieved in the process; s2, the screened magnetic ring raw materials pass through a track and then fall onto shuttles for receiving the materials, each shuttle has a counting function, the number needs to be counted manually when the magnetized magnetic rings fall on a table disorderly, and the magnetic rings need to be arranged according to the polarity of N-S and S-N (however, the magnetic ring strips repel each other and cannot be boxed); according to the equipment, the problems of automatic counting and automatic polarity adjustment are solved, and the automation of the whole process is realized.

Description

Technical Field

[0001] The invention belongs to the technical field of magnetic ring alignment during magnetization, and in particular relates to a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine. Background Art

[0002] Now the magnetic rings that have been charged are scattered on the table in a disorderly manner. People are needed to count them (how many pieces of each magnetic ring strip); people are needed to arrange the polarity of one NS and one SN (otherwise the magnetic ring strips repel each other and cannot be packed). This equipment mainly solves the above two points and also realizes the automation of the entire process. People only need to put on the raw materials of the magnetic rings. The finished product is ready-made and can be packed directly or has been packed directly. Summary of the invention

[0003] The object of the present invention is to provide a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine to solve the problems raised in the above-mentioned background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an efficient and continuous magnetic ring automatic arranging and magnetizing integrated machine, comprising an intelligent magnetic ring magnetizing machine, wherein the intelligent magnetic ring magnetizing machine comprises a magnetizing process;

[0005] The magnetizing process of the intelligent magnetic ring magnetizing machine comprises the following steps:

[0006] Step S1, firstly, the unmagnetized magnetic ring material is vibrated out of the vibrating plate, and the broken material can be screened out in this process;

[0007] Step S2, the screened magnetic ring raw materials pass through the track and fall into the shuttle for receiving materials. Each shuttle has a counting function. When a shuttle has passed the set number of magnetic ring raw materials, the corresponding track will be closed and the material will stop falling;

[0008] Step S3, when all the shuttles are filled with the set number of magnetic ring raw materials, the rotating mechanism will rotate 180 degrees, pouring the magnetic ring raw materials into the shuttle waiting for receiving materials in the magnetizer, and at the same time, the shuttle originally at the bottom turns over to the receiving position and continues to receive materials;

[0009] Step S4, until the specified number of magnetic ring materials are fully connected again;

[0010] Step S5, after the shuttle in the magnetizer receives the fallen magnetic ring raw material, the magnetizer is started to magnetize the magnetic ring raw material;

[0011] Step S6, the magnetized magnetic ring exits the magnetizer as the shuttle descends, retreats to the bottom of the magnetizer, and then opens left and right and lies flat on the receiving plate;

[0012] Step S7, there is a track on the receiving plate, and the magnetic ring falls into the track. This track can prevent the magnetic rings from repelling each other and scattering;

[0013] Step S8, then use the push rod to push towards the middle, and the magnetic rings are pushed to the middle part one by one in a cross-shaped manner. At this time, the polarity of the magnetic ring strips is NS and SN, so that they will not be attracted to each other before and form a whole;

[0014] Step S9, the magnetic ring strip formed as a whole is pulled dry onto a belt line, and the magnetic rings reaching the belt line are magnetic ring strips that attract each other, each of which has a set number of magnetic rings and has been magnetized;

[0015] Step S10: finally, manual boxing and automatic boxing are performed.

[0016] The present invention further illustrates that in step S1:

[0017] The core technology of vibrating disc screening raw materials is that it can accurately screen out bad raw materials without clogging the flow channel.

[0018] The present invention further illustrates that in step S7:

[0019] When the magnetic rings come down from the magnetizer, each magnetic ring has the same polarity of magnetism. When they are close to each other, they will repel each other and lie flat to both sides. The purpose is to reverse the polarity of each magnetic ring.

[0020] The present invention further illustrates that in step S8:

[0021] The intelligent magnetic ring magnetizing machine avoids the tedious work of manually adjusting the polarity of the magnetic ring strips caused by manually counting the number of magnetic rings, thereby realizing automatic magnetization.

