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2342 results about "Weld zone" patented technology

Weld Zone. Zone comprising the weld line and the heat-affected areas on either side of the weld line caused by the friction welding and subsequent heat-treatment processes.

Defect repairing method based on digital twinning and friction stir welding technology

The invention discloses a defect repair method based on digital twinning and friction stir welding technologies, and relates to the technical field of intelligent manufacturing and digital twinning, and the defect repair method comprises the following steps: synchronously capturing full-dimensional data of a welding area through a multi-mode sensor array integrated by an actuator; secondly, segmenting defect boundaries by adopting a deep learning algorithm, constructing a dynamic twin model in combination with thermal-force field coupling simulation, and accurately mapping defect three-dimensional features; generating a repair track according to the twinborn model, converting the repair track into a robot joint instruction through a curved surface parameterization mapping algorithm, and implanting real-time anti-collision constraint; in the repairing process, based on reinforcement learning control of the material rheological resistance and the temperature gradient, the rotating speed, the advancing speed and the down force of the tool are dynamically adjusted; and after repairing, micro-focus CT scanning is started immediately, actually measured data is compared with twinborn prediction, and when the deviation exceeds a threshold value, a re-repairing process is triggered automatically. The method solves the problems that a traditional method depends on manual intervention and the precision of a sensor is easily interfered by the environment.
Owner:SOUTHWEST TECHNICAL ENGINEERING RESEARCH INSTITUTE OF CHINA SOUTH IND GROUP

Dissimilar metal laser welding device based on swing light beam and molten pool state online monitoring

The invention discloses a dissimilar metal laser welding device based on swing light beams and molten pool state monitoring. The dissimilar metal laser welding device aims at improving the welding quality and the joint stability. The device comprises a laser welding head with a light beam swinging function, and the laser welding head can implement nonlinear energy scanning in a welding area according to a preset track type, frequency and amplitude; the acquisition module can synchronously acquire a visual image, an excitation spectrum and an infrared thermal imaging signal of the molten pool at a high frame rate, and extracts interface diffusion and metal mixing characteristics through multi-modal fusion; the calculation module performs dynamic feature modeling according to the collected physical feature information and the swing parameters, and quantifies multi-dimensional state indexes of the welding quality; the control module carries out combined adjustment on the laser power, the welding speed and the swing parameters according to the state indexes, closed-loop feedback control is constructed, and therefore real-time stable regulation and control and defect suppression in the dissimilar metal welding process are achieved.
Owner:SHENZHEN JUXIN AURORA TECH CO LTD

Multi-mechanical-arm space-time synchronization control method for snake-shaped pipe welding

The invention discloses a multi-mechanical-arm space-time synchronization control method for coiled pipe welding, and belongs to the technical field of automation control, and the method comprises the steps: in a primary laser and TIG hybrid welding execution stage, carrying out real-time data acquisition on a welding area of a workpiece, carrying out real-time deviation detection, and once real-time welding deviation is detected, carrying out time-space synchronization on the welding area of the workpiece; a local correction mechanism is triggered immediately, and deviation is prevented from being accumulated in the single welding process; after one-time welding is completed, the workpiece enters a transition area, global contour reconstruction is conducted on a welded section of the workpiece through three-dimensional scanning equipment, global deviation recognition is conducted, and unprocessed hysteresis deformation and accumulative errors are covered and corrected in real time; on the basis of the analysis result of the global deviation recognition, double correction is conducted on secondary welding, and cooperative control over space track correction and technological parameter adaptation is achieved; and after secondary welding is completed, the correction effect is evaluated through a double-layer evaluation mechanism, and the stability of the correction process is ensured.
Owner:NANTONG WANDA BOILER +1

