Net rack pole welding device
By designing the welding mechanism, slip mechanism and installation mechanism of the mesh rod welding device, continuous loading and welding of mesh rods is realized, solving the problem of low welding efficiency caused by long loading time in existing equipment and improving production efficiency.
Patent Information
- Application Number
- CN202510512643.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-23
AI Technical Summary
During the welding process, the welding efficiency of existing mesh rod welding equipment is low due to the long loading time, which affects the production efficiency.
A mesh rod welding device is designed, including a welding mechanism, a sliding mechanism and an installation mechanism. The continuous loading and welding of the mesh rod is realized through the rotating mechanism and the clamping mechanism, thereby improving the welding efficiency.
Continuous loading and welding of mesh rods is realized, welding efficiency is improved, and production efficiency is enhanced.
Smart Images

Figure CN120038464A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grid bar welding, and particularly relates to a grid bar welding device. Background Art
[0002] A grid structure is a large-span covering space structure formed by connecting multiple grid connecting rods in a certain grid form through nodes. The grid structure has the advantages of good integrity, large spatial stiffness, and stable structure. It not only has a light self-weight, small on-site construction workload, and fast construction speed, but also has a small grid structure height and can effectively utilize space. Therefore, it is widely used in the construction industry. The key process of grid manufacturing is the assembly and welding of grid bars and cone heads, that is, a conical head is assembled at each end of a steel pipe and welded. The weld between the steel pipe and the head is an annular weld, with a simple and regular shape, and the two annular welds at both ends are the same.
[0003] The Chinese patent application document with the publication number CN118023796A discloses a grid bar welding device. The grid bar welding device includes a welding frame, a loading frame, and an unloading frame. An automatic loading track is provided inside the loading frame, and an automatic unloading track is provided inside the unloading frame. The automatic unloading track is inclined at an angle. The loading frame and the unloading frame are arranged at both ends of the welding frame. A welding track is provided inside the welding frame. A first welding robot and a second welding robot are fixedly arranged on one side of the welding frame. A first welding machine and a second welding machine are respectively arranged inside the welding frame and on one side of the first welding robot and the second welding robot. A first vision system and a second vision system are respectively arranged on the moving ends of the first welding robot and the second welding robot. A track laser system is provided inside the welding track. Both the first vision system and the second vision system adopt laser scanning systems. A system industrial computer electrically connected to the first vision system, the second vision system, and the track laser system is arranged on one side of the welding frame.
[0004] However, the structural design of the above related technology: during the welding process of the grid bar, after the grid bar is welded, the next grid bar welding operation can only be carried out after the welded grid bar is moved out of the welding station. Since the grid bar is relatively long, it takes a certain amount of time for loading. During the loading process of the grid bar, the welding robot is in a standby state, which is not convenient for continuous welding, resulting in a low welding efficiency of the grid bar, and further affecting the production efficiency of the grid bar.
[0005] Therefore, a grid bar welding device is proposed to solve the problems mentioned above. Summary of the Invention
[0006] The present invention provides a grid bar welding device, aiming to solve the problems in the related technology that the loading takes a long time and it is not convenient for continuous welding, thus affecting the welding efficiency.
[0007] The grid frame bar welding device of the present invention includes a welding mechanism, a sliding mechanism and two installation mechanisms. A rotating mechanism is rotatably connected to the installation mechanism, and three clamping mechanisms are arranged on the rotating mechanism; The rotating mechanism includes a rotating component and a sliding component rotatably connected to the installation mechanism. The rotating component includes a turntable rotatably connected to the installation mechanism and a rotating cylinder installed on the turntable. The rotating cylinder is slidably arranged on the sliding component, and the sliding component can drive the turntable to rotate; The clamping mechanism includes a clamping component and a positioning component elastically slidably connected in the clamping component in the transverse direction. The clamping component includes a clamping disc elastically slidably connected to the turntable in the transverse direction, and the clamping disc can rotate on the turntable.