[0022] The present invention further illustrates that in the steps S1 to S10:

[0023] The purpose of the magnetizing process of the intelligent magnetic ring magnetizing machine is to solve the complete automation of magnetic ring magnetizing counting and packaging, integrate all the processes into one machine, and complete them all automatically.

[0024] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the magnetizing process of the intelligent magnetic ring magnetizing machine adopted by the present invention is that after magnetizing, all the magnetic rings are poured on the table and counted one by one manually, for example, 50 magnetic rings are enough for a box, and then they are packed into boxes, which is extremely inconvenient. The main pain point solved by this device is the tedious work of manually counting the number of magnetic rings and manually adjusting the polarity of the magnetic ring strips, and automatic magnetization is realized by the way. People only need to put on the raw materials of the magnetic rings. The finished product is a ready-made product that can be directly packed into boxes or has been directly packed into boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the basic working process of the present invention;

[0028] Figure 3 It is a schematic diagram of the feeding structure of the present invention;

[0029] Figure 4 It is a schematic diagram of the regulating structure of the present invention;

[0030] Figure 5 It is a schematic diagram of the magnetization process of the present invention;

[0031] Figure 6 It is a schematic diagram of the track plane of the present invention;

[0032] Figure 7 It is a schematic diagram of the structure in step S3 of the present invention;

[0033] Figure 8 It is a structural schematic diagram of the rotating mechanism of the present invention;

[0034] Fig. 9 It is a structural schematic diagram of step S8 of the present invention;

[0035] Fig.10 It is a structural schematic diagram of stopping blanking of the present invention;

[0036] Fig.11 It is a structural schematic diagram of the automatic magnetization of the present invention. DETAILED DESCRIPTION

[0037] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-11 , the present invention provides a technical solution: an efficient and continuous magnetic ring automatic array magnetizing integrated machine, including an intelligent magnetic ring magnetizing machine, the intelligent magnetic ring magnetizing machine includes a magnetizing process;

[0039] The magnetizing process of the intelligent magnetic ring magnetizing machine includes the following steps:

[0040] Step S1, firstly, the unmagnetized magnetic ring material is vibrated out of the vibrating plate, and the broken material can be screened out in this process;

[0041] Step S2, the screened magnetic ring raw materials pass through the track and fall into the shuttle for receiving materials. Each shuttle has a counting function. When a shuttle has passed the set number of magnetic ring raw materials, the corresponding track will be closed and the material will stop falling;

[0042] Step S3, when all the shuttles are filled with the set number of magnetic ring raw materials, the rotating mechanism will rotate 180 degrees, pouring the magnetic ring raw materials into the shuttle waiting for receiving materials in the magnetizer, and at the same time, the shuttle originally at the bottom turns over to the receiving position and continues to receive materials;

[0043] Step S4, until the specified number of magnetic ring materials are fully connected again;

[0044] Step S5, after the shuttle in the magnetizer receives the fallen magnetic ring raw material, the magnetizer is started to magnetize the magnetic ring raw material;

[0045] Step S6, the magnetized magnetic ring exits the magnetizer as the shuttle descends, retreats to the bottom of the magnetizer, and then opens left and right and lies flat on the receiving plate;

[0046] Step S7, there is a track on the receiving plate, and the magnetic ring falls into the track. This track can prevent the magnetic rings from repelling each other and scattering;

[0047] Step S8, then use the push rod to push towards the middle, and the magnetic rings are pushed to the middle part one by one in a cross-shaped manner. At this time, the polarity of the magnetic ring strips is NS and SN, so that they will not be attracted to each other before and form a whole;

[0048] Step S9, the magnetic ring strip formed as a whole is pulled dry onto a belt line, and the magnetic rings reaching the belt line are magnetic ring strips that attract each other, each of which has a set number of magnetic rings and has been magnetized;

[0049] Step S10: finally, manual boxing and automatic boxing are performed.

[0050] In step S1:

[0051] The core technology of vibrating disc screening raw materials is that it can accurately screen out bad raw materials without clogging the flow channel.

[0052] In step S7:

[0053] When the magnetic rings come down from the magnetizer, each magnetic ring has the same polarity of magnetism. When they are close to each other, they will repel each other and lie flat to both sides. The purpose is to reverse the polarity of each magnetic ring.