Main-grid-free back contact battery and photovoltaic module

The embodiment of the invention relates to the photovoltaic field, and provides a main-grid-free back contact battery and a photovoltaic module, and the main-grid-free back contact battery comprises a battery substrate which is provided with a first welding region and a second welding region which are alternately arranged along a first direction, two edge regions which are opposite along a second direction, and a central region located between the two edge regions; the first fine grid and the second fine grid are positioned on the battery substrate and are alternately arranged along a second direction; the bonding pads are located in the edge area, and each bonding pad is at least in contact connection with two adjacent homopolar fine grids; the welding spots are located in the central area, each welding spot is in contact connection with each same-polarity fine grid, and M same-polarity fine grids are arranged between the bonding pads and the welding spots which are adjacent in the second direction; the connecting line is in contact connection with the bonding pad and is also in contact connection with at least one welding spot close to the bonding pad along the second direction; the welding area is a first welding area and the same-polarity fine grid is a first fine grid, and / or the welding area is a second welding area and the same-polarity fine grid is a second fine grid, so that the photoelectric conversion efficiency of the main-grid-free back contact battery is at least improved.
Owner:JINKO SOLAR (HAINING) CO LTS

Welding process applied to double-tabletop device

The invention relates to the technical field of electronic packaging, in particular to a welding process applied to a double-mesa device. The technology comprises the following steps that firstly, a heat conduction model of a double-table-board device is built, a temperature field prediction system is built in combination with measured data, secondly, an asymmetric double-pulse-current welding strategy is adopted, differential pulse waveforms are loaded to an upper table board and a lower table board respectively, independent temperature control over all welding areas is achieved, a temperature difference closed-loop feedback mechanism is introduced in the process, and the temperature field prediction system is obtained. Pulse parameters are dynamically adjusted according to real-time temperature deviation, a stress prediction and weld penetration monitoring module is used for assistance, the welding spot forming quality and heat stress balanced release are ensured, a staged annealing type cooling mode is adopted after welding, and the structural stability is improved. The method can be widely applied to MEMS modules, SiC power devices and heterogeneous chip laminated packaging double-mesa structure devices, and has the advantages of being high in welding precision, high in reliability and wide in process adaptability.
Owner:WUXI DELIXIN SEMICON TECH CO LTD

Welding track control method, device and equipment and storage medium

The invention relates to a welding track control method, device and equipment and a storage medium, and the method comprises the following steps: carrying out imaging scanning and welding contour extraction on the surface of a to-be-welded workpiece through a multispectral camera to obtain a welding contour feature sequence; based on the welding contour feature sequence, deep reconstruction is conducted on a welding area of a to-be-welded workpiece, welding three-dimensional point cloud data are obtained, and a welding track space curve is extracted from the welding three-dimensional point cloud data; track segmentation planning is conducted on a preset welding gun on the basis of the welding track space curve, and a segmented motion track sequence is obtained; based on the segmented motion trail sequence, pose mapping is conducted on an end effector of the welding gun, and a joint space motion sequence is obtained; and on the basis of the joint space motion sequence, the welding gun is controlled to conduct welding operation on the surface of the welding workpiece, and the technical problem of precise motion control of the robot welding gun under the complex space posture is solved.
Owner:SHENZHEN XINHUA PENG LASER EQUIP CO LTD

Vacuum cup laser welding device

The invention discloses a vacuum cup laser welding device, and belongs to the technical field of laser welding, the vacuum cup laser welding device comprises a processing table, the top of the processing table is connected with a base box, and the top of the base box is provided with a synchronous clamping assembly. According to the device, the air curtain assembly is arranged, a continuous and uniform annular laminar flow air curtain is formed by means of the nozzle array evenly distributed in the circumferential direction, a stable inert gas protection environment is formed in a welding area, the oxidation probability of a molten pool is remarkably reduced, meanwhile, the air curtain structure optimally designed through fluid dynamics can effectively disperse welding smoke dust, and the welding quality is improved. By means of a mechanical structure, the angle of the direction adjusting pipe can be accurately adjusted, the coverage range of the air curtain can be flexibly adjusted, accordingly, the vacuum cup body with different specifications can be adapted, possible protection blind areas are eliminated, and the service life of the vacuum cup body is prolonged. And the optimal action angle between the welding protection airflow and the workpiece surface is always kept.
Owner:浙江欧泊工贸有限公司