[0008] When welding the grid frame bar, first push the grid frame bar along the tangent direction of the clamping disc between the two clamping discs. At this time, under the action of the conical head on the grid frame bar, the clamping disc is pushed close to the turntable. When the grid frame bar completely enters between the two clamping discs, the grid frame bar can be clamped by the two clamping discs. Then, the sliding component drives the turntable to rotate, so as to drive the clamped grid frame bar to turn to the welding area. When the grid frame bar enters the welding area, the positioning component approaches the grid frame bar to clamp the grid frame bar to complete the feeding of the grid frame bar. At this time, the sliding component drives the clamping disc to rotate alone, and the clamping disc drives the grid frame bar to rotate to weld the grid frame bar. While welding the grid frame bar, the grid frame bar can be continuously pushed to other idle clamping discs, which is convenient for timely replenishment after the grid frame bar in the welding area is welded, so as to achieve the effect of continuous feeding, which is convenient for continuous welding of the grid frame bar, and thus improves the welding efficiency of the grid frame bar.
[0009] Preferably, the sliding mechanism includes an installation frame, an electric slide rail II, two sliding seats II and a plurality of baffle frames. The electric slide rail II is installed on the installation frame. The two sliding seats II are respectively slidably connected to both sides of the top of the electric slide rail II. The plurality of baffle frames are all installed on one side of the top of the installation frame.
[0010] When the grid frame bar is welded, the welded grid frame bar is driven by the turntable to rotate and move out of the welding area. When the welded grid frame bar contacts the baffle frame during the rotation process, at this time, through the blocking of the baffle frame, the grid frame bar can be pushed out between the two clamping discs to complete the automatic blanking of the welded grid frame bar.
[0011] Preferably, the installation mechanism includes a fixed box, a hydraulic cylinder, a motor and a limiting component. The turntable is rotatably connected to one side of the fixed box. The hydraulic cylinder is installed on the top of the other side of the fixed box. The motor is installed in the middle of the other side of the fixed box and is connected to the sliding component.
[0012] Preferably, the limiting component includes a fixing plate and a plurality of rollers. The fixing plate is arranged on one side of the fixing box. The shape of the fixing plate is arc-shaped. The plurality of rollers are evenly distributed on the inner side of the fixing plate along the track of the fixing plate, and the outer sides of the rollers are tangent to the inner side of the fixing plate.
[0013] Preferably, the rotating component further includes a first gear, a first internal spline groove and a second internal spline groove. The first internal spline groove is opened on the rotating cylinder, and the second internal spline groove is opened on the first gear.
[0014] Preferably, the sliding component includes an internal spline cylinder, a first external spline cylinder, a second external spline cylinder and an external spline shaft. The internal spline cylinder is slidably connected to the inside of the rotating cylinder. The first external spline cylinder is installed on the outer side of one end of the internal spline cylinder and is adapted to the first internal spline groove. The second external spline cylinder is installed in the middle of the outer side of the internal spline cylinder and is adapted to the second internal spline groove.
[0015] By the adaptation of the first external spline cylinder to the first internal spline groove, the internal spline cylinder can drive the rotating cylinder to rotate through the first external spline cylinder. By the adaptation of the second external spline cylinder to the second internal spline groove, the internal spline cylinder can drive the first gear to rotate through the second external spline cylinder.
[0016] Preferably, one end of the external spline shaft is slidably connected to the inside of the internal spline cylinder, and the other end of the external spline shaft is rotatably connected to the fixing box and fixed to the motor.
[0017] Preferably, the clamping mechanism further includes an arc-shaped limiting plate. The limiting plate is installed on the turntable and located outside the clamping disc.
[0018] Through the limiting plate, the grid bar can be limited during the process of pushing the grid bar into the two clamping discs to prevent the grid bar from moving out of the clamping disc. When the grid bar moves to the welding area, the grid bar can be supported by the limiting plate to prevent the grid bar from sliding down and deviating from the positioning component after moving to the welding area.
[0019] Preferably, the clamping component further includes a connecting cylinder and a second gear. The connecting cylinder is elastically slidably connected to the turntable in the transverse direction. The connecting cylinder can rotate on the turntable. The clamping disc is installed at one end of the connecting cylinder. The second gear is installed at the other end of the connecting cylinder. The first gear can be meshed with the second gear.
[0020] When the positioning shaft slides in the connecting cylinder, the positioning shaft enters the conical head of the grid bar. At the same time, the positioning shaft squeezes the conical head through the positioning ring on the limiting block in the limiting groove to clamp the grid bar to ensure the stability of the grid bar during welding.
