Positioning and drilling device for brake disc

By designing a brake disc positioning drilling device that uses suspended support and positioning wheels to push, the problem of time-consuming and labor-intensive replacement of the support structure in the prior art is solved, and efficient and accurate brake disc drilling is achieved.

CN120038359AInactive Publication Date: 2025-05-27DONGYING RUIBOXIN BRAKE SYST CO LTD
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Patent Information

Application Number
CN202510296885.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-05-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art requires replacement of the support structure during the brake disc drilling process, which is time-consuming and labor-intensive, and it is prone to deviation during the replacement process, resulting in a decrease in the drilling quality.

Method used

A brake disc positioning drilling device is designed, and the brake disc is located in the center of the drilling hole by using the suspended support and positioning wheel pushing. The brake disc is located in the center of the drilling hole. The original hole is rotated and calibrated through the rotating mechanism to achieve accurate positioning and drilling.

Benefits of technology

There is no need to replace the support structure, avoiding the offset problem during the replacement process, improving drilling efficiency and quality, and reducing the labor force of the operator through an automatic cleaning mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of brake disc production, in particular to a brake disc positioning and drilling device which comprises a base, a supporting side plate is fixedly connected to the surface of the base, a top plate is fixedly connected to the surface of the supporting side plate, and a first motor is fixedly connected to the surface of the top plate; an output shaft of the first motor is fixedly connected with a first lead screw, and the surface of the first lead screw is in threaded connection with a first square nut. According to the positioning and drilling device, the positioning mechanism, the clamping mechanism and the upper rotating mechanism are matched with one another, so that the positioning and drilling device can directly drill brake disc bodies of different sizes, the situation that different brake disc supporting structures need to be replaced, and then the drilling task is conducted is avoided, and the trouble of replacing brake disc supports is avoided; and meanwhile, the phenomenon that the supporting structure deviates in the replacement process is avoided, and the drilling efficiency and the drilling quality of different brake discs on the positioning and drilling device are guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of brake disc production, in particular to a positioning drilling device for a brake disc. Background Art

[0002] The brake disc positioning drilling device is a special equipment used to accurately process holes on brake discs. It is mainly used in the production or maintenance of brake systems such as automobiles and motorcycles. Its core function is to ensure high precision, high efficiency and consistency of the drilling position to meet the brake disc heat dissipation, weight reduction, drainage or specific performance requirements.

[0003] During the drilling process of the brake disc, due to the large number of holes and the fact that some of the holes are located at the edge of the brake disc, it is necessary to select a support structure of specific specifications for different brake discs when drilling to ensure that the drill bit does not touch the support of the brake disc when drilling the brake disc. However, there are many specifications of brake discs on the market. Depending on the type of vehicle, the diameter of the brake disc of a passenger car is 240-400mm, the diameter of the brake disc of a motorcycle is 80-200mm, and the diameter of the brake disc of a commercial vehicle is 400-600mm. The prior art usually chooses to replace the support structure of the brake disc to ensure that the brake disc can be positioned and drilled. However, replacing the support structure of the brake disc requires disassembly and installation using screws, which is time-consuming and labor-intensive, greatly reducing the drilling efficiency of the brake disc. In addition, the support structure may slightly offset during installation, causing the drilling of the brake disc to offset, thereby reducing the drilling quality of the brake disc.

[0004] For this purpose, a positioning drilling device for a brake disc is designed. The positioning method using a suspended support and a positioning wheel is used to position the brake disc in the center of the drilling hole, which is convenient for direct drilling of the suspended position of the positioning wheel. Then, the brake disc is driven to rotate the un-drilled position to the suspended position, which is convenient for full drilling of the brake disc without the need to support the support structure of the brake disc.

[0005] After the device driving the brake disc to rotate rotates the brake disc, it is difficult to ensure that the drilling position of the brake disc is consistent with the original hole position. Therefore, our device driving the rotation uses the original holes to drive the rotation. By using the original hole reference system, the deviation between the drilled holes and the undrilled holes is reduced. However, due to the indirect drive rotation, there is still a small deviation in the position of the brake disc. At this time, the original holes are used again and a calibration mechanism is used to achieve precise adjustment of the brake disc position. Summary of the invention