Busbar welding seam segmentation method and system based on improved YOLOv11

The invention discloses a Busbar welding seam segmentation method and system based on improved YOLOv11, and the method comprises the steps: constructing a Busbar welding seam segmentation model which takes a YOLOv11 model as a reference network, and comprises a backbone network, a neck network, a head network and mask branches; an LSKA module is embedded after each down-sampling stage of the backbone network of the YOLOv11 model; a CIoU loss function in the training process of the YOLOv11 model is replaced by a Focaler-IoU loss function; the LSKA module is used for enhancing the feature sensing ability of the model to a welding seam global structure and a pole small target by linear calculation complexity through a decomposable large kernel convolution structure; and collecting an image of a Busbar welding area, inputting the image into the trained Busbar welding seam segmentation model, and outputting binary masks of the welding seam and the pole. According to the method and the system, feature attention to the welding seam and the pole column area is enhanced, feature extraction of the welding seam area is enhanced, it is ensured that the mask boundary is clear, and wrong segmentation is reduced.
Owner:ANHUI JEE AUTOMATION EQUIP CO LTD

Steel structure welding quality detection method and storage medium

The invention provides a steel structure welding quality detection method and a storage medium, and the method comprises the steps: generating a composite image # imgabs1 # marked with the type and position of a welding defect based on an unmarked real welding region image # imgabs0 # of a steel structure; the real steel structure welding image # imgabs2 # and the composite image # imgabs3 # marked with the welding defect type and position are combined into a steel structure welding image set # imgabs4 #; performing datamation processing on the steel structure welding image set # imgabs5 # to generate a deformable grid # imgabs6 # matched with the type of the welding defect and a preprocessing image set # imgabs7 #; and inputting the preprocessed image set # imgabs8 # into a pre-trained building engineering steel structure welding defect detection model so as to output welding defect characteristics of a welding seam area. The steel structure welding quality detection method is small in data dependence, high in welding defect recognition robustness and high in intelligent degree, and the intelligent level of constructional engineering steel structure welding quality detection can be improved.
Owner:SHANGHAI CONSTRUCTION GROUP CO LTD +1

Intelligent radiator welding method and system based on welding residual stress control

According to the intelligent radiator welding method and system based on welding residual stress control, temperature field data of a welding area are obtained through a sensor array, a temperature gradient mapping image is generated, residual stress distribution is determined through heat-structure coupling finite element analysis, and a thermal expansion coefficient and a welding speed parameter are extracted; when the deviation exceeds a deviation threshold value, the heat input power and the welding speed are adjusted, parameter combination is optimized, heat input distribution is redistributed, new temperature field distribution is generated by adopting a power segmentation adjustment algorithm, residual stress relief data are extracted, and if the stress reduction rate is insufficient, the welding speed is adjusted; if yes, cooling parameters are adjusted for thermal stress release, through finite element iteration fed back in real time, a process correction scheme is generated, full-process simulation verification is conducted, and the fatigue life and the thermal conductivity index are obtained. Accurate control over the residual stress in the welding process is achieved, and the intelligent welding quality and the structural stability are improved.
Owner:GUANGZHOU HAOTONG INTELLIGENT TECH CO LTD

Automatic production line control system and method

The invention relates to the field of welding control, in particular to an automatic production line control system and method.The method comprises the steps that temperature distribution of a welding area is obtained, a temperature heat map is generated, and an isotherm set is extracted; and calculating a temperature abnormal value based on the curvature change of the pixel points on the isotherm, and performing weighted summation by taking the distance from the welding spot to the isotherm as a weight to obtain a comprehensive abnormal value. Meanwhile, intersection point distance sequences of the welding spots and the isotherm in different directions are obtained, the uniformity of isotherm intervals is analyzed, the distance sequence similarity mean value of the variable coefficient and the adjacent direction is calculated, and a temperature gradient abnormal value is constructed. And finally, the product of the curvature abnormal value and the comprehensive abnormal value is processed through an activation function to obtain an abnormal degree value, the abnormal degree value is compared with a preset threshold value, whether the welding area is abnormal or not is judged, welding operation is adjusted according to the abnormal degree value, and therefore the welding process is optimized, and the welding quality and the production efficiency are improved.
Owner:HANGZHOU XINGZHI FANGZHOU INFORMATION TECH CO LTD