[0021] Preferably, the positioning assembly includes a positioning shaft, a positioning ring, a top plate, two limit blocks and two limit grooves. The positioning shaft is elastically and slidably connected to the inside of the connecting cylinder in the transverse direction. The positioning ring is slidably connected to the outer side of one end of the positioning shaft. The two limit blocks are respectively installed on both sides inside the positioning ring. The two limit grooves are respectively opened on both sides of the positioning shaft. The limit blocks are slidably connected in the limit grooves. The top plate is installed at the other end of the positioning shaft. A groove for accommodating the positioning ring is opened in the middle of one end of the clamping disc.
[0022] With the above technical solution, the beneficial effect of the present invention is that while welding the grid bars, the grid bars can be continuously pushed to other idle clamping discs, which is convenient for timely replenishment after the grid bars in the welding area are welded, so as to achieve the effect of continuous feeding, facilitate continuous welding of the grid bars, and thus improve the welding efficiency of the grid bars. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of a specific embodiment in the present invention.
[0024] Figure 2 It is a schematic top view structure of the mounting rack in a specific embodiment of the present invention.
[0025] Figure 3 It is a schematic diagram of the internal structure of the mounting rack in a specific embodiment of the present invention.
[0026] Figure 4 It is a schematic diagram of the internal structure of the fixed box in a specific embodiment of the present invention.
[0027] Figure 5 It is a schematic diagram of the structure of the fixed box in a specific embodiment of the present invention.
[0028] Figure 6 It is a schematic side view structure of the limit assembly in a specific embodiment of the present invention.
[0029] Figure 7 It is a schematic diagram of the structure of the limit plate in a specific embodiment of the present invention.
[0030] Figure 8 It is an exploded cross-sectional structure schematic diagram of the rotating mechanism in a specific embodiment of the present invention.
[0031] Figure 9 It is a schematic diagram of the structure of the turntable in a specific embodiment of the present invention.
[0032] Figure 10 It is a schematic diagram of the structure of the clamping assembly in a specific embodiment of the present invention.
[0033] Figure 11Schematic cross-sectional structure diagram of the connecting cylinder of a specific embodiment in the present invention.
[0034] Figure 12 Exploded structure diagram of the positioning component of a specific embodiment in the present invention.
[0035] Figure 13 Schematic structure diagram of the positioning ring of a specific embodiment in the present invention.
[0036] Reference numerals: 10. Welding mechanism; 11. Sliding frame; 12. Electric slide rail 1; 13. Sliding seat 1; 14. Welding robot; 20. Sliding mechanism; 21. Mounting frame; 22. Electric slide rail 2; 23. Sliding seat 2; 24. Blocking frame; 30. Mounting mechanism; 31. Mounting seat; 32. Fixed box; 33. Hydraulic cylinder; 34. Motor; 35. Limiting component; 351. Fixed plate; 352. Roller; 353. Mounting column; 40. Rotating mechanism; 41. Rotating component; 411. Turntable; 412. Rotating cylinder; 413. Gear 1; 414. Inner spline groove 1; 415. Inner spline groove 2; 42. Sliding component; 421. Inner spline cylinder; 422. Outer spline cylinder 1; 423. Outer spline cylinder 2; 424. Mounting plate; 425. Outer spline shaft; 50. Clamping mechanism; 51. Clamping component; 511. Connecting cylinder; 512. Clamping disc; 513. Gear 2; 514. Rotating ring; 515. Spring 1; 52. Positioning component; 521. Positioning shaft; 522. Positioning ring; 523. Limiting block; 524. Limiting groove; 525. Sliding ring; 526. Spring 2; 527. Top plate; 53. Limiting plate. Detailed description of the specific implementation mode
[0037] The embodiments of the present invention will be described in detail below, and the examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention and should not be construed as a limitation to the present invention.