[0006] The purpose of the present invention is to provide a positioning drilling device for a brake disc, so as to solve the problem proposed in the above-mentioned background technology that the support structure for replacing the brake disc needs to be disassembled and installed using screws, which is time-consuming and labor-intensive, greatly reducing the drilling efficiency of the brake disc, and the support structure will be slightly offset during installation, causing the drilling of the brake disc to be offset, thereby reducing the drilling quality of the brake disc.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a positioning drilling device for a brake disc: comprising a base, a supporting side plate fixedly connected to the surface of the base, a top plate fixedly connected to the surface of the supporting side plate, a first motor fixedly connected to the surface of the top plate, a first screw rod fixedly connected to the output shaft of the first motor, a first square nut threadedly connected to the surface of the first screw rod, a second motor fixedly connected to the surface of the first square nut, a drill rod fixedly connected to the output shaft of the second motor, a third motor fixedly connected to the surface of the supporting side plate, a second screw rod fixedly connected to the output shaft of the third motor, a lifting platform threadedly connected to the surface of the second screw rod, and a lifting platform surface A first cylinder is fixedly connected, a connecting plate is fixedly connected to the piston rod of the first cylinder, a sliding block is fixedly connected to the surface of the connecting plate, a support rod is fixedly connected to the surface of the support side plate, the sliding block is slidably connected to the surface of the support rod, a positioning mechanism is arranged on the surface of the sliding block, the positioning mechanism comprises a support frame, the support frame is fixedly connected to the surface of the sliding block, a suspended rod is fixedly connected to the surface of the support frame, a fourth motor is fixedly connected to the surface of the support frame, a bidirectional worm is fixedly connected to the output shaft of the fourth motor, a first rotating rod is rotatably connected to the surface of the support frame, a worm wheel is fixedly connected to the surface of the first rotating rod, a movable rod is connected to the surface of the bidirectional worm, the A positioning roller is rotatably connected to the surface of the worm gear, a brake disc body is supported and connected on the surface of the suspended rod, a rotating mechanism is arranged on the surface of the support frame, the rotating mechanism comprises a fifth motor, the fifth motor is fixedly connected to the surface of the support frame, a first gear is fixedly connected to the output shaft of the fifth motor, a second rotating rod is rotatably connected to the surface of the support frame, a second gear is rotatably connected to the surface of the second rotating rod, a second cylinder is rotatably connected to the surface of the second rotating rod, a connecting block is fixedly connected to the piston rod of the second cylinder, a third cylinder is fixedly connected to the surface of the connecting block, a driving rod is fixedly connected to the piston rod of the third cylinder, a clamping mechanism is arranged on the surface of the suspended rod, and the clamping mechanism The mechanism includes a fourth cylinder, which is fixedly connected to the surface of the suspended rod, a clamping plate is fixedly connected to the piston rod of the fourth cylinder, a calibration mechanism is arranged on the surface of the clamping plate, the calibration mechanism includes a vertical plate, the vertical plate is fixedly connected to the surface of the clamping plate, a sixth motor is fixedly connected to the surface of the vertical plate, a third screw rod is fixedly connected to the output shaft of the sixth motor, a second square nut is threadedly connected to the surface of the third screw rod, a lifting plate is fixedly connected to the surface of the second square nut, a fifth cylinder is fixedly connected to the surface of the lifting plate, a turntable is fixedly connected to the output shaft of the fifth cylinder, a calibration rod is fixedly connected to the surface of the turntable, and a positioning hole is provided on the surface of the clamping plate.

[0008] Preferably, a cleaning mechanism is provided on the surface of the base, and the cleaning mechanism includes a guide rod, the guide rod is fixedly connected to the surface of the base, a cleaning plate is slidably connected to the surface of the guide rod, a protective plate is fixedly connected to the surface of the cleaning plate, an adjusting rod is rotatably connected to the surface of the protective plate, one end of the adjusting rod away from the protective plate is rotatably connected to the bottom of the lifting platform, the bottom of the support frame is fixedly connected to the guide plate, and one end of the base is contact-connected to a collection box.

[0009] Preferably, the first motor drives the first screw to rotate via a piston rod, the first screw drives the first square nut to slide laterally on the surface of the top plate by rotation, the first square nut drives the second motor and the drill rod to slide synchronously, the second motor drives the drill rod to rotate via an output shaft, the third motor drives the second screw to rotate via an output shaft, and the second screw drives the lifting platform to slide and rise and fall on the surface of the supporting side plate by rotation.

[0010] Preferably, the support rods are provided with two groups, the first cylinder drives the connecting plate to slide through the piston rod, the connecting plate drives the sliding block to slide on the surface of the support rod, the sliding block drives the support frame to slide synchronously on the support rod, and the support frame is in the shape of a "mouth" as a whole. The suspended rods are provided with four groups on the support frame, and the four groups of suspended rods support the brake disc body on the surface of the support frame.

[0011] Preferably, a rectangular hole is provided on the surface of the support frame, and the suspended rod drives the bidirectional worm to rotate on the rectangular hole of the support frame through the output shaft, and two groups of movable rods are provided. The bidirectional worm is meshed with the two groups of movable rods at the same time. The bidirectional worm drives the two groups of movable rods to rotate at the same time, and the rotation directions of the two groups of movable rods are opposite. The movable rod drives the worm wheel and the positioning roller to rotate synchronously through the first rotating rod. There are four groups of positioning rollers in total, and the four groups of positioning rollers limit the position of the brake disc body on the suspended rod by rotation.

[0012] Preferably, the fifth motor drives the first gear to rotate through the output shaft, the first gear and the second gear are meshed with each other, the second gear and the second cylinder rotate on the surface of the support frame through the second rotating rod, the first gear drives the second cylinder to rotate on the surface of the support frame through the second gear, the second cylinder drives the connecting block to rotate synchronously, and the third cylinder drives the driving rod to rise and fall through the piston rod, and the diameter of the driving rod is smaller than the diameter of the drill rod.