Method, device and equipment for automatically absorbing and removing welding smoke and medium

The invention discloses an automatic suction removal method, device and equipment for welding smoke and a medium, and relates to the technical field of machine learning. Linear interpolation and capacity expansion are conducted on a temperature matrix of a welding area; inputting the interpolated and expanded temperature matrix into a decision tree model, outputting predicted position information of the smoke source, and calculating spatial position coordinates; converting the point cloud data of the welding area into a grey-scale map, fusing the grey-scale map and the interpolated and expanded temperature matrix data to obtain a temperature space distribution matrix, inputting the temperature space distribution matrix into a first convolutional neural network, and outputting obstacle avoidance point cloud data; calculating parameters of the obstacle avoidance area, inputting the parameters, the spatial position coordinates and the initial joint rotation angle of the actuator into a second convolutional neural network, and outputting a target joint rotation angle; therefore, the welding smoke in the welding area can be automatically sucked by the actuator, the sucking efficiency is improved, the smoke concentration in the welding working area is reduced, the conflict condition of the smoke sucking disc working area is avoided, and the interference to the welding work and the sucking leakage rate are reduced.
Owner:HUNAN UNIV

A moving iron unit square iron welding processing equipment

The present invention relates to the technical field of square iron welding of a moving iron unit, and specifically provides a moving iron unit square iron welding processing equipment, including a frame, a welding area and an assembly area on the frame, and an assembly robot arm is provided in the assembly area, which can realize the function of automatic assembly, greatly save manpower, and improve welding efficiency. A conveyor belt is also provided on the frame, and a plurality of horizontal plates are placed on the conveyor belt. A positioning frame is rotatably provided on the horizontal plate, and the square iron includes two end iron sheets and a plurality of middle iron sheets. Rectangular grooves are provided on the end surfaces of the end iron sheets and the middle iron sheets, and rectangular welding wires are filled in the rectangular grooves. The welding wires are melted by heating, and then the end iron sheets and the middle iron sheets can be connected, thereby completing the welding of the end iron sheets and the middle iron sheets, and the end iron sheets and the middle iron sheets rotate during the welding process so that they can be heated evenly, avoiding the deformation of the square iron and affecting the removal of the square iron.
Owner:INNER MONGOLIA ENWO ELECTRONIC TECH CO LTD

Friction stir welding pressure control method and system and electronic equipment

The invention relates to the field of welding pressure control, in particular to a friction stir welding pressure control method, system and equipment and a storage medium. A three-axis acceleration sensor is used for monitoring the vibration acceleration of a main shaft to start a pressure compensation algorithm, a thermal infrared imager is used for collecting temperature field distribution of a welding area to dynamically correct welding pressure, and after welding is completed, control parameters are reversely optimized through ultrasonic flaw detection to form a self-learning control loop. The invention further comprises a corresponding control system, electronic equipment and a computer readable storage medium. The technical effects that the friction stir welding pressure is accurately controlled, the pressure can be adjusted in real time according to factors such as material characteristics, vibration and temperature, the welding process is optimized, the welding seam quality is improved, and the control parameters are continuously improved through self-learning are achieved.
Owner:BEIJING SOONCABLE TECHNOLOGY GROUP CO LTD

Multi-sensor fusion welding temperature monitoring method and related device

The invention provides a multi-sensor fusion welding temperature monitoring method and a related device, and the method comprises the steps: dividing a welding region into a plurality of sub-regions according to the spatial distribution of the welding region, and obtaining the initial temperature data corresponding to each sub-region according to various temperature sensors; performing time alignment on the initial temperature data through difference resampling of different sampling points to generate a time sequence temperature matrix; performing real-time quality detection on the time sequence temperature matrix to generate a real-time quality score, and performing weighted combination on the real-time quality score and a preset confidence coefficient parameter table to obtain a dynamic confidence coefficient result set; fusing the effective temperature data exceeding a preset confidence threshold in the dynamic confidence result set according to a fusion rule corresponding to each sub-region to obtain a fused temperature result; and the fusion temperature results of the sub-regions are subjected to time sequence splicing to obtain a global temperature curve of the welding process, so that the accuracy of temperature detection in the welding process can be effectively improved.
Owner:SHENZHEN BAIGUANG ELECTRONIC TECH CO LTD