[0054] In step S8:

[0055] The intelligent magnetic ring magnetizing machine avoids the tedious work of manually adjusting the polarity of the magnetic ring strips caused by manually counting the number of magnetic rings, thereby realizing automatic magnetization.

[0056] In step S1 to step S10:

[0057] The purpose of the magnetizing process of the intelligent magnetic ring magnetizing machine is to solve the complete automation of magnetic ring magnetizing counting and packaging, integrate all the processes into one machine, and complete them all automatically.

[0058] The current method is to pour all the magnets onto the table after magnetization and count them one by one manually, for example, 50 in a strip and then pack them into boxes after they are enough for a box. The main pain point solved by this device is the tedious work of manually counting the number of magnetic rings and manually adjusting the polarity of the magnetic ring strips. By the way, it also realizes automatic magnetization, and people only need to put in the raw materials of the magnetic rings. The finished product is a ready-made product that can be directly boxed or has been directly boxed.

[0059] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0060] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-efficiency continuous magnetic ring automatic array magnetizing integrated machine, including an intelligent magnetic ring magnetizing machine, Features: The intelligent magnetic ring magnetizing machine includes a magnetizing process; The magnetizing process of the intelligent magnetic ring magnetizing machine comprises the following steps: Step S1, firstly, the unmagnetized magnetic ring material is vibrated out of the vibrating plate, and the broken material can be screened out in this process; Step S2, the screened magnetic ring raw materials pass through the track and fall into the shuttle for receiving materials. Each shuttle has a counting function. When a shuttle has passed the set number of magnetic ring raw materials, the corresponding track will be closed and the material will stop falling; Step S3, when all the shuttles are filled with the set number of magnetic ring raw materials, the rotating mechanism will rotate 180 degrees, pouring the magnetic ring raw materials into the shuttle waiting for receiving materials in the magnetizer, and at the same time, the shuttle originally at the bottom turns over to the receiving position and continues to receive materials; Step S4, until the specified number of magnetic ring materials are fully connected again; Step S5, after the shuttle in the magnetizer receives the fallen magnetic ring raw material, the magnetizer is started to magnetize the magnetic ring raw material; Step S6, the magnetized magnetic ring exits the magnetizer as the shuttle descends, retreats to the bottom of the magnetizer, and then opens left and right and lies flat on the receiving plate; Step S7, there is a track on the receiving plate, and the magnetic ring falls into the track. This track can prevent the magnetic rings from repelling each other and scattering; Step S8, then use the push rod to push towards the middle, and the magnetic rings are pushed to the middle part one by one in a cross-shaped manner. At this time, the polarity of the magnetic ring strips is NS and SN, so that they will not be attracted to each other before and form a whole; Step S9, the magnetic ring strip formed as a whole is pulled dry onto a belt line, and the magnetic rings reaching the belt line are magnetic ring strips that attract each other, each of which has a set number of magnetic rings and has been magnetized; Step S10: finally, manual boxing and automatic boxing are performed.

2. According to claim 1, a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine, Features: In step S1: The core technology of vibrating disc screening raw materials is that it can accurately screen out bad raw materials without clogging the flow channel.

3. According to claim 2, a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine, Features: In step S7: When the magnetic rings come down from the magnetizer, each magnetic ring has the same polarity of magnetism. When they are close to each other, they will repel each other and lie flat to both sides. The purpose is to reverse the polarity of each magnetic ring.

4. According to claim 3, a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine, Features: In step S8: The intelligent magnetic ring magnetizing machine avoids the tedious work of manually adjusting the polarity of the magnetic ring strips caused by manually counting the number of magnetic rings, thereby realizing automatic magnetization.

5. According to claim 4, a high-efficiency continuous magnetic ring automatic alignment and magnetization integrated machine, Features: In the steps S1 to S10: The purpose of the magnetizing process of the intelligent magnetic ring magnetizing machine is to solve the complete automation of magnetic ring magnetizing counting and packaging, integrate all the processes into one machine, and complete them all automatically.

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