[0013] Preferably, the fourth cylinder drives the clamping plate to rise and fall on the surface of the suspended rod through the piston rod, and the clamping plates are provided in two groups and are respectively arranged on both sides of the brake disc body. The clamping plates clamp the brake disc body on the surface of the suspended rod by descending.

[0014] Preferably, a guide hole is opened on the surface of the clamping plate, and the sixth motor drives the third screw to rotate through the output shaft. The third screw drives the second square nut to slide and rise and fall on the guide hole of the vertical plate through rotation, and the second square nut drives the lifting plate to slide and rise and fall synchronously on the vertical plate.

[0015] Preferably, the lifting plate drives the fifth cylinder, the turntable and the calibration rod to rise and fall synchronously, the fifth cylinder drives the turntable to rotate through the output shaft, the calibration rod is in an eccentric position of the turntable, the calibration rod is on the side directly above the positioning hole, the calibration rod passes through the positioning hole during the descent process, and the calibration rod is always in contact with and connected to one side of the positioning hole, and the diameter of the positioning hole is the same as the diameter of the drill rod.

[0016] Preferably, a guide groove is provided on the surface of the base, the guide rod is fixedly connected to the guide groove of the base, the cleaning plate slides on the guide groove of the base through the guide rod, a guide hole is provided on the surface of the supporting side plate, the cleaning plate drives the protective plate to slide on the guide hole of the supporting side plate, the guide plate is horn-shaped as a whole, and the lifting platform drives the protective plate and the cleaning plate to slide synchronously through the adjusting rod during the lifting process, and the interface of the collection box is located on one side of the guide groove of the base.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The drilling device cooperates with the positioning mechanism, the clamping mechanism and the rotating mechanism, so that the positioning drilling device can directly drill holes on brake disc bodies of different sizes, without the need to replace different brake disc support structures and then perform the drilling task, thereby avoiding the trouble of replacing the brake disc support and the phenomenon of the support structure shifting during the replacement process, thereby ensuring the drilling efficiency and the quality of the positioning drilling device for different brake discs. At the same time, the rotating mechanism rotates using the holes of the brake disc body, and reduces the deviation between the drilled holes and the undrilled holes by using the original hole reference system, and then uses the calibration mechanism to accurately position the brake disc body to avoid deviation in the drilling position, thereby achieving accurate drilling of the brake disc.

[0019] 2. When drilling holes in the brake disc body, the guide plate of the drilling device will guide the debris dropped from the brake disc body to the guide groove of the base. When the drilling of the brake disc body is completed, the lifting platform will drive the brake disc body to descend. During the descent of the lifting platform, the guide plate drives the protective plate and the cleaning plate to slide on the surface of the base. The cleaning plate will push the debris on the guide groove to the interface of the collection box on the guide groove of the base, thereby realizing automatic cleaning of the debris of the brake disc body and reducing the labor of the operating workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front perspective schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a schematic side view of the structure of the present invention;

[0022] Figure 3 It is a back perspective schematic diagram of the support rod structure of the present invention;

[0023] Figure 4 It is a front view and bottom view of the support rod structure of the present invention;

[0024] Figure 5 It is a front view and bottom view of the cross-section of the support rod structure of the present invention;

[0025] Figure 6 It is a side perspective schematic diagram of the support frame structure of the present invention;

[0026] Figure 7 For the present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle;

[0027] Figure 8 It is a front perspective schematic diagram of the suspended rod structure of the present invention;

[0028] Fig. 9 It is a rear cross-sectional perspective schematic diagram of the clamping plate structure of the present invention;

[0029] Fig.10 It is a top perspective schematic diagram of the location of the calibration rod of the present invention.

[0030] In the figure: 1. base; 11. supporting side plate; 12. top plate; 13. first motor; 14. first screw rod; 15. first square nut; 16. second motor; 17. drill rod; 2. third motor; 21. second screw rod; 22. lifting platform; 23. first cylinder; 24. connecting plate; 25. sliding block; 26. supporting rod; 3. supporting frame; 31. suspended rod; 32. fourth motor; 33. bidirectional worm; 34. first rotating rod; 35. worm wheel; 36. movable rod; 37. positioning roller; 38. brake disc body; 4. The fifth motor; 41. the first gear; 42. the second rotating rod; 43. the second gear; 44. the second cylinder; 45. the connecting block; 46. the third cylinder; 47. the driving rod; 5. the fourth cylinder; 51. the clamping plate; 52. the vertical plate; 53. the sixth motor; 54. the third screw rod; 55. the second square nut; 56. the lifting plate; 57. the fifth cylinder; 58. the turntable; 59. the calibration rod; 510. the positioning hole; 6. the guide rod; 61. the cleaning plate; 62. the protective plate; 63. the adjusting rod; 64. the guide plate; 65. the collecting box. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figure 1-10 , an embodiment provided by the present invention:

[0033] A positioning drilling device for a brake disc: comprising a base 1, a supporting side plate 11 is fixedly connected to the surface of the base 1, a top plate 12 is fixedly connected to the surface of the supporting side plate 11, a first motor 13 is fixedly connected to the surface of the top plate 12, a first screw rod 14 is fixedly connected to the output shaft of the first motor 13, a first square nut 15 is threadedly connected to the surface of the first screw rod 14, a second motor 16 is fixedly connected to the surface of the first square nut 15, a drill rod 17 is fixedly connected to the output shaft of the second motor 16, a third motor 2 is fixedly connected to the surface of the supporting side plate 11, a second screw rod 21 is fixedly connected to the output shaft of the third motor 2, a lifting platform 22 is threadedly connected to the surface of the second screw rod 21, and a lifting platform 22 is fixedly connected to the surface of the lifting platform 22. A first cylinder 23, a connecting plate 24 is fixedly connected to the piston rod of the first cylinder 23, a sliding block 25 is fixedly connected to the surface of the connecting plate 24, a support rod 26 is fixedly connected to the surface of the supporting side plate 11, the sliding block 25 is slidably connected to the surface of the support rod 26, a positioning mechanism is arranged on the surface of the sliding block 25, the positioning mechanism comprises a support frame 3, the support frame 3 is fixedly connected to the surface of the sliding block 25, a suspended rod 31 is fixedly connected to the surface of the support frame 3, a fourth motor 32 is fixedly connected to the surface of the support frame 3, a bidirectional worm 33 is fixedly connected to the output shaft of the fourth motor 32, a first rotating rod 34 is rotatably connected to the surface of the support frame 3, a worm wheel 35 is fixedly connected to the surface of the first rotating rod 34, and a worm wheel 35 is fixedly connected to the surface of the bidirectional worm 33. A movable rod 36 is connected, a positioning roller 37 is rotatably connected on the surface of the worm gear 35, a brake disc body 38 is supported and connected on the surface of the suspended rod 31, a rotating mechanism is arranged on the surface of the support frame 3, and the rotating mechanism includes a fifth motor 4, the fifth motor 4 is fixedly connected to the surface of the support frame 3, a first gear 41 is fixedly connected to the output shaft of the fifth motor 4, a second rotating rod 42 is rotatably connected on the surface of the support frame 3, a second gear 43 is rotatably connected on the surface of the second rotating rod 42, a second cylinder 44 is rotatably connected on the surface of the second rotating rod 42, a connecting block 45 is fixedly connected to the piston rod of the second cylinder 44, a third cylinder 46 is fixedly connected to the surface of the connecting block 45, and a driving rod 47 is fixedly connected to the piston rod of the third cylinder 46, A clamping mechanism is provided on the surface of the suspended rod 31, and the clamping mechanism includes a fourth cylinder 5, which is fixedly connected to the surface of the suspended rod 31, and a clamping plate 51 is fixedly connected to the piston rod of the fourth cylinder 5, and a calibration mechanism is provided on the surface of the clamping plate 51, and the calibration mechanism includes a vertical plate 52, and the vertical plate 52 is fixedly connected to the surface of the clamping plate 51, and a sixth motor 53 is fixedly connected to the surface of the vertical plate 52, and a third screw rod 54 is fixedly connected to the output shaft of the sixth motor 53, and a second square nut 55 is threadedly connected to the surface of the third screw rod 54, and a lifting plate 56 is fixedly connected to the surface of the second square nut 55, and a fifth cylinder 57 is fixedly connected to the surface of the lifting plate 56, and a turntable 58 is fixedly connected to the output shaft of the fifth cylinder 57.A calibration rod 59 is fixedly connected to the surface of the turntable 58, and a positioning hole 510 is opened on the surface of the clamping plate 51. The positioning mechanism and the clamping mechanism of the positioning drilling device cooperate with the rotating mechanism, so that the positioning drilling device can directly drill holes on brake disc bodies 38 of different sizes, without the need to replace different brake disc support structures and then perform the drilling task, thereby avoiding the trouble of replacing the brake disc support and the phenomenon of the support structure being offset during the replacement process, thereby ensuring the drilling efficiency and quality of different brake discs in the positioning drilling device. At the same time, the rotating mechanism rotates using the holes of the brake disc body 38, and by using the original hole reference system, the deviation between the drilled holes and the undrilled holes is reduced, and then the calibration mechanism is used to accurately position the brake disc body 38, thereby avoiding deviations in the drilling position and achieving accurate drilling of the brake disc.

[0034] Furthermore, a cleaning mechanism is provided on the surface of the base 1, and the cleaning mechanism includes a guide rod 6, which is fixedly connected to the surface of the base 1, a cleaning plate 61 is slidably connected to the surface of the guide rod 6, a protective plate 62 is fixedly connected to the surface of the cleaning plate 61, an adjusting rod 63 is rotatably connected to the surface of the protective plate 62, and the end of the adjusting rod 63 away from the protective plate 62 is rotatably connected to the bottom of the lifting platform 22, a guide plate 64 is fixedly connected to the bottom of the support frame 3, and a collecting box 65 is contacted and connected at one end of the base 1. The cleaning mechanism can collect the debris generated by drilling holes in the brake disc body 38 into the collecting box 65, and in the whole collecting process, a driving device is not used separately, but the thrust of the cleaning plate 61 and the protective plate 62 during the descent of the lifting platform 22 is used. The cleaning mechanism avoids manual cleaning of the debris dropped from the bottom of the brake disc body 38.