Adapter piece structure, battery cell structure and large energy storage battery

The utility model provides an adapter piece structure, cell structure and energy storage big battery, adapter piece structure includes tab connecting part and post connecting part, tab connecting part is used for connecting with the tab of cell, post connecting part is connected with tab connecting part, post connecting part has first side, first side has the cleaning area that is used for the cleaning treatment, the first side has the cleaning area that is used for the cleaning treatment, the second side has the cleaning area that is used for the cleaning treatment. The cleaning area comprises a welding area and an annular area surrounding the periphery of the welding area, and the welding area is used for welding and fixing the pole connecting part and the pole of the cover plate, so that the welding area is ensured to be in a clean state before welding, the influence of impurities, oxides and the like on the welding quality is avoided, and the welding strength and reliability are improved; due to the existence of the annular area surrounding the welding area, external pollutants can be prevented from invading the welding area in the welding or connecting process, so that the purity and the stability of connection are improved, and high-quality welding of the pole connecting part and the pole can be ensured.
Owner:EVE ENERGY CO LTD +1

Welding quality detection method and device, electronic equipment and storage medium

The invention provides a welding quality detection method and device, electronic equipment and a storage medium, and relates to the technical field of computers. The method comprises the steps of obtaining multi-source data collected for a welding area in the welding process, wherein the multi-source data comprises data collected by different types of sensors; inputting the multi-source data into a pre-trained welding quality detection model to obtain probabilities of a plurality of welding defect categories; under the condition that the maximum probability exceeds a probability threshold value, it is determined that the welding quality detection result of the welding area is abnormal welding quality, and the welding defect type corresponding to the maximum probability serves as the defect type of the welding area; and determining a defect position corresponding to the defect type through bounding box regression or feature map coordinate mapping. Multi-source data are analyzed through artificial intelligence, the welding quality can be rapidly and accurately recognized in real time, the welding quality can be improved, and then the production cost and the product reject ratio are reduced to meet the large-scale and high-precision production requirements.
Owner:CHONGQING SELIS PHOENIX INTELLIGENT INNOVATION TECH CO LTD

Strength detection device for automobile dashboard cross beam support

The invention provides an automobile dashboard cross beam support strength detection device, which comprises a smearing assembly and a driving mechanism, the smearing assembly comprises a smearing shell, the smearing shell is used for accommodating a coupling agent and smearing the coupling agent on a cross beam support, the smearing shell is internally provided with a first chamber, a second chamber and a third chamber, the volumes of which can be adjusted, and the driving mechanism is used for driving the first chamber, the second chamber and the third chamber to rotate; the volume of the cavities and the liquid outlet amount of the coupling agent are in positive correlation, and the first cavity, the second cavity and the third cavity correspond to an upstream area, a middle flow area and a downstream area of the welding area in sequence. And when the area, attached to the welding machine, of the smearing shell inclines, the driving mechanism enables the volumes of the second cavity, the first cavity and the third cavity to be sequentially reduced according to the inclination angle of the welding area. Therefore, the interior of the smearing shell is arranged to be the cavity with the adjustable volume, so that the coupling agent in each area of the welding area can be uniformly distributed, and stable transmission of ultrasonic detection signals is ensured.
Owner:SHAANXI LIANGU XINFA AUTOMOBILE TECH CO LTD

Welding process visual real-time monitoring system and method based on DMD technology

The invention discloses a welding process visual real-time monitoring system and method based on a DMD technology, and belongs to the field of welding monitoring, and the system comprises a visual collection module which is used for collecting an image of a welding area in real time; the DMD light supplementing control module is used for dynamically adjusting the light projected to the welding area according to the collected image; the image processing and analyzing module is used for preprocessing the collected image and extracting and analyzing the characteristics of the welding area; the welding process control and planning module is used for extracting a 3D contour of a welding area and planning welding process parameters according to the spatial structure light form change projected by the DMD light supplementing control module; and the control and feedback module is used for adjusting welding parameters in real time according to an analysis result of the image processing and analyzing module and giving an alarm when an abnormality is detected. Light supplement is accurately controlled through the DMD technology, the overexposure phenomenon caused by welding hard light is effectively restrained, a camera can clearly collect detailed information of a welding area, and the welding detection accuracy is improved.
Owner:CHENGDU XIONGGU JIASHI ELECTRICAL