[0038] As Figures 1 to 13As shown in the figure, the grid bar welding device of the present invention includes a welding mechanism 10, a sliding mechanism 20 and two positioning mechanisms. The welding mechanism 10 is located on one side of the sliding mechanism 20, and the other side of the sliding mechanism 20 is used to arrange the external feeding mechanism. The two positioning mechanisms are respectively slidably connected to both sides of the top of the sliding mechanism 20. Both positioning mechanisms include a mounting mechanism 30, a rotating mechanism 40 and a clamping mechanism 50. The mounting mechanism 30 is arranged on the top of the sliding mechanism 20. The rotating mechanism 40 is rotatably connected to the mounting mechanism 30. The number of clamping mechanisms 50 is three, and the three clamping mechanisms 50 are annularly arrayed around the axis of the rotating mechanism 40 on the rotating mechanism 40.
[0039] The clamping mechanism 50 can adaptively clamp the un-welded grid bar. When welding is required, the rotating mechanism 40 drives the grid bar on the clamping mechanism 50 to rotate to the welding area. At the same time, the clamping mechanism 50 positions and clamps the grid bar to ensure the stability during grid bar welding. And during the process of welding the grid bar, the feeding operation of the grid bar can continue, so that the welding mechanism 10 can continuously weld, ensuring the welding efficiency of the grid bar.
[0040] As Figure 1 shown in the figure, the welding mechanism 10 includes a sliding frame 11, an electric slide rail 12 and a welding component. The electric slide rail 12 is installed on the top of the sliding frame 11. The number of welding components is two, and the two welding components are respectively slidably connected to both sides of the top of the electric slide rail 12. The welding component includes a sliding seat 13 and a welding robot 14. The sliding seat 13 is slidably connected to the top of the electric slide rail 12, and the welding robot 14 is installed on the top of the sliding seat 13.
[0041] As Figures 1 to 3 shown in the figure, the sliding mechanism 20 includes a mounting frame 21, an electric slide rail 22, a sliding seat 23 and a baffle frame 24. The mounting frame 21 is located on one side of the sliding frame 11. The electric slide rail 22 is installed on the inner wall of the mounting frame 21. The number of sliding seats 23 is two, and the two sliding seats 23 are respectively slidably connected to both sides of the top of the electric slide rail 22. The two mounting mechanisms 30 are respectively installed on the tops of the two sliding seats 23. The number of baffle frames 24 is multiple, and multiple baffle frames 24 are all installed on the top of the mounting frame 21 on the side close to the welding robot 14. The baffle frames 24 are inclined and are located in the tangential direction of the clamping mechanism 50.
[0042] After the welding of the grid frame rods is completed, the rotating mechanism 40 drives the welded grid frame rods to revolve around the axis of the rotating mechanism 40 through the clamping mechanism 50. When the welded grid frame rods contact the baffle frame 24, due to the obstruction of the baffle frame 24, the grid frame rods can be pushed out of the clamping mechanism 50. At this time, the welded grid frame rods are moved out along the baffle frame 24, so that during the process of driving the non-welded grid frame rods to the welding area, the automatic blanking of the welded grid frame rods can be completed.
[0043] As Figures 1 to 5 and Figure 7 shown, the installation mechanism 30 includes an installation base 31, a fixed box 32, a hydraulic cylinder 33, a motor 34 and a limiting component 35. The installation base 31 is installed on the top of the sliding seat two 23, the fixed box 32 is installed on the top of the installation base 31, the hydraulic cylinder 33 is installed on the top of one side of the fixed box 32, the motor 34 is installed in the middle of one side of the fixed box 32, and the driving shaft of the motor 34 is connected to the rotating mechanism 40.
[0044] When the motor 34 is started, the motor 34 drives the rotating mechanism 40 to rotate on the fixed box 32. At the same time, the rotating mechanism 40 can drive the grid frame rods to revolve or rotate through the clamping mechanism 50.
[0045] As Figures 3 to 7 shown, the limiting component 35 includes a fixing plate 351, a roller 352 and an installation column 353. The fixing plate 351 is arc-shaped and is located on the front side of the rotating mechanism 40. The number of rollers 352 is multiple, and the multiple rollers 352 are evenly distributed on the inner side of the fixing plate 351 along the track of the fixing plate 351. The roller 352 is rotatably connected to the inner wall of the fixing plate 351, and the outer side of the roller 352 is tangent to the inner side of the fixing plate 351. One end of the installation column 353 is installed on one side of the fixed box 32, and the other end of the installation column 353 is installed on one side of the fixing plate 351.