[0035] Furthermore, the first motor 13 drives the first screw rod 14 to rotate through the piston rod, and the first screw rod 14 drives the first square nut 15 to slide horizontally on the surface of the top plate 12 by rotation, and the first square nut 15 drives the second motor 16 and the drill rod 17 to slide synchronously, thereby changing the horizontal drilling position of the drill rod 17, and the second motor 16 drives the drill rod 17 to rotate through the output shaft, and the drill rod 17 drills the brake disc body 38 by rotation, and the third motor 2 drives the second screw rod 21 to rotate through the output shaft, and the second screw rod 21 drives the lifting platform 22 to slide and rise and fall on the surface of the supporting side plate 11 by rotation, and the lifting platform 22 will drive the brake disc body 38 to rise and fall synchronously during the lifting process, so that the brake disc body 38 moves to the position where the drill rod 17 can drill holes, and the lifting of the drill rod 17 is changed to the lifting of the brake disc body 38, thereby saving the driving device used by the cleaning structure.

[0036] Furthermore, two groups of support rods 26 are provided. The first cylinder 23 drives the connecting plate 24 to slide through the piston rod. The connecting plate 24 drives the sliding block 25 to slide on the surface of the support rod 26. The sliding block 25 drives the support frame 3 to slide synchronously on the support rod 26. The support rod 26 can change the longitudinal position of the brake disc body 38 during the sliding process. The adjustment of the position of the drill rod 17 and the adjustment of the position of the brake disc body 38 enable the drill rod 17 to drill holes at any position of the brake disc body 38. The support frame 3 is in the shape of a "mouth" as a whole. Four groups of suspended rods 31 are provided on the support frame 3. The four groups of suspended rods 31 support the brake disc body 38 on the surface of the support frame 3. The four groups of suspended rods 31 can only support the brake disc body 38 at part of the position, thereby realizing the suspended support of the brake disc body 38 by the suspended rods 31. Moreover, since the four groups of suspended rods 31 are provided, the stable support of the brake disc body 38 can be guaranteed.

[0037] Furthermore, a rectangular hole is provided on the surface of the support frame 3, and the suspended rod 31 drives the bidirectional worm 33 to rotate on the rectangular hole of the support frame 3 through the output shaft. Two groups of movable rods 36 are provided, and the bidirectional worm 33 is meshed with the two groups of movable rods 36 at the same time. The bidirectional worm 33 drives the two groups of movable rods 36 to rotate at the same time, and the rotation directions of the two groups of movable rods 36 are opposite. The movable rod 36 drives the worm wheel 35 and the positioning roller 37 to rotate synchronously through the first rotating rod 34. There are four groups of positioning rollers 37 in total. The four groups of positioning rollers 37 limit the brake disc body 38 in the suspended state by rotating. The four groups of positioning rollers 37 will continuously push the brake disc body 38 to slide on the surface of the suspended rod 31 during the rotation process until the brake disc body 38 is in the center of the four groups of suspended rods 31. At this time, the positioning rollers 37 realize the rapid positioning of the brake disc body 38 on the suspended rod 31. The positioned brake disc body 38 is limited by the clamping mechanism and then drilled directly by the drill rod 17. At this time, the drill rod 17 only drills the position of the brake disc body 38 in the air, directly avoiding the position of the suspended rod 31 and the clamping plate 51.

[0038] Furthermore, the fifth motor 4 drives the first gear 41 to rotate through the output shaft, the first gear 41 and the second gear 43 are meshed with each other, the second gear 43 and the second cylinder 44 rotate on the surface of the support frame 3 through the second rotating rod 42, the first gear 41 drives the second cylinder 44 to rotate on the surface of the support frame 3 through the second gear 43, the second cylinder 44 drives the connecting block 45 to rotate synchronously, and the third cylinder 46 drives the driving rod 47 to rise and fall through the piston rod. The diameter of the driving rod 47 is smaller than the diameter of the drill rod 17, so that the driving rod 47 can be quickly plugged into the hole drilled by the brake disc body 38. During the rotation of the second cylinder 44, the extension and contraction of the connecting block 45 are coordinated, so that the driving rod 47 can drive the brake disc body 38 to rotate on the surface of the suspended rod 31 through the hole of the brake disc body 38, and the brake disc body 38 reduces the friction through rotation, and the brake disc body 38 rotates the undrilled area to the suspended area through rotation, and the rotation angle should be appropriately adjusted according to the spacing between the holes.

[0039] Furthermore, the fourth cylinder 5 drives the clamping plate 51 to rise and fall on the surface of the suspended rod 31 through the piston rod. There are two groups of clamping plates 51, which are respectively arranged on both sides of the brake disc body 38. The clamping plate 51 clamps the brake disc body 38 on the surface of the suspended rod 31 by descending, thereby fixing the brake disc body 38, avoiding the position movement of the brake disc body 38 during the drilling process, and ensuring the stability of the drilling.