Strengthening and toughening control method for high-strength titanium alloy welded joint

The invention provides a strengthening and toughening control method for a high-strength titanium alloy welded joint, and relates to the technical field of metal material welding, the strengthening and toughening control method comprises the following steps: S1, during welding, multi-layer and multi-channel gradient heat input is adopted, the heat input quantity of front-channel welding is Q1, the heat input quantity of rear-channel welding is Q2, and Q1 is greater than Q2; s2, after welding, cooling a welding area by stages, adopting inert gas forced convection cooling in a primary cooling stage, adopting water mist pulse cooling when the welding area is cooled to a medium temperature stage, and adopting natural air cooling when the welding area is cooled to a low temperature stage; through the synergistic effect of multi-layer multi-channel gradient heat input and staged cooling, the microstructure and performance of the high-strength titanium alloy welded joint can be effectively regulated and controlled, the structure gradient regulation and control of the titanium alloy welded joint are achieved, the tensile strength, the ductility, the fracture toughness and the creep property of the welded joint are improved, meanwhile, the process can be simplified, and deformation is reduced.
Owner:CHINA SHIPBUILDING INDUSTRY CORPORATION NO725 RESEARCH INSTITUTE

Method for calculating residual stiffness of fabricated composite beam after fatigue

The invention relates to the technical field of structural engineering, and discloses a post-fatigue residual stiffness calculation method for an assembly type composite beam, which comprises the following steps: acquiring three-dimensional laser point cloud data and thermal infrared image data of the composite beam, and registering the three-dimensional laser point cloud data and the thermal infrared image data; quantifying the macroscopic geometric defect based on the multi-modal data; welding area features are extracted, and micro-crack forms are recognized; constructing a microcrack network diagram and extracting parameters; evaluating the influence of the microcrack network on the local rigidity by adopting a self-attention map neural network, and obtaining a rigidity parameter after multi-scale damage correction in combination with the influence of the macroscopic geometric defect; calculating residual stiffness after fatigue by combining fatigue load history; according to the method, the initial geometric defect and the early microscopic damage can be comprehensively considered, and the accuracy of the residual stiffness calculation of the fabricated composite beam is improved.
Owner:CHINA RAILWAY 18TH BUREAU GRP CO LTD +1

Aluminum alloy pipeline welding device and welding method thereof

The invention is suitable for the technical field of aluminum alloy welding, and provides an aluminum alloy pipeline welding device and a welding method thereof.The aluminum alloy pipeline welding device comprises a welding unit and a slow cooling unit; the welding unit comprises a supporting frame, a displacement air cylinder, a displacement sliding block, an electric telescopic rod, a rotating disc, a sliding rail, an electric sliding block, an adjusting piece and a welding gun. The slow cooling unit comprises a fixing plate, a fixing block, a telescopic air cylinder, a telescopic plate, an arc-shaped rail, an electric arc block, a heating plate and an electric heating wire. The four to-be-welded areas of the aluminum alloy pipeline and the flange are divided, the four to-be-welded areas do not make contact with spot welding on the formal welding path, welding operation continues after impurities on the surface of the spot welding area are ground through the angle grinder, and therefore the strength and the sealing performance of a welding seam are improved, and the welding efficiency is improved. And the welding quality of the welding position of the aluminum alloy pipeline and the flange is improved.
Owner:SUZHOU BAODI TUBE CO LTD