[0046] Through the fixing plate 351 and the multiple rollers 352, the grid frame rods can be limited during the rotation process of the grid frame rods to prevent the grid frame rods from falling off the clamping mechanism 50, thus ensuring the stability during the feeding of the grid frame rods.
[0047] As Figures 1 to 4 shown, the rotating mechanism 40 includes a rotating component 41 and a sliding component 42. The rotating component 41 is rotatably connected to the fixed box 32, and the sliding component 42 is slidably connected to the inside of the rotating component 41. One end of the motor 34 is connected to the sliding component 42, and the motor 34 can drive the rotating component 41 to rotate on the fixed box 32 through the sliding component 42.
[0048] As Figures 1 to 9As shown in the figure, the rotating assembly 41 includes a turntable 411, a rotating cylinder 412, a first gear 413, a first internal spline groove 414 and a second internal spline groove 415. The turntable 411 is rotatably connected to one side of the fixed box 32, and the fixed plate 351 is arranged concentrically with the turntable 411. The three clamping mechanisms 50 are annularly arrayed around the axis of the turntable 411 at one end of the turntable 411. One end of the rotating cylinder 412 is installed at one end of the turntable 411, and the rotating cylinder 412 is located inside the fixed box 32. The first gear 413 is rotatably connected to one end of the rotating cylinder 412, and the second internal spline groove 415 is opened at one end of the first gear 413. The clamping mechanism 50 can be meshed with the first gear 413, and the first internal spline groove 414 is opened at one end of the rotating cylinder 412.
[0049] As Figure 4 and Figure 8 As shown in the figure, the sliding assembly 42 includes an internal spline cylinder 421, a first external spline cylinder 422, a second external spline cylinder 423, a mounting plate 424 and an external spline shaft 425. The internal spline cylinder 421 is slidably connected inside the rotating cylinder 412. The first external spline cylinder 422 is installed on the outer side of one end of the internal spline cylinder 421, and the first external spline cylinder 422 is adapted to the first internal spline groove 414. The second external spline cylinder 423 is installed in the middle of the outer side of the internal spline cylinder 421. The second external spline cylinder 423 is adapted to the second internal spline groove 415, and the length of the second external spline cylinder 423 is greater than the length of the first external spline cylinder 422. In the initial state, the first external spline cylinder 422 is located in the first internal spline groove 414, and a part of the second external spline cylinder 423 is located inside the second external spline cylinder 423. The bottom of one side of the mounting plate 424 is installed on the outer side of the other end of the internal spline cylinder 421, and the top of one side of the mounting plate 424 is installed on the outer side of the telescopic end of the hydraulic cylinder 33. One end of the external spline shaft 425 is slidably connected inside the internal spline cylinder 421, and the other end of the external spline shaft 425 is rotatably connected to one side of the inner wall of the fixed box 32. The driving shaft of the motor 34 is installed at the other end of the external spline shaft 425.
[0050] The motor 34 can drive the internal spline cylinder 421 to rotate through the external spline shaft 425. The internal spline cylinder 421 can drive the turntable 411 on the rotating cylinder 412 to rotate through the first external spline cylinder 422, so as to drive the three clamping mechanisms 50 to revolve around the axis of the turntable 411.
[0051] When the telescopic end of the hydraulic cylinder 33 extends outwards, the hydraulic cylinder 33 drives the first external spline cylinder 422 and the second external spline cylinder 423 to move through the internal spline cylinder 421 on the mounting plate 424, so that the first external spline cylinder 422 completely moves out of the first internal spline groove 414, and at the same time, the second external spline cylinder 423 completely enters the inside of the second internal spline groove 415. At this time, when the internal spline cylinder 421 rotates, the internal spline cylinder 421 can drive the first gear 413 to rotate alone through the second external spline cylinder 423.