[0040] Furthermore, a guide hole is opened on the surface of the clamping plate 51, and the sixth motor 53 drives the third screw rod 54 to rotate through the output shaft. The third screw rod 54 drives the second square nut 55 to slide and rise and fall on the guide hole of the vertical plate 52 through rotation. The second square nut 55 drives the lifting plate 56 to slide and rise and fall synchronously on the vertical plate 52. The lifting plate 56 drives the fifth cylinder 57 to rise and fall synchronously. The fifth cylinder 57 drives the turntable 58 and the calibration rod 59 to rise and fall. The calibration rod 59 can pass through the positioning hole 510 during the descent process, and the calibration rod 59 falls on the hole of the brake disc body 38.

[0041] Furthermore, the lifting plate 56 drives the fifth cylinder 57, the turntable 58 and the calibration rod 59 to rise and fall synchronously. The fifth cylinder 57 drives the turntable 58 to rotate through the output shaft. The calibration rod 59 is in an eccentric position of the turntable 58. The calibration rod 59 is on the side directly above the positioning hole 510. The calibration rod 59 passes through the positioning hole 510 during the descent process, and the calibration rod 59 is always in contact with and connected to one side of the positioning hole 510. The diameter of the positioning hole 510 is the same as the diameter of the drill rod 17. At this time, the calibration rod 59 will move the hole of the brake disc body 38 to align with the positioning hole 510 during the rotation process. At this time, the position of the brake disc body 38 is calibrated, and the brake disc body 38 is locked again using the clamping mechanism to facilitate precise drilling of undrilled areas of the brake disc body 38.

[0042] Furthermore, a guide groove is opened on the surface of the base 1, and the guide rod 6 is fixedly connected to the guide groove of the base 1. The cleaning plate 61 slides on the guide groove of the base 1 through the guide rod 6. A guide hole is opened on the surface of the supporting side plate 11. The cleaning plate 61 drives the protective plate 62 to slide on the guide hole of the supporting side plate 11. The protective plate 62 is on one side of the cleaning plate 61 to prevent debris from falling on the side of the guide groove of the base 1 close to the supporting side plate 11. The guide plate 64 is horn-shaped as a whole, and can guide the debris of the brake disc body 38 to the guide groove on the surface of the base 1. During the lifting process of the lifting platform 22, the protective plate 62 and the cleaning plate 61 are driven to slide synchronously through the adjusting rod 63. The interface of the collecting box 65 is located on one side of the guide groove of the base 1. The cleaning plate 61 can push all the debris on the guide groove of the base 1 to the interface of the collecting box 65, thereby realizing automatic processing of the debris.

[0043] Working principle: The brake disc body 38 is placed on the surface of the four groups of bases 1 to realize the suspended support of the brake disc body 38, and the output shaft of the fourth motor 32 drives the two-way worm 33 to rotate, and the two-way worm 33 drives the movable rod 36 to rotate by rotating, and the movable rod 36 drives the worm wheel 35 to rotate through the first rotating rod 34, and the worm wheel 35 drives the positioning roller 37 to rotate during the rotation process, and the four groups of positioning rollers 37 rotate at the same time to push the brake disc body 38 to slide on the surface of the suspended rod 31, and the four groups of positioning rollers 37 will push the positioning roller 37 to The center position of the four groups of suspended rods 31 is used to realize the rapid positioning of the brake disc body 38. At this time, the fourth cylinder 5 drives the clamping plate 51 to descend through the piston rod, and the clamping plate 51 clamps and fixes the brake disc body 38 on the surface of the suspended rod 31. The drill rod 17 is used to drill the suspended area of ​​the brake disc body 38. After the drilling is completed, the fifth motor 4 drives the first gear 41 to rotate through the output shaft, and the first gear 41 drives the second cylinder 44 to rotate through the second gear 43. The second cylinder 44 drives the driving rod 47 to rotate synchronously, and the bidirectional worm 33 drives the second gear 41 to rotate through the second gear 43. The third cylinder 46 and the driving rod 47 are driven to telescopically move, so that the driving rod 47 can move to the top of the hole of the brake disc body 38. The third cylinder 46 inserts the driving rod 47 into the hole of the brake disc body 38 through the piston rod. The movement of the positioning roller 37 is then used to drive the brake disc body 38 to rotate on the surface of the suspended rod 31. The positioning roller 37 can reduce the friction. At this time, the hole on the brake disc body 38 will move to the bottom of the positioning hole 510. The sixth motor 53 drives the third screw rod 54 to rotate through the output shaft. The third screw rod 54 rotates The second square nut 55 is driven to slide down, and the second square nut 55 drives the calibration rod 59 to descend to the positioning hole 510, and makes the calibration rod 59 enter the hole of the brake disc body 38. At this time, the fifth cylinder 57 drives the turntable 58 to rotate through the output shaft, and the turntable 58 drives the calibration rod 59 to rotate in the hole of the brake disc body 38, so that the hole of the brake disc body 38 can be aligned with the positioning hole 510, thereby realizing the calibration of the position of the brake disc body 38. At this time, the area of ​​the brake disc body 38 to be drilled is drilled, thereby realizing the precise drilling of the brake disc.