Method for welding multiple layers of tabs through annular light spot laser

The invention belongs to the technical field of laser welding, and provides a method for welding multiple layers of tabs through annular light spot laser, which comprises the following steps: selecting a material to be processed for careful inspection to ensure that the material is qualified; performance parameters of a laser are checked and corrected, the power and frequency of ultrasonic waves are obtained through an intelligent ultrasonic frequency and power matching algorithm, and the to-be-machined material is pre-welded; welding the welding area by adopting an annular light spot; a preset laser power curve is obtained through an intelligent laser power matching algorithm, real-time power is compared with the preset power curve through a measurement method based on an energy meter, and the laser power is adjusted in time; an intelligent path planning algorithm based on computer vision is utilized to automatically generate an optimal galvanometer swing path to optimize a galvanometer path; and after welding is completed, defect type standards are recognized and recalled through the welding defect automatic recognition model based on deep learning.
Owner:SHENZHEN JIXIANGYUN TECH CO LTD

Multi-parameter cooperative control laser welding method and system

The invention belongs to the technical field of laser welding, and discloses a multi-parameter cooperative control laser welding method and system.The method comprises the steps that a laser energy control model is established based on material strength-thickness-gap ternary coupling, and the output power of an optical fiber laser is controlled; coaxial three-layer gradient gas is adopted for protection of a welding area, preheating before welding and double-temperature-zone gradient annealing after welding are adopted, the output power of an optical fiber laser and the three-layer gradient gas protection flow are regulated and controlled in real time through combination of multiple sensors and a control algorithm, the temperature of a heat affected zone is monitored in real time, and a cooling nozzle is controlled for cooling. And continuous parameter optimization is achieved through machine learning, and multi-parameter control laser welding is achieved.
Owner:SD STEEL RIZHAO CO LTD

Swing control method based on molten pool oscillation multi-feature fusion and related equipment

The invention provides a swing control method based on molten pool oscillation multi-feature fusion and related equipment, and relates to the technical field of welding, the method comprises the steps that in the argon arc welding process, an electric arc signal and a molten pool oscillation signal of a variable wall thickness welding area are collected in real time; oscillation amplitude, main frequency characteristics, current fluctuation coefficients and voltage-current phase difference characteristics are extracted from the molten pool oscillation signals and the electric arc signals and combined, and an oscillation comprehensive characteristic matrix is obtained; inputting the oscillation comprehensive characteristic matrix into a pre-trained classification model, and identifying a current molten pool state type; a corresponding swing compensation strategy is matched according to the state type of the molten pool, and asymmetric swing parameters are generated; and the asymmetric swing parameters and a preset basic welding track are subjected to superposition operation, and a composite control instruction is generated to control a welding gun to execute asymmetric swing welding. By implementing the method, different abnormal states of different molten pools can be subjected to differential control, and the stability of the variable-wall-thickness welding process and the forming quality of a final weld joint are improved.
Owner:NUCLEAR IND ENG RES & DESIGN CO LTD +1

Aluminum alloy profile welding equipment

The utility model relates to aluminum alloy section welding equipment which comprises an outer shell, a welding ring is rotatably connected to the inner wall of the outer shell, a plurality of welding guns are fixedly connected to the inner end of the welding ring, the welding guns are symmetrically arranged on the same horizontal plane, a gear ring is fixedly connected to the outer wall of the welding ring, and a driving gear is connected to the outer end of the gear ring in a meshed mode. The inner end of the driving gear is fixedly connected with a driving motor through a transmission shaft, the inner wall of the welding ring is rotationally connected with a heat preservation layer, the inner wall of the heat preservation layer is fixedly connected with a plurality of flow guide pipes, and the flow guide pipes are distributed around the axis of the heat preservation layer in a circumferential array mode. The temperature of a welding area is accurately controlled by utilizing a circulating fan, accelerating preheating and uniformly cooling processes, the welding speed is increased through symmetrical arrangement of welding guns and a rotary welding technology, uniformity and attractiveness of welding seams are ensured, and the welding efficiency and the quality of finished products are integrally improved.
Owner:LINYI LONGSHENG MASCH CO LTD