[0052] AsFigure 1 and Figures 3 to 5 As shown in Figures 3 to 5 and , the clamping mechanism 50 includes a clamping component 51, a positioning component 52 and a limiting plate 53. The clamping component 51 is slidably connected to one end of the turntable 411, and the clamping component 51 can rotate on the turntable 411. The positioning component 52 is slidably connected inside the clamping component 51 to position the grid frame rod. The limiting plate 53 is arc-shaped, located outside the clamping component 51 and installed at one end of the turntable 411. The limiting plate 53 is arranged close to the center of the turntable 411, the fixing plate 351 is arranged away from the center of the turntable 411, and the arc of the limiting plate 53 is smaller than the arc of the fixing plate 351.
[0053] As Figures 3 to 5 and Figures 7 to 11 As shown in Figures 3 to 5 and Figures 7 to 11 , the clamping component 51 includes a connecting cylinder 511, a clamping disc 512, a second gear 513, a rotating ring 514 and a first spring 515. The connecting cylinder 511 is slidably connected to one end of the turntable 411, and the connecting cylinder 511 can rotate on the turntable 411. One end of the connecting cylinder 511 penetrates through the turntable 411 and extends into the fixed box 32. The second gear 513 is installed on the outer side of one end of the connecting cylinder 511. The second gear 513 can be engaged with the first gear 413. The rotating ring 514 is rotatably connected to the outer side of the connecting cylinder 511 and close to one end of the second gear 513. The clamping disc 512 is installed at the other end of the connecting cylinder 511. The inner side of the limiting plate 53 is in contact with the outer side of the clamping disc 512, and the limiting plate 53 and the clamping disc 512 are concentrically arranged. An arc surface is provided at the edge position of one end of the clamping disc 512. The first spring 515 is sleeved on the outer side of the connecting cylinder 511 and installed between the turntable 411 and the rotating ring 514 to provide a clamping force for the grid frame rod.
[0054] The grid frame rod is pushed between the two clamping discs 512 by an external feeding mechanism, and the conical head on the grid frame rod is in contact with the arc surface on the clamping disc 512. At this time, under the pushing action of the feeding mechanism, the conical head on the grid frame rod pushes the clamping disc 512 closer to the turntable 411, and at the same time the first spring 515 is stretched. When the outer side of the grid frame rod is in contact with the inner side of the limiting plate 53, it stops. At this time, the force of the first spring 515 reset can clamp the grid frame rod between the two clamping discs 512.
[0055] As Figures 3 to 5 and Figures 10 to 13As shown in the figure, the positioning assembly 52 includes a positioning shaft 521, a positioning ring 522, a limiting block 523, a limiting groove 524, a sliding ring 525, a second spring 526 and a top plate 527. The positioning shaft 521 is slidably connected to the inside of the connecting cylinder 511. The positioning ring 522 is slidably connected to the outer side of one end of the positioning shaft 521. A groove for accommodating the positioning ring 522 is formed in the middle of one end of the clamping disc 512. There are two limiting blocks 523, and the two limiting blocks 523 are symmetrically installed on the inner side of the positioning ring 522 along the axis of the positioning ring 522. There are two limiting grooves 524, and the two limiting grooves 524 are symmetrically formed on both sides of the positioning shaft 521 along the axis of the positioning ring 522. The limiting block 523 is slidably connected to the limiting groove 524. The sliding ring 525 is installed on the outer side of the positioning shaft 521, and the outer side of the sliding ring 525 is slidably connected to the inner side of the connecting cylinder 511. The second spring 526 is sleeved on the outer side of the positioning shaft 521, and the second spring 526 is installed between the clamping disc 512 and the sliding ring 525. The top plate 527 is installed at the other end of the positioning shaft 521, and the telescopic end of the hydraulic cylinder 33 can push the top plate 527 to move towards the inside of the connecting cylinder 511.
[0056] Working principle: When welding the grid bars, the grid bars are pushed into the space between the two clamping discs 512 by an external feeding mechanism along the tangent direction of the clamping disc 512, and the conical heads on the grid bars are brought into contact with the arc surfaces on the clamping discs 512. At this time, under the pushing action of the feeding mechanism, the conical heads on the grid bars push the clamping discs 512 towards the turntable 411 through the arc surfaces on the clamping discs 512. When the outer side of the grid bar contacts the inner side of the limiting plate 53, the movement stops. At this time, the conical heads on the grid bars are aligned with the center of the positioning ring 522, and at the same time, the grid bars are clamped between the two clamping discs 512. During the process of the clamping disc 512 moving towards the turntable 411, the clamping disc 512 drives the second gear 513 to move through the connecting cylinder 511, so that the first gear 413 meshes with the second gear 513.