[0044] When drilling a hole in the brake disc body 38, the guide plate 64 will guide the debris dropped from the brake disc body 38 to the guide groove of the base 1. When the drilling of the brake disc body 38 is completed, the lifting platform 22 will drive the brake disc body 38 to descend. During the descent of the lifting platform 22, the guide plate 64 drives the protective plate 62 and the cleaning plate 61 to slide on the surface of the base 1. The cleaning plate 61 will push the debris on the guide groove to the interface of the collection box 65 on the guide groove of the base 1, thereby realizing automatic cleaning of the debris of the brake disc body 38 and reducing the labor of the operating workers.

[0045] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A positioning drilling device for a brake disc, characterized in that: The invention comprises a base (1), a supporting side plate (11) is fixedly connected to the surface of the base (1), a top plate (12) is fixedly connected to the surface of the supporting side plate (11), a first motor (13) is fixedly connected to the surface of the top plate (12), a first screw rod (14) is fixedly connected to the output shaft of the first motor (13), a first square nut (15) is threadedly connected to the surface of the first screw rod (14), a second motor (16) is fixedly connected to the surface of the first square nut (15), a drill rod (17) is fixedly connected to the output shaft of the second motor (16), a third motor (2) is fixedly connected to the surface of the supporting side plate (11), and a first screw rod (14) is fixedly connected to the output shaft of the third motor (2). A second screw rod (21) is connected, a lifting platform (22) is threadedly connected on the surface of the second screw rod (21), a first cylinder (23) is fixedly connected on the surface of the lifting platform (22), a connecting plate (24) is fixedly connected on the piston rod of the first cylinder (23), a sliding block (25) is fixedly connected on the surface of the connecting plate (24), a support rod (26) is fixedly connected on the surface of the support side plate (11), the sliding block (25) is slidably connected to the surface of the support rod (26), a positioning mechanism is arranged on the surface of the sliding block (25), and the positioning mechanism comprises a support frame (3), the support frame (3) is fixedly connected to the surface of the sliding block (25), and the surface of the support frame (3) A suspended rod (31) is fixedly connected, a fourth motor (32) is fixedly connected to the surface of the support frame (3), a bidirectional worm (33) is fixedly connected to the output shaft of the fourth motor (32), a first rotating rod (34) is rotatably connected to the surface of the support frame (3), a worm wheel (35) is fixedly connected to the surface of the first rotating rod (34), a movable rod (36) is connected to the surface of the bidirectional worm (33), a positioning roller (37) is rotatably connected to the surface of the worm wheel (35), a brake disc body (38) is supported and connected to the surface of the suspended rod (31), a rotating mechanism is arranged on the surface of the support frame (3), and the rotating mechanism includes a fifth motor (4), the fifth motor (4) is fixedly connected to the surface of the first rotating rod (34), a movable rod (36) is connected to the surface of the bidirectional worm (33), a positioning roller (37) is rotatably connected to the surface of the worm wheel (35), a brake disc body (38) is supported and connected to the surface of the suspended rod (31), and a rotating mechanism is arranged on the surface of the support frame (3), and the rotating mechanism includes a fifth motor (4), The fifth motor (4) is fixedly connected to the surface of the support frame (3); the output shaft of the fifth motor (4) is fixedly connected to the first gear (41); the surface of the support frame (3) is rotatably connected to the second rotating rod (42); the surface of the second rotating rod (42) is rotatably connected to the second gear (43); the surface of the second rotating rod (42) is rotatably connected to the second cylinder (44); the piston rod of the second cylinder (44) is fixedly connected to a connecting block (45); the surface of the connecting block (45) is fixedly connected to a third cylinder (46); the piston rod of the third cylinder (46) is fixedly connected to a driving rod (47); a clamping mechanism is provided on the surface of the suspended rod (31); the clamping mechanism includes a fourth cylinder (5);The fourth cylinder (5) is fixedly connected to the surface of the suspended rod (31); a clamping plate (51) is fixedly connected to the piston rod of the fourth cylinder (5); a calibration mechanism is arranged on the surface of the clamping plate (51); the calibration mechanism comprises a vertical plate (52); the vertical plate (52) is fixedly connected to the surface of the clamping plate (51); a sixth motor (53) is fixedly connected to the surface of the vertical plate (52); and a third screw rod (53) is fixedly connected to the output shaft of the sixth motor (53). 4), a second square nut (55) is threadedly connected on the surface of the third screw rod (54), a lifting plate (56) is fixedly connected on the surface of the second square nut (55), a fifth cylinder (57) is fixedly connected on the surface of the lifting plate (56), a rotating disk (58) is fixedly connected on the output shaft of the fifth cylinder (57), a calibration rod (59) is fixedly connected on the surface of the rotating disk (58), and a positioning hole (510) is opened on the surface of the clamping plate (51).

2. A positioning drilling device for a brake disc according to claim 1, characterized in that: A cleaning mechanism is provided on the surface of the base (1), and the cleaning mechanism comprises a guide rod (6), the guide rod (6) is fixedly connected to the surface of the base (1), a cleaning plate (61) is slidably connected to the surface of the guide rod (6), a protective plate (62) is fixedly connected to the surface of the cleaning plate (61), an adjusting rod (63) is rotatably connected to the surface of the protective plate (62), one end of the adjusting rod (63) away from the protective plate (62) is rotatably connected to the bottom of the lifting platform (22), a guide plate (64) is fixedly connected to the bottom of the support frame (3), and one end of the base (1) is contact-connected to a collecting box (65).