Heterogeneous metal laser welding device

The invention relates to the technical field of laser welding, in particular to a dissimilar metal laser welding device which comprises a base, and a welding area is arranged at the top of the base. According to the dissimilar metal laser welding device, through an intelligent airflow isolation system, a flexible baffle structure pressurized by a spring is adopted, and dynamic sealing is formed by automatically attaching to the surface of a workpiece in the welding process. A protective air curtain is built around a welding area, cooling airflow is allowed to pass through the peripheral area to achieve overall cooling, airflow disturbance directly blown to a welding seam can be effectively blocked, and a self-adaptive welding seam tracking mechanism is adopted; the whole protection frame is driven to deflect synchronously through contact friction force between the limiting pad and the workpiece. According to the mechanical tracking mechanism, the position of the baffle can be adjusted in real time without an additional sensor and a control system, so that a protection area accurately covers a welding seam path all the time. And the method is particularly suitable for the common irregular joint situation during dissimilar metal welding.
Owner:JINAN RONGXUAN TECH DEV CO LTD

Laser welding device for automobile lamp assembly

The invention relates to the technical field of automobile lamp welding, in particular to an automobile lamp assembly laser welding device which comprises a rack and a laser welding assembly, a top guide plate is arranged at the top end of the rack, transverse sliding grooves are formed in the top guide plate, and a plurality of feeding assemblies are slidably arranged in the transverse sliding grooves in the two sides. A conveying assembly is arranged at the bottom end of the top guide plate and comprises a feeding arm, the feeding assembly comprises a transverse sliding block, the feeding arm is used for pushing the transverse sliding block to slide, and an automobile lamp clamping assembly is arranged at the top end of the transverse sliding block. From synchronous movement of a transverse sliding block, pushing-out of a longitudinal sliding block, automatic overturning of an overturning block and resetting after welding, full-process automatic operation is achieved, manual intervention is reduced, the working efficiency is improved, a rotating motor drives a lampshade and a shell to rotate at the constant speed, a laser welding assembly can evenly act on a welding interval, and local overheating or insufficient welding is avoided; the limiting assembly, the double-shaft air cylinder and the turnover mechanism are all independent modules, and independent overhaul or replacement is facilitated.
Owner:TAIZHOU SUPERMAN AUTOMOTIVE ELECTRONICS CO LTD

Welding method and device based on sinusoidal modulation Burst mode ultrafast Bessel light

The invention provides a welding method and device based on sinusoidal modulation Burst mode ultrafast Bessel light, and the welding method comprises the following steps: S1, a first workpiece to be welded is stacked above a second workpiece, optical contact is formed between the first workpiece and the second workpiece, and the first workpiece is made of a transparent material; s2, outputting ultrafast laser by a laser, and performing time and space shaping on the ultrafast laser to form ultrafast Bessel light in a sinusoidal modulation Burst mode; and S3, the light path is adjusted, ultrafast Bessel light in the sinusoidal modulation Burst mode acts on the target welding area, and welding of the transparent material is achieved. According to the method, ultrafast Bessel light in a sinusoidal modulation Burst mode is formed by conducting time and space shaping on ultrafast laser to act on a target welding area, the stable heating and melting process of a transparent material can be achieved, excessive heating of plasma can be greatly avoided, the ultrafast laser energy of an overall injection sample is reduced, and the welding quality of the transparent material is improved. And the welding strength and stability are improved.
Owner:CENT SOUTH UNIV

Anti-interference visual detection method and system for edge position of welding groove of double-YOLO model

The invention discloses an anti-interference visual detection method and system for a welding groove edge position of a double-YOLO model, and the method comprises the steps: collecting n frames of welding region global images when an electric arc is located at different positions of a groove, building a YOLO-I model which outputs the welding region global images containing a plurality of welding feature position frames, the method comprises the following steps: acquiring m feature images which comprise different sizes, shapes and numbers of welding interferences and comprise groove edges, establishing a YOLO-II model which outputs the feature images of the groove edges which comprise interference area position information, generating groove left and right edge ROI images through the YOLO-I model, and identifying the groove left and right edge ROI images through the self-adaptive feature identification capability of the YOLO-II model. Welding features in a global image of a welding area or welding interference information such as welding spatter, welding fume and welding arc light in a groove edge ROI image are effectively recognized, and a groove edge line is reconstructed through a linear principal component analysis method based on Hough transform. And the influence of interference factors in the welding process on the detection precision of the edge position of the groove is obviously reduced.
Owner:JIANGSU UNIV OF SCI & TECH