[0057] Then the motor 34 drives the inner spline cylinder 421 to rotate through the external spline shaft 425. The inner spline cylinder 421 drives the turntable 411 on the rotating cylinder 412 to rotate through the first external spline cylinder 422, thereby driving the clamping disc 512 on the turntable 411 to revolve. During the revolution of the clamping disc 512, the grid bars move along the inner side of the fixing plate 351, so that the grid bars are transferred to the upper welding area to complete the feeding of the grid bars. After the grid bars are transferred to the welding area, the limiting plate 53 can support the grid bars to prevent the grid bars from slipping downward and deviating from the positioning ring 522 after moving to the welding area.
[0058] Then, the telescopic end of the hydraulic cylinder 33 extends outward and enters the connecting cylinder 511 to contact the top plate 527. As the telescopic end of the hydraulic cylinder 33 continues to extend, the hydraulic cylinder 33 drives the positioning shaft 521 to move through the top plate 527, so that the positioning shaft 521 extends into the conical head on the grid bar. During the sliding process of the positioning shaft 521, the limit block 523 slides in the limit groove 524. When the limit block 523 contacts the limit groove 524, as the positioning shaft 521 continues to move, the positioning shaft 521 drives the positioning ring 522 to squeeze the conical head on the grid bar through the limit block 523 to clamp the grid bar.
[0059] During the process of the telescopic end of the hydraulic cylinder 33 extending outward, the hydraulic cylinder 33 drives the external spline cylinder one 422 and the external spline cylinder two 423 to move through the internal spline cylinder 421 on the mounting plate 424, so that the external spline cylinder one 422 moves out of the internal spline groove one 414, and at the same time the external spline cylinder two 423 completely enters the inside of the external spline cylinder two 423. Then, the motor 34 drives the gear one 413 to rotate alone through the external spline cylinder two 423 on the internal spline cylinder 421, and the gear one 413 drives the grid bar clamped between the two clamping disks 512 to rotate through the gear two 513, so that the welding robot 14 can perform circumferential welding on the grid bar.
[0060] During the welding process, through the external feeding mechanism, the grid bar can be supplemented to other idle clamping disks 512 to achieve the effect of continuous feeding, so that the welding robot 14 can perform continuous welding to improve the welding efficiency. When the welding of the grid bar is completed, the telescopic end on the hydraulic cylinder 33 resets. At this time, the motor 34 drives the turntable 411 to rotate to transfer the un-welded grid bar to the welding area. During the rotation of the turntable 411, through the blocking of the blocking frame 24, the welded grid bar can be pushed out from between the two clamping disks 512. At this time, the welded grid bar moves out along the blocking frame 24, so that the grid bar can be continuously discharged.
[0061] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. A grid rod welding device, comprising a welding mechanism (10), a sliding mechanism (20) and two mounting mechanisms (30), characterized in that: The mounting mechanism (30) is rotatably connected to a rotating mechanism (40), and the rotating mechanism (40) is provided with three clamping mechanisms (50); The rotating mechanism (40) comprises a rotating assembly (41) and a sliding assembly (42) rotatably connected to the mounting mechanism (30); the rotating assembly (41) comprises a rotating disk (411) rotatably connected to the mounting mechanism (30) and a rotating cylinder (412) mounted on the rotating disk (411); the rotating cylinder (412) is slidably disposed on the sliding assembly (42); and the sliding assembly (42) can drive the rotating disk (411) to rotate; The clamping mechanism (50) comprises a clamping assembly (51) and a positioning assembly (52) elastically slidably connected to the clamping assembly (51) in a transverse direction. The clamping assembly (51) comprises a clamping disk (512) elastically slidably connected to the rotating disk (411) in a transverse direction. The clamping disk (512) is rotatable on the rotating disk (411).