3. A positioning drilling device for a brake disc according to claim 1, characterized in that: The first motor (13) drives the first screw (14) to rotate via a piston rod; the first screw (14) drives the first square nut (15) to slide horizontally on the surface of the top plate (12) via rotation; the first square nut (15) drives the second motor (16) and the drill rod (17) to slide synchronously; the second motor (16) drives the drill rod (17) to rotate via an output shaft; the third motor (2) drives the second screw (21) to rotate via an output shaft; the second screw (21) drives the lifting platform (22) to slide and rise and fall on the surface of the supporting side plate (11) via rotation.

4. A positioning drilling device for a brake disc according to claim 1, characterized in that: The support rod (26) is provided with two groups, the first cylinder (23) drives the connecting plate (24) to slide through the piston rod, the connecting plate (24) drives the sliding block (25) to slide on the surface of the support rod (26), and the sliding block (25) drives the support frame (3) to slide synchronously on the support rod (26), the support frame (3) is in the shape of a "mouth" as a whole, and the suspended rod (31) is provided with four groups on the support frame (3), and the four groups of suspended rods (31) support the brake disc body (38) on the surface of the support frame (3).

5. A positioning drilling device for a brake disc according to claim 1, characterized in that: A rectangular hole is provided on the surface of the support frame (3); the suspended rod (31) drives the bidirectional worm (33) to rotate on the rectangular hole of the support frame (3) through the output shaft; two groups of movable rods (36) are provided; the bidirectional worm (33) meshes with the two groups of movable rods (36) at the same time; the bidirectional worm (33) drives the two groups of movable rods (36) to rotate at the same time, and the two groups of movable rods (36) rotate in opposite directions; the movable rod (36) drives the worm wheel (35) and the positioning roller (37) to rotate synchronously through the first rotating rod (34); a total of four groups of positioning rollers (37) are provided; the four groups of positioning rollers (37) limit the position of the brake disc body (38) on the suspended rod (31) by rotation.

6. A positioning drilling device for a brake disc according to claim 1, characterized in that: The fifth motor (4) drives the first gear (41) to rotate via the output shaft; the first gear (41) and the second gear (43) are meshed with each other; the second gear (43) and the second cylinder (44) rotate on the surface of the support frame (3) via the second rotating rod (42); the first gear (41) drives the second cylinder (44) to rotate on the surface of the support frame (3) via the second gear (43); the second cylinder (44) drives the connecting block (45) to rotate synchronously; the third cylinder (46) drives the driving rod (47) to rise and fall via the piston rod; the diameter of the driving rod (47) is smaller than the diameter of the drill rod (17).

7. A positioning drilling device for a brake disc according to claim 1, characterized in that: The fourth cylinder (5) drives the clamping plate (51) to rise and fall on the surface of the suspended rod (31) through the piston rod. The clamping plates (51) are provided in two groups and are respectively arranged on both sides of the brake disc body (38). The clamping plates (51) clamp the brake disc body (38) on the surface of the suspended rod (31) by descending.

8. The positioning drilling device for a brake disc according to claim 1, characterized in that: A guide hole is provided on the surface of the clamping plate (51); the sixth motor (53) drives the third screw rod (54) to rotate via the output shaft; the third screw rod (54) drives the second square nut (55) to slide and rise and fall on the guide hole of the vertical plate (52) via the rotation; the second square nut (55) drives the lifting plate (56) to slide and rise and fall synchronously on the vertical plate (52).

9. A positioning drilling device for a brake disc according to claim 1, characterized in that: The lifting plate (56) drives the fifth cylinder (57), the turntable (58) and the calibration rod (59) to rise and fall synchronously. The fifth cylinder (57) drives the turntable (58) to rotate via the output shaft. The calibration rod (59) is at an eccentric position of the turntable (58). The calibration rod (59) is on a side directly above the positioning hole (510). The calibration rod (59) passes through the positioning hole (510) during the process of descending, and the calibration rod (59) is always in contact with and connected to one side of the positioning hole (510). The diameter of the positioning hole (510) is the same as the diameter of the drill rod (17).

10. A positioning drilling device for a brake disc according to claim 2, characterized in that: A guide groove is provided on the surface of the base (1), the guide rod (6) is fixedly connected to the guide groove of the base (1), the cleaning plate (61) slides on the guide groove of the base (1) through the guide rod (6), a guide hole is provided on the surface of the supporting side plate (11), the cleaning plate (61) drives the protective plate (62) to slide on the guide hole of the supporting side plate (11), the guide plate (64) is horn-shaped as a whole, the lifting platform (22) drives the protective plate (62) and the cleaning plate (61) to slide synchronously through the adjusting rod (63) during the lifting process, and the interface of the collection box (65) is located on one side of the guide groove of the base (1).

Citation Information

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