2. The grid rod welding device according to claim 1, characterized in that: The sliding mechanism (20) comprises a mounting frame (21), an electric slide rail (22), two sliding seats (23) and a plurality of blocking frames (24); the electric slide rail (22) is mounted on the mounting frame (21); the two sliding seats (23) are respectively slidably connected to the top two sides of the electric slide rail (22); and the plurality of blocking frames (24) are all mounted on one side of the top of the mounting frame (21).
3. The grid rod welding device according to claim 1, characterized in that: The mounting mechanism (30) comprises a fixed box (32), a hydraulic cylinder (33), a motor (34) and a limit assembly (35); the turntable (411) is rotatably connected to one side of the fixed box (32); the hydraulic cylinder (33) is mounted on the top of the other side of the fixed box (32); and the motor (34) is mounted in the middle of the other side of the fixed box (32) and is connected to the sliding assembly (42).
4. The grid rod welding device according to claim 3, characterized in that: The limiting assembly (35) comprises a fixed plate (351) and a plurality of rollers (352); the fixed plate (351) is arranged on one side of the fixed box (32); the fixed plate (351) is in an arc shape; the plurality of rollers (352) are evenly distributed on the inner side of the fixed plate (351) along the trajectory of the fixed plate (351); and the outer sides of the rollers (352) are tangent to the inner side of the fixed plate (351).
5. The grid rod welding device according to claim 4, characterized in that: The rotating assembly (41) further comprises a gear 1 (413), an inner spline groove 1 (414) and an inner spline groove 2 (415), wherein the inner spline groove 1 (414) is provided on the rotating cylinder (412), and the inner spline groove 2 (415) is provided on the gear 1 (413).
6. The grid rod welding device according to claim 5, characterized in that: The sliding assembly (42) comprises an inner spline cylinder (421), an outer spline cylinder 1 (422), an outer spline cylinder 2 (423) and an outer spline shaft (425); the inner spline cylinder (421) is slidably connected to the inside of the rotating cylinder (412); the outer spline cylinder 1 (422) is mounted on the outer side of one end of the inner spline cylinder (421) and is matched with the inner spline groove 1 (414); the outer spline cylinder 2 (423) is mounted on the middle part of the outer side of the inner spline cylinder (421) and is matched with the inner spline groove 2 (415).
7. The grid rod welding device according to claim 6, characterized in that: One end of the external spline shaft (425) is slidably connected to the interior of the internal spline cylinder (421), and the other end of the external spline shaft (425) is rotatably connected to the fixed box (32) and fixed to the motor (34).
8. The grid rod welding device according to any one of claims 1 to 7, characterized in that: The clamping mechanism (50) further comprises an arc-shaped limiting plate (53), wherein the limiting plate (53) is mounted on the rotating disk (411) and is located outside the clamping disk (512).
9. The grid rod welding device according to claim 5, characterized in that: The clamping assembly (51) further comprises a connecting tube (511) and a second gear (513); the connecting tube (511) is elastically slidably connected to the rotating disk (411) in a transverse direction; the connecting tube (511) is capable of rotating on the rotating disk (411); the clamping disk (512) is mounted on one end of the connecting tube (511); the second gear (513) is mounted on the other end of the connecting tube (511); and the first gear (413) is capable of meshing with the second gear (513).
10. The grid rod welding device according to claim 9, characterized in that: The positioning assembly (52) comprises a positioning shaft (521), a positioning ring (522), a top plate (527), two limit blocks (523) and two limit grooves (524); the positioning shaft (521) is elastically slidably connected to the inside of the connecting tube (511) in a transverse direction; the positioning ring (522) is slidably connected to the outside of one end of the positioning shaft (521); the two limit blocks (523) are respectively mounted on both sides of the inside of the positioning ring (522); the two limit grooves (524) are respectively opened on both sides of the positioning shaft (521); the limit blocks (523) are slidably connected in the limit grooves (524); the top plate (527) is installed at the other end of the positioning shaft (521); and a groove for accommodating the positioning ring (522) is opened in the middle of one end of the clamping plate (512).
Citation Information
Patent Citations
Net rack rod piece welding equipment
CN118023796A
Efficient automatic welding device for tubular component
CN116810224A
Position changing machine for robot welding
CN118180739A
Quartz boat assembly forming welding tool
CN118385865A
Drying cylinder body welding processing equipment for papermaking
CN119703524A